An automatic packaging device for PCB milling cutter production
By designing an automatic packaging device, and using the driving mechanism and clamping mechanism to realize the automatic insertion of the milling cutter, the problems of slow packaging speed and difficult operation in the prior art are solved, the packaging speed and safety are improved, and the milling cutters and placement plates of different specifications are adapted.
Patent Information
- Application Number
- CN202310901408.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-21
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2043-07-21
AI Technical Summary
In the prior art, the packaging speed of PCB milling cutters is slow, and operators need to manually insert milling cutters, which poses safety hazards and operation difficulty.
An automatic packaging device is designed, including a first conveyor and a second conveyor, through a driving mechanism and a clamping mechanism, the milling cutter on the placing plate is automatically inserted into the plating plate. A spacing adjustment mechanism is provided on the clamp rod, which can adapt to milling cutters and placement plates of different specifications.
It realizes the automated packaging of PCB milling cutters, improves packaging speed and safety, reduces the labor intensity of operators, and adapts to milling cutters and placement plates of different specifications.
Smart Images

Figure CN116835051B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of PCB milling cutter production, and relates to an automatic packaging device for PCB milling cutter production. Background Art
[0002] The milling cutter used for PCB is also called a milling cutter. It is used in the post-process of PCB (or pressing and catching the outer frame). The main purpose is to use this cutter to cut the manufactured circuit board into individual PCS or SPNL and then ship it to the customer. That is the product size that the customer ultimately requires. This cutter is mainly used for cutting. The blade and force direction are horizontal, similar to a drill needle, but the force and cutting direction of the drill needle are at the drill tip. There are two types of milling cutters: fishtail type and drill tip type. The special design focuses on the service life of the milling cutter and the chip removal effect. It is characterized by a large chip removal groove, which makes chip removal smooth, heat generation is low, and there are fewer stains on the hole wall during drilling;
[0003] After the PCB milling cutter is produced, it is usually inserted into a placement tray. In the packaging process, the operator needs to pull the PCB milling cutter from the placement tray, and then insert it into a placement board with a hole, and finally pack the placement board inside the packaging box. However, there are generally multiple holes on the placement board, and the operator's manual insertion speed is slow. In addition, the PCB milling cutter is generally small in size and can easily scratch the operator, further increasing the difficulty of operation for the operator. As a result, the operator spends a long time inserting the PCB milling cutter on the placement board, which reduces the packaging speed of the PCB milling cutter.
[0004] Based on this, we designed an automatic packaging device for PCB milling cutter production. Summary of the invention
[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and to propose an automatic packaging device for PCB milling cutter production. The technical problem to be solved by the device is: how to automatically insert the milling cutter on the placement tray onto the placement board to increase the packaging speed of the PCB milling cutter.
[0006] The purpose of the present invention can be achieved by the following technical solutions:
[0007] An automatic packaging device for PCB milling cutter production comprises a first conveyor equipped with a first conveyor belt, a second conveyor equipped with a second conveyor belt, a placement tray and a placement plate, wherein the placement tray is placed on the first conveyor belt, the placement plate is placed on the second conveyor belt, and the first conveyor and the second conveyor are vertically distributed. A mounting plate is fixed on the frame of the first conveyor, an N-shaped groove is provided on the mounting plate, a movable plate is provided on one side of the mounting plate, and a driving mechanism for driving the movable plate to move along the N-shaped groove is provided on the other side of the mounting plate, a slide rail is fixed on the movable plate, and two symmetrically distributed sliding seats are slidably provided on the slide rail, a clamping rod for clamping the PCB milling cutter is fixed on the sliding seat, a clamping mechanism is provided between the two clamping rods, and a spacing adjustment mechanism is provided on the clamping rod, the second conveyor belt passes through the mounting plate, and the second conveyor belt is located directly below one end of the N-shaped groove, a limit rod is fixed on the side end of the mounting plate, and the limit rod is located above the first conveyor belt.
[0008] The working principle of the present invention is as follows: during the processing of the PCB milling cutter, a placement tray is used for transportation. After the production of the PCB milling cutter is completed, an operator directly places the placement tray with the PCB milling cutter inserted on the first conveyor, and another operator places the placement plate on the second conveyor in sequence. Under the action of the second conveyor, the empty placement plate moves to the top of the first conveyor. With the transportation of the first conveyor, the placement tray moves to the top of it and the whole row of PCB milling cutters abuts against the limit rod. Under the action of the limit rod, the placement tray stops moving, and then the driving mechanism drives the moving plate to slide along the N-shaped groove, and the moving plate moves in the direction close to the placement tray, and then moves downward, so that the two clamping rods move to both sides of the first row of PCB milling cutters on the placement tray, and then the whole row of PCB milling cutters is clamped under the action of the clamping mechanism. After that, the driving mechanism drives the moving plate to move along the N-shaped groove to the other end. At this time, the clamped PCB milling cutter first rises and then moves horizontally, and finally moves downward and is inserted into the placement plate placed on the second conveyor. Finally, the clamping mechanism drives the two clamping rods to separate, and the second conveyor runs a certain distance, and moves the empty placement plate to just above the first conveyor. This can be repeated to achieve the effect of automatically inserting the PCB milling cutter. The operator only needs to pack the placement plate with the PCB milling cutter inserted into the packaging box, and there is no need to manually insert the PCB milling cutter, which greatly improves the packaging speed of the PCB milling cutter. In addition, in the actual production process, in order to facilitate processing, the spacing between the PCB milling cutters on the placement tray is larger, but during packaging, such a large spacing is not required. Therefore, when the spacing between the PCB milling cutters on the placement tray is inconsistent with the spacing frame of the sockets on the placement board, the spacing adjustment mechanism on the clamping rod will automatically adjust the clamp of the PCB milling cutter to ensure that the PCB milling cutter can be accurately inserted into the placement board.
[0009] A limit strip is fixed on the first conveyor, a groove is provided on the lower surface of the placement plate, and the groove is aligned with the limit strip, a plurality of equally spaced gap blocks are detachably fixed on the second conveyor belt, the placement plate and the gap blocks are alternately distributed, a support plate is fixed on the mounting plate, and the support plate fits the inner wall of the second conveyor belt.
[0010] By adopting the above structure, the limit bar can position the placement disk, further ensuring that the position of the PCB milling cutter can be aligned with the placement plate; the gap block is detachable, and gap blocks of different widths can be replaced to adjust the spacing between different placement plates, so that the spacing between two adjacent holes on two adjacent placement plates is consistent with the spacing between the holes on the same placement plate; when the number of PCB milling cutters in the same row on the placement disk is inconsistent with the number of holes on the placement plate, the device can still continue to operate, and the support plate fits against the inner wall of the second conveyor belt, which can prevent the placement plate from tilting and improve the smoothness of equipment operation.
[0011] The driving mechanism includes two fixed plates fixed at both ends of the mounting plate, a threaded rod is rotatably arranged between the two fixed plates, and a driving motor for driving the threaded rod to rotate is installed on one of the fixed plates, a threaded sleeve is threadedly connected to the threaded rod, a driving plate is arranged on the side of the mounting plate away from the clamping rod, and a frame plate is fixed on the mounting plate, the upper edge of the driving plate is slidably arranged between the frame plate and the mounting plate, the side end of the driving plate is fixedly connected to the threaded sleeve, a V-shaped groove is opened on the driving plate, a sliding block is fixed on the side of the moving plate away from the slide rail, and a fixed shaft is fixed on the sliding block, the sliding block is slidably arranged in the N-shaped groove, and the fixed shaft is slidably arranged in the V-shaped groove.
[0012] With the above structure, the driving motor can drive the threaded rod to rotate repeatedly, and drive the driving plate to reciprocate through the threaded sleeve. When the clamping rod is in the state of clamping the PCB milling cutter and the slider is located at one end of the N-shaped groove close to the placement disk, the driving plate is also located close to the placement disk. At this time, the driving motor drives the driving plate to move in the direction close to the placement plate. At this time, the inside of the V-shaped groove will push the fixed axis upward, and the slider will rise along the N-shaped groove. When the slider moves to the top, the fixed axis moves to the top of the V-shaped groove, and drives the moving plate along the horizontal part of the N-shaped groove along the driving plate. When it moves to the other vertical part of the N-shaped groove, the other side of the V-shaped groove will drive the fixed axis to move downward. At this time, the slider moves downward. Similarly, the reverse movement of the driving plate will also drive the slider to move along the N-shaped groove.
[0013] A magnetic block is fixed on the upper end of the movable plate, and an iron bar is fixed on the side wall of the mounting plate, and the iron bar is located directly above the magnetic block.
[0014] With the above structure, when the slider drives the moving plate to move to the top, the magnetic block will absorb the iron bar, generating a large suction force to prevent the slider from falling down and prevent the device from getting stuck.
[0015] The clamping mechanism includes a lifting block, a sliding hole is opened in the middle position of the slide rail, the lifting block is slidably arranged in the sliding hole, and a trapezoidal block is fixed at one end of the lifting block, and a limiting bolt is fixed on the side of the other end, an extrusion plate is fixed under the sliding seat, and a tension spring is fixed between the two extrusion plates, the two extrusion plates are abutted against the side ends of the trapezoidal block, and the side ends of the extrusion plates are chamfered, an extrusion block is fixed on the mounting plate, and the extrusion block is located directly below one end of the N-shaped groove close to the placement plate, and a pressing assembly is provided on the side of the mounting plate away from the extrusion block.
[0016] With the above structure, when the two clamping rods move to the top of the placement plate, the pressing assembly will press the lifting block downward, so that the trapezoidal block moves to the bottom of the two extrusion plates. At this time, under the action of the tension spring, the two extrusion plates move closer to the middle, driving the sliding seat and the clamping rod to move closer to the middle, clamping the PCB milling cutter; when the two clamping rods move to the other end of the N-shaped groove and the bottom of the PCB milling cutter has been inserted into the jack of the placement plate, the moving plate continues to move downward, and at this time, under the action of the extrusion block, the trapezoidal block is squeezed upward between the two extrusion plates, separating the two clamping rods and releasing the clamped PCB milling cutter. This can be repeated to achieve the insertion and removal of the PCB milling cutter.
[0017] The pressing assembly comprises a lifting plate, a sliding groove is provided on the mounting plate, the lifting plate is slidingly arranged on the edge of the mounting plate through the sliding groove damping, a lifting groove is provided on the lifting plate, and a lifting rod is slidingly arranged in the lifting groove, a first rack is fixed to the side end of the lifting rod, a pressure rod is fixed to the upper end of the lifting rod, a transmission gear is rotatably arranged in the lifting groove, a second rack is fixed to the side of the mounting plate, and the first rack and the second rack are evenly meshed with the transmission gears, the lifting plate is made of iron material, and a magnet is embedded in the lower surface of the sliding seat close to the lifting plate.
[0018] With the above structure, when the moving plate moves downward, it will bring the lifting plate downward with it. At this time, the transmission gear rolls downward along the second rack, so that the first rack, the lifting rod and the pressure rod descend at twice the speed of the lifting plate. When the moving plate moves to the bottom, the pressure rod just squeezes the lifting block downward, squeezing the trapezoidal block to the bottom of the two squeezing plates. When the moving plate rises, the lifting plate will be reset under the action of the magnetic suction force. At this time, the pressure rod also rises at twice the speed and will not hinder the movement of the moving plate.
[0019] The spacing adjustment mechanism includes an adaptive component and a rotating roller. The rotating roller is rotatably arranged on the outside of one of the clamping rods, and a long groove is provided on the clamping rod close to the rotating roller, and a plurality of sliding clamps are slidably arranged in the long groove, and a protrusion is provided on the side of the sliding clamp close to the rotating roller, and a plurality of curved grooves are provided on the rotating roller, and the inclination angles of the curved grooves gradually increase from the middle to both sides, and the protrusions are slidably arranged in the curved grooves at corresponding positions, a driving gear is fixed to the end of the rotating roller, and a mounting frame is fixed to the mounting plate, and a third rack is detachably connected to the mounting frame, and the adaptive component is arranged on another clamping rod.
[0020] By adopting the above structure, the spacing between the PCB milling cutters on the placement plate is relatively large, but when packaging, such a large spacing is not required, and the third rack can be retained, otherwise the third rack can be removed. When in use, each sliding clamp cooperates with the adaptive component to clamp the PCB milling cutter. When passing under the third rack, the third rack meshes with the driving gear, driving the driving gear to rotate, and under the action of each curved groove, each sliding clamp is gathered to the middle, so that when the PCB milling cutter moves to the top of the placement plate, it can be aligned with the jack on the placement plate, and according to the different lengths of the third racks, the spacing between the PCB milling cutters can be adjusted to different sizes, which can adapt to various specifications of placement plates and clamp various specifications of PCB milling cutters, thereby improving the scope of application of the device.
[0021] The self-adaptive component comprises a clamping belt and two elastic belts. The two elastic belts are respectively fixed at two ends of the clamping belt, and the other ends of the two elastic belts are respectively fixed at two ends of the clamping rod.
[0022] With the above structure, when the two clamping rods approach each other, the sliding clamp block cooperates with the clamping belt to clamp the PCB milling cutter. When the sliding clamp block moves toward the middle, the clamping belt will wrinkle to adapt to the change of the position of the PCB milling cutter, and at the same time, the elastic belts at both ends will be tightened. When the two clamping rods move away from each other, the elastic belt drives the clamping belt to return to its original state.
[0023] Compared with the prior art, this automatic packaging device for PCB milling cutter production has the following advantages:
[0024] 1. Through the driving mechanism, the clamping mechanism, the clamping rod, the first conveyor and the second conveyor, the PCB milling cutter on the placement tray can be automatically inserted on the placement plate, and the operator does not need to manually insert the PCB milling cutter, which improves the safety during packaging, and can be inserted in batches, thereby improving the packaging speed of the PCB milling cutter.
[0025] 2. Through the spacing adjustment mechanism, the spacing between the PCB milling cutters can be adjusted during the transfer of the PCB milling cutters, so that the device can package PCB milling cutters of different specifications, thereby improving the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0027] Figure 2 It is a structural schematic diagram of one side of the mounting plate in the present invention;
[0028] Figure 3 is a schematic diagram of the structure of the other side of the mounting plate in the present invention;
[0029] Figure 4 It is a structural schematic diagram of one side of the clamping rod in the present invention;
[0030] Figure 5 It is a schematic diagram of the structure of the other side of the clamping rod in the present invention;
[0031] Figure 6 It is a partial structural schematic diagram of the clamping mechanism in the present invention;
[0032] Figure 7 It is a structural schematic diagram of the downward pressing component in the present invention;
[0033] Figure 8 It is a partial structural schematic diagram of the spacing adjustment mechanism of the present invention;
[0034] In the figure: 1, first conveyor; 2, placement plate; 3, second conveyor; 4, placement plate; 5, mounting plate; 6, N-shaped groove; 7, moving plate; 8, driving mechanism; 801, fixed plate; 802, threaded rod; 803, driving motor; 804, threaded sleeve; 805, driving plate; 806, V-shaped groove; 807, slider; 808, fixed shaft; 809, frame plate; 810, iron bar; 811, magnetic block; 9, slide rail; 10, sliding seat; 11, clamping rod; 12, clamping mechanism; 1201, lifting block; 1202, trapezoidal block; 1203, limit bolt; 1204, extrusion plate; 1205, chamfer ; 1206, tension spring; 1207, extrusion block; 1208, lifting plate; 1209, slide groove; 1210, lifting groove; 1211, lifting rod; 1212, first rack; 1213, pressure rod; 1214, transmission gear; 1215, second rack; 13, spacing adjustment mechanism; 1301, long groove; 1302, sliding clamp block; 1303, rotating roller; 1304, curved groove; 1305, driving gear; 1306, mounting frame; 1307, third rack; 1308, clamping belt; 1309, elastic belt; 14, limit rod; 15, gap block; 16, limit strip; 17, support plate. DETAILED DESCRIPTION
[0035] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0036] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0037] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0038] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0039] See also Figure 1-8The present embodiment provides an automatic packaging device for PCB milling cutter production, including a first conveyor 1 equipped with a first conveyor belt, a second conveyor 3 equipped with a second conveyor belt, a placement tray 2 and a placement plate 4, the placement tray 2 is placed on the first conveyor belt, the placement plate 4 is placed on the second conveyor belt, and the first conveyor 1 and the second conveyor 3 are vertically distributed, a mounting plate 5 is fixed on the frame of the first conveyor 1, an N-shaped groove 6 is opened on the mounting plate 5, a moving plate 7 is arranged on one side of the mounting plate 5, and a driving mechanism 8 for driving the moving plate 7 to move along the N-shaped groove 6 is arranged on the other side of the mounting plate 5, a slide rail 9 is fixed on the moving plate 7, and two symmetrically distributed sliding seats 10 are slidably arranged on the slide rail 9, and a A clamping rod 11 is used to clamp the PCB milling cutter, a clamping mechanism 12 is provided between the two clamping rods 11, and a spacing adjustment mechanism 13 is provided on the clamping rod 11, the second conveyor belt passes through the mounting plate 5, and the second conveyor belt is located directly below one end of the N-shaped groove 6, a limit rod 14 is fixed to the side end of the mounting plate 5, and the limit rod 14 is located above the first conveyor belt; during the processing of the PCB milling cutter, the placement tray 2 is used for transportation. After the production of the PCB milling cutter is completed, the operator directly places the placement tray 2 with the PCB milling cutter inserted on the first conveyor 1, and another operator places the placement plate 4 on the second conveyor 3 in turn. Under the action of the second conveyor 3, the empty placement plate 4 moves to the top of the first conveyor 1, and as the first conveyor 1 is moved, the PCB milling cutter is moved to the top of the first conveyor 1. During the transportation of the machine 1, the placement tray 2 moves to the position where the entire row of PCB milling cutters above it abuts against the limit rod 14. Under the action of the limit rod 14, the placement tray 2 stops moving, and then the driving mechanism 8 drives the moving plate 7 to slide along the N-shaped groove 6. The moving plate 7 moves toward the placement tray 2, and then moves downward, so that the two clamping rods 11 move to both sides of the first row of PCB milling cutters on the placement tray 2, and then the entire row of PCB milling cutters is clamped under the action of the clamping mechanism 12. After that, the driving mechanism 8 drives the moving plate 7 to move along the N-shaped groove 6 to the other end. At this time, the clamped PCB milling cutter first rises and then moves horizontally, and finally moves downward and is inserted into the placement plate 4 placed on the second conveyor 3. Finally, the clamping mechanism 12 drives the two clamping rods 11 to separate. After the second conveyor 3 runs a certain distance, it moves the empty placement plate 4 to just above the first conveyor 1. This process is repeated to achieve the effect of automatically inserting the PCB milling cutter. The operator only needs to pack the placement plate 4 with the inserted PCB milling cutter inside the packaging box. There is no need to manually insert the PCB milling cutter, which greatly improves the packaging speed of the PCB milling cutter. In addition, in the actual production process, in order to facilitate processing, the spacing between the PCB milling cutters on the placement tray 2 is larger, but during packaging, such a large spacing is not required. Therefore, when the spacing between the PCB milling cutters on the placement tray 2 is inconsistent with the spacing frame of the sockets on the placement plate 4, the spacing adjustment mechanism 13 on the clamp rod 11 will automatically adjust the clamp of the PCB milling cutter to ensure that the PCB milling cutter can be accurately inserted into the placement plate 4.
[0040] A limit strip 16 is fixed on the first conveyor 1, a groove is provided on the lower surface of the placement disk 2, and the groove is aligned with the limit strip 16, a plurality of equally spaced gap blocks 15 are detachably fixed on the second conveyor belt, the placement plates 4 and the gap blocks 15 are alternately distributed, a support plate 17 is fixed on the mounting plate 5, and the support plate 17 is fitted with the inner wall of the second conveyor belt; the limit strip 16 can position the placement disk 2, further ensuring that the position of the PCB milling cutter can be aligned with the placement plate 4, the gap block 15 is detachable, and gap blocks 15 of different widths can be replaced, and the spacing between different placement plates 4 is adjusted, so that the spacing between two adjacent sockets on two adjacent placement plates 4 is consistent with the spacing between the sockets on the same placement plate 4, when the number of PCB milling cutters in the same row on the placement disk 2 is inconsistent with the number of sockets on the placement plate 4, the device can still continue to operate, and the support plate 17 is fitted with the inner wall of the second conveyor belt, which can prevent the placement plate 4 from tilting and improve the smoothness of equipment operation.
[0041] The driving mechanism 8 includes two fixed plates 801 fixed at both ends of the mounting plate 5, a threaded rod 802 is rotatably arranged between the two fixed plates 801, and a driving motor 803 for driving the threaded rod 802 to rotate is installed on one of the fixed plates 801, a threaded sleeve 804 is threadedly connected on the threaded rod 802, a driving plate 805 is arranged on the side of the mounting plate 5 away from the clamping rod 11, and a frame plate 809 is fixed on the mounting plate 5, the upper edge of the driving plate 805 is slidably arranged between the frame plate 809 and the mounting plate 5, the side end of the driving plate 805 is fixedly connected to the threaded sleeve 804, a V-shaped groove 806 is provided on the driving plate 805, a slider 807 is fixed on the side of the movable plate 7 away from the slide rail 9, and a fixed shaft 808 is fixed on the slider 807, the slider 807 is slidably arranged in the N-shaped groove 6, and the fixed shaft 808 is slidably arranged in the V-shaped groove 806; the driving motor 803 can drive the threaded rod 802 to rotate The screw sleeve 804 drives the driving plate 805 to reciprocate through the screw sleeve 804. When the clamping rod 11 is in the state of clamping the PCB milling cutter and the slider 807 is located at one end of the N-shaped groove 6 close to the placement disk 2, the driving plate 805 is also located close to the placement disk 2. At this time, the driving motor 803 drives the driving plate 805 to move in the direction close to the placement plate 4. At this time, the inside of the V-shaped groove 806 will push the fixed shaft 808 upward, and the slider 807 rises along the N-shaped groove 6. When the slider 807 moves to the top, the fixed shaft 808 moves to the top of the V-shaped groove 806, and drives the movable plate 7 to move along the horizontal part of the N-shaped groove 6 along the driving plate 805. When it moves to the other vertical part of the N-shaped groove 6, the other side of the V-shaped groove 806 will drive the fixed shaft 808 to move downward. At this time, the slider 807 moves downward. Similarly, the reverse movement of the driving plate 805 will also drive the slider 807 to move along the N-shaped groove 6.
[0042] A magnetic block 810 is fixed to the upper end of the movable plate 7, and an iron bar 811 is fixed on the side wall of the mounting plate 5, and the iron bar 811 is located directly above the magnetic block 810; when the slider 807 drives the movable plate 7 to move to the top, the magnetic block 810 will absorb the iron bar 811, generating a large suction force to prevent the slider 807 from falling downward and prevent the device from getting stuck.
[0043] The clamping mechanism 12 includes a lifting block 1201, a sliding hole is provided in the middle position of the slide rail 9, the lifting block 1201 is slidably arranged in the sliding hole, and a trapezoidal block 1202 is fixed to one end of the lifting block 1201, and a limiting bolt 1203 is fixed to the side of the other end, an extrusion plate 1204 is fixed below the sliding seat 10, and a tension spring 1206 is fixed between the two extrusion plates 1204, the two extrusion plates 1204 are butted against the side ends of the trapezoidal block 1202, and a chamfer 1205 is provided at the side ends of the extrusion plates 1204, an extrusion block 1207 is fixed on the mounting plate 5, and the extrusion block 1207 is located directly below the end of the N-shaped groove 6 close to the placement plate 4, and a pressing component is provided on the side of the mounting plate 5 away from the extrusion block 1207; when the two clamps When the rod 11 moves to the top of the placement plate 2, the pressing assembly will press the lifting block 1201 downward, so that the trapezoidal block 1202 moves to the bottom of the two extrusion plates 1204. At this time, under the action of the tension spring 1206, the two extrusion plates 1204 move closer to the middle, driving the sliding seat 10 and the clamping rod 11 to move closer to the middle, clamping the PCB milling cutter. When the two clamping rods 11 move to the other end of the N-shaped groove 6 and the bottom of the PCB milling cutter has been inserted into the jack of the placement plate 4, the moving plate 7 continues to move downward. At this time, under the action of the extrusion block 1207, the trapezoidal block 1202 is squeezed upward between the two extrusion plates 1204, separating the two clamping rods 11 and releasing the clamped PCB milling cutter. This can be repeated to achieve the insertion and removal of the PCB milling cutter.
[0044] The pressing assembly includes a lifting plate 1208, a slide groove 1209 is provided on the mounting plate 5, the lifting plate 1208 is damped and slidably arranged at the edge of the mounting plate 5 through the slide groove 1209, a lifting groove 1210 is provided on the lifting plate 1208, and a lifting rod 1211 is slidably arranged in the lifting groove 1210, a first rack 1212 is fixed to the side end of the lifting rod 1211, a pressing rod 1213 is fixed to the upper end of the lifting rod 1211, a transmission gear 1214 is rotatably arranged in the lifting groove 1210, a second rack 1215 is fixed to the side of the mounting plate 5, and the first rack 1212 and the second rack 1215 are evenly meshed with the transmission gear 1214, the lifting plate 1208 is made of iron material, and is close to the lifting plate 1208. A magnet is embedded on the lower surface of the sliding seat 10 of the descending plate 1208; when the movable plate 7 moves downward, it will bring the lifting plate 1208 downward, and at this time the transmission gear 1214 rolls downward along the second rack 1215, so that the first rack 1212, the lifting rod 1211 and the pressure rod 1213 descend at twice the speed of the lifting plate 1208. When the movable plate 7 moves to the bottom, the pressure rod 1213 just squeezes the lifting block 1201 downward, squeezing the trapezoidal block 1202 to the bottom of the two squeezing plates 1204, and when the movable plate 7 rises, the lifting plate 1208 will be reset under the action of the magnetic suction force. At this time, the pressure rod 1213 also rises at twice the speed and will not hinder the movement of the movable plate 7.
[0045] The spacing adjustment mechanism 13 includes an adaptive component and a rotating roller 1303, the rotating roller 1303 is rotatably arranged on the outside of one of the clamping rods 11, and a long groove 1301 is provided on the clamping rod 11 close to the rotating roller 1303, and a plurality of sliding clamps 1302 are slidably arranged in the long groove 1301, and a protrusion is provided on the side of the sliding clamp 1302 close to the rotating roller 1303, and a plurality of curved grooves 1304 are provided on the rotating roller 1303, and the inclination angles of the plurality of curved grooves 1304 gradually increase from the middle to the two sides, and the protrusions are slidably arranged in the curved grooves 1304 at corresponding positions, a driving gear 1305 is fixed to the end of the rotating roller 1303, and a mounting frame 1306 is fixed to the mounting plate 5, and a third rack 1307 is detachably connected to the mounting frame 1306, and the adaptive component is arranged on the other clamping rod 11; PCB on the placement plate 2 The spacing between the milling cutters is relatively large, but when packaging, such a large spacing is not needed, and the third rack 1307 can be retained, otherwise the third rack 1307 can be removed. When in use, each sliding clamp 1302 cooperates with the adaptive component to clamp the PCB milling cutter. When passing under the third rack 1307, the third rack 1307 engages with the driving gear 1305, driving the driving gear 1305 to rotate, and under the action of each curved groove 1304, each sliding clamp 1302 is gathered to the middle, so that when the PCB milling cutter moves to the top of the placement plate 4, it can be aligned with the jack on the placement plate 4, and according to the different lengths of different third racks 1307, the spacing between the PCB milling cutters can be adjusted to different sizes, which can adapt to various specifications of placement plates 4 and clamp various specifications of PCB milling cutters, thereby improving the scope of application of the device.
[0046] The adaptive component includes a clamping belt 1308 and two elastic belts 1309. The two elastic belts 1309 are respectively fixed at the two ends of the clamping belt 1308, and the other ends of the two elastic belts 1309 are respectively fixed at the two ends of the clamping rod 11; when the two clamping rods 11 approach each other, the sliding clamp block 1302 cooperates with the clamping belt 1308 to clamp the PCB milling cutter. When the sliding clamp block 1302 moves toward the middle, the clamping belt 1308 will wrinkle to adapt to the change of the position of the PCB milling cutter, and at the same time, the elastic belts 1309 at both ends will be tightened. When the two clamping rods 11 move away from each other, the elastic belt 1309 drives the clamping belt 1308 to return to its original state.
[0047] The above-mentioned fixing methods are the most commonly used fixing connection methods in this field, such as welding, bolt connection, etc.; the above-mentioned electrical components, such as the drive motor 803, etc., are all existing technology products and can be directly purchased and used in the market, and the specific principles will not be repeated.
[0048] Working principle of the present invention:
[0049] Driving mode: the driving motor 803 can drive the threaded rod 802 to rotate repeatedly, and drive the driving plate 805 to reciprocate through the threaded sleeve 804. When the clamping rod 11 is in the state of clamping the PCB milling cutter and the slider 807 is located at one end of the N-shaped groove 6 close to the placement disk 2, the driving plate 805 is also located near the placement disk 2. At this time, the driving motor 803 drives the driving plate 805 to move in the direction close to the placement plate 4. At this time, the inside of the V-shaped groove 806 will push the fixed shaft 808 upward, and the slider 807 will rise along the N-shaped groove 6. When the slider 807 moves to the top, the fixed shaft 808 moves to the top of the V-shaped groove 806, and drives the movable plate 7 to move along the horizontal part of the N-shaped groove 6 along the driving plate 805. When it moves to another vertical part of the N-shaped groove 6, the other side of the V-shaped groove 806 will drive the fixed shaft 808 to move downward. At this time, the slider 807 moves downward. Similarly, the reverse movement of the driving plate 805 will also drive the slider 807 to move along the N-shaped groove 6.
[0050] When in use, the placement tray 2 is used for transportation during the processing of the PCB milling cutter. After the production of the PCB milling cutter is completed, the operator directly places the placement tray 2 with the PCB milling cutter inserted on the first conveyor 1, and another operator places the placement plate 4 on the second conveyor 3 in sequence. Under the action of the second conveyor 3, the empty placement plate 4 moves to the top of the first conveyor 1. With the transportation of the first conveyor 1, the placement tray 2 moves to the top thereof, and the whole row of PCB milling cutters is against the limit rod 14. Under the action of the limit rod 14, the placement tray 2 The moving plate 7 stops moving, and then the driving mechanism 8 drives the moving plate 7 to slide along the N-shaped groove 6, and the moving plate 7 moves toward the direction close to the placement plate 2, and then moves downward, so that the two clamping rods 11 move to both sides of the first row of PCB milling cutters on the placement plate 2, and when the moving plate 7 moves downward, it will bring the lifting plate 1208 to move downward. At this time, the transmission gear 1214 rolls downward along the second rack 1215, so that the first rack 1212, the lifting rod 1211 and the pressure rod 1213 descend at twice the speed of the lifting plate 1208. When the moving plate 7 moves to the lowest point, the lifting plate 1208 is moved downward. When the pressing rod 1213 is in the right position, it just presses the lifting block 1201 downwards, and squeezes the trapezoidal block 1202 to the bottom of the two squeezing plates 1204. At this time, under the action of the tension spring 1206, the two squeezing plates 1204 move closer to the middle, driving the sliding seat 10 and the clamping rod 11 to move closer to the middle, clamping the PCB milling cutter. After that, the driving mechanism 8 drives the moving plate 7 to move along the N-shaped groove 6 to the other end. At this time, the clamped PCB milling cutter first rises and then moves horizontally, and finally moves downward and is inserted into the placement plate 4 placed on the second conveyor 3. When the two clamping rods 11 move When the moving plate 7 moves to the other end of the N-shaped slot 6 and the bottom of the PCB milling cutter has been inserted into the jack of the placement plate 4, the moving plate 7 continues to move downward. At this time, under the action of the extrusion block 1207, the trapezoidal block 1202 is squeezed upward to between the two extrusion plates 1204, the two clamping rods 11 are separated, and the clamped PCB milling cutter is released. This can be repeated to achieve the effect of automatically inserting the PCB milling cutter. The operator only needs to pack the placement plate 4 with the PCB milling cutter inserted into the packaging box, and there is no need to manually insert the PCB milling cutter, which greatly improves the packaging speed of the PCB milling cutter.
[0051] In addition, in actual use, the spacing between PCB milling cutters on the placement tray 2 is often large, but during packaging, such a large spacing is not required and the third rack 1307 can be retained, otherwise the third rack 1307 can be removed. During use, when each sliding clamp block 1302 cooperates with the clamping belt 1308 to clamp the PCB milling cutter, when passing under the third rack 1307, the third rack 1307 engages with the driving gear 1305, driving the driving gear 1305 to rotate, and under the action of each curved groove 1304, each sliding clamp block 1302 is gathered to the middle, and the clamping belt 1308 will be wrinkled to adapt to the change in the position of the PCB milling cutter, so that the PCB milling cutter can be aligned with the jack on the placement plate 4 when it moves to the top of the placement plate 4, and according to the different lengths of different third racks 1307, the spacing between the PCB milling cutters can be adjusted to different sizes, which can adapt to various specifications of placement plates 4 and clamp various specifications of PCB milling cutters, thereby improving the scope of application of the device.
[0052] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.
Claims
1. An automatic packaging device for PCB milling cutter production, comprising a first conveyor (1) equipped with a first conveyor belt, a second conveyor (3) equipped with a second conveyor belt, a placement tray (2) and a placement board (4), characterized in that: The placement plate (2) is placed on the first conveyor belt, the placement plate (4) is placed on the second conveyor belt, and the first conveyor (1) and the second conveyor (3) are arranged in a vertical direction. A mounting plate (5) is fixed on the frame of the first conveyor (1), an N-shaped groove (6) is provided on the mounting plate (5), a moving plate (7) is provided on one side of the mounting plate (5), and a driving mechanism (8) for driving the moving plate (7) to move along the N-shaped groove (6) is provided on the other side of the mounting plate (5), a slide rail (9) is fixed on the moving plate (7), and two symmetrically distributed sliding seats (10) are slidably provided on the slide rail (9), and a sliding seat (10) for clamping a PCB milling cutter is fixed on the sliding seat (10). A clamping rod (11) is provided between the two clamping rods (11), and a spacing adjustment mechanism (13) is provided on the clamping rod (11); the second conveyor belt passes through the mounting plate (5), and the second conveyor belt is located directly below one end of the N-shaped groove (6); a limit rod (14) is fixed to the side end of the mounting plate (5), and the limit rod (14) is located above the first conveyor belt; a limit strip (16) is fixed to the first conveyor (1); a groove is provided on the lower surface of the placement plate (2), and the groove is aligned with the limit strip (16); a plurality of equally spaced gap blocks (15) are detachably fixed on the second conveyor belt; the placement plate (4) and the gap blocks (15) are alternately distributed; and the placement plate (4) and the gap blocks (15) are arranged A support plate (17) is fixed on the mounting plate (5), and the support plate (17) is in contact with the inner wall of the second conveyor belt; the driving mechanism (8) comprises two fixing plates (801) fixed at both ends of the mounting plate (5), a threaded rod (802) is rotatably arranged between the two fixing plates (801), and a driving motor (803) for driving the threaded rod (802) to rotate is installed on one of the fixing plates (801), a threaded sleeve (804) is threadedly connected to the threaded rod (802), a driving plate (805) is arranged on a side of the mounting plate (5) away from the clamping rod (11), and a frame plate (809) is fixed on the mounting plate (5), and the upper edge of the driving plate (805) slides The movable plate (7) is arranged between the frame plate (809) and the mounting plate (5); the side end of the driving plate (805) is fixedly connected to the threaded sleeve (804); a V-shaped groove (806) is provided on the driving plate (805); a slider (807) is fixed on the side of the movable plate (7) away from the slide rail (9); a fixed shaft (808) is fixed on the slider (807); the slider (807) is slidably arranged in the N-shaped groove (6); and the fixed shaft (808) is slidably arranged in the V-shaped groove (806); a magnetic block (810) is fixed on the upper end of the movable plate (7); and an iron bar (811) is fixed on the side wall of the mounting plate (5); and the iron bar (811) is located directly above the magnetic block (810).
2. The automatic packaging device for PCB milling cutter production according to claim 1, characterized in that: The clamping mechanism (12) comprises a lifting block (1201), a sliding hole is provided in the middle position of the slide rail (9), the lifting block (1201) is slidably arranged in the sliding hole, and a trapezoidal block (1202) is fixed at one end of the lifting block (1201), and a limiting bolt (1203) is fixed to the side of the other end, an extrusion plate (1204) is fixed below the sliding seat (10), and a tension spring (1206) is fixed between the two extrusion plates (1204), the two extrusion plates (1204) are abutted against the side ends of the trapezoidal block (1202), and a chamfer (1205) is provided on the side ends of the extrusion plates (1204), an extrusion block (1207) is fixed on the mounting plate (5), and the extrusion block (1207) is located directly below one end of the N-shaped groove (6) close to the placement plate (4), and a pressing component is provided on the side of the mounting plate (5) away from the extrusion block (1207).
3. The automatic packaging device for PCB milling cutter production according to claim 2, characterized in that: The pressing assembly comprises a lifting plate (1208), a sliding groove (1209) is provided on the mounting plate (5), the lifting plate (1208) is slidingly arranged at the edge of the mounting plate (5) through the sliding groove (1209), a lifting groove (1210) is provided on the lifting plate (1208), and a lifting rod (1211) is slidingly arranged in the lifting groove (1210), a first rack (1212) is fixed to the side end of the lifting rod (1211), and the lifting rod (1211) is slidingly arranged in the lifting groove (1210). A pressure rod (1213) is fixed to the upper end of the lifting plate (1208), a transmission gear (1214) is rotatably arranged in the lifting groove (1210), a second rack (1215) is fixed to the side of the mounting plate (5), and the first rack (1212) and the second rack (1215) are evenly meshed with the transmission gear (1214), the lifting plate (1208) is made of iron material, and a magnet is embedded in the lower surface of the sliding seat (10) close to the lifting plate (1208).
4. The automatic packaging device for PCB milling cutter production according to claim 3 is characterized in that: The spacing adjustment mechanism (13) comprises an adaptive component and a rotating roller (1303), wherein the rotating roller (1303) is rotatably arranged on the outside of one of the clamping rods (11), and a long groove (1301) is provided on the clamping rod (11) close to the rotating roller (1303), and a plurality of sliding clamping blocks (1302) are slidably arranged in the long groove (1301), and a protrusion is provided on a side of the sliding clamping block (1302) close to the rotating roller (1303), and a plurality of curved grooves (1304) are provided on the rotating roller (1303), and the inclination angles of the plurality of curved grooves (1304) gradually increase from the middle to the two sides, and the protrusion is slidably arranged in the curved grooves (1304) at corresponding positions, a driving gear (1305) is fixed to the end of the rotating roller (1303), and a mounting frame (1306) is fixed on the mounting plate (5), and a third rack (1307) is detachably connected to the mounting frame (1306), and the adaptive component is arranged on the other clamping rod (11).
5. The automatic packaging device for PCB milling cutter production according to claim 4, characterized in that: The adaptive component comprises a clamping belt (1308) and two elastic belts (1309), wherein the two elastic belts (1309) are respectively fixed at two ends of the clamping belt (1308), and the other ends of the two elastic belts (1309) are respectively fixed at two ends of the clamping rod (11).
Citation Information
Patent Citations
Tray material conversion carrier tape packaging robot
CN209241392U