A casting apparatus for manufacturing a mechanical fitting
By introducing a bidirectional asynchronous motor-driven moving and flipping mechanism into the casting equipment for mechanical parts, the problems of tipping risk and low efficiency caused by manual handling after mold cooling are solved, realizing automatic mold flipping and moving, and improving work efficiency and safety.
Patent Information
- Application Number
- CN202310831261.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-07
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2043-07-07
AI Technical Summary
Existing mechanical parts casting equipment requires manual handling after the mold cools, which poses a risk of tipping over, wastes manpower, and reduces work efficiency.
The moving and flipping mechanism, driven by a bidirectional asynchronous motor, achieves automatic flipping and moving of the mold through a combination of gear plate, screw and transmission belt, reducing manual operation.
It improves the safety and efficiency of mold handling, and reduces manpower consumption and the probability of accidents.
Smart Images

Figure CN116851718B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mechanical parts casting technology, specifically to a casting equipment for manufacturing mechanical parts. Background Technology
[0002] Mechanical parts refer to various parts and accessories used for the replacement and maintenance of construction machinery, production equipment and transportation equipment of enterprises.
[0003] According to the patent application published on the Internet (authorization announcement number: CN 213826961U), "This utility model relates to the field of mechanical parts technology and discloses a high-efficiency casting equipment for mechanical parts, including a fixed base. Support columns are fixedly installed on both the left and right sides of the top of the fixed base. The tops of the two support columns are fixedly connected to a top plate. A cooling box is fixedly installed on the top of the fixed base. A limit cover is fixedly installed on the bottom of the top plate. A threaded rod extending to the left side of the limit cover is rotatably connected inside the limit cover. A threaded cylinder located inside the limit cover is threadedly connected to the outside of the threaded rod. Electric push rods are fixedly installed on both the left and right sides of the bottom of the threaded cylinder. The bottoms of the two electric push rods are fixedly connected to a placement plate. A motor is fixedly installed on the top of the top plate. This high-efficiency casting equipment for mechanical parts, with its cooling mechanism, avoids the slow cooling effect and reduced work efficiency of existing methods by rapidly cooling the casting mold."
[0004] Regarding the above description, the applicant believes the following issues exist:
[0005] In the process of using the above-mentioned utility model, when the above-mentioned device is used to cool the casting mold, the top device needs to be opened so that it can be moved manually. The casting mold is then placed inside the device using tools. This process is prone to tipping over, is not stable, and is very labor-intensive and time-consuming, thereby reducing work efficiency. Furthermore, manual handling increases the probability of accidents. Summary of the Invention
[0006] The purpose of this invention is to provide a casting equipment for manufacturing mechanical parts, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a casting equipment for manufacturing mechanical parts, comprising a support plane, a moving mechanism at the bottom of the support plane, a fixing mechanism at the top of the support plane, and an unloading mechanism at the top of the support plane;
[0008] The unloading mechanism includes a moving component and a rotating component. The moving component is located on the top left side of the support plane, and the rotating component is located on top of the moving component.
[0009] Preferably, the moving mechanism includes a support column, which is fixedly installed at the bottom of a support plane. A rotating wheel is rotatably installed inside the support column. A threaded disc is fixedly installed on the back of the support column. A threaded rod is engaged on the outside of the threaded disc. A transmission belt is rotatably installed on the outside of the threaded rod. A threaded rod is rotatably installed on the end of the transmission belt away from the threaded rod. A transmission belt is rotatably installed on the outside of the end of the threaded rod away from the transmission belt. A bidirectional asynchronous motor is rotatably installed on the end of the transmission belt away from the threaded rod, enabling the device to move.
[0010] Preferably, the bidirectional asynchronous motor is fixedly installed on the right side of the support plane, the support column has a rotating groove inside, four rotating wheels are provided, and the four rotating wheels are rotatably installed inside the rotating groove. The threaded rod is rotatably installed at the bottom of the support plane to limit the movement of the device.
[0011] Preferably, the fixing mechanism includes a base, which is fixedly installed on the top right side of the support plane. A rotating disk is rotatably installed on the inner side of the top of the base. A moving rod is slidably installed on the top of the rotating disk. A support panel is fixedly installed on the top of the base. A fixing rod is fixedly installed on the outer side of the rotating disk. A gear is rotatably installed at the bottom of the fixing rod. The outer side of the gear is meshed with an annular tooth, which can fix the movement of the container.
[0012] Preferably, the gear is fixedly installed on the top right side of the support plane, the top of the rotating disk has an annular groove, and three moving rods are provided, with the three moving rods slidably installed inside the annular groove.
[0013] Preferably, the moving component includes a crossbeam, which is fixedly installed on the top left side of the support plane. A second bidirectional asynchronous motor is fixedly installed on the top left side of the support plane. A threaded shaft is fixedly installed at the output end of the second bidirectional asynchronous motor. A moving frame is threadedly installed on the outside of the threaded shaft. A fixed baffle is fixedly installed on the top of the moving frame, which allows the adjustment device to move.
[0014] Preferably, the crossbeam has a threaded groove inside, the threaded shaft is rotatably installed inside the threaded groove, and the two output ends of the bidirectional asynchronous motor are rotatably installed with a synchronous belt to limit the movement of the device.
[0015] Preferably, the rotating assembly includes a bidirectional asynchronous motor four, which is fixedly mounted on the front of the fixed baffle. The output end of the bidirectional asynchronous motor four is engaged with a gear disk. A rotating baffle is fixedly mounted on the back of the gear disk. A rectangular frame is rotatably mounted on the back of the rotating baffle. A hinge seat is fixedly mounted on the top of the rectangular frame. A bidirectional asynchronous motor three is fixedly mounted on the left side of the rectangular frame. A bidirectional screw is fixedly mounted on the output end of the bidirectional asynchronous motor three. A movable panel is threaded onto the outer side of the bidirectional screw, which can be adjusted to rotate the device.
[0016] Preferably, the bidirectional screw passes through the left side of the movable panel, the gear plate passes through the front of the fixed baffle, the three output ends of the bidirectional asynchronous motor are rotatably mounted with a synchronous belt, and a rectangular slot is provided at the top of the rectangular frame to limit the rotation of the device.
[0017] Preferably, a limiting groove is provided on the outer side of the crossbeam, and the movable frame is slidably installed inside the limiting groove to limit the movement of the device.
[0018] Compared with the prior art, the present invention provides a casting equipment for manufacturing mechanical parts, which has the following advantages:
[0019] 1. This casting equipment for manufacturing mechanical parts uses a bidirectional asynchronous motor four as a drive. When the bidirectional asynchronous motor four is driven, it meshes with the output gear plate, causing the gear plate to rotate. When the gear plate rotates, it is fixedly installed with the rotating baffle, thereby driving the device to flip. Then, the bidirectional asynchronous motor three is driven, causing the bidirectional screw to rotate. This allows the casting mold to be flipped and unloaded, saving manpower for removal and improving work efficiency. This device can transport casting molds, saving manpower and reducing the probability of accidents.
[0020] 2. This casting equipment for manufacturing mechanical parts rotates by rotating with an outer transmission belt. When the transmission belt rotates, it rotates with an outer threaded rod, which in turn rotates with a threaded disc. This allows the threaded disc to be fixedly mounted to a rotating wheel, thus supporting the device and allowing the rotating wheel to contact the ground, making it easier to move.
[0021] 3. This casting equipment for manufacturing mechanical parts allows the fixed rod to rotate and support the plane, which in turn drives the rotating disk to rotate. When the rotating disk rotates, it slides between itself and the top moving rod, thereby driving the moving rod to move. This allows the moving rod to move inwards simultaneously, thus transferring the molten iron and preventing it from tipping over and spilling during the transfer. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort:
[0023] Figure 1 This is a schematic diagram of the external structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the moving mechanism structure of the present invention;
[0025] Figure 3 This is an exploded view of the fixing mechanism of the present invention;
[0026] Figure 4 This is a schematic diagram of the unloading mechanism structure of the present invention;
[0027] Figure 5 This is a schematic diagram of the structure of the mobile component of the present invention;
[0028] Figure 6 This is a schematic diagram of the rotating component mechanism of the present invention.
[0029] In the diagram: 1. Support plane; 2. Moving mechanism; 3. Fixing mechanism; 4. Unloading mechanism; 41. Moving component; 42. Rotating component; 21. Threaded disc; 22. Support column; 23. Rotating wheel; 24. Threaded rod one; 25. Transmission belt one; 26. Bidirectional asynchronous motor one; 27. Transmission belt two; 28. Threaded rod two; 31. Support panel; 32. Moving rod; 33. Rotating disc; 34. Base; 35. Ring gear; 36. Fixing rod; 37. Gear; 411. Fixing baffle; 412. Moving frame; 413. Crossbeam; 414. Bidirectional asynchronous motor two; 415. Threaded shaft; 421. Bidirectional screw; 422. Bidirectional asynchronous motor three; 423. Moving panel; 424. Hinge seat; 425. Rectangular frame; 426. Rotating baffle; 427. Bidirectional asynchronous motor four; 428. Gear disc. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0032] Example 1:
[0033] Please see Figure 1-6 The present invention provides a technical solution: a casting equipment for manufacturing mechanical parts, including a support plane 1, a moving mechanism 2 at the bottom of the support plane 1, a fixing mechanism 3 at the top of the support plane 1, and an unloading mechanism 4 at the top of the support plane 1.
[0034] The unloading mechanism 4 includes a moving component 41 and a rotating component 42. The moving component 41 is located on the top left side of the support plane 1, and the rotating component 42 is located on top of the moving component 41.
[0035] The moving mechanism 2 includes a support column 22, which is fixedly installed at the bottom of the support plane 1. A rotating wheel 23 is rotatably installed inside the support column 22. A threaded disc 21 is fixedly installed on the back of the support column 22. A threaded rod 24 is engaged on the outside of the threaded disc 21. A transmission belt 25 is rotatably installed on the outside of the threaded rod 24. A threaded rod 28 is rotatably installed on the end of the transmission belt 25 away from the threaded rod 24. A transmission belt 27 is rotatably installed on the outside of the end of the threaded rod 28 away from the transmission belt 25. A bidirectional asynchronous motor 26 is rotatably installed on the end of the transmission belt 27 away from the threaded rod 28, which enables the device to move.
[0036] A bidirectional asynchronous motor 26 is fixedly installed on the right side of the support plane 1. A rotating groove is opened inside the support column 22. Four rotating wheels 23 are provided and are rotatably installed inside the rotating groove. A threaded rod 24 is rotatably installed at the bottom of the support plane 1 to limit the movement of the device.
[0037] The fixing mechanism 3 includes a base 34, which is fixedly installed on the top right side of the support plane 1. A rotating disk 33 is rotatably installed on the inner side of the top of the threaded rod 24. A moving rod 32 is slidably installed on the top of the rotating disk 33. A support panel 31 is fixedly installed on the top of the base 34. A fixing rod 36 is fixedly installed on the outer side of the rotating disk 33. A gear 37 is rotatably installed on the bottom of the fixing rod 36. A ring tooth 35 meshes on the outer side of the gear 37, which can fix the movement of the container.
[0038] Gear 37 is fixedly installed on the top right side of support plane 1. The top of rotating disk 33 has an annular groove. Three moving rods 32 are provided, and the three moving rods 32 are slidably installed inside the annular groove.
[0039] Example 2:
[0040] Please see Figure 5 Furthermore, in conjunction with Embodiment 1, the moving component 41 includes a crossbeam 413, which is fixedly installed on the top left side of the support plane 1. A bidirectional asynchronous motor 414 is fixedly installed on the top left side of the support plane 1. A threaded shaft 415 is fixedly installed at the output end of the bidirectional asynchronous motor 414. A moving frame 412 is threadedly installed on the outside of the threaded shaft 415. A fixed baffle 411 is fixedly installed on the top of the moving frame 412, which can adjust the device to move.
[0041] The crossbeam 413 has a threaded groove inside, and the threaded shaft 415 is rotatably installed inside the threaded groove. The output end of the bidirectional asynchronous motor 414 is rotatably installed with a synchronous belt to limit the movement of the device.
[0042] The rotating assembly 42 includes a bidirectional asynchronous motor 427, which is fixedly mounted on the front of the fixed baffle 411. A gear 428 is engaged at the output end of the bidirectional asynchronous motor 427. A rotating baffle 426 is fixedly mounted on the back of the gear 428. A rectangular frame 425 is rotatably mounted on the back of the rotating baffle 426. A hinge seat 424 is fixedly mounted on the top of the rectangular frame 425. A bidirectional asynchronous motor 422 is fixedly mounted on the left side of the rectangular frame 425. A bidirectional screw 421 is fixedly mounted at the output end of the bidirectional asynchronous motor 422. A movable panel 423 is threaded onto the outer side of the bidirectional screw 421, which can adjust the device to rotate.
[0043] A bidirectional screw 421 passes through the left side of the movable panel 423, a gear plate 428 passes through the front of the fixed baffle 411, a bidirectional asynchronous motor 422 has a synchronous belt installed at its output end, and a rectangular slot is provided on the top of the rectangular frame 425 to limit the rotation of the device.
[0044] A limiting groove is provided on the outer side of the crossbeam 413, and the movable frame 412 is slidably installed inside the limiting groove to limit the movement of the device.
[0045] In actual operation, when this device needs to be moved, the bidirectional asynchronous motor 26 is manually energized. When the bidirectional asynchronous motor 26 is energized, it is fixedly installed with the output threaded rod 28, thereby driving the threaded rod 28 to rotate. When the threaded rod 28 rotates, it is rotatably installed with the outer transmission belt 25, thereby driving the transmission belt 25 to rotate. When the transmission belt 25 rotates, it is rotatably installed with the outer threaded rod 24, thereby driving the threaded rod 24 and the threaded disc 21 to rotate. This allows the threaded disc 21 to be fixedly installed with the rotating wheel 23, thereby driving the rotating wheel 23 to rotate. This supports the device, allowing the rotating wheel 23 to contact the ground, making movement more convenient.
[0046] When placing the casting mold, the mold is placed on top of the support panel 31. When the placement is complete, the drive gear 37 is rotated. When the gear 37 rotates, it is rotatably mounted with the fixed rod 36, which in turn rotates to support the plane 1. This drives the rotating disk 33 to rotate. When the rotating disk 33 rotates, it is slidably mounted with the top moving rod 32, which in turn drives the moving rod 32 to move. This allows the moving rod 32 to move inwards, thus transferring the molten iron and preventing it from tipping over during the transfer.
[0047] When the casting mold needs to be transferred, the mold is placed on top of the support panel 31, and the bidirectional asynchronous motor 414 is driven. When driven, it is fixedly installed with the output threaded shaft 415, causing the threaded shaft 415 to rotate. When the threaded shaft 415 rotates, it is threadedly installed with the outer moving frame 412, causing the moving frame 412 to move. This allows the device to be moved and adjusted. When it is moved to the designated position, the bidirectional asynchronous motor 427 is driven. When driven, it meshes with the output gear 428, causing the gear 428 to rotate. When the gear 428 rotates, it is fixedly installed with the rotating baffle 426, causing the device to flip. Then, the bidirectional asynchronous motor 422 is driven, causing the bidirectional screw 421 to rotate. This allows the casting mold to be flipped and unloaded, saving manpower for removal and improving work efficiency.
[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A casting equipment for manufacturing mechanical parts, comprising a support plane (1), characterized in that: A moving mechanism (2) is provided at the bottom of the supporting plane (1), a fixing mechanism (3) is provided at the top of the supporting plane (1), and an unloading mechanism (4) is provided at the top of the supporting plane (1). The unloading mechanism (4) includes a moving component (41) and a rotating component (42). The moving component (41) is located on the top left side of the support plane (1), and the rotating component (42) is located on top of the moving component (41). The moving mechanism (2) includes a support column (22), which is fixedly installed at the bottom of the support plane (1). A rotating wheel (23) is rotatably installed inside the support column (22). A threaded disc (21) is fixedly installed on the back of the support column (22). A threaded rod (24) is engaged on the outside of the threaded disc (21). A transmission belt (25) is rotatably installed on the outside of the threaded rod (24). A threaded rod (28) is rotatably installed at the end of the transmission belt (25) away from the threaded rod (24). A transmission belt (27) is rotatably installed at the end of the transmission belt (27) away from the threaded rod (28). A bidirectional asynchronous motor (26) is rotatably installed at the end of the transmission belt (27) away from the threaded rod (28). The fixing mechanism (3) includes a base (34), which is fixedly installed on the top right side of the support plane (1). A rotating disk (33) is rotatably installed on the inner side of the top of the base (34). A moving rod (32) is slidably installed on the top of the rotating disk (33). A support panel (31) is fixedly installed on the top of the base (34). A fixing rod (36) is fixedly installed on the outer side of the rotating disk (33). A gear (37) is rotatably installed at the bottom of the fixing rod (36). A ring tooth (35) meshes on the outer side of the gear (37). The moving component (41) includes a crossbeam (413), which is fixedly installed on the top left side of the support plane (1). A bidirectional asynchronous motor (414) is fixedly installed on the top left side of the support plane (1). A threaded shaft (415) is fixedly installed at the output end of the bidirectional asynchronous motor (414). A moving frame (412) is threadedly installed on the outside of the threaded shaft (415). A fixed baffle (411) is fixedly installed on the top of the moving frame (412). The rotating assembly (42) includes a bidirectional asynchronous motor four (427), which is fixedly installed on the front of the fixed baffle (411). The output end of the bidirectional asynchronous motor four (427) is engaged with a gear plate (428). A rotating baffle (426) is fixedly installed on the back of the gear plate (428). A rectangular frame (425) is rotatably installed on the back of the rotating baffle (426). A hinge seat (424) is fixedly installed on the top of the rectangular frame (425). A bidirectional asynchronous motor three (422) is fixedly installed on the left side of the rectangular frame (425). A bidirectional screw (421) is fixedly installed on the output end of the bidirectional asynchronous motor three (422). A movable panel (423) is threaded on the outer side of the bidirectional screw (421).
2. The casting equipment for manufacturing mechanical parts according to claim 1, characterized in that: The bidirectional asynchronous motor (26) is fixedly installed on the right side of the support plane (1). The support column (22) has a rotating groove inside. There are four rotating wheels (23), and the four rotating wheels (23) are rotatably installed inside the rotating groove. The threaded rod (24) is rotatably installed at the bottom of the support plane (1).
3. A casting equipment for manufacturing mechanical parts according to claim 1, characterized in that: The gear (37) is fixedly installed on the top right side of the support plane (1), the top of the rotating disk (33) is provided with an annular groove, and three moving rods (32) are provided, and the three moving rods (32) are slidably installed inside the annular groove.
4. A casting equipment for manufacturing mechanical parts according to claim 1, characterized in that: The crossbeam (413) has a threaded groove inside, the threaded shaft (415) is rotatably installed inside the threaded groove, and the output end of the bidirectional asynchronous motor (414) is rotatably installed with a synchronous belt.
5. A casting equipment for manufacturing mechanical parts according to claim 1, characterized in that: The bidirectional screw (421) passes through the left side of the movable panel (423), the gear plate (428) passes through the front of the fixed baffle (411), the output end of the bidirectional asynchronous motor (422) is rotatably mounted with a synchronous belt, and the top of the rectangular frame (425) is provided with a rectangular slot.
6. A casting equipment for manufacturing mechanical parts according to claim 1, characterized in that: A limiting groove is provided on the outer side of the crossbeam (413), and the movable frame (412) is slidably installed inside the limiting groove.
Citation Information
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