Motor brake assembly machine
By designing a fully automated motor brake assembly machine and utilizing a turntable mechanism and multiple collaborative assembly mechanisms, the problems of low motor brake assembly efficiency and difficulty in ensuring precision were solved, achieving efficient and precise brake assembly.
Patent Information
- Application Number
- CN202310970416.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-03
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2043-08-03
AI Technical Summary
The existing assembly process of motor brakes is complicated and inefficient, unable to meet market demand, and the accuracy and quality are difficult to guarantee.
A motor brake assembly machine was designed. The turntable mechanism was used to drive the fixture assembly. Multiple mechanisms, including gluing, gluing, spring loading, and bottom plate loading, were combined to achieve fully automated assembly. The machine involved the coordinated work of the gluing mechanism A, gluing mechanism B, spring loading mechanism C, bottom plate loading mechanism D, bolt sleeve loading mechanism E, friction plate loading mechanism F, top plate loading mechanism G, screw locking mechanism H, and finished product unloading mechanism I.
The fully automated assembly of the motor brake is realized, which improves work efficiency, reduces labor input, ensures assembly quality and precision, and reduces costs.
Smart Images

Figure CN116852101B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical equipment, and in particular to a motor brake assembly machine. Background Art
[0002] At present, most motor brakes on the market are assembled manually or semi-automatically. With the advancement of science and technology and the rapid development of society, the demand for motor brakes is increasing. The previous manual assembly and semi-automatic mechanical assembly processes are cumbersome, inefficient, and costly. In addition, the accuracy and quality of assembly cannot be guaranteed, and they cannot meet the real needs of the market. At this time, it is necessary to provide a mechanical equipment for fully automatic assembly of precision motor brakes to solve the above problems. Summary of the Invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a motor brake assembly machine to solve the above-mentioned defects.
[0004] The object of the present invention is achieved through the following technical solutions:
[0005] A motor brake assembly machine, comprising:
[0006] The chassis is fixed with a bottom plate, the bottom plate is provided with a turntable mechanism, and the turntable mechanism is provided with several groups of clamp assemblies; the bottom plate is also provided with a glue-pointing mechanism A, a glue-applying mechanism B, a spring feeding mechanism C, a bottom plate feeding mechanism D, a bolt sleeve feeding mechanism E, a friction plate feeding mechanism F, a top plate feeding mechanism G, a screw locking mechanism H and a finished product unloading mechanism I in sequence, and the above mechanisms are arranged around the turntable mechanism, and the output end of each mechanism cooperates with the clamp assembly; the clamp assembly includes a clamp The bottom plate is fixed with a fixture upper plate on the fixture bottom plate through a rectangular frame, and three fixed blocks arranged in a circular array are fixed on the upper end of the fixture upper plate, and a fixture positioning block is installed on one side of the fixed block through a first linear guide rail. A fixture placement seat is fixed on the middle part of the upper side of the fixture upper plate, which is located in the middle of the three fixture positioning blocks. A sliding plate is also fixed on the fixture bottom plate through a second linear guide rail, and a driving wheel is rotatably installed on the outer side of the upper end of the sliding plate, and a rotating wheel is also rotatably provided on the upper end of the sliding plate. The two wheels are fixed together by the guide rails, and the two wheels are rotated to move relative to each other, so that the two wheels can move relative to each other.
[0007] This embodiment is further configured as follows: the dispensing mechanism A includes a dispensing frame fixed on the base plate, a dispensing seat is fixed on the dispensing frame, a dispensing cylinder plate is fixed on the outside of the dispensing seat, and the position of the dispensing cylinder can be fine-tuned up and down by bolts, a dispensing cylinder is fixed on the outside of the dispensing cylinder plate, the output end of the dispensing cylinder extends downward and is fixed to a dispensing plate, a dispensing gun is fixed on the dispensing plate, and the lower side end of the dispensing gun is adapted to the workpiece on the fixture assembly; a loading position is set between the dispensing mechanism A and the finished product unloading mechanism I, and a fixture positioning assembly is provided at its loading position, and the fixture positioning assembly includes a first positioning seat fixed on the base plate, a first positioning cylinder is fixed on the first positioning seat, a first abutment plate is fixed on the output end of the first positioning cylinder, the first abutment plate is movably abutted with the driving circular plate, and the driving wheel is movably abutted with the inner side surface of the first positioning seat.
[0008] This embodiment is further configured as follows: the gluing mechanism B includes a gluing rack fixed on the base plate, a gluing seat fixed on the gluing rack, a gluing cylinder plate fixed to the outside of the gluing seat, the position of which can be fine-tuned up and down by bolts, a gluing cylinder fixed to the outside of the gluing cylinder plate, an output unit of the gluing cylinder extending downward and fixed with a gluing plate, a gluing motor fixed on the gluing plate, an output end of the gluing motor passing through the gluing plate and fixed with a gluing block, and the gluing block is adapted to the workpiece on the fixture assembly.
[0009] This embodiment is further configured as follows: the spring feeding mechanism C includes a first spring feeding frame and a second spring feeding frame fixed to the bottom plate, the second spring feeding frame is located inside the first spring feeding frame, and a spring vibrator is fixed to the first spring feeding frame; a spring feeding cylinder plate is fixed on the side of the second spring feeding frame, and a spring feeding cylinder is fixed on the outer side of the spring feeding cylinder plate; a first adjusting plate is fixed on the output end of the spring feeding cylinder, and a second adjusting plate is fixed on the lower side of the first adjusting plate, and a spring feeding plate is fixed on the lower side of the second adjusting plate. Three loading columns are fixed on the upper side of the material plate, and the upper ends of the loading columns are connected to the output end of the spring vibrator; the rear spring loading dislocation cylinder is fixed to the lower side of the spring loading plate, and a spring loading seat is fixed to the lower side of the spring loading plate, and a dislocation plate is rotatably arranged between the spring loading seat and the spring loading plate, and one end of the dislocation plate is hinged to the output end of the spring loading dislocation cylinder, three spring dislocation holes are provided on the dislocation plate, and three blanking holes are provided on the lower side of the spring loading seat, and a blanking column is fixed to the lower side end of the blanking hole. When the dislocation plate is in the initial position, the spring dislocation hole is connected to the loading column, and when the dislocation plate is in the specified position after movement, the spring dislocation hole is connected to the blanking hole.
[0010] This embodiment is further configured as follows: the film loading mechanism D includes a film loading rack fixed on the bottom plate, a film loading motor and a film loading slide are fixed on the film loading rack, the output end of the loading motor is connected to the input end of the film loading slide, a film loading slide is fixed on the output end of the film loading slide, a film loading cylinder plate which can be fine-tuned up and down by bolts is fixed on the outside of the film loading slide, a film loading cylinder is fixed on the outside of the film loading cylinder plate, the output end of the loading cylinder extends downward and is fixed with a film clamping cylinder, and three clamping claws are fixed on the output end of the clamping cylinder; a film loading seat is also fixed on the side of the film loading rack, and a film loading seat is fixed on the film loading seat There is a long plate for loading negative film, a slide groove is provided on the long plate for loading negative film, a rectangular plate for loading negative film is fixed on the slide groove, three negative film limiting frames are fixed on the rectangular plate for loading negative film, and a space for stacking negative films is formed between the three negative film limiting frames; a blanking hole is provided on the rectangular plate for loading negative film, a negative film loading dislocation cylinder is fixed in the negative film loading seat, and a negative film loading dislocation plate is fixed to the output end of the negative film loading dislocation cylinder through a connecting block, and the negative film loading dislocation plate is slidably arranged in the slide groove, and a negative film limiting plate is fixed at one end of the slide groove, and a slot for placing a single negative film is formed between the side of the negative film limiting plate and the negative film loading dislocation plate, and the initial position of the clamping cylinder is located on the upper side of the slot.
[0011] This embodiment is further configured as follows: the structure of the bolt sleeve feeding mechanism E is consistent with that of the spring feeding mechanism C; a third positioning seat, a fourth positioning seat and a fifth positioning seat connected in the same straight line are fixed on the base plate, and the third positioning seat, the fourth positioning seat and the fifth positioning seat are respectively located on the inner sides of the dispensing mechanism A, the gluing mechanism B and the spring feeding mechanism C, and the inner sides of the third positioning seat, the fourth positioning seat and the fifth positioning seat are movably abutted against the driving wheel; a sixth positioning seat and a seventh positioning seat are also fixed on the base plate, and the sixth positioning seat and the seventh positioning seat are respectively located on the inner sides of the screw locking mechanism H and the finished product unloading mechanism I, and the sixth positioning seat is placed at an angle, and the inner ends of the sixth positioning seat and the seventh positioning seat are movably abutted against the driving wheel; a third positioning cylinder is also fixed on the seventh positioning seat, and a third abutment plate is fixed on the output end of the third positioning cylinder, and the third abutment plate is movably abutted against the driving circular plate.
[0012] This embodiment is further configured as follows: a second positioning seat is fixed on the film loading rack, a second positioning cylinder is fixed on the second positioning seat, a second abutment plate is fixed on the output end of the second positioning cylinder, and the second abutment plate is movably abutted against the driving circular plate.
[0013] This embodiment is further configured as follows: the friction plate feeding mechanism F has the same structure as the bottom plate feeding mechanism D; the top plate feeding mechanism G includes a top plate feeding frame, the structure of the outer end of which is consistent with the structure of the bottom plate feeding mechanism D, and the inner end of the top plate feeding frame is also fixed with a pressing seat, a pressing cylinder is fixed on the pressing seat, the output end of the pressing cylinder extends downward and is fixed with a pressing block, and the pressing block is adapted to the workpiece on the fixture assembly.
[0014] This embodiment is further configured as follows: the screw locking mechanism H includes a base plate fixed on the bottom plate, two vertical rods are fixed on the base plate, two shaft sleeves are respectively sleeved on the two vertical rods, an upper screw locking plate and a lower screw locking plate are respectively fixed on the two shaft sleeves at the same height, a screw locking machine is fixed on the upper screw locking plate and the lower screw locking plate, a top plate is fixed on the two vertical rods, a screw locking cylinder is fixed on the top plate, and the output end of the screw locking cylinder is fixedly connected to the upper screw locking plate and the lower screw locking plate through a connecting rod.
[0015] This embodiment is further configured as follows: the finished product unloading mechanism I includes a finished product unloading rack and a conveyor belt fixed on the bottom plate, the finished product unloading rack is fixed with a finished product unloading motor and a finished product unloading slide, the output end of the finished product unloading motor is connected to the input end of the finished product unloading slide, the output end of the finished product unloading slide is fixed with a finished product unloading slide, the lower side of the finished product unloading slide is fixed with a finished product unloading cylinder, the output end of the finished product unloading cylinder extends downward and is fixed with an upper unloading plate, two shaft rods are penetrated by the upper unloading plate, the lower side end of the shaft rod is fixed with a lower unloading plate, a third spring is sleeved on the shaft rod and is located between the upper unloading plate and the lower unloading plate, and an electromagnet is fixed on the lower side of the lower unloading plate;
[0016] The turntable mechanism includes a rectangular long plate fixed to a bottom plate, a driving turntable and a driven turntable are fixed to the rectangular long plate through bearings, the edges of the driving turntable and the driven turntable have raised teeth, a chain is sleeved on the driving turntable and the driven turntable, a rotating motor is fixed to the lower side of the rectangular long plate, the rotating motor is axially connected to the driving turntable, a guide rail is also fixed to the rectangular long plate, the guide rail surrounds the outer side of the driving turntable and the driven turntable, the chain is fixed with a plurality of connecting seats, a rotating seat is fixed to the outer side of the connecting seat, and two rows of rotating seats are arranged on the lower side of the rotating seat. The guide wheel and the guide rail are located between the two rows of guide wheels, and the clamp assembly is fixedly placed on the rotating seat; a plurality of clamp limiting cylinders are also fixed on the lower side of the rectangular long plate, and a plurality of fixed seats are also fixed on the lower side of the rectangular long plate, and a rotating shaft is rotatably arranged between two adjacent fixed seats, and at least one clamp limiting block is fixed on the rotating shaft, and a limiting seat is fixed on the outer side of the rotating seat, and a limiting groove is provided on the outer side of the limiting seat, and the upper end of the clamp limiting block is adapted to the limiting groove, and the output end of the clamp limiting cylinder is hinged with a connecting plate, and the extending end of the connecting plate is fixed on the rotating shaft.
[0017] Beneficial effects of the present invention:
[0018] The motor brake assembly machine proposed in the present invention drives several clamp components to rotate through a turntable mechanism, and then processes and places parts in sequence through a gluing mechanism, a gluing mechanism, a spring loading mechanism, a bottom plate loading mechanism, a bolt sleeve loading mechanism, a friction plate loading mechanism, a top plate loading mechanism, and a screw locking mechanism to form a finished brake. The finished product is then transported to a discharge position through a finished product unloading mechanism, so that the brake can be assembled and produced through full automation. The present invention shortens the work process, improves work efficiency, reduces labor input, and saves labor costs. The present invention replaces labor to ensure the quality and accuracy of precision motor brake assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention;
[0020] Figure 2 is a top view of the present invention;
[0021] Figure 3 It is a structural diagram of the fixture positioning component and the fixture component;
[0022] Figure 4 It is a schematic diagram of the structure of the fixture assembly after removing the fixture upper plate;
[0023] Figure 5 It is a structural diagram of the dispensing mechanism;
[0024] Figure 6It is a structural diagram of the gluing mechanism;
[0025] Figure 7 It is a structural diagram of the spring feeding mechanism;
[0026] Figure 8 It is a structural diagram of the film loading mechanism;
[0027] Figure 9 It is a structural diagram of the bolt sleeve feeding mechanism;
[0028] Figure 10 It is a structural diagram of the friction plate feeding mechanism;
[0029] Figure 11 It is a structural diagram of the top sheet feeding mechanism;
[0030] Figure 12 It is a structural diagram of the screw locking mechanism;
[0031] Figure 13 It is a structural diagram of the finished product unloading mechanism;
[0032] Figure 14 It is a structural diagram of the turntable mechanism;
[0033] Figure 15 yes Figure 14 Enlarged view of point J in . DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0035] In this embodiment, Figures 1 to 15As shown, a motor brake assembly machine includes a chassis 1, a base plate 2 is fixed on the chassis 1, a turntable mechanism is provided on the base plate 2, and several groups of clamp assemblies are provided on the turntable mechanism; a glue-dispensing mechanism A, a glue-applying mechanism B, a spring feeding mechanism C, a bottom plate feeding mechanism D, a bolt sleeve feeding mechanism E, a friction plate feeding mechanism F, a top plate feeding mechanism G, a screw locking mechanism H and a finished product unloading mechanism I are also provided on the base plate 2 in sequence, and the above mechanisms are arranged around the turntable mechanism, and the output end of each mechanism cooperates with the clamp assembly; the clamp assembly includes a clamp The bottom plate 3 is fixed with a fixture upper plate 4 on the fixture bottom plate 3 through a rectangular frame, and three fixed blocks 5 arranged in a circular array are fixed on the upper end of the fixture upper plate 4. A fixture positioning block 6 is installed on one side of the fixed block 5 through a first linear guide rail. A fixture placement seat 7 is fixed to the middle of the upper side of the fixture upper plate 4, which is located in the middle of the three fixture positioning blocks 6. A sliding plate 8 is also fixed to the fixture bottom plate 3 through a second linear guide rail, and a driving wheel 9 is rotatably installed on the outer side of the upper end of the sliding plate 8. A rotating bar 10 is also rotatably provided on the upper end of the sliding plate 8. The extending end of the rotating bar 10 is hinged with a connecting block 11, and a rotating plate 12 is rotatably provided on the lower side of the upper plate 4 of the clamp through a bearing. The extending end of the connecting block 11 is fixed to the outer side of the rotating plate 12, and three strip holes are opened on the rotating plate 12. A rotating wheel is installed at the lower end of the clamp positioning block 6, and the rotating wheel is located in the corresponding strip holes; a first rectangular block 13 is also fixed to the clamp bottom plate 3, and a round rod 14 is provided on the first rectangular block. Bolt heads are screwed on both ends of the round rod 14, and the outer side of the bolt head at the inner end is connected to the sliding The end faces of the strips 8 are in contact with each other, and a first spring 15 is provided between the bolt head and the first rectangular block 13, and the first spring 15 is sleeved on the round rod; a positioning block 16 is also installed on the upper plate 4 of the fixture through a third linear guide rail, and a second rectangular block is also fixed on the upper plate 4 of the fixture, and a bearing sleeve is embedded in the second rectangular block, and a driving rod 17 is provided in the bearing sleeve, and the inner side of the driving rod 17 is fixed to the positioning block 16, and a driving circular plate is fixed to the outer side of the driving rod 17, and a second spring is provided on the driving rod 17 and located between the positioning block 16 and the bearing sleeve.
[0036] In this embodiment, the inner ends of the clamp positioning block 6 and the positioning block 16 have protrusions protruding outward, and the periphery of the brake has an arc groove, which is adapted to the protrusion. Three positioning columns are also fixed on the clamp upper plate 4, and the three positioning columns surround the periphery of the clamp placement seat 7; the driving wheel 9 contacts the external object, so that the rotating bar 10 drives the rotating plate 12 to rotate. During the rotation, the rotating wheel moves in the bar hole, so that the clamp positioning block 6 moves on the first linear guide rail, so that the clamp positioning block 6 is controlled to position and clamp the brake; by setting the driving rod 17 and the positioning block 16, the driving rod 17 is easy to be driven by an external cylinder, so that precise positioning can be performed.
[0037] This embodiment is further configured as follows: the dispensing mechanism A includes a dispensing frame 18 fixed on the base plate 2, a dispensing seat 19 is fixed on the dispensing frame 18, a dispensing cylinder plate 20 is fixed on the outer side of the dispensing seat 19, and a dispensing cylinder 21 is fixed on the outer side of the dispensing cylinder plate 20, the output end of the dispensing cylinder 21 extends downward and is fixed with a dispensing plate 22, a dispensing gun 23 is fixed on the dispensing plate 22, and the lower side end of the dispensing gun 23 is adapted to the workpiece on the fixture assembly; a loading position is set between the dispensing mechanism A and the finished product unloading mechanism I, and its loading position is provided with a fixture positioning assembly, and the fixture positioning assembly includes a first positioning seat 24 fixed on the base plate 2, a first positioning cylinder 25 is fixed on the first positioning seat 24, and a first abutment plate is fixed on the output end of the first positioning cylinder 25, the first abutment plate is movably abutted with the driving circular plate, and the driving wheel 9 is movably abutted with the inner side surface of the first positioning seat 24.
[0038] In this embodiment, the dispensing gun 23 adopts existing technology, and its specific structure is not described here in detail; the output end of the dispensing gun 23 is divided into three dispensing ports, which respectively correspond to the circular holes on the brake.
[0039] This embodiment is further configured as follows: the gluing mechanism B includes a gluing rack 26 fixed on the base plate 2, a gluing seat fixed on the gluing rack 26, a gluing cylinder plate fixed to the outside of the gluing seat, the position of which can be fine-tuned up and down by bolts, a gluing cylinder 27 fixed to the outside of the gluing cylinder plate, the output of the gluing cylinder 27 extends downward and is fixed with a gluing plate 28, a gluing motor 29 is fixed on the gluing plate 28, the output end of the gluing motor 29 passes through the gluing plate 28 and is fixed with a gluing block 30, and the gluing block 30 is adapted to the workpiece on the fixture assembly.
[0040] In this embodiment, the glue wiping block 30 is used to wipe off excess glue on the brake.
[0041] This embodiment is further configured as follows: the spring feeding mechanism C includes a first spring feeding frame 31 and a second spring feeding frame 32 fixed on the base plate 2, the second spring feeding frame 32 is located in the first spring feeding frame 31, and a spring vibrator 33 is fixed on the first spring feeding frame 31; a spring feeding cylinder plate whose position can be fine-tuned up and down by bolts is fixed on the side of the second spring feeding frame 32, a spring feeding cylinder 34 is fixed on the outer side of the spring feeding cylinder plate, a first adjustment plate whose position can be fine-tuned left and right by bolts is fixed on the output end of the spring feeding cylinder 34, a second adjustment plate whose position can be fine-tuned front and back by bolts is fixed on the lower side of the first adjustment plate, a spring feeding plate 35 is fixed on the lower side of the second adjustment plate, and the upper side of the spring feeding plate 35 Three loading columns 36 are fixed on the side, and the upper ends of the loading columns 36 are connected to the output end of the spring vibrator 33; the rear spring loading dislocation cylinder 36 is fixed to the lower side of the spring loading plate 35, and a spring loading seat is fixed to the lower side of the spring loading plate 35, and a dislocation plate 37 is rotatably arranged between the spring loading seat and the spring loading plate 35, and one end of the dislocation plate 37 is hinged to the output end of the spring loading dislocation cylinder 36, and three spring dislocation holes are provided on the dislocation plate 37, and three blanking holes are provided on the lower side of the spring loading seat, and a blanking column 38 is fixed to the lower side end of the blanking hole. When the dislocation plate 37 is in the initial position, the spring dislocation hole is connected to the loading column 36, and when the dislocation plate 37 is in the specified position after movement, the spring dislocation hole is connected to the blanking hole.
[0042] In this embodiment, the spring vibrator 33 is a circular vibrator, which utilizes existing technology and whose specific structure is not described here. The spring is vibrated by the spring vibrator 33 into the loading column 36 and into the spring offset hole of the offset plate 37. The spring loading offset cylinder 36 then drives the offset plate 37 to rotate, causing the spring in the spring offset hole to pass through the unloading column 38 and enter the corresponding position on the brake.
[0043] This embodiment is further configured as follows: the film loading mechanism D includes a film loading rack 39 fixed on the base plate 2, a film loading motor 40 and a film loading slide 41 are fixed on the film loading rack 39, the output end of the loading motor 40 is connected to the input end of the film loading slide 41, a film loading slide is fixed on the output end of the film loading slide 41, a film loading cylinder plate is fixed on the outside of the film loading slide, and a film loading cylinder plate whose position can be fine-tuned up and down by bolts is fixed, a film loading cylinder 42 is fixed on the outside of the film loading cylinder plate, the output end of the loading cylinder 42 extends downward and is fixed with a film clamping cylinder 43, and the output end of the clamping cylinder 43 is fixed with three clamping claws 44; a film loading seat is also fixed on the side of the film loading rack 39, and the film loading A long film loading plate 45 is fixed on the material seat, and a slide groove is provided on the long film loading plate 45, and a rectangular film loading plate is fixed on the slide groove, and three film limiting frames 46 are fixed on the film loading rectangular plate, and a space for stacking films is formed between the three film limiting frames 46; a blanking hole is provided on the film loading rectangular plate, and a film loading dislocation cylinder 47 is fixed in the film loading seat, and a film loading dislocation plate 48 is fixed to the output end of the film loading dislocation cylinder 47 through a connecting block, and the film loading dislocation plate 48 is slidably arranged in the slide groove, and a film limiting plate is fixed at one end of the slide groove, and a slot for placing a single film is formed between the side of the film limiting plate and the film loading dislocation plate 48, and the initial position of the clamping cylinder 43 is located on the upper side of the slot.
[0044] In this embodiment, several negative films can be stacked and placed in the middle position of the negative film limiting frame 46. The inner side of the limiting frame 46 is adapted to the arc groove on the negative film. A material hole is opened on the negative film loading rectangular plate. The negative film located at the bottom side falls into the slide groove through the material hole, and then the negative film is pushed to the specified position by the negative film loading dislocation plate 48 to facilitate the clamping cylinder 43 and the clamping claw 44 to grab it, and then put it into the clamp assembly.
[0045] This embodiment is further configured as follows: the structure of the bolt sleeve feeding mechanism E is consistent with that of the spring feeding mechanism C; a third positioning seat 50, a fourth positioning seat and a fifth positioning seat connected in the same straight line are fixed on the base plate 2, and the third positioning seat 50, the fourth positioning seat and the fifth positioning seat are respectively located on the inner sides of the dispensing mechanism A, the gluing mechanism B and the spring feeding mechanism C, and the inner sides of the third positioning seat 50, the fourth positioning seat and the fifth positioning seat are movably abutted against the driving wheel 9; a sixth positioning seat 51 and a seventh positioning seat 52 are also fixed on the base plate 2, and the sixth positioning seat 51 and the seventh positioning seat 52 are respectively located on the inner sides of the locking screw mechanism H and the finished product unloading mechanism I, and the sixth positioning seat 51 is placed at an angle, and the inner ends of the sixth positioning seat 51 and the seventh positioning seat 52 are movably abutted against the driving wheel 9; a third positioning cylinder is also fixed on the seventh positioning seat 52, and a third abutment plate is fixed on the output end of the third positioning cylinder, and the third abutment plate is movably abutted against the driving circular plate.
[0046] The bolt sleeve feeding mechanism E is used to place the bolt sleeves in the corresponding positions of the brake. The circular vibration on the bolt sleeve feeding mechanism E is used to transport the bolt sleeves. The third positioning seat 50, the fourth positioning seat 50, the fifth positioning seat 51, the sixth positioning seat 51, and the seventh positioning seat 52 abut against the drive wheel 9, so that the clamp positioning block 6 clamps the brake. The third positioning cylinder is provided at the finished product discharge position, making it easier for the finished product unloading mechanism I to clamp the brake.
[0047] This embodiment is further configured as follows: a second positioning seat is fixed on the film loading rack 39, a second positioning cylinder 49 is fixed on the second positioning seat, a second abutment plate is fixed on the output end of the second positioning cylinder 49, and the second abutment plate is movably abutted against the driving circular plate.
[0048] In this embodiment, the second positioning cylinder 49 is provided to accurately position the film after the film is loaded.
[0049] This embodiment is further configured as follows: the friction plate feeding mechanism F has the same structure as the bottom plate feeding mechanism D; the top plate feeding mechanism G includes a top plate feeding frame 53, the structure of the outer end of which is consistent with the structure of the bottom plate feeding mechanism D, and the inner end of the top plate feeding frame 53 is also fixed with a pressing seat 54, and a pressing cylinder 55 is fixed on the pressing seat 54, and the output end of the pressing cylinder 55 extends downward and is fixed with a pressing block 56, and the pressing block 56 is adapted to the workpiece on the fixture assembly.
[0050] In this embodiment, the friction plate loading method is consistent with the bottom plate loading method, and the top plate loading structure is also similar to the structure of the bottom plate loading mechanism D. The top plate loading mechanism G also presses the brake through the pressing cylinder 55 and the pressing block 56.
[0051] This embodiment is further configured as follows: the screw locking mechanism H includes a base plate 57 fixed on the bottom plate 2, two vertical rods 58 are fixed on the base plate, two shaft sleeves are respectively sleeved on the two vertical rods 58, and a screw locking upper plate 59 and a screw locking lower plate 60 are respectively fixed on the two shaft sleeves at the same height, a screw locking machine 61 is fixed on the screw locking upper plate 59 and the screw locking lower plate 60, a top plate is fixed on the two vertical rods 58, a screw locking cylinder 62 is fixed on the top plate, and the output end of the screw locking cylinder 62 is fixedly connected to the screw locking upper plate 59 and the screw locking lower plate 60 through a connecting rod.
[0052] In this embodiment, the screw locking machine 61 adopts the existing technology, and its specific structure is not described here in detail.
[0053] This embodiment is further configured as follows: the finished product unloading mechanism I includes a finished product unloading rack 63 and a conveyor belt 64 fixed on the bottom plate 2, a finished product unloading motor and a finished product unloading slide 64 are fixed on the finished product unloading rack 63, the output end of the finished product unloading motor is connected to the input end of the finished product unloading slide 64, a finished product unloading slide is fixed on the output end of the finished product unloading slide 64, a finished product unloading cylinder 65 is fixed on the lower side of the finished product unloading slide, the output end of the finished product unloading cylinder 65 extends downward and is fixed with an unloading upper plate 66, two shafts 67 are provided on the unloading upper plate 66, and a unloading lower plate 68 is fixed to the lower side end of the shaft 67, a third spring is sleeved on the shaft 67 and is located between the unloading upper plate 66 and the unloading lower plate 68, and an electromagnet 69 is fixed to the lower side of the unloading lower plate 68;
[0054] The turntable mechanism includes a rectangular long plate 70 fixed to the base plate 2, and a driving turntable 71 and a driven turntable 72 are fixed to the rectangular long plate 70 through bearings. The edges of the driving turntable 71 and the driven turntable 72 have raised teeth, and a chain 73 is sleeved on the driving turntable 71 and the driven turntable 72. A rotating motor is fixed to the lower side of the rectangular long plate 70, and the rotating motor is axially connected to the driving turntable 71. A guide rail 79 is also fixed on the rectangular long plate 70, and the guide rail 79 surrounds the outer side of the driving turntable 71 and the driven turntable 72. The chain 73 is fixed with a number of connecting seats, and a rotating seat 74 is fixed to the outer side of the connecting seat. The lower side of the rotating seat 74 Two rows of guide wheels are provided for rotation, and the guide rail 79 is located between the two rows of guide wheels. The clamp assembly is fixedly placed on the rotating seat 74; a number of clamp limiting cylinders 75 are also fixed on the lower side of the rectangular long plate 70, and a number of fixed seats 76 are also fixed on the lower side of the rectangular long plate 70. A rotating shaft is rotatably provided between two adjacent fixed seats 76, and at least one clamp limiting block 77 is fixed on the rotating shaft. A limiting seat is fixed on the outer side of the rotating seat 74, and a limiting groove is provided on the outer side of the limiting seat. The upper end of the clamp limiting block 77 is adapted to the limiting groove, and the output end of the clamp limiting cylinder 75 is hinged with a connecting plate 78, and the extending end of the connecting plate 78 is fixed on the rotating shaft.
[0055] In this embodiment, the finished product is sucked onto the conveyor belt 64 for transport by an electromagnet 69. The clamp assembly is rotated by a chain 73 and a rotating seat 74. The clamp limit cylinder 75 drives the rotating shaft, so that the upper end of the clamp limit block 77 is movably adapted to the limit slot, thereby positioning the rotating seat 74 after reaching the specified position, thereby fixing the clamp assembly in place and facilitating processing by other mechanisms. The electromagnet adopts existing technology, and its specific structure is not repeated here.
[0056] At least one empty workstation is also provided on the bottom plate so that other required processing mechanisms can be added later.
[0057] Working principle of the present invention:
[0058] The turntable mechanism drives several clamp assemblies to rotate, and then the parts are processed and placed in sequence through the gluing mechanism A, gluing mechanism B, spring loading mechanism C, bottom plate loading mechanism D, bolt sleeve loading mechanism E, friction plate loading mechanism F, top plate loading mechanism G, and screw locking mechanism H to form a finished brake. The finished product is then sucked onto the conveyor belt 64 by the finished product unloading mechanism I.
[0059] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "left," "right," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is typically placed when in use, or are the orientations or positional relationships commonly understood by those skilled in the art. These terms are intended solely to facilitate the description of the present invention and simplify the description, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, terms such as "disposed" and "connected" should be understood broadly. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; a mechanical connection or an electrical connection; a direct connection, an indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
Claims
1. A motor brake assembly machine, characterized in that: include: A chassis (1) is fixed with a base plate (2) on the chassis (1), a turntable mechanism is provided on the base plate (2), and a plurality of clamp assemblies are provided on the turntable mechanism; a glue-pointing mechanism A, a glue-applying mechanism B, a spring feeding mechanism C, a bottom plate feeding mechanism D, a bolt sleeve feeding mechanism E, a friction plate feeding mechanism F, a top plate feeding mechanism G, a screw locking mechanism H and a finished product unloading mechanism I are also provided on the base plate (2) in sequence, and the above mechanisms are arranged around the turntable mechanism, and the output ends of the various mechanisms cooperate with the clamp assembly; the clamp assembly includes a clamp base plate (3), and a plurality of clamp assemblies are fixed on the clamp base plate (3) through a rectangular frame. A fixture upper plate (4), wherein three fixed blocks (5) arranged in a circular array are fixed on the upper end of the fixture upper plate (4), a fixture positioning block (6) is installed on one side of the fixed block (5) through a first linear guide rail, a fixture placement seat (7) is fixed on the middle part of the upper side of the fixture upper plate (4), which is located in the middle of the three fixture positioning blocks (6), and a slide plate (8) is also fixed on the fixture bottom plate (3) through a second linear guide rail, a driving wheel (9) is rotatably installed on the outer side of the upper end of the slide plate (8), and a rotating bar (10) is also rotatably provided on the upper end of the slide plate (8), and the extension of the rotating bar (10) The end is hinged with a connecting block (11), and a rotating plate (12) is provided on the lower side of the clamp upper plate (4) through a bearing. The extended end of the connecting block (11) is fixed to the outer side of the rotating plate (12), and three strip holes are opened on the rotating plate (12). A rotating wheel is installed on the lower side of the clamp positioning block (6), and the rotating wheel is located in the corresponding strip holes; a first rectangular block (13) is also fixed on the clamp bottom plate (3), and a round rod (14) is provided through the first rectangular block. Bolt heads are screwed on both ends of the round rod (14), and the outer side surface of the bolt head located at the inner end is connected to the sliding plate (8). The end faces are in contact with each other, and a first spring (15) is provided between the bolt head and the first rectangular block (13), and the first spring (15) is sleeved on the round rod; a positioning block (16) is also installed on the upper plate (4) of the clamp through a third linear guide rail, and a second rectangular block is also fixed on the upper plate (4) of the clamp, and a bearing sleeve is embedded in the second rectangular block, and a driving rod (17) is provided in the bearing sleeve, and the inner side of the driving rod (17) is fixed to the positioning block (16), and a driving circular plate is fixed to the outer side of the driving rod (17), and a second spring is provided on the driving rod (17) and located between the positioning block (16) and the bearing sleeve.
2. The motor brake assembly machine according to claim 1, characterized in that: The dispensing mechanism A comprises a dispensing frame (18) fixed on a bottom plate (2), a dispensing seat (19) fixed on the dispensing frame (18), a dispensing cylinder plate (20) fixed on the outside of the dispensing seat (19) whose position can be fine-tuned up and down by bolts, a dispensing cylinder (21) fixed on the outside of the dispensing cylinder plate (20), an output end of the dispensing cylinder (21) extending downward and fixed to a dispensing plate (22), a dispensing gun (23) fixed on the dispensing plate (22), and a lower end of the dispensing gun (23) Adapted to the workpiece on the fixture assembly; a loading position is set between the dispensing mechanism A and the finished product unloading mechanism I, and the loading position is provided with a fixture positioning assembly, the fixture positioning assembly includes a first positioning seat (24) fixed on the bottom plate (2), a first positioning cylinder (25) is fixed on the first positioning seat (24), a first abutment plate is fixed on the output end of the first positioning cylinder (25), the first abutment plate is movably abutted with the driving circular plate, and the driving wheel (9) is movably abutted with the inner side surface of the first positioning seat (24).
3. The motor brake assembly machine according to claim 1, characterized in that: The gluing mechanism B includes a gluing frame (26) fixed on the base plate (2), a gluing seat fixed on the gluing frame (26), a gluing cylinder plate whose position can be fine-tuned up and down by bolts fixed on the outside of the gluing seat, a gluing cylinder (27) fixed on the outside of the gluing cylinder plate, an output of the gluing cylinder (27) extending downward and fixed with a gluing plate (28), a gluing motor (29) fixed on the gluing plate (28), an output end of the gluing motor (29) passing through the gluing plate (28) and fixed with a gluing block (30), and the gluing block (30) adapted to the workpiece on the fixture assembly.
4. The motor brake assembly machine according to claim 1, characterized in that: The spring feeding mechanism C comprises a first spring feeding frame (31) and a second spring feeding frame (32) fixed on the bottom plate (2), the second spring feeding frame (32) being located inside the first spring feeding frame (31), and a spring vibrator (33) being fixed on the first spring feeding frame (31); a spring feeding cylinder plate whose position can be fine-tuned up and down by bolts is fixed on the side of the second spring feeding frame (32), a spring feeding cylinder (34) is fixed on the outside of the spring feeding cylinder plate, a first adjustment plate whose position can be fine-tuned left and right by bolts is fixed on the output end of the spring feeding cylinder (34), a second adjustment plate whose position can be fine-tuned forward and backward by bolts is fixed on the lower side of the first adjustment plate, a spring feeding plate (35) is fixed on the lower side of the second adjustment plate, and a spring feeding plate (35) is fixed on the upper side of the spring feeding plate (35). Three feeding columns (36), the upper end of the feeding column (36) is connected to the output end of the spring vibrator (33); the lower side of the spring feeding plate (35) is fixed with a spring feeding seat, the lower side of the spring feeding plate (35) is fixed with a spring feeding seat, a dislocation plate (37) is rotatably arranged between the spring feeding seat and the spring feeding plate (35), one end of the dislocation plate (37) is hinged to the output end of the spring feeding dislocation cylinder, three spring dislocation holes are opened on the dislocation plate (37), the lower side of the spring feeding seat is opened with three blanking holes, and the lower side end of the blanking hole is fixed with a blanking column (38), when the dislocation plate (37) is in the initial position, the spring dislocation hole is connected to the feeding column (36), and when the dislocation plate (37) is in the specified position after movement, the spring dislocation hole is connected to the blanking hole.
5. The motor brake assembly machine according to claim 1, characterized in that: The film loading mechanism D comprises a film loading frame (39) fixed on the bottom plate (2), a film loading motor (40) and a film loading slide (41) fixed on the film loading frame (39), an output end of the loading motor (40) being connected to an input end of the film loading slide (41), a film loading slide seat fixed on the output end of the film loading slide (41), a film loading cylinder plate whose position can be fine-tuned up and down by bolts fixed on the outer side of the film loading slide seat, a film loading cylinder (42) fixed on the outer side of the film loading cylinder plate, the output end of the loading cylinder (42) extending downward and fixed with a film clamping cylinder (43), the output end of the clamping cylinder (43) being fixed with three clamping claws (44); a film loading seat is also fixed on the side of the film loading frame (39), the film loading seat A film loading long plate (45) is fixed on the film loading long plate (45), a slide groove is provided on the film loading long plate (45), a film loading rectangular plate is fixed on the slide groove, three film limiting frames (46) are fixed on the film loading rectangular plate, and a space for stacking films is formed between the three film limiting frames (46); a blanking hole is provided on the film loading rectangular plate, a film loading dislocation cylinder (47) is fixed in the film loading seat, a film loading dislocation plate (48) is fixed to the output end of the film loading dislocation cylinder (47) through a connecting block, and the film loading dislocation plate (48) is slidably arranged in the slide groove, a film limiting plate is fixed at one end of the slide groove, and a card slot for placing a single film is formed between the side of the film limiting plate and the film loading dislocation plate (48), and the initial position of the clamping cylinder (43) is located on the upper side of the card slot.
6. The motor brake assembly machine according to claim 4, characterized in that: The bolt sleeve feeding mechanism E has the same structure as the spring feeding mechanism C; a third positioning seat (50), a fourth positioning seat and a fifth positioning seat connected in the same straight line are fixed on the bottom plate (2); the third positioning seat (50), the fourth positioning seat and the fifth positioning seat are respectively located on the inner sides of the dispensing mechanism A, the gluing mechanism B and the spring feeding mechanism C, and the inner sides of the third positioning seat (50), the fourth positioning seat and the fifth positioning seat are movably abutted against the driving wheel (9); a sixth positioning seat ( 51) and seven positioning seats (52), the sixth positioning seat (51) and the seventh positioning seat (52) are respectively located on the inner side of the screw locking mechanism H and the finished product unloading mechanism I, the sixth positioning seat (51) is placed in an inclined manner, and the inner ends of the sixth positioning seat (51) and the seventh positioning seat (52) are movably abutted against the driving wheel (9); a third positioning cylinder is also fixed on the seventh positioning seat (52), and a third abutment plate is fixed to the output end of the third positioning cylinder, and the third abutment plate is movably abutted against the driving circular plate.
7. The motor brake assembly machine according to claim 5, characterized in that: A second positioning seat is also fixed on the film loading rack (39), a second positioning cylinder (49) is fixed on the second positioning seat, a second abutment plate is fixed to the output end of the second positioning cylinder (49), and the second abutment plate is movably abutted against the driving circular plate.
8. The motor brake assembly machine according to claim 5, characterized in that: The friction plate feeding mechanism F has the same structure as the bottom plate feeding mechanism D; the top plate feeding mechanism G includes a top plate feeding frame (53), the inner end of the top plate feeding frame (53) is also fixed with a pressing seat (54), a pressing cylinder (55) is fixed on the pressing seat (54), the output end of the pressing cylinder (55) extends downward and is fixed with a pressing block (56), and the pressing block (56) is adapted to the workpiece on the fixture assembly.
9. The motor brake assembly machine according to claim 1, characterized in that: The screw locking mechanism H comprises a base plate (57) fixed on a bottom plate (2), two vertical rods (58) are fixed on the base plate, two shaft sleeves are respectively provided on the two vertical rods (58), a screw locking upper plate (59) and a screw locking lower plate (60) are respectively fixed on the two shaft sleeves at the same height, a screw locking machine (61) is fixed on the screw locking upper plate (59) and the screw locking lower plate (60), a top plate is fixed on the two vertical rods (58), a screw locking cylinder (62) is fixed on the top plate, and an output end of the screw locking cylinder (62) is fixedly connected to the screw locking upper plate (59) and the screw locking lower plate (60) via a connecting rod.
10. The motor brake assembly machine according to claim 1, characterized in that: The finished product unloading mechanism I comprises a finished product unloading rack (63) and a conveyor belt (64) fixed on the bottom plate (2); a finished product unloading motor and a finished product unloading slide are fixed on the finished product unloading rack (63); the output end of the finished product unloading motor is connected to the input end of the finished product unloading slide; a finished product unloading slide is fixed on the output end of the finished product unloading slide; a finished product unloading cylinder (65) is fixed on the lower side of the finished product unloading slide; the output end of the finished product unloading cylinder (65) extends downward and is fixed with an unloading upper plate (66); two shafts (67) are provided through the unloading upper plate (66); a unloading lower plate (68) is fixed to the lower side end of the shaft (67); a third spring is sleeved on the shaft (67) and is located between the unloading upper plate (66) and the unloading lower plate (68); an electromagnet (69) is fixed on the lower side of the unloading lower plate (68); The turntable mechanism comprises a rectangular long plate (70) fixed on the bottom plate (2), a driving turntable (71) and a driven turntable (72) are fixed on the rectangular long plate (70) through bearings, the edges of the driving turntable (71) and the driven turntable (72) have raised teeth, a chain (73) is sleeved on the driving turntable (71) and the driven turntable (72), a rotating motor is fixed on the lower side of the rectangular long plate (70), the rotating motor is axially connected to the driving turntable (71), a guide rail (79) is also fixed on the rectangular long plate (70), the guide rail (79) surrounds the outer side of the driving turntable (71) and the driven turntable (72), the chain (73) is fixed with a plurality of connecting seats, the outer side of the connecting seat is fixed with a rotating seat (74), the rotating seat Two rows of guide wheels are rotatably provided on the lower side of (74), the guide rail (79) is located between the two rows of guide wheels, and the clamp assembly is fixedly placed on the rotating seat (74); a plurality of clamp limiting cylinders (75) are also fixed on the lower side of the rectangular long plate (70), and a plurality of fixed seats (76) are also fixed on the lower side of the rectangular long plate (70), and a rotating shaft is rotatably provided between two adjacent fixed seats (76), and at least one clamp limiting block (77) is fixed on the rotating shaft, a limiting seat is fixed on the outer side of the rotating seat (74), and a limiting groove is provided on the outer side of the limiting seat, and the upper end of the clamp limiting block (77) is adapted to the limiting groove, and the output end of the clamp limiting cylinder (75) is hinged with a connecting plate (78), and the extended end of the connecting plate (78) is fixed on the rotating shaft.
Citation Information
Patent Citations
Motor brake assembling machine
CN220592213U