Device and method for quickly fastening and installing large-diameter sleeves in large-scale net structures
Through the combination of the buckle, clamping belt and external roller, the power drill drive is used to achieve rapid tightening of the bolt sleeve, which solves the problem of slow connection speed of large-diameter sleeves in large ball net structures, and improves construction efficiency and safety.
Patent Information
- Application Number
- CN202310874782.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-17
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2043-07-17
AI Technical Summary
In large ball net structures, ordinary wrenches are difficult to fasten the large diameter sleeve quickly and effectively, resulting in slow construction progress and high safety risks, affecting construction quality and personnel safety.
The installation device consisting of a flap buckle, clamping belt, external roller and fastening fixture clamping buckle is used to drive the external roller to rotate simultaneously with the clamping belt and bolt sleeve to achieve rapid tightening.
It improves the construction progress, reduces the labor intensity of workers, ensures the smooth progress and quality of the sleeve tightening process. It is suitable for sleeves of various diameters, and is simple and convenient to operate, suitable for high-altitude operations.
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Figure CN116852317B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of grid structure components and large-span space grid construction technology for large-span bolt ball and large-diameter sleeve connections in building construction, and in particular to a method for using a large-diameter sleeve connection quick fastening installation device in a large-span grid structure. The device is mainly used for high-altitude construction fastening of large-diameter sleeves connected to large-span bolt balls. As a large-diameter sleeve connection quick fastening installation device in a large-span grid structure, the device is suitable for various grid construction sites and is more suitable for high-altitude operations. It has good versatility, is electrified and simple to operate, is easy to install, easy to use, requires little work preparation time, and can quickly complete the installation of bolt ball sleeves. Background Art
[0002] Steel grid structures are currently a common roofing style for large-scale stadiums, industrial plants, theaters, and bus lounges in China. This innovative structural approach relies on the inherent load-bearing properties of the steel structure. Steel columns are connected and supported by bolts, creating a network of diverse roof spaces. The steel grid structure's forms are unrestrained and expansive. It combines the rhythmic beauty of classical architecture with the romanticism of modern art. Consequently, an increasing number of architects are leveraging its robustness and artistic qualities to design and construct large roof frameworks. This novel and aesthetically pleasing grid structure has created a new visual identity for modern architecture. From an artistic perspective, the grid structure's diverse and varied forms add a touch of artistic flair to people's production and living spaces. Spatial grid structures also offer advantages such as lightweight construction materials and easy installation. Furthermore, because the building materials are subjected to combined loads, they possess the unique benefit of excellent seismic resistance. The steel grid structure is a unique and remarkable addition to the vast garden of modern architectural science. Over the past decade, it has been widely used and promoted in my country. Looking around, this beautiful urban landscape is extending to a wider area. Steel grid structures are used in many large venues today. From a construction perspective, large grid steel structures involve long periods of time and a large amount of high-altitude work, which poses a great safety hazard. As the span becomes larger and the shape becomes more diverse and complex, the number of large-diameter sleeves used for bolt ball connection has also increased significantly, and the number of rods required to connect each bolt ball has also increased significantly. Ordinary tightening wrenches are difficult to use effectively and take too long, seriously affecting construction quality, personnel safety, and construction progress. How to speed up the connection speed of such large-diameter sleeves in cramped working conditions, reduce the time workers spend at high altitude and the time they work, and improve work quality. With the widespread application of grid structures, such problems have become increasingly prominent. The present invention is proposed based on the above research background, and aims to provide a large-diameter sleeve connection quick-tightening installation device in a large ball net structure and its use method to overcome the above-mentioned defects and meet the needs of ball net construction. Summary of the Invention
[0003] In order to overcome the shortcomings of using ordinary wrenches to fasten large-diameter sleeves during the installation process in the existing process, the purpose of the present invention is to provide a method for using a large-diameter sleeve connection quick fastening installation device in a large-scale ball net structure, which has the characteristics of light weight, easy to carry, reasonable structural design, easy installation, simple operation, reliable processing quality and is conducive to high-altitude operations. It can not only effectively speed up the construction progress and shorten the construction period, but also be applicable to most large-diameter sleeves, with strong versatility. At the steel structure grid construction site, the labor intensity of the operating workers is greatly reduced, and it can ensure that the sleeve fastening process is smooth and the processing quality can be guaranteed.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A large diameter sleeve connection quick fastening installation device in a large ball net structure, the device is used for connecting and installing a large diameter bolt sleeve between a rod and a bolt ball in a grid bolt ball combination structure, the device comprises: a petal buckle, a clamping belt, an external roller, and a fastening clamp buckle; wherein the clamping belt is a high-strength sandwich clamping belt, the two ends of the clamping belt are provided with a fastening clamp buckle, the middle part of the inner side wall between the two ends of the clamping belt is provided with a plurality of mounting holes for installing the petal buckle, the outer part between the two ends of the clamping belt is provided with a plurality of mounting holes for installing the petal buckle, and the outer part between the two ends of the clamping belt is provided with a plurality of mounting holes for installing the petal buckle. The side wall surface is evenly provided with wide tooth grooves; the petal buckle is installed in the installation hole and can contact the outer hexagonal edge of the bolt sleeve; the outer peripheral edge of the external roller is evenly provided with a gear ring that engages with the wide tooth groove on the outer side of the clamping band, and the axis center of the external roller is provided with an axial hole that can cooperate with the output shaft of the hand-held electric drill; the external roller is driven to rotate by the rotation of the output shaft of the hand-held electric drill, and the rotation of the external roller drives the clamping band and the bolt sleeve in contact with the clamping band to rotate synchronously, so as to realize rapid tightening of the bolt sleeve.
[0006] As a further limitation of the above, the petal buckle is made of PP material, the petal buckle has a semi-arc shape, and there is a fixed point column in the middle part of the arc side; the point column can be inserted into the hole reserved by the clamping belt during operation.
[0007] As a further limitation of the above, the circumscribed roller is made of steel, and the gear ring arranged on the outside is provided with transverse tooth grooves that are consistent with the transverse tooth grooves on the outside of the clamping belt.
[0008] As a further limitation of the above, fastening devices are provided at both ends of the clamping belt, and the width of the belt body becomes narrower at the end so as to be inserted into the reserved side groove of the front section of the belt body.
[0009] As a further limitation of the above, a protective shell is provided on the external roller.
[0010] As a further limitation of the above, the fastening clamp clip is provided with a plurality of mounting holes located on the same straight line, and the mounting holes include waist-shaped holes for adjusting the mounting position to accommodate bolt sleeves of different diameters.
[0011] As a further limitation of the above, an elastic spring is also provided in the mounting hole to abut against the petal buckle; anti-slip stripes are also provided on the outer peripheral surface of the petal buckle in contact with the bolt sleeve; and several marking lines for indicating the degree of tightening are also provided in the wide tooth groove of the clamping belt.
[0012] The method for using the large-diameter sleeve connection quick fastening installation device for a large-scale net structure of the present invention comprises the following steps:
[0013] 1) Select the appropriate number of petals according to the outer diameter of the threaded sleeve, and install and adjust the petals on the clamping belt into place;
[0014] 2) Fix the clamping band to the outer circumference of the bolt sleeve to be installed and tightened, and fasten the clamping band and the bolt sleeve in place by setting screws in the mounting holes on the clamp of the tightening fixture;
[0015] 3) Install the external roller on the handheld electric drill;
[0016] 4) After completing steps 1)-3), start the handheld electric drill, which will then drive the external roller to rotate;
[0017] 5) Move the rotating external roller close to the wide tooth groove on the outside of the clamping band installed on the sleeve. The external roller and the clamping band rotate through the tooth grooves on both sides, driving the threaded sleeve to rotate;
[0018] 6) After turning several turns and tightening the threaded sleeve, use a feeler gauge to check the gap between the sleeve and the rod;
[0019] 7) After the inspection is completed, remove the device.
[0020] The large-diameter sleeve connection quick fastening installation device for large-scale net structures and the use method thereof of the present invention have the following beneficial effects:
[0021] (1) Simple operation and convenient installation can greatly improve the construction quality, and operators can easily and quickly master the technical essentials;
[0022] (2) The device has good construction quality; it can be installed quickly by using electric facilities, and the petal buckle can effectively increase the gripping force to ensure a tight connection with the casing; it can effectively speed up the construction progress and shorten the construction period; it makes the installation of the sleeve between the rod and the bolt ball simple, safe, reliable, convenient, fast, and improves work efficiency;
[0023] (3) The equipment manufacturing cost is low and the applicability of external equipment is strong;
[0024] (4) The equipment is light and easy to carry; it is also suitable for high-altitude operations;
[0025] (5) The equipment has strong versatility, high repetition rate, excellent economy and good promotion ability. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Attachment Figure 1 It is a side structural schematic diagram of the large-diameter sleeve connection quick fastening installation device used in a large-scale net structure of the present invention.
[0027] Attachment Figure 2 for Figure 1 Schematic diagram of the top view structure.
[0028] Attachment Figure 3 for Figure 1 Schematic diagram of the front view structure.
[0029] Attachment Figure 4 for Figure 3 Schematic diagram of part of the structure from another perspective.
[0030] Attachment Figure 5 Schematic diagram of the structure of the clamping belt, where (a) is a schematic diagram of the structure in the unfolded state, (b) is a schematic diagram of the 1-1 cross section, and (c) is an enlarged schematic diagram of point A in (b).
[0031] Attachment Figure 6 Schematic diagram of the position of the sleeve in the bolt ball connection construction process. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-6 The invention provides a detailed description of a large-diameter sleeve connection quick-fastening installation device for a large-scale net structure and a method for using the device.
[0033] A large-diameter sleeve connection quick fastening installation device in a large-scale ball net structure, which is used for connecting and installing large-diameter bolt sleeves between rods and bolt balls in a grid bolt ball combination structure. The device includes: a petal buckle 2, a clamping belt 3, an external roller 6, and a fastening clamp buckle 8; wherein the clamping belt 3 is a high-strength sandwich clamping belt, and the two ends of the clamping belt are provided with a fastening clamp buckle 8. The middle part of the inner wall between the two ends of the clamping belt is provided with a plurality of mounting holes for installing the petal buckle 2, and the outer wall between the two ends of the clamping belt is provided with a plurality of mounting holes for installing the petal buckle 2. The surface is evenly distributed with wide tooth grooves 4. The petal buckle 2 is installed in the mounting hole and can contact the outer hexagonal edge of the bolt sleeve 1. The outer edge of the external roller 6 is evenly distributed with tooth rings that mesh with the wide tooth grooves 4 on the outer side of the clamping band 3. The axis of the external roller 6 is provided with an axial hole that can cooperate with the output shaft of the handheld electric drill 5. The rotation of the external roller by the handheld electric drill output shaft drives the rotation of the external roller, which in turn drives the clamping band 3 and the bolt sleeve 1 in contact with the clamping band to rotate synchronously, thereby achieving rapid tightening of the bolt sleeve. The petal buckle is made of PP and has a semi-arc shape. The center of the arc side has a fixed point column. This point column can be inserted into the hole reserved in the clamping band during operation. The external roller is made of steel, and the outer tooth ring is equipped with transverse tooth grooves that match the transverse tooth grooves on the outer side of the clamping band. The clamping band is equipped with fastening devices at both ends. The width of the band body narrows at the end to facilitate insertion into the reserved side groove of the previous band body. The external roller is equipped with a protective housing. The clamping clip of the fastening clamp is provided with several mounting holes located in a straight line. These mounting holes include waist-shaped holes for adjusting the mounting position to accommodate bolt sleeves of different diameters. The mounting holes are also provided with elastic springs that abut against the petal clips. The outer surface of the petal clips that contacts the bolt sleeves is also provided with anti-slip stripes. The wide tooth grooves of the clamping band are also provided with several marking lines to indicate the degree of tightening.
[0034] The method for using the large-diameter sleeve connection quick fastening installation device for a large-scale net structure of the present invention comprises the following steps:
[0035] 1) Select the appropriate number of petals according to the outer diameter of the threaded sleeve, and install and adjust the petals on the clamping belt into place;
[0036] 2) Fix the clamping band to the outer circumference of the bolt sleeve to be installed and tightened, and fasten the clamping band and the bolt sleeve in place by setting screws in the mounting holes on the clamp of the tightening fixture;
[0037] 3) Install the external roller on the handheld electric drill;
[0038] 4) After completing steps 1)-3), start the handheld electric drill, which will then drive the external roller to rotate;
[0039] 5) Move the rotating external roller close to the wide tooth groove on the outside of the clamping band installed on the sleeve. The external roller and the clamping band rotate through the tooth grooves on both sides, driving the threaded sleeve to rotate;
[0040] 6) After turning several turns and tightening the threaded sleeve, use a feeler gauge to check the gap between the sleeve and the rod;
[0041] 7) After the inspection is completed, remove the device.
[0042] Specific applications
[0043] In the grid bolt ball combination structure, a number of bolt sleeves 1 are provided on the bolt ball 9, one end of each bolt sleeve is connected to the bolt ball, and the other end is connected to the steel pipe 10. A high-strength bolt 11 is provided in the bolt sleeve, and the high-strength bolt passes through one end of the steel pipe and the bolt sleeve and is connected to the bolt hole of the bolt ball. A fastening screw 12 perpendicular to the high-strength bolt is provided on the bolt sleeve, and the fastening screw connects the bolt sleeve and the high-strength bolt into one; according to the above-mentioned method of using the large-diameter sleeve connection quick fastening installation device for large-scale ball net structures, the above-mentioned fastening bolt can be rotated and fixed, so that the steel pipe is reliably connected to the bolt ball through the fastening bolt.
[0044] The above description of the embodiments is intended to facilitate understanding and application of the present invention by those skilled in the art. It will be apparent that those skilled in the art can readily make various modifications to these embodiments and apply the general principles described herein to other embodiments without requiring inventive effort. Therefore, the present invention is not limited to the embodiments described herein. Improvements and modifications made by those skilled in the art based on the disclosure of the present invention without departing from the scope of the present invention should be within the scope of protection of the present invention.
Claims
1. A device for quickly fastening and installing large-diameter sleeves in large ball net structures. The device is used to connect and install large-diameter bolt sleeves between rods and bolt balls in a grid bolt-ball combination structure. It is characterized by: The device comprises: a flap buckle (2), a clamping belt (3), an external roller (6), and a fastening clamp buckle (8); wherein the clamping belt (3) is a high-strength sandwich clamping belt, and the two ends of the clamping belt are provided with fastening clamp buckles (8), and the middle part of the inner wall between the two ends of the clamping belt is evenly provided with a plurality of mounting holes for mounting the flap buckle (2), and the outer wall between the two ends of the clamping belt is evenly provided with wide tooth grooves (4); the flap buckle (2) is installed in the mounting hole and can contact the outer hexagonal edge of the bolt sleeve (1); the outer peripheral edge of the external roller (6) is evenly provided with wide tooth grooves (4) on the outer side of the clamping belt (3) 4) the gear rings are in meshing contact with each other, and the axis center of the external roller (6) is provided with an axis hole that can cooperate with the output shaft of the handheld electric drill (5); the rotation of the output shaft of the handheld electric drill drives the external roller to rotate, and the rotation of the external roller drives the clamping belt (3) and the bolt sleeve (1) in contact with the clamping belt to rotate synchronously, so as to realize the rapid tightening of the bolt sleeve; the two ends of the clamping belt are provided with fastening devices, and the width of the belt body is narrowed at the end so as to be inserted into the reserved side groove of the front section of the belt body; the clamping clamp is provided with a plurality of mounting holes located on the same straight line, and the mounting holes include waist-shaped holes for adjusting the mounting position to adapt to bolt sleeves of different diameters.
2. The large diameter sleeve fastening and installation device for connecting a large-scale net structure according to claim 1, characterized in that: The flap buckle is made of PP material, and its outer shape is semi-arc-shaped, with a fixed point column in the middle of the arc side; the point column can be inserted into the hole reserved by the clamping belt during operation.
3. The large diameter sleeve fastening and installation device for connecting a large-scale net structure according to claim 1, characterized in that: The external roller is made of steel, and the gear ring arranged on the outside is provided with transverse tooth grooves that are consistent with the transverse tooth grooves on the outside of the clamping belt.
4. A large diameter sleeve connection quick fastening installation device for a large-scale ball net structure according to any one of claims 1 to 3, characterized in that: A protective shell is provided on the external roller.
5. The large diameter sleeve fastening and installation device for connecting large-scale net structures according to claim 4, characterized in that: An elastic spring is also provided in the mounting hole to abut against the petal buckle; anti-slip stripes are also provided on the outer peripheral surface of the petal buckle in contact with the bolt sleeve; and several marking lines for indicating the degree of tightening are also provided in the wide tooth groove of the clamping belt.
6. A method for using the large-diameter sleeve connection quick fastening installation device for a large-scale net structure according to any one of claims 1 to 5, characterized in that: The method includes the following steps: 1) Select the appropriate number of petals according to the outer diameter of the threaded sleeve, and install and adjust the petals on the clamping belt into place; 2) Fix the clamping band to the outer circumference of the bolt sleeve to be installed and tightened, and fasten the clamping band and the bolt sleeve in place by setting screws in the mounting holes on the clamp of the tightening fixture; 3) Install the external roller on the handheld electric drill; 4) After completing steps 1)-3), start the handheld electric drill, which will then drive the external roller to rotate; 5) Move the rotating external roller close to the wide tooth groove on the outside of the clamping band installed on the sleeve. The external roller and the clamping band rotate through the tooth grooves on both sides, driving the threaded sleeve to rotate; 6) After turning several turns and tightening the threaded sleeve, use a feeler gauge to check the gap between the sleeve and the rod; 7) After the inspection is completed, remove the device.
Citation Information
Patent Citations
Synchronous assembling and disassembling tool for multiple threaded fasteners
CN113183093A
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CN114922435A