A detachable reusable fixture for accurately positioning and pre-embedding civil air defense door frames and its application method

By combining the removable fixture system and BIM technology, the problems of low installation efficiency and high cost of civil defense door frames are solved, and efficient and accurate modular installation and real-time monitoring are achieved to meet the needs of door frames of different specifications and sizes.

CN116856649BActive Publication Date: 2025-07-04ANHUI LUBAN CONSTR INVESTMENT GRP CO LTD +2
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Patent Information

Application Number
CN202310939824.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-28
Publication Date
2025-07-04
Estimated Expiration
2043-07-28

AI Technical Summary

Technical Problem

The traditional civil defense door frame installation method has problems such as low installation efficiency, inconvenient adjustment, high cost and inconvenient disassembly.

Method used

A detachable fixture system is adopted, including an embedded part, a bracket part and a fixed part. Combined with BIM technology, modular installation and precise positioning are achieved through adjustment nuts, leveling plates, anchor bolts, bracket vertical rod mechanisms and fixed crossbars.

Benefits of technology

Significantly simplify the installation process, improve installation efficiency and accuracy, reduce costs, adapt to civilian door frames of different specifications and sizes, avoid later rework, and achieve real-time monitoring and leveling efficiency improvement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a detachable turnover fixture for assisting the accurate positioning and embedding of a civil air defense door frame and its application method, comprising an embedded part, a bracket part and a fixed part; the embedded part comprises an adjusting nut, an adjusting plate, an anchor bolt and a connector; the anchor bolts are fixedly connected by connectors; the adjusting nut is arranged on the anchor bolt; the adjusting plate is plugged into the anchor bolt; the bracket part comprises a bracket upright mechanism, a bracket cross bar and a fixed cross bar; the fixed part comprises an adjusting support, an adjusting bolt and a protective gasket. The present invention greatly simplifies the installation process, modularizes the installation, and significantly improves the efficiency; the components used are detachable, easy to install, highly adaptable, convenient to transport, and quick to calibrate and adjust; the components can be reused repeatedly, the overall cost is reduced, the materials are easy to obtain, and they can be used cyclically; combined with BIM technology, the rework problem of the actual installation work in the later stage can be avoided; combined with the auxiliary leveling part and the control part, the leveling efficiency can be further improved, and the function of real-time monitoring can be realized.
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Description

Technical Field

[0001] The present invention relates to the field of civil air defense engineering, and particularly to a detachable and reusable fixture for assisting in the precise positioning and embedding of civil air defense door frames and an application method thereof. Background Art

[0002] A civil air defense door is the door at the entrance of a civil air defense project. As a device connecting the enclosed space of the civil air defense orifice protection project with the outside world, it is an important device for normal personnel passage, personnel evacuation during wartime, reliable entry and exit of personnel during wartime, and intake and exhaust ventilation, etc., and plays a role in protecting the lives of personnel and property such as materials and vehicles.

[0003] Traditional installation method of civil air defense door frames: The method of first embedding the door frame and then installing the door leaf is adopted. In the construction of embedding civil air defense door frames, usually three thick steel bars are cross - set as temporary fixing measures for the door frame. During the concrete pouring process, the door frame often becomes distorted due to factors such as personnel trampling and concrete vibration, and its flatness, perpendicularity, etc. often do not meet the requirements, resulting in the inability to install the door leaf later.

[0004] In addition, there is also the use of a hoisting mechanism for auxiliary fixed installation. For example, a civil air defense door installation frame disclosed in Chinese Patent CN217201682U includes a frame main body and a hoisting mechanism; among them, the frame main body includes a bottom frame, a top beam and two columns. The bottom frame is horizontally installed at the bottom, the two columns are vertically installed on both sides of the bottom frame, and both ends of the top beam are respectively installed on the tops of the two columns; several hoisting mechanisms are provided, including an installation frame, a hoisting pulley assembly and a winch. The installation frame is arranged on the top of the top beam, the installation frame is provided with installation holes for installing the hoisting pulley assembly, the hoisting pulley assembly is used for hanging the civil air defense door, the winch is arranged on the bottom frame, and the winch is connected with the hoisting pulley assembly.

[0005] However, there are still the following defects:

[0006] Firstly, the installation process is cumbersome and the efficiency is low.

[0007] Secondly, it is a disposable bracket, with a relatively high cost; the installation of the hoisting mechanism is difficult, which will interfere with the pouring process, and the entire hoisting mechanism needs to be adjusted midway, and the calibration of flatness and perpendicularity is still very difficult.

[0008] Thirdly, the disassembly is time - consuming and laborious, and the transfer cost is high. Summary of the Invention

[0009] The present invention provides a detachable and reusable fixture for assisting in the precise positioning and embedding of civil air defense door frames, which solves the problems of low installation efficiency, inconvenient adjustment, high cost and inconvenient disassembly existing in the traditional installation method of civil air defense door frames.

[0010] To achieve the above object, the present invention adopts the following technical solutions:

[0011] A detachable turnover fixture for accurately positioning and embedding an auxiliary civil air defense door frame, comprising an embedded part, a bracket part and a fixing part.

[0012] The embedded part includes adjusting nuts, leveling plates, anchor bolts and connectors; the anchor bolts are in an "L" shape and are fixedly connected to each other through connectors; the adjusting nuts are arranged on the anchor bolts; the leveling plates are inserted onto the anchor bolts.

[0013] The bracket part includes a bracket vertical rod mechanism, a bracket cross bar and a fixing cross bar; the bracket vertical rod mechanism includes a vertical rod and a mounting base plate; the mounting base plate is detachably connected to the leveling plate; the bracket vertical rod mechanism and the bracket cross bar are detachably connected; both ends of the fixing cross bar are respectively arranged on two vertical rods, and the fixing cross bar is used to fix the distance between the two vertical rods, effectively ensuring the relative fixation of the positions between them.

[0014] The fixing part includes an adjusting support, an adjusting bolt and a protective gasket; the adjusting support includes a rectangular carrier plate one and a rectangular carrier plate two; the rectangular carrier plate two is arranged parallel to the rectangular carrier plate one; the rectangular carrier plate one is detachably connected to the bracket cross bar; the adjusting bolt is arranged on the adjusting support; the protective gasket is arranged at one end of the adjusting bolt.

[0015] A further technical solution, a detachable turnover fixture for accurately positioning and embedding an auxiliary civil air defense door frame, comprising an embedded part, a bracket part, a fixing part, an auxiliary leveling part and a control part.

[0016] The embedded part includes adjusting nuts, leveling plates, anchor bolts; the leveling plates are inserted onto the anchor bolts, and the adjusting nuts are used to level the leveling plates; the bracket part includes a bracket vertical rod mechanism, a bracket cross bar and a fixing cross bar; the bracket vertical rod mechanism includes a vertical rod one and a vertical rod two; the vertical rod one and the vertical rod two are detachably connected; the bracket vertical rod mechanism is detachably connected to the leveling plate; both ends of the fixing cross bar are respectively arranged on two vertical rod ones, and the fixing cross bar is used to fix the distance between the two vertical rod ones, effectively ensuring the relative fixation of the positions between them.

[0017] The fixing part includes a fixing mechanism and a driving mechanism. The fixing mechanism includes an adjusting support, a push rod motor one, a fixing pin column and an electric hydraulic fixing column; the electric hydraulic fixing column is arranged on the adjusting support; the push rod motor one is arranged on the adjusting support; the fixing pin column is arranged on the movable end of the push rod motor one. The driving mechanism includes a driving structure, a servo motor, a push rod motor two, a driving wheel and a telescopic column; the driving structure is adapted to the bracket cross bar; the servo motor is arranged on the driving structure and is in transmission connection with the driving wheel; the push rod motor two is arranged on the side of the driving structure, the telescopic column is pin-connected to the movable end of the push rod motor two, and a roller one is arranged on the telescopic column.

[0018] The auxiliary leveling part includes a water storage tank, a pump, a connecting pipe, a cylindrical viewer, a camera, and an electromagnet; cylindrical viewers are provided at both ends of the connecting pipe, and a fire hydrant interface II is provided at the upper end of the cylindrical viewer; the camera and the electromagnet are provided on the cylindrical viewer.

[0019] The control part includes a control mechanism, a feedback mechanism, and a PLC controller. The control mechanism includes a fixed switch, an observation switch, a locking switch, a pause switch, and a reset switch. The feedback mechanism includes a display screen and a color-changing light-emitting diode.

[0020] Advantages over the prior art:

[0021] In the present invention, the following functions are achieved through the embedded part, the bracket part, and the fixing part:

[0022] First, the installation process is greatly simplified. With modular installation, the efficiency is significantly improved, and it has high precision and stability. After the civil air defense door frame is installed, it is not affected by concrete pouring, which can effectively ensure the flatness and verticality of the door frame. It can meet the design requirements with one installation, laying a foundation for the smooth installation of the civil air defense door leaf in the later stage.

[0023] Second, the components used are detachable, easy to install, highly adaptable, convenient to transport, and quick to calibrate and adjust. The detachable and reusable design makes it highly adaptable. By installing, disassembling, and adjusting relevant components, it can flexibly assist in installing civil air defense door frames of various specifications and sizes, without being affected by the non-uniform size of the civil air defense door frame, the narrow operation space in the basement, and the cross-construction of various professions.

[0024] Third, the components can be reused repeatedly, reducing the comprehensive cost. They are easy to obtain materials, simple to manufacture, and can be recycled and reused after one processing. Each component can be connected by bolts, with simple operation, convenient installation and disassembly, and firm and reliable.

[0025] Fourth, the fixture of the present invention is combined with BIM technology, which can plan and arrange the parameters and installation key points of the civil air defense door frame with the design drawings before construction, and formulate effective construction processes and control measures, thus avoiding rework problems in the actual installation operation in the later stage.

[0026] Fifth, on the above basis, by combining the auxiliary leveling part and the control part, the leveling efficiency is further improved, and the function of real-time monitoring is realized. Description of the drawings

[0027] Figure 1 It is a schematic top view structure diagram of Embodiment 1 of the present invention;

[0028] Figure 2 It is a schematic front view structure diagram of Embodiment 1 of the present invention;

[0029] Figure 3Schematic side view structure of the fixed part in Embodiment 1 of the present invention;

[0030] Figure 4 Schematic top view structure of the fixed part in Embodiment 1 of the present invention;

[0031] Figure 5 Construction flow chart of the construction method of the present invention;

[0032] Figure 6 Schematic side view structure of the embedded part of the present invention;

[0033] Figure 7 Schematic top view structure of the embedded part of the present invention;

[0034] Figure 8 Schematic top view structure of Embodiment 2 of the present invention;

[0035] Figure 9 Schematic side view structure of Embodiment 2 of the present invention;

[0036] Figure 10 Schematic front view structure under the bolt connection between the first vertical pole and the second vertical pole of the present invention;

[0037] Figure 11 Schematic partial system structure of Embodiment 2 of the present invention;

[0038] Figure 12 Circuit wiring diagram of Embodiment 2 of the present invention;

[0039] Figure 13 Construction steps of the construction method of the present invention Figure One ;

[0040] Figure 14 Construction steps of the construction method of the present invention Figure Two ;

[0041] Figure 15 Construction steps of the construction method of the present invention Figure Three ;

[0042] Figure 16 Construction steps of the construction method of the present invention Figure Four ;

[0043] Figure 17 Construction steps of the construction method of the present invention Figure Five ;

[0044] Figure 18 Construction steps of the construction method of the present invention Figure Six

[0045] In the figure: 101. Adjusting bolt, 102. Protective gasket, 103. Adjusting support, 104. Support cross bar, 105. Vertical pole, 106. Installation base plate, 107. Adjusting nut, 108. Adjusting plate, 109. Anchor bolt, 110. Connecting piece, 111. Fixed cross bar, 201. Lower cross beam of lintel, 202. Upper cross beam of lintel, 301. Cast-in-place member, 401. "H"-shaped driving block, 402. Strip-shaped driving carrier plate, 403. Servo motor, 404. Push rod motor II, 405. Telescopic column, 501. Reservoir, 502. Pump, 503. Cylindrical viewer, 504. "L"-shaped carrier plate, 10301. Rectangular carrier plate I, 10302. Rectangular carrier plate II, 10303. "n"-shaped carrier plate, 10304. Rectangular carrier plate III, 10305. Electric hydraulic fixed column, 10306. Push rod motor I, 10601. Vertical pole I, 10602. Vertical pole II, 10603. Connecting pipe, 401, Center line of civil air defense door frame arranged by BIM technology. Embodiment

[0046] Example 1, referring to the appendix Figures 1-7 , A detachable turnover fixture for accurately positioning and embedding an auxiliary civil air defense door frame, comprising an embedded part, a support part and a fixing part.

[0047] The embedded part includes an adjusting nut 107, an adjusting plate 108, an anchor bolt 109 and a connecting piece 110.

[0048] The anchor bolt 109 is in an "L" shape; the four anchor bolts 109 are distributed in a rectangle.

[0049] The anchor bolts 109 are fixedly connected by the connecting piece 110, and the connecting piece 110 includes round steel, and the connection methods include welding and riveting.

[0050] A circular pin hole I is arranged on the adjusting plate 108.

[0051] The adjusting plate 108 is inserted on the anchor bolt 109.

[0052] The adjusting nut 107 is arranged on the anchor bolt 109; the adjusting nuts 107 are respectively located above and below the adjusting plate 108 for adjusting the position of the adjusting plate 108.

[0053] The support part includes a support vertical pole mechanism, a support cross bar 104 and a fixed cross bar 111.

[0054] The support vertical pole mechanism includes a vertical pole I 10601, a vertical pole II 10602, a connecting pipe 10603 and an installation base plate 106.

[0055] A positioning pin hole II is arranged on the installation base plate 106.

[0056] The first vertical rod 10601 is arranged on the mounting base plate 106.

[0057] The first vertical rod 10601, the second vertical rod 10602, etc. are provided with bolt holes one at equal intervals; the inner diameter of the bolt hole one is 18 mm, the hole distance from the edge at both ends is 50 mm, and the adjacent hole distance is 100 mm.

[0058] The support cross bar 104 is provided with bolt holes two at equal intervals; the inner diameter of the bolt hole two is 18 mm, the hole distance from the edge at both ends is 50 mm, and the adjacent hole distance is 100 mm.

[0059] The connecting pipe 10603 is provided with circular pin holes two at equal intervals.

[0060] The fixed cross bar 111 is provided with bolt holes three at equal intervals; the inner diameter of the bolt hole three is 18 mm, the hole distance from the edge at both ends is 50 mm, and the adjacent hole distance is 100 mm.

[0061] Both ends of the fixed cross bar 111 are respectively arranged on two vertical rods.

[0062] The fixed cross bar 111 is used to fix the distance between two support vertical rod mechanisms, thereby enhancing stability.

[0063] The fixed part includes a movable adjusting seat, an adjusting bolt 101 and a protective gasket 102.

[0064] The adjusting support 103 includes a rectangular carrier plate one 10301 and a rectangular carrier plate two 10302.

[0065] The rectangular carrier plate two 10302 is arranged in parallel on the rectangular carrier plate one 10301.

[0066] The rectangular carrier plate one 10301 is provided with bolt holes five.

[0067] The rectangular carrier plate two 10302 is provided with bolt holes four.

[0068] The adjusting bolt 101 is arranged on the adjusting support 103.

[0069] The protective gasket 102 is arranged at one end of the adjusting bolt 101 and is used to fix the civil air defense door.

[0070] Working principle and usage method:

[0071] See the appendix Figure 5The installation process is: positioning device processing and production → BIM technology application → construction preparation → installation of leveling base system (embedded part) → lifting machinery to lift the civil air defense door frame → installation of bracket upright system (upright mechanism) → installation of fixed cross bar system (fixed cross bar) → installation of vertical adjustment cross bar system (bracket cross bar) → concrete pouring → installation review → removal and recycling of related components.

[0072] Please refer to the attached for installation process Figures 13-18 .

[0073] Application of BIM technology: Using BIM technology, we plan and arrange the parameters of the proposed civil air defense door frame and the surrounding structural measures in combination with the design drawings. We arrange the vertical and horizontal center axes of the door lintel of the proposed civil air defense door, and draw out the vertical and horizontal axes and 200mm control lines of the leveling base installation on both sides; draw out the civil air defense door frame installation elevation control points and re-measurement points on the surrounding tied steel bars, draw a simulated installation scene, clearly grasp the installation points, and formulate effective construction processes and control measures.

[0074] Install the leveling base system: Assemble the leveling base system, initially adjust the elevation of the adjustment plate, install the four assembled leveling base systems to the marked positions, verify the positions and elevations according to the two-way control lines and vertical elevation control points, adjust the adjusting nuts at the lower end of the adjustment plate, and after confirmation, use fixed steel bars to tie and connect the leveling base system to the laid structural steel bars.

[0075] Use lifting machinery to hoist the civil air defense door frame: Use lifting machinery to lift the civil air defense door frame to the marked axis position. The lifting machinery does not unhook and assists in the installation without setting up temporary supports.

[0076] Install the fixed crossbar system:

[0077] Use M16 bolts to install the fixed cross bar on the support uprights on both sides of the civil air defense door frame at a height lower than 1 / 3 from the bottom.

[0078] Mounting bracket pole system:

[0079] Align the bottom plate of the bracket upright with the leveling plate of the leveling base system, insert the embedded bolts, and connect the upper end with the leveling nut; according to the height of the civil air defense door, install the upper section of the bracket upright, use M16 bolts to connect and tighten it with the lower section of the bracket upright, check the elevation of the bracket upright system, tighten the upper and lower leveling nuts, and complete the installation of the bracket upright system.

[0080] Install the vertical adjustment bar system:

[0081] Install the plumb bob crossbar on the vertical poles on both sides of the lintel of the door frame using M16 bolts. Use a level to check the horizontal elevation, tighten the adjusting nuts at the upper and lower ends of the adjusting plate, use a theodolite to correct the verticality of the civil air defense door frame, and tighten the adjusting bolts of the plumb bob crossbar system against the vertical poles on both sides of the lintel of the civil air defense door frame, thus completing the adjustment of the flatness and verticality of the civil air defense door frame, and removing the protection of the lifting hook of the hoisting machinery.

[0082] Concrete pouring:

[0083] ① During the pouring of the foundation slab concrete, special personnel should be assigned to watch over the installation area of the civil air defense door frame, and it is prohibited to perform destructive vibration on the embedded bolts and fixed steel bars of the leveling base system.

[0084] ② Before pouring the upper layer of concrete of the leveling base system (including the vertical structural members on both sides of the civil air defense door frame), the formwork support system should be checked before pouring, and it is prohibited to connect and reinforce with the support vertical pole system, fixed crossbar system, and plumb bob crossbar system.

[0085] Installation review:

[0086] Review and summarize relevant data, evaluate the installation finished product effect, form written acceptance materials, and analyze and summarize the installation situation of this civil air defense door frame.

[0087] Demolish and recycle relevant components:

[0088] Demolish and recycle each component, turn it over for the next use, and complete the precise positioning installation work of this civil air defense door frame.

[0089] Installation process of Embodiment 1 of the present invention:

[0090] 1. Installation steps:

[0091] (1) During the construction of the foundation steel bars, locate the installation position of the civil air defense door through measurement, setting out and combining with BIM technology.

[0092] (2) Start installing the embedded anchor bolts 109. The embedded anchor bolts 109 extend to the bottom of the cast-in-place member 301 and are fixed using the connecting piece 110 (the connecting piece 110 is a welded round steel, and the fixing method is welding), thereby ensuring the horizontal, vertical elevation and position of the embedded anchor bolts 109.

[0093] After the positioning of the embedded anchor bolts 109, install the embedded adjusting nuts 107 and level the embedded adjusting plate 108.

[0094] (3) After the positioning and installation of the embedded anchor bolts 109 at both ends are completed, take anti-pollution measures at the upper part.

[0095] (4) The civil air defense door frame is hoisted by a lifting machinery and installed at a preset position between four sets of pre-buried anchor bolts 109 and the adjustment plate 108; the lower cross beam 201 of the door lintel of the civil air defense door frame is positioned and installed, and the lower cross beam 201 of the door lintel is buried in the foundation concrete.

[0096] (5) Install the bracket base plate on the leveling plate 108 and determine the horizontal elevation by adjusting the nut 107.

[0097] (6) Install the bracket and pole mechanism at both ends. Specifically: plug the connecting pipe 10603 into the pole 1 10601 and fix it with fixing bolts; then insert the pole 2 10602 into the connecting pipe 10603, after determining the position, fix it with fixing bolts, after determining the height of the civil air defense door, install the bracket cross bar 104, and install the fixing cross bar 111.

[0098] The vertical pole 10601 and the vertical pole 2 10602 can also be connected by bolts, as shown in the attached Figure 14 .

[0099] (7) The position of the movable adjustment seat is adjusted by adjusting the bolt 101 and using the bolt hole 5 and the bolt hole 2 on the movable adjustment seat and the bracket cross bar 104.

[0100] The lifting machinery assists in fine-tuning the position of the upper cross beam 202 of the door lintel of the civil air defense door frame, and fixes the upper cross beam 202 of the door lintel of the civil air defense door frame with the adjusting bolt 101.

[0101] (8) Review all dimensions, check positioning position, elevation and other data, and pour foundation concrete.

[0102] (9) After the foundation concrete is poured, temporary steel pipes are used to reinforce the civil air defense door.

[0103] (10) Remove the bracket crossbar 104, fixed crossbar 111, and vertical poles, recover all components of the bracket (except those embedded in the foundation concrete), and use them in rotation to complete the positioning and installation of the civil air defense door.

[0104] Example 2, refer to the attached Figures 6-12 A detachable turnover fixture for assisting the accurate positioning and pre-embedding of a civil air defense door frame comprises a pre-embedded part, a bracket part, a fixing part, an auxiliary leveling part and a control part.

[0105] The embedded part includes an adjusting nut 107 , an adjusting plate 108 , an anchor bolt 109 and a connecting piece 110 .

[0106] The anchor bolts 109 are in an “L” shape; the four anchor bolts 109 are distributed in a rectangular shape.

[0107] The anchor bolts 109 are fixedly connected by a connecting piece 110 . The connecting piece 110 includes round steel and the connection method includes welding and riveting.

[0108] A circular pin hole one is provided on the leveling plate 108.

[0109] The leveling plate 108 is inserted onto the anchor bolt 109.

[0110] The adjusting nut 107 is provided on the anchor bolt 109; the adjusting nuts 107 are respectively located above and below the leveling plate 108 and are used to adjust the position of the leveling plate 108.

[0111] The bracket part includes a bracket vertical rod mechanism, a bracket cross bar 104 and a fixed cross bar 111.

[0112] The bracket vertical rod mechanism includes a vertical rod one 10601, a vertical rod two 10602, a connecting pipe 10603 and a mounting base plate 106.

[0113] A positioning pin hole two is provided on the mounting base plate 106.

[0114] The vertical rod one 10601 is provided on the mounting base plate 106.

[0115] The vertical rod one 10601 and the vertical rod two 10602 are equidistantly provided with bolt holes one.

[0116] The bracket cross bar 104 is equidistantly provided with bolt holes two.

[0117] The connecting pipe 10603 is equidistantly provided with circular pin holes two.

[0118] The fixed cross bar 111 is equidistantly provided with bolt holes three.

[0119] Both ends of the fixed cross bar 111 are respectively provided on two vertical rods.

[0120] The fixed cross bar 111 is used to fix the distance between the two vertical rods, thereby enhancing stability.

[0121] The fixed part includes a fixing mechanism and a driving mechanism.

[0122] The fixing mechanism includes an adjusting support 103, a protective gasket 102, a push rod motor one 10306, a fixed pin column and an electric hydraulic fixing column 10305.

[0123] The adjusting support 103 includes an "n"-shaped carrier plate 10303 and a rectangular carrier plate three 10304.

[0124] The rectangular carrier plate three 10304 is arranged in parallel on the "n"-shaped carrier plate 10303.

[0125] The "n"-shaped carrier plate 10303 is provided with bolt holes five.

[0126] Four bolt holes are provided on the rectangular carrier plate III 10304.

[0127] The electric-hydraulic fixing column 10305 is arranged on the rectangular carrier plate III 10304.

[0128] The first push rod motor 10306 is arranged on the side plate of the "n"-shaped carrier plate 10303.

[0129] The fixing pin column is arranged on the movable end of the first push rod motor 10306.

[0130] The protective gasket 102 is arranged at one end of the electric-hydraulic fixing column 10305 for fixing the civil air defense door.

[0131] The driving mechanism includes a driving structure, a servo motor 403, a second push rod motor 404, a driving wheel, an auxiliary wheel, an electromagnet I, an electromagnet II and a telescopic column.

[0132] The driving structure includes an "H"-shaped driving block 401 and a strip-shaped driving carrier plate 402.

[0133] A first rectangular through hole is provided on the "H"-shaped driving block 401.

[0134] The strip-shaped driving carrier plate 402 is arranged on the "H"-shaped driving block 401.

[0135] The auxiliary wheel is arranged on the bottom surface of the strip-shaped driving carrier plate 402.

[0136] The electromagnet I is arranged on the upper bottom surface of the strip-shaped driving carrier plate 402.

[0137] The servo motor 403 is arranged on the "H"-shaped driving block 401. There is a transmission connection between the driving wheel and the servo motor 403. The lower end of the driving wheel passes through the first rectangular through hole to drive the "driving structure".

[0138] The second push rod motor 404 is arranged on the outer wall of the side plate of the "H"-shaped driving block 401.

[0139] The telescopic column 405 is pin-connected to the movable end of the second push rod motor 404 through a connecting block pin, and a first roller is pin-connected to the telescopic column.

[0140] The electromagnet II is arranged on the first roller.

[0141] The auxiliary leveling part includes a water storage tank 501, a pump 502, a communicating pipe, a columnar viewer 503, an "L"-shaped carrier plate 504, a camera and an electromagnet III.

[0142] The pump 502 is arranged on the water storage tank 501; a first fire hydrant interface is arranged at the water outlet end of the pump 502.

[0143] A fire hydrant interface two is provided at the upper end of the cylindrical viewer 503; the fire hydrant interface one and the fire hydrant interface two are adapted to each other.

[0144] The cylindrical viewer 503 is arranged on the "L"-shaped carrier plate 504.

[0145] A circular through hole two is provided on the bottom plate of the cylindrical viewer 503; two cylindrical viewers 503 are connected by a communication pipe.

[0146] A scale is provided on the "L"-shaped carrier plate 504.

[0147] The camera and the electromagnet three are arranged on the "L"-shaped carrier plate 504.

[0148] The control part includes a control mechanism, a feedback mechanism and a PLC controller.

[0149] The control mechanism includes a fixed switch, an observation switch, a locking switch, a pause switch and a reset switch.

[0150] The fixed switch, the observation switch, the locking switch, the pause switch and the reset switch are arranged on the operation panel.

[0151] The feedback mechanism includes a display screen, a color-changeable light-emitting diode, a distance sensor module one, a distance sensor module two and a distance sensor module three.

[0152] The display screen and the color-changeable light-emitting diode are arranged on the operation panel.

[0153] The distance sensor module one is arranged on the connection block.

[0154] The distance sensor module two is arranged on the "H"-shaped driving block 401 and is used for monitoring the upper cross beam 202 of the lintel of the civil air defense door frame.

[0155] The distance sensor module three is arranged on the inner wall of the "n"-shaped carrier plate 10303.

[0156] The PLC controller is arranged on the operation panel.

[0157] Working principle and usage method:

[0158] (1) Preset, supplement the observation liquid (colored liquid, the liquid includes water) in the reservoir 501.

[0159] (2) During the construction of the basic steel bars, locate the installation position of the civil air defense door by measuring, setting out and combining with the BIM technology.

[0160] (3) Start installing the embedded anchor bolts 109. The embedded anchor bolts 109 extend to the bottom of the cast-in-place member 301. The anchor bolts 109 are fixed using the connecting member 110 (the connecting member 110 is a welded round steel, and the fixing method is welding), so as to ensure the horizontal and vertical elevation and position of the embedded anchor bolts 109.

[0161] After the positioning of the embedded anchor bolts 109, install the embedded adjusting nuts 107 and level the embedded adjusting plate 108.

[0162] (4) After the positioning and installation of the anchor bolts 109 embedded at both ends are completed, take anti-pollution measures at the upper part.

[0163] (5) Use a lifting machine to hoist the civil air defense door frame and install the civil air defense door frame at the preset position, between the four groups of embedded anchor bolts 109 and adjusting plates 108; position and install the lower cross beam 201 of the lintel of the civil air defense door frame, and the lower cross beam 201 of the lintel is embedded in the foundation concrete.

[0164] (6) Install the mounting base plate of the support vertical rod mechanism on the adjusting plate 108 and determine the horizontal elevation through the adjusting nut 107.

[0165] (7) Install the support vertical rod mechanisms fixed at both ends. Specifically: Insert the connecting pipe 10603 into the vertical rod one 10601 and fix it with the fixing bolt; then insert the vertical rod two 10602 into the connecting pipe 10603. After determining the position, fix it with the fixing bolt; determine the height of the civil air defense door, install the support cross bar 104, and install the fixing cross bar 111. Place the fixing mechanism and the driving mechanism on the fixing cross bar 111 in an orderly manner.

[0166] Press the fixing switch, and the PLC controller outputs signals to the push rod motor two 404, the electromagnet one, and the electromagnet two.

[0167] The electromagnet one starts and adsorbs the "n"-shaped carrier plate 10303.

[0168] The electromagnet two starts.

[0169] The push rod motor two 404 drives the telescopic column to move down to below the civil air defense door cross beam; rotate the roller shaft one and make the two electromagnets two adsorb each other to complete the fixation. Press the fixing switch again, and the push rod motor two 404 drives the roller shaft one to move up to the preset position (controlled by the distance sensor module one and the PLC controller).

[0170] Insert the columnar observer 503 into the pump 502 to supply water to the connecting pipe, so that the connecting pipe is filled with the observation liquid.

[0171] Press the observation switch, and the PLC controller outputs a signal to the electromagnet three, and the electromagnet three starts.

[0172] According to requirements, the cylindrical viewer 503 is symmetrically arranged on the driving structure, the fixed cross bar 111, and the mounting base plate 106. It can assist in leveling, and the condition of the corresponding position can be monitored through the display screen, greatly reducing the labor intensity.

[0173] (8) The auxiliary of the hoisting machinery finely adjusts the position of the upper cross beam 202 of the lintel of the civil air defense door frame, and fixes the upper cross beam 202 of the lintel of the civil air defense door frame with the adjusting bolt 101.

[0174] Press the locking switch, and the PLC controller outputs signals to the servo motor 403, the push rod motor 10306, and the electric hydraulic fixing column 10305.

[0175] The servo motor 403 drives the "n"-shaped carrier plate 10303 to move forward to the preset position to fix the upper cross beam 202 of the lintel of the civil air defense door frame. Press the locking switch again, and the servo motor 403 drives the "n"-shaped carrier plate 10303 to retreat one unit distance for convenient adjustment.

[0176] Long press the locking switch, and the servo motor 403 drives the "n"-shaped carrier plate 10303 to move forward to the nearest bolt hole three (the specific position is determined by the distance sensor module three and the PLC controller); the push rod motor 10306 pushes the fixing pin through the bolt hole three. The electric hydraulic fixing column 10305 drives the protective gasket 102 to complete the final fixation.

[0177] (9) Recheck all dimensions, check data such as the positioning position and elevation, and pour the foundation concrete. During this process, the staff can observe whether the corresponding relationship between the liquid level in the cylindrical viewer 503 and the scale on the "L"-shaped carrier plate 504 in the corresponding camera of the display screen is the same. When the liquid levels in the cylindrical viewers are different, the PLC controller controls the variable-color light-emitting diode to display red, and the staff can quickly detect the corresponding cylindrical viewer through the display screen to correct the corresponding position of the civil air defense door frame.

[0178] (10) After the foundation concrete is poured, temporarily reinforce the civil air defense door with steel pipes.

[0179] (11) Press the reset switch, and the PLC controller controls the relevant electronic devices (including the servo motor, the push rod motor 10306, and the electric hydraulic fixing column) to return to the initial state or position, remove the support cross bar 104, the fixed cross bar 111, and the support vertical rod mechanism, recycle all components of the support (except those embedded in the foundation concrete), and use them in rotation to complete the positioning and installation work of the civil air defense door this time.

Claims

1. A detachable reusable fixture for accurately positioning and pre-embedding of civil air defense door frames, characterized in that: It includes an embedded part, a support part, a fixing part, an auxiliary leveling part and a control part; the embedded part includes an adjusting nut, a leveling plate and an anchor bolt; the leveling plate is inserted onto the anchor bolt, and the adjusting nut is used to level the leveling plate; the support part includes a support vertical rod mechanism, a support cross bar and a fixing cross bar; the fixing part includes a fixing mechanism and a driving mechanism; the fixing mechanism includes an adjusting support, a push rod motor I, a fixing pin column and an electric hydraulic fixing column; the electric hydraulic fixing column is arranged on the adjusting support; The push rod motor I is arranged on the adjusting support; the fixing pin column is arranged on the movable end of the push rod motor I; the driving mechanism includes a driving structure, a servo motor, a push rod motor II, a driving wheel and a telescopic column; the driving structure is adapted to the support cross bar; the servo motor is arranged on the driving structure and is in transmission connection with the driving wheel; the push rod motor II is arranged on the side of the driving structure; the telescopic column is pin-connected to the movable end of the push rod motor II; a roller I is arranged on the telescopic column; the auxiliary leveling part includes a water storage tank, a pump, a connecting pipe, a cylindrical viewer, a camera and an electromagnet; the control part includes a control mechanism, a feedback mechanism and a PLC controller; the control mechanism includes a fixing switch, an observation switch, a locking switch, a pause switch and a reset switch; the feedback mechanism includes a display screen and a color-changeable light-emitting diode.

2. The detachable turnover fixture for precisely positioning and pre-embedding an auxiliary civil air defense door frame according to claim 1, wherein: The support vertical rod mechanism includes a vertical rod I and a vertical rod II; the vertical rod I and the vertical rod II are detachably connected; the support vertical rod mechanism is detachably connected to the leveling plate; the fixing cross bar is used to fix the distance between the vertical rod I.

3. The detachable turnover fixture for accurately positioning and pre-embedding an auxiliary civil air defense door frame according to claim 1, wherein: The pump is arranged on the water storage tank; a fire hydrant interface I is arranged on its water outlet end; columnar viewers are arranged at both ends of the connecting pipe, and a fire hydrant interface II is arranged at the upper end of the columnar viewer; the camera and the electromagnet are arranged on the columnar viewer.

4. The detachable turnover fixture for accurately positioning and pre-burying an auxiliary civil air defense door frame according to claim 1, characterized in that: The support vertical rod mechanism includes a vertical rod I, a vertical rod II, a connecting pipe and an installation base plate; positioning pin holes II are arranged on the installation base plate; the vertical rod I is arranged on the installation base plate; bolt holes I are arranged on the vertical rod I and the vertical rod II; bolt holes II are arranged on the support cross bar; circular pin holes II are arranged on the connecting pipe; bolt holes III are arranged on the fixing cross bar.

5. The detachable turnover fixture for precisely positioning and pre-embedding an auxiliary civil air defense doorframe according to claim 1, characterized in that: The adjusting support includes an "n"-shaped carrier plate and a rectangular carrier plate III; the rectangular carrier plate III is arranged in parallel on the "n"-shaped carrier plate; bolt holes V are arranged on the "n"-shaped carrier plate; bolt holes IV are arranged on the rectangular carrier plate III.

6. The detachable turnover fixture for accurately positioning and pre-burying an auxiliary civil air defense door frame according to claim 1, characterized in that: The driving structure includes an "H"-shaped driving block and a strip-shaped driving carrier plate; a rectangular through hole I is arranged on the "H"-shaped driving block; the strip-shaped driving carrier plate is arranged on the "H"-shaped driving block.

7. The application method of a detachable turnover fixture for accurately positioning and pre-embedding an auxiliary civil air defense door frame according to claim 1, characterized in that It includes the following steps: (1) Presetting, replenishing the observation liquid into the water storage tank; (2) During the construction of the foundation steel bars, locate the installation position of the civil air defense door through measurement and setting out; (3) Start installing the embedded anchor bolts, and the embedded anchor bolts extend to the bottom of the cast-in-place member, and the anchor bolts are fixed with connecting pieces; After the embedded anchor bolts are positioned, install the embedded adjusting nut and level the embedded leveling plate; (4) After the positioning and installation of the anchor bolts embedded at both ends are completed, take anti-pollution measures on the upper part; (5) Use a hoisting machine to hoist the civil air defense door frame and install the civil air defense door frame to the preset position, between the four groups of embedded anchor bolts and leveling plates; position and install the lower cross beam of the lintel of the civil air defense door frame, and the lower cross beam of the lintel is buried in the foundation concrete; (6) The support vertical rod mechanism includes vertical rod one, vertical rod two, connecting pipe and mounting base plate. The mounting base plate for installing the support vertical rod mechanism is placed on the leveling plate, and the horizontal elevation is determined by adjusting the nuts. (7) Install the support vertical rod mechanism with both ends fixed. Specifically: Insert the connecting pipe into vertical rod one and fix it with fixing bolts; then insert vertical rod two into the connecting pipe, and after determining the position, fix it with fixing bolts; determine the height of the civil air defense door frame, install the support crossbar, and install and fix the crossbar; Place the fixing mechanism and the driving mechanism on the fixed crossbar in an orderly manner. Press the fixing switch, and the PLC controller outputs a signal to the push rod motor two. The push rod motor two drives the telescopic column to move down to below the civil air defense door beam; Rotate the roller shaft one to complete the fixation; Press the fixing switch again, and the push rod motor two drives the roller shaft one to move up to the preset position. Insert the columnar viewer into the pump machine to supply water to the connecting pipe so that the connecting pipe is filled with the observation liquid. Press the observation switch, and the PLC controller outputs a signal to the electromagnet, and the electromagnet starts. According to requirements, symmetrically arrange the columnar viewers on the mounting base plates of the driving structure, fixed crossbar, and support vertical rod mechanism; For auxiliary leveling, the conditions of the corresponding positions can be monitored through the camera and display screen. (8) Install the upper crossbeam of the lintel of the civil air defense door frame; Press the locking switch, and the PLC controller outputs signals to the servo motor, push rod motor one, and electric hydraulic fixing column. The servo motor drives the adjusting support to move forward to the preset position to fix the upper crossbeam of the lintel of the civil air defense door frame. Press the locking switch again, and the servo motor drives the adjusting support to retreat one unit distance. Long press the locking switch, and the servo motor drives the adjusting support to move forward; The push rod motor one pushes the fixing pin column to be fixed on the fixed crossbar; The movable end of the electric hydraulic fixing column extends to complete the final fixation. (9) Recheck all dimensions, check the positioning position and elevation data, and pour the foundation concrete. During this process, when the liquid levels in the columnar viewers are different, the PLC controller controls the color-changing light-emitting diode to display red, and the staff can quickly detect the corresponding columnar viewer through the display screen to correct the corresponding position of the civil air defense door frame. (10) After the foundation concrete is poured, use temporary steel pipes to reinforce the civil air defense door frame. (11) Press the reset switch, and the PLC controller controls the servo motor, push rod motor one, and electric hydraulic fixing column to return to the initial state or position. Then, remove the support crossbar, fixed crossbar, and support vertical rod mechanism, and recycle the components.

Citation Information

Patent Citations

  • Civil air defense door mounting frame

    CN217201682U

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    CN107165288A

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    CN110905168A

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    CN220909010U