A complete set of equipment for processing tea seed oil raw materials
By designing a complete set of equipment for processing tea seed oil raw materials, including drying room, demolding and sorting equipment and microwave conditioning equipment, the problem of low automation of existing equipment has been solved, realizing efficient and uniform heating and high-quality raw material processing in tea seed oil production, thereby improving production efficiency and oil extraction quality.
Patent Information
- Application Number
- CN202310993623.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-08
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2043-08-08
AI Technical Summary
Existing tea seed oil production equipment lacks automated production lines, requiring extensive manual operation between each process, resulting in low production efficiency. Furthermore, the conditioning, shell-kernel separation, and sorting of tea seeds are ineffective, failing to meet usage requirements.
A complete set of equipment for processing tea seed oil raw materials was designed, including a drying room, a centrifugal dehulling device, a high-temperature soaking device, a desizing device, a film collecting device, a sorting device, and a microwave conditioning device. The equipment achieves uniform heating of tea seeds through a synchronous belt and roller system, removes impurities using the desizing device and sorting device, and improves the quality of raw materials through the microwave conditioning device.
It improves the automation level of tea seed oil production, reduces labor costs, enhances the heating uniformity and microwave conditioning effect of tea seeds, improves the quality of raw materials, and thus improves the quality of oil extraction.
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Figure CN116875372B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of tea seed oil production equipment technology, and in particular to a complete set of equipment for processing tea seed oil raw materials. Background Technology
[0002] Tea seeds are the fruit of the tea plant, a member of the Theaceae family, and are a byproduct of tea production. Like any other plant, tea seeds are actually the most nutritious part of the tea tree. Tea seed oil is a high-end woody health oil produced by pressing tea seeds. Currently, tea seed oil production often involves multiple independent processes using various pieces of equipment, requiring a large number of personnel to operate each step. There is no fully automated production line, resulting in low production efficiency. Furthermore, these machines are ineffective at conditioning, separating the kernel from the husk, and sorting the tea seeds, failing to meet usage requirements. There are areas for improvement in the existing technology. Summary of the Invention
[0003] In view of the above-mentioned existing situation, the present invention provides a complete set of equipment for processing tea seed oil raw materials with high processing efficiency and good production effect.
[0004] The objective of this invention is achieved through the following technical solution: a complete set of equipment for processing tea seed oil raw materials, characterized in that it includes a drying chamber, a centrifugal dehulling device, a high-temperature soaking device, a decoction device, a film collecting device, a sorting device, and a microwave conditioning device arranged sequentially along the processing steps. The drying chamber includes a first shell and a heating chamber fixedly disposed within the first shell. A certain gap is left between the heating chamber and the first shell, and a first cover plate is fixedly disposed at the upper end of the first shell, fastening to the gap between the first shell and the heating chamber. A hot air blower for heating the heating chamber is fixedly disposed on the first shell. The heating chamber is surrounded by multiple first baffles with through holes. A first base plate is fixedly installed at the bottom of the heating chamber. The first base plate is made of a rubber sheet with through holes. The outer periphery of the first base plate is fixedly installed on the inner wall of the heating chamber. A plurality of first top plates are movably installed below the first base plate, which are evenly distributed along the length direction of the first housing and can move vertically. The length direction of the first top plates is perpendicular to the length direction of the first housing. A first roller is movably installed below the first base plate to drive the first top plates to move upward sequentially and lift the first base plate. The plane at the upper end of the first roller is located above the plane at the first top plate. A first motor for driving the synchronous belt to rotate is fixedly installed inside the first housing.
[0005] Preferably, a first support plate is fixedly installed on each of the two sides below the first base plate. Multiple guide posts are evenly fixedly installed on the first support plate along the length direction. A first guide rod extending downward and inserted into the guide post is fixedly installed at each end of the first top plate. A synchronous belt for driving the first roller to move is fixedly installed inside the first housing.
[0006] Preferably, a support block is fixedly provided around the bottom of the first housing, and the two sections of the first support plate are fixedly provided on two of the support blocks.
[0007] Preferably, there are two first rollers, and a first connecting rod is fixedly disposed between the two first rollers. The first connecting rod is rotatably disposed on the timing belt by a buckle plate and moves with the timing belt.
[0008] Preferably, a first guide plate that cooperates with the first roller is fixedly disposed inside the first housing. The first guide plate has a first guide groove for engaging the first roller, and the first roller is engaged in the first guide groove.
[0009] Preferably, two gears are movably disposed inside the first housing, and the aforementioned timing belt is sleeved on the gears.
[0010] Preferably, a mounting base is fixedly disposed inside the first housing, the gear is rotatably disposed on the mounting base, and the first motor is fixedly disposed on another gear.
[0011] Preferably, a plurality of upwardly extending and hollow vent pipes are fixedly installed on the first base plate.
[0012] Preferably, the outer periphery of the vent pipe is fixedly provided with multiple convex rings.
[0013] Preferably, the decoction device includes a hollow second shell, an inner cylinder fixedly disposed inside the second shell, and an outer cylinder movably disposed around the outer circumference of the inner cylinder. A second motor for driving the rotation of the outer cylinder is fixedly disposed on the second shell. A certain gap is left between the inner cylinder and the outer circumference, which is larger than the diameter of the tea seed. A spiral third guide plate is fixedly disposed on the inner wall of the outer cylinder. A second cover plate is fixedly disposed at the upper end of the inner cylinder. Multiple water pipes are fixedly disposed inside the inner cylinder. Multiple nozzles for rinsing and decoction of the tea seeds in the gap between the inner and outer cylinders are fixedly disposed on the water pipes. The nozzles penetrate the inner cylinder and abut against the outer wall of the inner cylinder. A film collecting device for collecting the film and tea seeds is disposed at the lower end of the second shell.
[0014] Preferably, a first support column is fixedly provided at the center of the inner cylinder, extending through the inner cylinder along its length. An upper mounting bracket and a lower mounting bracket for mounting the first support column are fixedly provided at the upper and lower ends of the second shell, respectively. The two ends of the first support column are fixedly provided on the upper mounting bracket and the lower mounting bracket, respectively.
[0015] Preferably, the outer side of the second cover plate is provided with a first guide slope that gradually slopes downwards towards the outer cylinder.
[0016] Preferably, the lower mounting bracket has a second guide slope that gradually slopes downwards towards the outer side of the mounting bracket from top to bottom.
[0017] Preferably, a first baffle is fixedly provided at the upper and lower ends of the second housing, and the diameter of the film collecting device is larger than the diameter of the first baffle.
[0018] Preferably, the sorting equipment includes a hopper for holding tea seeds and a first conveyor belt and a second conveyor belt arranged sequentially for conveying tea seeds. A sorting device for screening moldy tea seeds is provided between the first and second conveyor belts. A first hopper for collecting finished products is provided at the end of the second conveyor belt away from the sorting device. Two second baffles are fixedly provided on both sides of the first and second conveyor belts, with the two ends of the second baffles located on the first and second conveyor belts respectively. A plurality of first partitions are fixedly provided between the two second baffles, dividing the gap between the two second baffles into multiple channels for tea seeds to pass through. The sorting device includes a second guide fixedly provided between the first and second conveyor belts. The first guide plate is fixedly installed below the second guide plate. The second guide plate has multiple first openings that penetrate the second guide plate. Each first opening corresponds to one of the channels and is located directly below the channels. Two pull ropes extending along the length of the channels are fixedly installed inside the first openings. Between the two second baffles, along the conveying direction of the first and second conveyor belts, image sensors and multiple nozzles that spray air at the first openings are sequentially installed. Each nozzle corresponds to one of the first openings. A waste hopper for collecting moldy tea seeds is installed below the second guide plate. A material distribution mechanism that evenly distributes the tea seeds in the hopper into the channels is movably installed above the end of the first conveyor belt away from the sorting device.
[0019] Preferably, the second guide plate is fixedly provided with a plurality of push blocks that can move upward and be inserted into the first opening between the two pull ropes to increase the gap between the two pull ropes. The width of the push block is greater than the gap between the two pull ropes.
[0020] Preferably, a limiting plate and a first mounting plate are fixedly installed on the side wall of the second guide plate from top to bottom. A second connecting rod is fixedly installed below the push block, and the second connecting rod passes through the limiting plate. A cylinder for driving the second connecting rod to move vertically is fixedly installed on the first mounting plate.
[0021] Preferably, two limiting rings are fixedly provided on the second connecting rod, the limiting plate is located between the two limiting rings, and the distance between the two limiting rings is greater than the thickness of the limiting plate. The push block, the second connecting rod, the limiting rings and the cylinder are located in the same vertical direction.
[0022] Preferably, the push block has gradually downward sloping surfaces on both sides, which are always in contact with the pull rope.
[0023] Preferably, a plurality of support rods are fixedly disposed between the two second baffles, and the plurality of first partitions are fixedly disposed at the lower end of the support rods.
[0024] Preferably, the material distribution mechanism includes a second guide plate located between the hopper and the first conveyor belt. A plurality of second partitions are fixedly installed on the second guide plate, and a first discharge port for material discharge is formed between two adjacent second partitions. The first discharge port is located directly above the channel and corresponds one-to-one with the channel.
[0025] Preferably, a mounting frame is fixedly installed on the first conveyor belt, a second base plate is movably installed on the mounting frame, and a vibrator is movably installed on the second base plate. The second guide plate is fixedly installed on the vibrator by a plurality of fixing rods, and the fixing rods extend in the horizontal direction.
[0026] Preferably, the second base plate is movably mounted on the aforementioned mounting bracket by multiple springs.
[0027] Preferably, the vibrator is movably mounted on the second base plate via a guide rail. A micro-actuator cylinder for driving the vibrator to reciprocate along the length of the first conveyor belt is fixedly mounted on the second base plate. An inclined plate is fixedly mounted on the upper end of the second guide plate, and an inclined opening that cooperates with the inclined plate is opened at the lower end of the hopper.
[0028] Preferably, the film collection device includes a water tank fixedly installed below the film removal device, a first support frame that can move vertically is movably installed in the water tank, a third conveyor belt with through holes is movably installed on the first support frame, the third conveyor belt is submerged in the water tank, and second cylinders for driving the first support frame to move vertically are fixedly installed on both sides of the water tank.
[0029] Preferably, a roller is rotatably mounted at each end of the first support frame, the third conveyor belt is sleeved on the outer periphery of the two rollers, and a third motor for driving the rollers to rotate is fixedly mounted on the first support frame, the third motor being located at the upper end of the first support frame.
[0030] Preferably, a second roller is movably provided on each side of both ends of the first support frame, and a second guide groove extending vertically is provided in the water tank. The second roller is engaged in the second guide groove, and a plurality of extension plates are fixedly provided at the upper end of the water tank. The second guide groove corresponds to the extension plate one by one, and the extension plate is located directly above the second guide groove.
[0031] Preferably, a second opening is provided at one end of the pool, and a third guide plate that can be flipped into the pool is movably disposed in the second opening. The lower end of the third guide plate is rotatably disposed in the second opening, and a downwardly extending third baffle is fixedly disposed at the lower end of the first support frame. The third guide plate is folded over and abuts against the third baffle.
[0032] Preferably, a locking pin for fixing the third guide plate in the vertical direction is movably provided on the water tank, and an installation hole is opened on the water tank and the third guide plate respectively, and the two ends of the locking pin are respectively inserted into the two installation holes.
[0033] Preferably, a second support column is fixedly installed on each side of the first support frame, and a second top plate extending outward is fixedly installed on the second support column, with the upper end of the second cylinder fixedly installed on the second top plate.
[0034] Preferably, a second support plate is fixedly installed on each side of the second top plate, and the lower end of the second support plate is fixedly installed on the aforementioned second support column.
[0035] Preferably, the third conveyor belt is composed of a plurality of conveying units arranged in sequence, and the third guide plate is provided with a plurality of inserts for inserting into the gap between two adjacent conveying units.
[0036] Preferably, the microwave conditioning equipment includes a first conveyor frame, a second conveyor frame, and a fourth conveyor belt with its two ends movably mounted on the first and second conveyor frames and capable of circulating between them. A first roller and a second roller are rotatably mounted on the first and second conveyor frames, respectively. The two ends of the fourth conveyor belt are respectively fitted onto the first roller and the second roller. A microwave conditioning device is disposed between the first and second conveyor frames, surrounding the outer perimeter of the upper fourth conveyor belt. A second support frame is fixedly mounted at the lower end of the microwave conditioning device. A second hopper for placing tea seeds onto the fourth conveyor belt is fixedly mounted on the first conveyor frame. The upper end of the fourth conveyor belt is used to transfer tea seeds from the first conveyor frame... The microwave conditioning device is conveyed to the conveying surface of the second conveying frame. Multiple second guide rods extending along the width of the microwave conditioning device and located below the conveying surface are fixedly installed inside the device. Both ends of the second guide rods are fixedly installed on the inner wall of the microwave conditioning device. A slider that can move along the length of the second guide rod is movably installed at each end of the second guide rod. Two second mounting plates are fixedly installed on the upper end of each slider. A needle roller facing the conveying surface is rotatably installed on each second mounting plate. The needle roller is inclined downwards towards the conveying surface, with its upper end above the conveying surface and its lower end below. A locking nut for locking the slider to the second guide rod is movably installed on the slider via a threaded connection.
[0037] Preferably, a rotating plate is rotatably mounted on the slider, and the second mounting plate is fixedly mounted on the rotating plate. A certain gap is left between the rotating plate and the slider. A downwardly extending fixing plate is fixedly mounted on each side of the rotating plate. A sliding groove penetrating the slider is provided on the slider. The sliding groove is an oblong hole and is inclined from top to bottom away from the locking nut. A rotating shaft is fixedly mounted between the two fixing plates and is inserted into the sliding groove. The end of the rotating plate facing the locking nut 93 is the rear end. Several tension springs for driving the rear end of the rotating plate to rotate downward are fixedly mounted below the rear end of the rotating plate. An inclined surface is provided at the front end of the slider. The inclination angle of the inclined surface is the same as the inclination angle of the sliding groove. Two downwardly extending push rods are fixedly mounted on the lower end face of the front end of the rotating plate and abut against the inclined surface. The lower end of the push rods abuts against the inclined surface. A downwardly extending arc-shaped groove is provided at the lower end of the inclined surface.
[0038] Preferably, the microwave conditioning device has a plurality of rotating rods fixedly installed inside, the rotating rods being located below the aforementioned conveying surface, and a first sleeve extending along the length of the rotating rods is fitted onto the rotating rods, the first sleeve abutting against the lower end of the aforementioned conveying surface.
[0039] Preferably, a plurality of second sleeves are rotatably mounted on the second support frame. The second sleeves are located within the fourth conveyor belt, and the distance between the second sleeves and the conveying surface is greater than the diameter of the first roller and the second roller.
[0040] Preferably, an inclined discharge plate is fixedly provided at the end of the second conveyor frame away from the microwave conditioning device. The end of the discharge plate facing the second conveyor frame is located below the second roller. A fourth baffle is fixedly provided on each side of the discharge plate, inclined towards the center of the discharge plate.
[0041] Preferably, the end of the second conveyor frame away from the microwave conditioning device is fixedly provided with a second baffle that surrounds the outer periphery of the discharge plate.
[0042] Preferably, two third cover plates extending along the length of the microwave conditioning device are fixedly installed on both sides of the microwave conditioning device. The third cover plates are located above the two sides of the conveying surface, and a certain gap is left between the third cover plates and the conveying surface. The third cover plates are fixedly installed on the inner wall of the microwave conditioning device by multiple connecting rods.
[0043] Preferably, the microwave conditioning device has multiple third openings on both sides that connect to the microwave conditioning device. A door is rotatably provided at each third opening and can be fastened to the third opening. A sealing strip is fixedly provided at the end of the door facing the microwave conditioning device for locking into the third opening.
[0044] Preferably, a locking seat is fixedly provided on one side of the third opening, and the locking seat has a notch on one side facing the door body. A handle is rotatably provided on the door body, and a limiting block is fixedly provided on the handle so that it can be engaged in the notch after the handle is rotated.
[0045] Preferably, the second discharge hopper is fixedly mounted on the first conveyor frame by a fixing frame, and a second discharge port extending along the width direction of the fourth conveyor belt is provided at the lower end of the second discharge hopper. The width of the second discharge port is smaller than the width of the fourth conveyor belt.
[0046] Preferably, the second discharge port is fixedly mounted on the aforementioned fixing frame by a reinforcing rod on each side.
[0047] Compared with existing technologies, this invention can heat tea seeds relatively evenly through the drying room, resulting in better microwave conditioning. Furthermore, the invention can remove as much impurity as possible from the tea seeds through the desiccant and sorting equipment, and the microwave conditioning equipment can heat them evenly, thereby improving the quality of the raw materials and thus the quality of the oil extraction. The various components work together, with a high level of automation, which can effectively reduce labor costs. Attached Figure Description
[0048] Figure 1 This is a bottom view of the drying room;
[0049] Figure 2 This is a sectional view of the drying room;
[0050] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0051] Figure 4 This is a sectional view of the drying room;
[0052] Figure 5 for Figure 4 Enlarged view of point B in the middle;
[0053] Figure 6 for Figure 4 Enlarged view of point B in the middle;
[0054] Figure 7 An overall structural view of the demolding device after installation;
[0055] Figure 8 This is a cross-sectional view of the demolding device;
[0056] Figure 9 This is a structural view of the inner cylinder and the third guide plate;
[0057] Figure 10 for Figure 8 Enlarged view of point D in the middle;
[0058] Figure 11 This is a schematic diagram of the sorting equipment structure;
[0059] Figure 12 This is a cross-sectional view of the sorting device.
[0060] Figure 13 This is a longitudinal sectional view of the sorting equipment;
[0061] Figure 14 for Figure 12 Enlarged view at point E in the middle;
[0062] Figure 15 for Figure 13 Enlarged view at point F;
[0063] Figure 16 for Figure 13 Enlarged view of point G in the middle;
[0064] Figure 17 This is an overall structural view of the membrane collection device;
[0065] Figure 18 This is a longitudinal sectional view of the film collection device;
[0066] Figure 19 This is a cross-sectional view of the membrane collection device from the side.
[0067] Figure 20 for Figure 18 Enlarged view of section H in the middle;
[0068] Figure 21 for Figure 19 Enlarged view of point I in the middle;
[0069] Figure 22 This is an overall structural view of the microwave conditioning equipment;
[0070] Figure 23 This is a longitudinal sectional view of the microwave conditioning equipment.
[0071] Figure 24 A cross-sectional view of the microwave conditioning equipment.
[0072] Figure 25 for Figure 24 Enlarged view of point J in the middle;
[0073] Figure 26 This is an overall structural view of the door.
[0074] The following are marked in the diagram: 1. Hopper; 2. First conveyor belt; 3. Second conveyor belt; 4. Sorting device; 5. First hopper; 6. Second baffle; 7. First partition; 8. Channel; 9. Second guide plate; 10. First guide plate; 11. First opening; 12. Pull rope; 13. Image sensor; 14. Nozzle; 15. Waste hopper; 16. Distributing mechanism; 17. Push block; 18. Limiting plate; 19. First mounting plate; 20. Second connecting rod; 21. Cylinder; 22. Limiting ring; 23. Inclined surface; 24. Support 25. Support rod; 26. Second guide plate; 27. Second partition plate; 28. First discharge port; 29. Mounting frame; 30. Second base plate; 31. Vibrator; 32. Fixed rod; 33. Spring; 34. Guide rail; 35. Micro-motion cylinder; 36. Inclined plate; 37. Inclined opening; 38. First housing; 39. Heating chamber; 40. First cover plate; 41. Hot air blower; 42. First baffle; 43. First base plate; 44. First top plate; 45. First roller; 46. First motor; 47. First support plate; 48. Guide column; 48. First guide rod; 49. Synchronous belt; 50. Support block; 51. First connecting rod; 52. Buckle plate; 53. First guide plate; 54. First guide groove; 55. Gear; 56. Mounting base; 57. Vent pipe; 58. Protruding ring; 60. Second housing; 61. Inner cylinder; 62. Outer cylinder; 63. Second motor; 64. Third guide plate; 65. Second cover plate; 66. Water pipe; 67. Nozzle; 68. Film collection device; 69. First support column; 70. Upper mounting bracket; 71. Lower mounting bracket; 72. 73. First guide slope; 74. Second guide slope; 75. First sidewall; 76. Drying oven; 77. Demolding device; 78. Sorting equipment; 89. First conveyor frame; 80. Second conveyor frame; 81. Fourth conveyor belt; 82. First roller; 83. Second roller; 84. Microwave conditioning device; 85. Second support frame; 86. Second discharge hopper; 87. Conveying surface; 88. Second guide rod; 99. Sliding block; 90. Second mounting plate; 91. Needle roller; 92. Locking nut; 93. Rotating rod; 94. First sleeve; 96. Second sleeve; 97. Discharge plate; 98. Fourth baffle; 99. Second flange; 100. Third cover plate; 101. Third opening; 102. Door body; 103. Sealing strip; 104. Locking seat; 105. Notch; 106. Handle; 107. Limiting block; 108. Fixing frame; 109. Second discharge port; 110. Reinforcing rod; 111. Rotating plate; 112. Fixing plate; 113. Slide groove; 114. 115. Rotating shaft; 116. Tension spring; 117. Inclined surface; 118. Top rod; 119. Arc groove; 134. Water tank; 135. First support frame; 136. Third conveyor belt; 137. Second cylinder; 138. Roller; 139. Third motor; 140. Second roller; 141. Second guide groove; 142. Extension plate; 143. Second opening; 144. Third guide plate; 145. Third baffle; 146. Locking pin;147. Mounting hole; 148. Second support column; 149. Second top plate; 150. Second support plate; 152. Through hole; 153. Conveying unit; 154. Insert plate. Detailed Implementation
[0075] The present invention will be further described below with reference to the embodiments illustrated in the accompanying drawings:
[0076] A complete set of equipment for processing tea seed oil raw materials includes, in sequence along the processing steps, a drying chamber 77, a centrifugal dehulling device, a high-temperature soaking device, a decoction device 78, a film collection device 68, a sorting device 79, and a microwave conditioning device, such as... Figure 1-6 As shown, the drying chamber 77 includes a first shell 37 and a heating chamber 38 fixedly disposed within the first shell 37. A certain gap exists between the heating chamber 38 and the first shell 37. A first cover plate 39, which fastens to the gap between the first shell 37 and the heating chamber 38, is fixedly disposed on the upper end of the first shell 37. A hot air blower 40 for heating the heating chamber 38 is fixedly disposed on the first shell 37. The heating chamber 38 is surrounded by multiple first baffles 41 with through holes. A first bottom plate 42, made of a rubber sheet with through holes, is fixedly disposed at the bottom of the heating chamber 38. The outer periphery of the first bottom plate 42 is fixedly... A plurality of first top plates 43, evenly distributed along the length of the first housing 37 and movable in a vertical direction, are movably disposed below the first bottom plate 42 on the inner wall of the heating chamber 38. The length direction of the first top plates 43 is perpendicular to the length direction of the first housing 37. A first roller 44, for driving the first top plates 43 to move upward sequentially and lifting the first bottom plate 42, is movably disposed below the first bottom plate 42. The plane at the upper end of the first roller 44 is located above the plane at the first top plate 43. A first motor 45, for driving the synchronous belt 49 to rotate, is fixedly disposed inside the first housing 37. Two gears 55 are movably disposed inside the first housing 37, and the synchronous belt 49 is sleeved on the gears 55. A mounting base 56 is fixedly installed inside the first housing 37. The gear 55 is rotatably mounted on the mounting base 56. The first motor 45 is fixedly mounted on another gear 55. Multiple upward-extending and hollow vent pipes 57 are fixedly installed on the first base plate 42. Multiple protruding rings 58 are fixedly installed on the outer periphery of the vent pipes 57. The vent pipes 57 move as the first base plate 42 is lifted. The tea seeds are turned over through the vent pipes 57 and the protruding rings 58, and the turning effect of the tea seeds is good.
[0077] In use, the first top plate 43 supports the first bottom plate 42, which is made of a rubber sheet with through holes. The tea seeds to be microwave-conditioned are placed in the heating chamber 38. The first roller 44 is driven by the synchronous belt 49 to move below the first bottom plate 42 and lift the first top plate 43 in turn. The first bottom plate 42, which is located above the first top plate 43, is lifted by the first top plate 43. The part of the first bottom plate 42 lifted by the first top plate 43 deforms. As the first top plate 43 is lifted in turn, the first roller 44 is driven by the synchronous belt 49 to move back and forth. The tea seeds in the heating chamber 38 are tumbling and moving, which can heat the tea seeds relatively evenly and achieve a good microwave conditioning effect.
[0078] A first support plate 46 is fixedly installed on each of the two sides below the first base plate 42. Multiple guide posts 47 are evenly fixedly installed on the first support plate 46 along its length. A first guide rod 48 extending downwards and inserted into the guide posts 47 is fixedly installed at each end of the first top plate 43. A synchronous belt 49 for driving the first roller 44 is fixedly installed inside the first housing 37. A support block 50 is fixedly installed around the bottom of the first housing 37. Two sections of the first support plate 46 are fixedly installed on two of the support blocks 50. Two first rollers 44 are provided, and a first connecting rod 51 is fixedly installed between the two first rollers 44. The first connecting rod 51 is rotatably mounted on the synchronous belt 49 via a buckle plate 52 and moves with the synchronous belt 49. A first guide plate 53 is fixedly installed inside the first housing 37 to cooperate with the first roller 44. The first guide plate 53 has a first guide groove 54 for engaging the first roller 44. The first roller 44 is engaged in the first guide groove 54. The support block 50 further increases the gap between the first base plate 42 and the bottom of the first housing 37, increasing the efficiency of hot air circulation. When the first roller 44 is driven to move, the first motor 45 drives the synchronous belt 49 to move, which in turn drives the first connecting rod 51 and the first roller 44 movably disposed at both ends of the first connecting rod 51 to move. The first top plate 43 is lifted by the first roller 44, and during the movement of the first roller 44, the first roller 44 always moves along the first guide groove 54 on the first guide plate 53.
[0079] like Figure 7-10As shown, the decoction device 78 includes a hollow second shell 60. An inner cylinder 61 is fixedly disposed inside the second shell 60. An outer cylinder 62, which can rotate around the inner cylinder 61, is movably disposed around the outer circumference of the inner cylinder 61. A second motor 63 for driving the rotation of the outer cylinder 62 is fixedly disposed on the second shell 60. A certain gap is left between the inner cylinder 61 and the outer circumference, which is larger than the diameter of the tea seeds. A spiral third guide plate 64 is fixedly disposed on the inner wall of the outer cylinder 62. A second cover plate 65 is fixedly disposed at the upper end of the inner cylinder 61. A first guide slope 72, which gradually slopes from top to bottom towards the outer cylinder 62, is opened on the outer side of the second cover plate 65. When the soaked tea seeds accumulate above the second cover plate 65, the tea seeds move towards the outer circumference of the second cover plate 65 and enter the gap between the inner cylinder 61 and the outer cylinder 62 through the first guide slope 72 on the outer circumference of the second cover plate 65. Multiple water pipes 66 are fixedly installed inside the inner cylinder 61. Multiple nozzles 67 are fixedly installed on the water pipes 66 to rinse and remove the tea seeds from the gap between the inner cylinder 61 and the outer cylinder 62. These nozzles 67 penetrate the inner cylinder 61 and abut against its outer wall. A film collecting device 68 for collecting the film and tea seeds is provided at the lower end of the second housing 60. A first retaining edge 74 is fixedly installed at both the upper and lower ends of the second housing 60. The diameter of the film collecting device 68 is larger than the diameter of the first retaining edge 74. By fixing the first retaining edge 74 at the upper end of the film, the amount of tea seeds accumulating above the second cover plate 65 is increased, allowing for the placement of a larger quantity of tea seeds at once.
[0080] In use, the soaked tea seeds are placed above the inner cylinder 61. The tea seeds enter the gap between the inner cylinder 61 and the outer cylinder 62 in sequence. Due to the small gap, the tea seeds cannot accumulate between the inner cylinder 61 and the outer cylinder 62. By rotating the outer cylinder 62, the tea seeds are driven to move from the upper end of the outer cylinder 62 to the lower end along the spirally extended third guide plate 64 on the outer cylinder 62. During the movement, the tea seeds are rinsed and de-filmed by multiple nozzles 67 set on the inner cylinder 61. After de-filming, the tea seeds and the film fall together from the lower end of the outer cylinder 62 into the film collection device 68.
[0081] A first support column 69 is fixedly disposed at the center of the inner cylinder 61, extending through the inner cylinder 61 along its length. An upper mounting bracket 70 and a lower mounting bracket 71 for mounting the first support column 69 are fixedly disposed at the upper and lower ends of the second housing 60, respectively. The two ends of the first support column 69 are fixedly disposed on the upper mounting bracket 70 and the lower mounting bracket 71, respectively. A second guide slope 73 is provided on the lower mounting bracket 71, gradually sloping downwards towards the outer side of the lower mounting bracket 71. The first support column 69 is fixed by the upper mounting bracket 70 and the lower mounting bracket 71, and when the tea seeds that have undergone demulsification fall onto the lower mounting bracket 71, they fall out of the lower mounting bracket 71 and into the film collecting device 68 via the second guide slope 73.
[0082] like Figure 11-16As shown, the sorting device 79 includes a hopper 1 for placing tea seeds and a first conveyor belt 2 and a second conveyor belt 3 arranged sequentially for conveying tea seeds. A sorting device 4 for screening moldy tea seeds is arranged between the first conveyor belt 2 and the second conveyor belt 3. A first hopper 5 for collecting finished products is arranged at the end of the second conveyor belt 3 away from the sorting device 4. Two second baffles 6 are fixedly arranged on both sides of the first conveyor belt 2 and the second conveyor belt 3, with the two ends of the second baffles 6 located on the first conveyor belt 2 and the second conveyor belt 3, respectively. A plurality of first partitions 7 are fixedly arranged between the two second baffles 6, dividing the gap between the two second baffles 6 into a plurality of channels 8 for tea seeds to pass through. A plurality of support rods 24 are fixedly arranged between the two second baffles 6, and the plurality of first partitions 7 are fixedly arranged at the lower end of the support rods 24, and the first partitions 7 are fixed by the support rods 24. The sorting device 4 includes... The system includes a second guide plate 9 fixedly disposed between the first conveyor belt 2 and the second conveyor belt 3, and a first guide plate 10 fixedly disposed below the second guide plate 9. The second guide plate 9 has multiple first openings 11 that penetrate the second guide plate 9. Each first opening 11 corresponds to one of the channels 8 and is located directly below the channels 8. Two pull ropes 12 extending along the length of the channels 8 are fixedly disposed in the first openings 11. An image sensor 13 and multiple nozzles 14 that spray air at the first openings 11 are sequentially disposed between the two second baffles 6 along the conveying direction of the first and second conveyor belts. Each nozzle 14 corresponds to one of the first openings 11. A waste hopper 15 for collecting moldy tea seeds is disposed below the second guide plate 9. A material distribution mechanism 16 that evenly distributes the tea seeds in the hopper 1 into each channel 8 is movably disposed above the end of the first conveyor belt 2 away from the sorting device 4. The tea seeds in the hopper 1 are evenly distributed in the channel 8 by the material distribution mechanism 16. The tea seeds are then transported to the second conveyor belt 3 by the first conveyor belt 2. Driven by inertia, the tea seeds pass through the area of the first opening 11 and are prevented from falling by the pull rope 12 in the first opening 11. After the image sensor 13 identifies the moldy tea seeds, the nozzle 14 sprays air onto the moldy tea seeds. The tea seeds receive a downward force, which expands the pull rope 12 that supports the tea seeds. The pull rope 12 deforms, and the gap between the two pull ropes 12 increases. The tea seeds fall down from the first opening 11 and fall into the waste hopper 15 through the second guide plate 9. Normal tea seeds pass through the sorting device 4 and enter the first discharge hopper 5 through the second conveyor belt 3, completing the collection of normal tea seeds.
[0083] The second guide plate 9 is fixedly equipped with multiple push blocks 17 that can move upward and insert into the first opening 11 between the two pull ropes 12, increasing the gap between the two pull ropes 12. The width of the push block 17 is greater than the gap between the two pull ropes 12. A limiting plate 18 and a first mounting plate 19 are fixedly installed sequentially from top to bottom on the side wall of the second guide plate 9. A second connecting rod 20 is fixedly installed below the push block 17, passing through the limiting plate 18. A cylinder 21 for driving the second connecting rod 20 to move vertically is fixedly installed on the first mounting plate 19. Two limiting rings 22 are fixedly installed on the second connecting rod 20. The limiting plate 18 is located between the two limiting rings 22, and the distance between the two limiting rings 22 is greater than the thickness of the limiting plate 18. The push block 17, the second connecting rod 20, the limiting rings 22, and the cylinder 21 are located in the same vertical direction. The push block 17 has gradually downward sloping surfaces 23 on both sides, which always rest against the pull rope 12. While the nozzle 14 sprays air onto the moldy tea seeds, the cylinder 21 lifts the push block 17. The slopes 23 on both sides of the push block 17 cause the pull rope 12 to deform towards both sides of the push block 17, increasing the gap between the two pull ropes 12. This ensures that the moldy tea seeds fall from the first opening 11 under the drive of the nozzle. The two limiting plates 18 limit the movement distance of the push block 17 to prevent it from moving too far and getting stuck above the pull rope 12.
[0084] The material distribution mechanism 16 includes a second guide plate 25 located between the hopper 1 and the first conveyor belt 2. Multiple second partitions 26 are fixedly mounted on the second guide plate 25, and a first discharge port 27 for material discharge is formed between adjacent second partitions 26. The first discharge port 27 is located directly above the channel 8 and corresponds one-to-one with the channel 8. A mounting frame 28 is fixedly mounted on the first conveyor belt 2, and a second base plate 29 is movably mounted on the mounting frame 28. A vibrator 30 is fixedly mounted on the second base plate 29. The second guide plate 25 is movably mounted on the vibrator 30 via multiple fixing rods 31 extending horizontally. The second base plate 29 is movably mounted on the mounting frame 28 via multiple springs 32. Tea seeds in hopper 1 fall into the second guide plate 9 and are vibrated by vibrator 30, so that the tea seeds in the second guide plate 9 fall evenly through the first discharge port 27 into the channel 8 on the first conveyor belt 2. The discharge is relatively uniform, avoiding a large amount of tea seeds accumulating on the channel 8, and preventing the nozzle from blowing off moldy tea seeds and the surrounding intact tea seeds at the same time.
[0085] The vibrator 30 is movably mounted on the second base plate 29 via the guide rail 33. A micro-cylinder 34 is fixedly mounted on the second base plate 29 to drive the vibrator 30 to reciprocate along the length of the first conveyor belt 2. An inclined plate 35 is fixedly mounted on the upper end of the second guide plate 25. The lower end of the hopper 1 has an inclined opening 36 that cooperates with the inclined plate 35. During feeding, the vibrator 30 is driven to reciprocate towards the hopper 1 by the micro-cylinder 34. When the inclined plate 35 is away from the inclined opening 36, the gap between the inclined plate 35 and the inclined opening 36 is larger than the size of the tea seed. The tea seed falls from the gap between the inclined plate 35 and the inclined opening 36 into the second guide plate 25. When the inclined plate 35 is close to the inclined opening 36, the gap between the two is smaller, and the tea seed cannot fall. This allows the tea seed in the hopper 1 to be fed at stable intervals, avoiding the accumulation of too many tea seeds.
[0086] like Figure 17-21 As shown, the film collection device 68 is located below the film removal device 133 and includes a water tank 134 fixedly installed below the film removal device 78. A first support frame 135 that can move vertically is movably installed in the water tank 134. A third conveyor belt 136 with through holes is movably installed on the first support frame 135. The third conveyor belt 136 is submerged in the water tank 134. Second cylinders 137 for driving the first support frame 135 to move vertically are fixedly installed on both sides of the water tank 134. In use, after the tea seeds are rinsed and de-filmed by the de-filming device 78, the water flow carries the film downwards into the water tank 134. The third conveyor belt 136 is located at the bottom of the water tank 134 and is submerged in the water. The film of the tea seeds floats on the water surface. The first support frame 135 is driven upward by the second cylinder 137, which moves the third conveyor belt 136 upward to above the liquid surface. The third conveyor belt 136, which is covered with through holes, picks up the film floating on the liquid surface. The water flows through the third conveyor belt 136 into the water tank 134. By rotating the third conveyor belt 136, the film on the third conveyor belt 136 is sent out from one end of the third conveyor belt 136. After one round of conveying is completed, the second cylinder 137 submerges the third conveyor belt 136 back into the water tank 134. The operator can complete the film retrieval by periodically starting the third conveyor belt 136, which is quite convenient to use.
[0087] A roller 138 is rotatably mounted at each end of the first support frame 135. The third conveyor belt 136 is sleeved around the outer periphery of the two rollers 138. A third motor 139 for driving the rollers 138 to rotate is fixedly mounted on the first support frame 135, and the third motor 139 is located at the upper end of the first support frame 135. A second roller 140 is movably mounted on each side of both ends of the first support frame 135. A second guide groove 141 extending vertically is opened in the water tank 134. The second roller 140 is engaged in the second guide groove 141. A plurality of extension plates 142 are fixedly mounted on the upper end of the water tank 134. The second guide groove 141 corresponds one-to-one with the extension plate 142, and the extension plate 142 is located directly above the second guide groove 141. A second support column 148 is fixedly installed on each side of the first support frame 135. A second top plate 149 extending outward is fixedly installed on each second support column 148. The upper end of the second cylinder 137 is fixedly installed on the second top plate 149. A second support plate 150 is fixedly installed on each side of the second top plate 149. The lower end of the second support plate 150 is fixedly installed on the second support column 148. In use, the first support frame 135 is guided by the second guide groove 141. During the movement of the first support frame 135, the second roller 140 moves along the second guide groove 141. The first support frame 135 is lifted by the second cylinder 137 located at the middle of the length direction of the first support frame 135. The first support frame 135 is kept in balance by the second roller 140 locked in the second guide groove 141. The extension plate 142 located above the second guide groove 141 is connected to the second guide groove 141, so that the first support frame 135 can be completely positioned on the first support frame 135 under the drive of the second cylinder 137. The first support frame 135 is completely positioned above the water tank 134. When the second cylinder 137 retracts, the third conveyor belt 136 on the first support frame 135 is located at the bottom of the water tank 134 and is completely submerged in the water tank 134.
[0088] The water tank 134 has a second opening 143 at one end. A third guide plate 144, which can be flipped inward, is movably disposed within the second opening 143. The lower end of the third guide plate 144 is rotatably disposed within the second opening 143. A downwardly extending third baffle 145 is fixedly disposed at the lower end of the first support frame 135. The third guide plate 144 folds over and abuts against the third baffle 145. A locking pin 146 is movably disposed on the water tank 134 to fix the third guide plate 144 in the vertical direction. The water tank 134 and the third guide plate 144 each have a mounting hole 147, and the two ends of the locking pin 146 are respectively inserted into the two mounting holes 147. The third conveyor belt 136 is composed of multiple conveying units 153 arranged in sequence. The third guide plate 144 is provided with multiple inserts 154 for inserting into the gap between two adjacent conveying units 153. When used for film retrieval, the third conveyor belt 136, driven by the second cylinder 137, is positioned above the first support frame 135. The third guide plate 144 is folded into the water tank 134 and rests against the third baffle 145. The insert 154 on the third guide plate 144 is inserted into the gap between adjacent conveyor units 153. At this time, the upper end of the third guide plate 144 is below the third conveyor belt 136, and the front end of the third conveyor belt 136 is above the third guide plate 144. When the third conveyor belt 136... When the third guide plate 144 rotates, the membrane on the third conveyor belt 136 is scraped off by the third guide plate 144 and the insert 154, and moves along the third guide plate 144 to the outside of the water tank 134, thus completing the membrane retrieval and preventing the membrane from falling back into the water tank 134. During the rinsing process of the membrane removal device 78, the third guide plate 144 can be fixed by the locking pin 146 to prevent water splashing. When locking, the locking pin 146 can be locked by inserting both ends of the locking pin 146 into the mounting holes 147 on the third guide plate 144 and the water tank 134, respectively, which is convenient to use.
[0089] like Figure 22-26As shown, the microwave conditioning equipment includes a first conveyor frame 80 and a second conveyor frame 81, and a fourth conveyor belt 82 whose two ends are respectively movably mounted on the first conveyor frame 80 and the second conveyor frame 81 and can circulate between them. A first roller 83 and a second roller 84 are respectively rotatably mounted on the first conveyor frame 80 and the second conveyor frame 81. The two ends of the fourth conveyor belt 82 are respectively fitted onto the first roller 83 and the second roller 84. A microwave conditioning device 85 is disposed between the first conveyor frame 80 and the second conveyor frame 81. The microwave conditioning device 85 surrounds the fourth conveyor belt 82 located above. A second support frame 86 is fixedly installed at the lower end of the microwave conditioning device 85. A second hopper 87 for placing tea seeds onto the fourth conveyor belt 82 is fixedly installed on the first conveyor frame 80. The second hopper 87 is fixedly installed on the first conveyor frame 80 by a fixing frame 108. A second discharge port 109 extending along the width direction of the fourth conveyor belt 82 is provided at the lower end of the second hopper 87. The width of the second discharge port 109 is smaller than the width of the fourth conveyor belt 82. A reinforcing rod 110 is fixedly installed on each side of the second discharge port 109 on the fixing frame 108. The narrower width of the second discharge port 109 effectively prevents tea seeds from falling onto the sides of the upper end of the fourth conveyor belt 82. The upper end of the fourth conveyor belt 82 is a conveying surface 88 for conveying tea seeds from the first conveyor frame 80 to the second conveyor frame 81. Multiple second guide rods 89 extending along the width of the microwave conditioning device 85 and located below the conveying surface 88 are fixedly installed inside the microwave conditioning device 85. Both ends of the second guide rods 89 are fixedly installed on the inner wall of the microwave conditioning device 85. A slider 90, movable along the length of the second guide rod 89, is movably installed at each end of the second guide rod 89. Two second mounting plates 91 are fixedly installed on the upper end of the slider 90. A needle roller 92 rotatably mounted on the second mounting plate 91 faces the conveying surface 88. The needle roller 92 is inclined downwards towards the conveying surface 88, with its upper end above the conveying surface 88 and its lower end below it. A locking nut 93 is movably installed on the slider 90 via a threaded connection to lock the slider 90 onto the second guide rods 89.The position of the second mounting plate 91 is adjusted by the slider 90 movable on the second guide rod 89, so that the needle rollers 92 on the second mounting plate 91 abut against both sides of the fourth conveyor belt 82 and press the fourth conveyor belt 82 towards the center of the second guide rod 89, causing the sides of the fourth conveyor belt 82 to deform and bend upward, effectively preventing tea seeds from falling due to vibration during the rotation of the fourth conveyor belt 82. In addition, the position of the needle rollers 92 can be easily adjusted according to different fourth conveyor belts 82 by the movable slider 90, which is convenient to use and effectively prevents tea seeds from catching fire after falling.
[0090] The slider 90 is movably provided with a rotating plate 111, and the second mounting plate 91 is fixedly mounted on the rotating plate 111. A certain gap is left between the rotating plate 111 and the slider 90. A downwardly extending fixing plate 112 is fixedly mounted on each side of the rotating plate 111. The slider 90 has a through-slide groove 113, which is an oblong hole. The slide groove 113 slopes from top to bottom away from the locking nut 93. A rotating shaft 114 is fixedly mounted between the two fixing plates 112 and is inserted into the slide groove 113. The end of the rotating plate 111 facing the locking nut 93 is the rear end. Several tension springs 115 are fixedly installed below the rear end of the rotating plate 111 to drive the rear end of the rotating plate 111 to rotate downward. The front end of the slider 90 is provided with an inclined surface 116. The inclination angle of the inclined surface 116 is the same as the inclination angle of the slide groove 113. Two downward extending push rods 117 are fixedly installed on the lower end face of the front end of the rotating plate 111 and abut against the inclined surface 116. The lower end of the push rod 117 abuts against the inclined surface 116. The lower end of the inclined surface 116 is provided with a downward extending arc-shaped groove 118. When the fourth conveyor belt 82 is circulating and conveying materials, when the weight is large, the fourth conveyor belt 82 presses against the slider 90, causing the rotating shaft 114 on the rotating plate 111 to move downward along the slide 113. The push rod 117 at the front end of the rotating plate 111 moves downward synchronously with the rotating shaft 114 along the inclined surface 116. The rotating shaft 114 moves to the bottom of the slide 113, and the push rod 117 moves to the bottom of the inclined surface 116. As the rotating plate 111 moves downward, it moves towards the middle of the fourth conveyor belt 82, further causing the side of the fourth conveyor belt 82 to curl. At this time, the tension spring 115 is in a compressed state. When the weight on the fourth conveyor belt 82 increases further, the lower end of the push rod 117 moves from the inclined surface 116 into the arc groove 118 and rotates downward around the rotating shaft 114. The rotating plate 111 tilts further and causes the side of the fourth conveyor belt 82 to bend upward. At this time, the tension spring 115 is in a stretched state. The tension spring 115 balances the force on both ends of the rotating plate 111, preventing the rotating plate 111 from shaking. This allows the needle roller 92 to adaptively adjust the bending degree of the side of the fourth conveyor belt 82 according to the weight on the fourth conveyor belt 82, thus avoiding adaptive adjustment of materials of different weights during conveying.
[0091] Two third cover plates 100 extending along the length of the microwave conditioning device 85 are fixedly installed on both sides of the microwave conditioning device 85. These third cover plates 100 are located above the sides of the conveying surface 88, with a certain gap between them and the conveying surface 88. The third cover plates 100 are fixed to the inner wall of the microwave conditioning device 85 by multiple connecting rods. By covering the sides of the upper end of the fourth conveyor belt 82 with the third cover plates 100, the sides of the fourth conveyor belt 82 are effectively protected. This prevents the heating rays from directly irradiating the sides of the fourth conveyor belt 82 when there are no damp tea seeds on the sides during the conditioning heating process of the microwave conditioning device 85. This avoids the situation where the sides of the fourth conveyor belt 82 are too hot to heat properly and could scorch them, thus preventing the frequent replacement of the fourth conveyor belt 82.
[0092] The microwave conditioning device 85 has multiple rotating rods 94 fixedly installed inside. These rotating rods 94 are located below the conveying surface 88. A first sleeve 95 extending along the length of each rotating rod 94 is fitted onto the rotating rod 94, and the first sleeve 95 abuts against the lower end of the conveying surface 88. Multiple second sleeves 96 are rotatably mounted on the second support frame 86. These second sleeves 96 are located within the fourth conveyor belt 82, and the distance between the second sleeve 96 and the conveying surface 88 is greater than the diameters of the first roller 83 and the second roller 84. The fourth conveyor belt 82 surrounds the first sleeve 95, second sleeves 96, first roller 83, and second roller 84. The first sleeve 95 supports the upper fourth conveyor belt 82, while the second sleeves 96 stretch the lower fourth conveyor belt 82, ensuring that the fourth conveyor belt 82 remains in a relatively taut state.
[0093] An inclined discharge plate 97 is fixedly installed at one end of the second conveyor frame 81 away from the microwave conditioning device 85. The end of the discharge plate 97 facing the second conveyor frame 81 is located below the second roller 84. A fourth baffle 98, inclined towards the center of the discharge plate 97, is fixedly installed on each side of the discharge plate 97. A second retaining edge 99 is fixedly installed around the outer perimeter of the discharge plate 97 at the end of the second conveyor frame 81 away from the microwave conditioning device 85. Tea seeds on the fourth conveyor belt 82, after passing through the second roller 84, detach from the fourth conveyor belt 82 and fall onto the discharge plate 97, sliding down it. The second retaining edge 99 around the outer perimeter of the discharge plate 97 prevents the tea seeds from falling off the discharge plate 97 and onto the outside.
[0094] The microwave conditioning device 85 has multiple third openings 101 on both sides, connecting to the inside of the microwave conditioning device 85. A door 102 is rotatably mounted at each third opening 101, capable of engaging with the third opening 101. A sealing strip 103 is fixedly mounted on one end of the door 102 facing the microwave conditioning device 85 for engaging within the third opening 101. A locking seat 104 is fixedly mounted on one side of the third opening 101. The locking seat 104 has a notch 105 on the side facing the door 102. A handle 106 is rotatably mounted on the door 102. A limiting block 107 is fixedly mounted on the handle 106, capable of engaging within the notch 105 after the handle 106 is rotated. When the door 102 is closed, the sealing strip 103 on the door 102 engages with the third opening 101 to seal the third opening 101. This is more convenient than locking the door 102 by turning the handle 106 so that the limiting block 107 on the handle 106 engages with the notch 105 on the locking seat 104.
[0095] The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of the invention or exceeding the scope defined by the appended claims.
Claims
1. A complete set of equipment for processing tea seed oil raw materials, characterized in that, The equipment includes a drying chamber (77), a centrifugal shelling device, a high-temperature foaming device, a demolding device (78), a sorting device (79), and a microwave conditioning device arranged sequentially along the processing steps. The drying chamber includes a first shell (37) and a heating chamber (38) fixedly installed inside the first shell (37). A certain gap is left between the heating chamber (38) and the first shell (37), and a first cover plate (39) is fixedly installed on the upper end of the first shell (37) and fastened above the gap between the first shell (37) and the heating chamber (38). A hot air blower (40) for heating the heating chamber (38) is fixedly installed on the first shell (37). The heating chamber (38) is surrounded by multiple first baffles (41) with through holes. A first bottom plate (42) is fixedly installed at the bottom of the heating chamber (38). The first bottom plate (42) is made of rubber sheet with through holes. The outer periphery of the first bottom plate (42) is fixedly installed on the inner wall of the heating chamber (38). Multiple first top plates (43) are movably installed below the first bottom plate (42), which are evenly distributed along the length direction of the first shell (37) and can move in the vertical direction. The length direction of the first top plates (43) is perpendicular to the length direction of the first shell (37). A movable support for the first bottom plate (42) is installed below the first bottom plate (42). The first roller (44) drives the first top plate (43) to move upward and lift the first bottom plate (42). The plane at the upper end of the first roller (44) is located above the plane at the first top plate (43). A first motor (45) for driving the synchronous belt (49) to rotate is fixedly installed inside the first housing (37). A first support plate (46) is fixedly installed on both sides below the first bottom plate (42). A plurality of guide posts (47) are evenly fixedly installed on the first support plate (46) along the length direction. A downwardly extending guide post is fixedly installed at both ends of the first top plate (43). (47) The first guide rod (48) is fixedly installed inside the first housing (37) and a synchronous belt (49) is fixedly installed inside the first housing (37) for driving the first roller (44) to move. A support block (50) is fixedly installed around the bottom of the first housing (37). The two sections of the first support plate (46) are fixedly installed on two of the support blocks (50). There are two first rollers (44) and a first connecting rod (51) is fixedly installed between the two first rollers (44). The first connecting rod (51) is rotatably installed on the synchronous belt (49) through the buckle plate (52) and moves with the synchronous belt (49). The microwave conditioning equipment includes a first conveyor frame (80) and a second conveyor frame (81) and a fourth conveyor belt (82) whose two ends are movably installed on the first conveyor frame (80) and the second conveyor frame (81) and can circulate between the two.A first roller (83) and a second roller (84) are rotatably mounted on the first conveyor frame (80) and the second conveyor frame (81), respectively. The two ends of the fourth conveyor belt (82) are respectively fitted onto the first roller (83) and the second roller (84). A microwave conditioning device (85) is provided between the first conveyor frame (80) and the second conveyor frame (81). The microwave conditioning device (85) surrounds the fourth conveyor belt (82) located above. A second support frame (86) is fixedly provided at the lower end of the microwave conditioning device (85). A second hopper (87) for placing tea seeds on the fourth conveyor belt (82) is fixedly provided on the first conveyor frame (80). The fourth conveyor belt (82) 2) The upper end is a conveying surface (88) for conveying tea seeds from the first conveyor frame (80) to the second conveyor frame (81). Multiple second guide rods (89) extending along the width of the microwave conditioning device (85) and located below the conveying surface (88) are fixedly installed inside the microwave conditioning device (85). Both ends of the second guide rods (89) are fixedly installed on the inner wall of the microwave conditioning device (85). Each end of the second guide rod (89) is movably equipped with a slider (90) that can move along the length of the second guide rod (89). Two second mounting plates (91) are fixedly installed on the upper end of each slider (90). A needle roller (9) rotatably mounted on each second mounting plate (91) faces the conveying surface (88). 2) The needle roller (92) is inclined from top to bottom toward the conveying surface (88), with the upper end of the needle roller (92) above the conveying surface (88) and the lower end of the needle roller (92) below the conveying surface (88). A locking nut (93) for locking the slider (90) onto the second guide rod (89) is movably provided on the slider (90) by a threaded connection. A rotating plate (111) is movably provided on the slider (90), and the second mounting plate (91) is fixedly provided on the rotating plate (111). A certain gap is left between the rotating plate (111) and the slider (90). A downwardly extending fixing plate (112) is fixedly provided on both sides of the rotating plate (111). A groove (113) is provided on the block (90) through the slider (90). The groove (113) is an oblong hole and is inclined from top to bottom away from the locking nut (93). A rotating shaft (114) is fixedly arranged between the two fixing plates (112). The rotating shaft (114) is inserted into the groove (113). The end of the rotating plate (111) facing the locking nut (93) is the rear end. Several tension springs (115) are fixedly arranged below the rear end of the rotating plate (111) to drive the rear end of the rotating plate (111) to rotate downward. An inclined surface (116) is provided at the front end of the slider (90). The inclination angle of the inclined surface (116) is the same as the inclination angle of the groove (113).Two downwardly extending push rods (117) are fixedly installed on the lower end face of the front end of the aforementioned rotating plate (111) and abut against the inclined surface (116). The lower ends of the push rods (117) abut against the inclined surface (116), and the lower end of the inclined surface (116) has a downwardly extending arc-shaped groove (118).
2. The complete set of equipment for processing tea seed oil raw materials according to claim 1, characterized in that, The first housing (37) is fixedly provided with a first guide plate (53) that cooperates with the first roller (44). The first guide plate (53) is provided with a first guide groove (54) for engaging the first roller (44). The first roller (44) is engaged in the first guide groove (54).
3. The complete set of equipment for processing tea seed oil raw materials according to claim 2, characterized in that, Two gears (55) are movably disposed inside the first housing (37), and the aforementioned synchronous belt (49) is sleeved on the gears (55). A mounting base (56) is fixedly disposed inside the first housing (37), and the aforementioned gears (55) are rotatably disposed on the mounting base (56). The aforementioned first motor (45) is fixedly disposed on the other gear (55).
4. The complete set of equipment for processing tea seed oil raw materials according to claim 1, characterized in that, Multiple upward-extending and hollow vent pipes (57) are fixedly provided on the first base plate (42), and multiple protruding rings (58) are fixedly provided on the outer periphery of the vent pipes (57).
5. The complete set of equipment for processing tea seed oil raw materials according to claim 1, characterized in that, The sorting device (79) includes a hopper (1) for placing tea seeds and a first conveyor belt (2) and a second conveyor belt (3) arranged sequentially for conveying tea seeds. A sorting device (4) for screening moldy tea seeds is arranged between the first conveyor belt (2) and the second conveyor belt (3). A first hopper (5) for collecting finished products is arranged at the end of the second conveyor belt (3) away from the sorting device (4). Two second baffles (6) are fixedly arranged on both sides of the first conveyor belt (2) and the second conveyor belt (3). The two ends of the second baffles (6) are located on the first conveyor belt (2) and the second conveyor belt (3) respectively. A plurality of first partitions (7) are fixedly arranged between the two second baffles (6). The plurality of first partitions (7) divide the gap between the two second baffles (6) into a plurality of channels (8) for tea seeds to pass through. The sorting device (4) includes a second guide plate (9) fixedly arranged between the first conveyor belt (2) and the second conveyor belt (3) and a first guide plate (9) fixedly arranged on the first conveyor belt (2) and the second conveyor belt (3). The first guide plate (10) is located below the second guide plate (9). The second guide plate (9) has multiple first openings (11) that penetrate the second guide plate (9). Each first opening (11) corresponds to one of the channels (8) and is located directly below the channels (8). Two pull ropes (12) extending along the length of the channels (8) are fixedly installed inside the first openings (11). Between the two second baffles (6), an image sensor (13) and multiple nozzles (14) that spray air at the first openings (11) are arranged in sequence along the conveying direction of the first and second conveyor belts. Each nozzle (14) corresponds to one of the first openings (11). A waste hopper (15) for collecting moldy tea seeds is provided below the second guide plate (9). A material distribution mechanism (16) that evenly distributes the tea seeds in the hopper (1) into each channel (8) is movably installed above the end of the first conveyor belt (2) away from the sorting device (4). Multiple support rods (24) are fixedly arranged between the two second baffles (6). The multiple first partitions (7) are fixedly arranged at the lower end of the support rods (24). Multiple push blocks (17) that can move upward and insert into the first opening (11) between the two pull ropes (12) and increase the gap between the two pull ropes (12) are fixedly arranged on the second guide plate (9). The width of the push block (17) is greater than the gap between the two pull ropes (12). A limit plate (18) and a first mounting plate (19) are fixedly arranged on the side wall of the second guide plate (9) from top to bottom. A second connecting rod (20) is fixedly arranged below the push block (17). The second connecting rod (20) passes through the limit plate (18). A cylinder (21) for driving the second connecting rod (20) to move vertically is fixedly arranged on the first mounting plate (19).Two limiting rings (22) are fixedly installed on the second connecting rod (20). The limiting plate (18) is located between the two limiting rings (22), and the distance between the two limiting rings (22) is greater than the thickness of the limiting plate (18). The push block (17), the second connecting rod (20), the limiting rings (22), and the cylinder (21) are located in the same vertical direction. The push block (17) has gradually downward inclined surfaces (23) on both sides, and the inclined surfaces (23) are always in contact with the pull rope (12).
6. The complete set of equipment for processing tea seed oil raw materials according to claim 5, characterized in that, The material distribution mechanism (16) includes a second guide plate (25) located between the hopper (1) and the first conveyor belt (2). Multiple second partitions (26) are fixedly mounted on the second guide plate (25). A first discharge port (27) for material discharge is formed between two adjacent second partitions (26). The first discharge port (27) is located directly above the channel (8) and corresponds one-to-one with the channel (8). A mounting frame (28) is fixedly mounted on the first conveyor belt (2). A second base plate (29) is movably mounted on the mounting frame (28). A vibrator (30) is fixedly mounted on the second base plate (29). The second guide plate (25) is movably mounted on the vibrator (30) via multiple fixed rods (31), and the fixed rods (31) extend horizontally. The second base plate (29) is movably mounted on the mounting frame (28) by multiple springs (32). The vibrator (30) is movably mounted on the second base plate (29) by guide rail (33). A micro-actuator (34) for driving the vibrator (30) to reciprocate along the length of the first conveyor belt (2) is fixedly mounted on the second base plate (29). An inclined plate (35) is fixedly mounted on the upper end of the second guide plate (25). An inclined opening (36) that cooperates with the inclined plate (35) is opened at the lower end of the hopper (1).
Citation Information
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