A motor rotor dynamic balancing machine

By using a combination of a blower and magnetic blocks to clean the iron filings off the rotor, the problem of iron filings affecting balance testing was solved, resulting in more accurate testing and extended equipment lifespan.

CN116878733BActive Publication Date: 2025-12-05WUHAN AIIIANCE EIECTRICAI TECHNOIOGY CO LTD
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Patent Information

Application Number
CN202310951513.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-31
Publication Date
2025-12-05
Estimated Expiration
2043-07-31

AI Technical Summary

Technical Problem

During rotor production, the presence of iron filings affects the accuracy of balance test data, and existing technologies struggle to effectively remove iron filings from rotors.

Method used

Iron filings were cleaned using a combination of a blower and magnetic blocks. Airflow was used to blow out the iron filings, and the magnetic blocks accelerated their fall. At the same time, sponge material was used to clean the iron filings on the magnetic blocks to ensure that the iron filings did not affect the balance test.

Benefits of technology

Effective cleaning of iron filings on the rotor improves the accuracy of balance testing, extends the service life of the equipment, and avoids the impact of iron filings accumulation on magnetic adsorption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a motor rotor dynamic balancing machine and relates to the technical field of rotor dynamic balancing. The motor rotor dynamic balancing machine comprises a balancing control machine, a sliding plate is fixedly connected to the outer wall of the balancing control machine, a balancing device is movably connected to the outer wall of the sliding plate, and a blowing device is fixedly connected to the outer wall of the balancing control machine. The motor rotor dynamic balancing machine is provided with grooves, so that the rotating ring is swung during the rotation of the first rotating roller, the iron filings magnetically attracted to the magnetic attraction block are accelerated to fall off during the swinging of the rotating ring, the excessive iron filings are prevented from being adhered, the swinging of the rotating ring changes the direction of magnetic attraction of the magnetic attraction block, the iron filings in different direction gaps of the rotor are magnetically attracted by the magnetic attraction in different directions, the effect of better iron filings cleaning is achieved, the cleaning of the iron filings reduces the influence on the rotor balance test, and the accuracy of data is ensured.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rotor dynamic balancing, in particular to a motor rotor dynamic balancing machine. BACKGROUND

[0002] The balancing machine is an instrument for measuring the unbalance of the rotor. The balancing machine belongs to the hard support balancing machine, and the stiffness of the swing frame is very large. The measurement result of the dynamic balancing machine is used to correct the unbalance of the rotor, so that the vibration generated by the rotation of the rotor or acting on the bearing is reduced to the allowable range, so as to achieve the purpose of reducing vibration, improving performance and improving product quality.

[0003] Chinese invention patent CN112542931 B discloses a motor rotor balancing machine, which belongs to the technical field of rotor detection. It comprises a fixed base, a fixed base plate, a driving device, a rotor support device and a limiting mechanism. The fixed base plate is provided with a first sliding groove. The rotor support device comprises a support frame, a support seat, an adjusting plate, a pair of rollers and an adjusting roller device.

[0004] During the balancing test process after the production of the rotor, iron filings adhered during the production process or adhered during the placement of the rotor will affect the balancing test data of the rotor. SUMMARY

[0005] In view of the deficiencies of the prior art, the present application provides a motor rotor dynamic balancing machine to solve the problems in the background art.

[0006] To achieve the above purpose, the present application realizes the following technical scheme: a motor rotor dynamic balancing machine, comprising a balancing control machine, a sliding plate fixedly connected to the outer wall of the balancing control machine, a balancing device movably connected to the outer wall of the sliding plate, and a blowing device fixedly connected to the outer wall of the balancing control machine.

[0007] The blowing device comprises:

[0008] The mounting bracket is fixedly connected to the outer wall of the balancing control machine, and the outer wall of the mounting bracket is fixedly connected with an elastic cylinder. The airflow is blown onto the rotor, and then the iron filings on the rotor fall off. The blowing of the airflow plays a cleaning effect on the iron filings, accelerates the falling of the iron filings, and the first motor is installed at the position of the heat dissipation hole of the balancing control machine. The airflow will suck the heat in the balancing control machine during the blowing process, so as to cool the balancing control machine and prolong the service life of the balancing control machine. The installation of the position plays multiple different effects, and the shaking of the elastic cylinder changes the blowing direction of the airflow, so that more positions of the rotor are blown by the airflow, and more positions of the iron filings on the rotor are cleaned, ensuring that the iron filings at multiple positions on the rotor are removed.

[0009] The first motor is fixedly connected to the outer wall of the elastic cylinder, and the outer wall of the first motor is rotationally connected with a fan blade.

[0010] The fan moving plate is fixedly connected to the outer wall of the fan blade, and the fan moving plate is in movable contact with the elastic cylinder.

[0011] Preferably, the outer wall of the sliding plate is fixedly connected with a collecting device, and the collecting device comprises a second support fixedly connected to the top of the sliding plate.

[0012] Preferably, the outer wall of the second support is fixedly connected with a second motor, and the recess is provided, so that the rotating ring swings during the rotation of the first rotating roller, and the iron filings magnetically attracted by the magnetic block fall during the swinging of the rotating ring, thereby avoiding excessive adhesion of the iron filings, and the swinging of the rotating ring drives the magnetic block to change the direction of magnetic attraction, so that the iron filings in different directions of the gap of the rotor are magnetically attracted, thereby achieving better cleaning effect of the iron filings, the cleaning of the iron filings reduces the influence on the balance test of the rotor, ensures the accuracy of the data, and the airflow generated by the fan during the rotation of the fan blade makes the iron filings move, and the magnetism of the magnetic block accelerates the falling of the iron filings, and the second motor is fixedly connected with a second rotating roller through a rotating shaft.

[0013] Preferably, the top of the sliding plate is fixedly connected with a first support, and the top of the first support is fixedly connected with a first bearing.

[0014] Preferably, the outer wall of the first bearing is rotationally connected with a rotating rod, the outer wall of the rotating rod is sleeved with a first rotating roller, and the first spring is fixedly connected between the inner wall of the first rotating roller and the outer wall of the rotating rod.

[0015] Preferably, the outer wall of the first rotating roller and the second rotating roller is sleeved with a rotating ring, the outer wall of the rotating ring is fixedly connected with a magnetic block, the first rotating roller is provided with a recess, the recess is fixedly connected with a third spring between the rotating rod, the magnetic block magnetically attracts the rotor, the iron filings on the rotor are magnetically attracted down, the second spring is provided to lift the limiting block, and then the lifting roller is lifted to lift the rotating ring, the lifting of the rotating ring in turn causes the magnetic block to approach the rotor, the magnetic block magnetically attracts the iron filings on the rotor, the approach of the magnetic block and the rotor in turn increases the effect of magnetic attraction, and the falling of the iron filings is accelerated.

[0016] Preferably, the position of the top of the sliding plate located in the rotating ring is fixedly connected with a lifting device, the lifting device comprises a limiting plate, the inner wall of the limiting plate is inserted with a limiting block, the second spring is fixedly connected between the limiting block and the limiting plate, the outer wall of the limiting block is fixedly connected with a second bearing, the limiting block is rotationally connected with a lifting roller through the second bearing, and the lifting roller is in movable contact with the rotating ring.

[0017] Preferably, the outer wall of the sliding plate is fixedly connected with a storage device near the position of the rotating ring, the storage device comprises a storage box fixedly connected to the outer wall of the sliding plate, the setting of the sponge material for scraping off the iron filings plays the effect of cleaning the iron filings adsorbed on the magnetic block, and the iron filings are timely removed after the magnetic block adsorbs the iron filings, so that the accumulation of the iron filings does not affect the magnetic adsorption effect of the magnetic block, and after the iron filings are removed, the iron filings fall into the storage box, thereby playing the effect of storing the iron filings, the outer wall of the storage box is provided with a hole, a door plate is hingedly connected to the position of the hole in the outer wall of the storage box, the inner wall of the storage box is fixedly connected with a horizontal rod, the outer wall of the horizontal rod is fixedly connected with a fourth spring, the outer wall of the fourth spring is fixedly connected with a scraping-off cotton, and the scraping-off cotton is in movable contact with the magnetic block.

[0018] The application provides a motor rotor dynamic balancing machine.

[0019] 1. The motor rotor dynamic balancing machine, through the setting of the groove, the rotating ring is swung during the rotation of the first rotating roller, the iron filings adsorbed on the magnetic block are accelerated to fall off during the swinging of the rotating ring, the excessive iron filings are avoided to be adhered, the swinging of the rotating ring drives the magnetic block to change the direction of magnetic adsorption, the iron filings in different directions of the gap of the rotor are shaken and magnetically adsorbed, the effect of better cleaning of the iron filings is achieved, the cleaning of the iron filings reduces the influence on the balancing test of the rotor, the accuracy of the data is ensured, and the airflow generated by the swinging of the fan during the rotation of the fan drives the iron filings to move, the magnetic property of the magnetic block is combined, and the falling of the iron filings is accelerated.

[0020] 2. The motor rotor dynamic balancing machine, the airflow is blown out to the rotor, and then the iron filings on the rotor fall off, the effect of cleaning the iron filings is achieved through the blowing out of the airflow, and the falling of the iron filings is accelerated, the first motor is installed at the position of the heat dissipation hole of the balancing control machine, the airflow absorbs the heat in the balancing control machine during the blowing out process, the balancing control machine is cooled, and the service life of the balancing control machine is prolonged, the installation of the position achieves a plurality of different effects, the swinging of the elastic cylinder changes the blowing direction of the airflow, and then more positions of the rotor are blown out by the airflow, the iron filings at more positions of the rotor are cleaned, and the iron filings at a plurality of positions of the rotor are ensured to be removed.

[0021] 3. The motor rotor dynamic balancing machine, the magnetic block magnetically adsorbs the iron filings on the rotor, the setting of the second spring lifts the limiting block, and then the lifting roller is lifted to lift the rotating ring, the lifting of the rotating ring makes the magnetic block close to the rotor, the magnetic block magnetically adsorbs the iron filings on the rotor, the close of the magnetic block to the rotor increases the magnetic adsorption effect, and the falling of the iron filings is accelerated.

[0022] 4. The motor rotor dynamic balancing machine, through the setting of the scraping cotton as the sponge material, the effect of cleaning the attracted iron filings on the magnetic block is played, after the magnetic block attracts the iron filings, timely cleaning is carried out, the accumulation of the iron filings is avoided, the magnetic attraction effect of the magnetic block is affected, after the iron filings are removed, fall into the storage box, the effect of saving the iron filings is played. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the shaft side three-dimensional structure schematic diagram of the application;

[0024] Figure 2 It is the shaft side three-dimensional structure schematic diagram of the application; Figure 1

[0025] Figure 3 It is the blowing device partial structure schematic diagram of the application;

[0026] Figure 4 It is the blowing device partial structure schematic diagram of the application; Figure 3

[0027] Figure 5 It is the collecting device partial structure schematic diagram of the application;

[0028] Figure 6 It is the blowing device partial structure schematic diagram of the application; Figure 5

[0029] It is the blowing device partial structure schematic diagram of the application; Figure 7 Figure 2

[0030] Figure 8 It is the blowing device partial structure schematic diagram of the application; Figure 2 It is the blowing device partial structure schematic diagram of the application;

[0031] In the figure: 1, balance control machine; 2, balancing device; 3, sliding plate; 4, blowing device; 41, mounting frame; 42, elastic cylinder; 43, first motor; 44, fan blade; 45, fan plate; 5, collecting device; 51, first spring; 52, first bearing; 53, rotating rod; 54, first rotating roller; 55, first support; 56, rotating ring; 57, magnetic block; 58, second motor; 59, second rotating roller; 510, second support; 6, jacking device; 61, limit block; 62, jacking roller; 63, second bearing; 64, limit plate; 65, second spring; 7, third spring; 8, groove; 9, storage device; 91, scraping cotton; 92, fourth spring; 93, cross rod; 94, door plate; 95, storage box. DETAILED DESCRIPTION

[0032] ​​​​The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments of the present application.

[0033] Examples of the described embodiments are shown in the accompanying drawings, in which the same or similar notations represent the same or similar elements or elements having the same or similar functions. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, but cannot be understood as a limitation of the present application.

[0034] Embodiment one

[0035] Please refer to Figure 1 The present application provides a technical solution: a motor rotor dynamic balancing machine, comprising a balance control machine 1, the outer wall of the balance control machine 1 is fixedly connected with a sliding plate 3, the outer wall of the sliding plate 3 is movably connected with a balancing device 2, the outer wall of the balance control machine 1 is fixedly connected with a blowing device 4;

[0036] The blowing device 4 comprises:

[0037] The mounting bracket 41 is fixedly connected to the outer wall of the balance control machine 1, the outer wall of the mounting bracket 41 is fixedly connected with the elastic cylinder 42, the airflow is blown onto the rotor, and then the iron filings on the rotor are dropped, the blowing of the airflow plays a cleaning effect of the iron filings, and the dropping of the iron filings is accelerated, and the first motor 43 is installed at the position of the heat dissipation hole of the balance control machine 1, the airflow will suck the heat in the balance control machine 1 during blowing, so as to cool the balance control machine 1 and prolong the service life of the balance control machine 1, the installation of the position plays a variety of different effects, and the shaking of the elastic cylinder 42 changes the blowing direction of the airflow, so that more positions of the rotor are blown by the airflow, and the iron filings at more positions of the rotor are cleaned, ensuring that the iron filings at multiple positions of the rotor are removed;

[0038] The first motor 43 is fixedly connected to the outer wall of the elastic cylinder 42, and the outer wall of the first motor 43 is rotatably connected with the fan blade 44;

[0039] The fan plate 45 is fixedly connected to the outer wall of the fan blade 44, and the fan plate 45 is movably contacted with the elastic cylinder 42.

[0040] In use, the balance control machine 1 and the sliding plate 3 are placed at a desired position, the balancing device 2 is installed on the sliding plate 3, the balancing device 2 can be moved, the balancing device 2 can be adjusted according to the size of the rotor, the two ends of the rotor are installed on the two balancing devices 2 respectively, and the balancing device 2 detects the rotor. In the process of detecting the rotor, the first motor 43 is powered on and started, the first motor 43 drives the fan blade 44 to rotate and vibrate the air flow, the air flow blows out and blows on the rotor, and then the iron filings on the rotor fall off. Moreover, the first motor 43 is installed at the position of the heat dissipation hole of the balance control machine 1, the air flow will suck the heat in the balance control machine 1 during blowing, so as to cool the balance control machine 1 and prolong the service life of the balance control machine 1. Moreover, the rotation of the fan blade 44 drives the fan plate 45 to rotate, the fan plate 45 vibrates on the elastic cylinder 42 during rotation, and then the elastic cylinder 42 shakes, the shaking of the elastic cylinder 42 changes the blowing direction of the air flow, and then more positions of the rotor are blown out by the air flow to clean more positions of the iron filings on the rotor.

[0041] Embodiment two

[0042] Please refer to Figures 1-8 On the basis of embodiment one, the application provides a technical solution:

[0043] The outer wall of the sliding plate 3 is fixedly connected with a collecting device 5, and the collecting device 5 comprises a second support 510 fixedly connected to the top of the sliding plate 3.

[0044] The outer wall of the second support 510 is fixedly connected with a second motor 58, and the second motor 58 is fixedly connected with a second rotating roller 59 through a rotating shaft.

[0045] The top of the sliding plate 3 is fixedly connected with a first support 55, and the top of the first support 55 is fixedly connected with a first bearing 52.

[0046] The outer wall of the first bearing 52 is rotatably connected with a rotating rod 53, and the magnetic attraction block 57 magnetically attracts the iron filings on the rotor, so that the iron filings on the rotor are magnetically attracted down. The second spring 65 is arranged to lift the limiting block 61, so that the lifting roller 62 rises to lift the rotating ring 56. The lifting of the rotating ring 56 in turn causes the magnetic attraction block 57 to approach the rotor. The magnetic attraction block 57 magnetically attracts the iron filings on the rotor, so that the approach of the magnetic attraction block 57 and the rotor in turn increases the effect of magnetic adsorption, accelerates the falling of the iron filings, and the outer wall of the rotating rod 53 is sleeved with a first rotating roller 54. The first rotating roller 54 is fixedly connected with the first spring 51 between the inner wall of the first rotating roller 54 and the outer wall of the rotating rod 53.

[0047] The outer wall of the first rotating roller 54 and the second rotating roller 59 is sleeved with a rotating ring 56, the outer wall of the rotating ring 56 is fixedly connected with a magnetic block 57, the recess 8 is arranged, so that the first rotating roller 54 drives the rotating ring 56 to swing during rotation, the magnetic block 57 is accelerated to fall off the magnetic iron filings during the swinging of the rotating ring 56, the excessive iron filings are avoided to be adhered, the swinging of the rotating ring 56 drives the magnetic block 57 to change the direction of magnetic attraction, the magnetic attraction of the iron filings in the different direction gaps of the rotor is vibrated, a better iron filings cleaning effect is achieved, the cleaning of the iron filings reduces the influence on the rotor balance test, the accuracy of the data is ensured, and the airflow is fanned during the rotation of the fan blade 44, the iron filings are moved, the magnetism of the magnetic block 57 is matched, the falling of the iron filings is accelerated, the recess 8 is arranged in the first rotating roller 54, and the third spring 7 is fixedly connected between the recess 8 and the rotating rod 53.

[0048] The top of the sliding plate 3 is fixedly connected with a lifting device 6 at the position of the rotating ring 56, the lifting device 6 comprises a limiting plate 64, the inner wall of the limiting plate 64 is inserted with a limiting block 61, the second spring 65 is fixedly connected between the limiting block 61 and the limiting plate 64, the outer wall of the limiting block 61 is fixedly connected with a second bearing 63, and the limiting block 61 is rotatably connected with a lifting roller 62 through the second bearing 63. The lifting roller 62 is in movable contact with the rotating ring 56.

[0049] The outer wall of the sliding plate 3 is fixedly connected with a storage device 9 near the position of the rotating ring 56, the storage device 9 comprises a storage box 95, the storage box 95 is fixedly connected to the outer wall of the sliding plate 3, a hole is formed in the outer wall of the storage box 95, a door plate 94 is hingedly connected to the outer wall of the storage box 95 at the position of the hole, a horizontal rod 93 is fixedly connected to the inner wall of the storage box 95, a fourth spring 92 is fixedly connected to the outer wall of the horizontal rod 93, a cotton scraping piece 91 is fixedly connected to the outer wall of the fourth spring 92, and the cotton scraping piece 91 is in movable contact with the magnetic block 57.

[0050] When in use, the magnetic block 57 is located between the two balancing devices 2, and is located at the bottom of the rotor. The magnetic block 57 is magnetically attracted to the iron filings on the rotor, and the second spring 65 is arranged to lift the limiting block 61, thereby lifting the top roller 62 to lift the rotating ring 56, and the lifting of the rotating ring 56 in turn causes the magnetic block 57 to approach the rotor. The second bearing 63 is arranged to rotate with the rotating ring 56, and the top roller 62 is arranged to keep the rotating ring 56 lifted, thereby causing the magnetic block 57 to continuously magnetically attract the rotor. The magnetic block 57 is made of soft magnetic material, so it can deform. The fourth spring 92 is arranged to cause the scraping cotton 91 to adhere to the rotating ring 56. The scraping cotton 91 is made of sponge material, so when it adheres to the outer wall of the rotating ring 56, it can clean the iron filings on the magnetic block 57. After the iron filings are removed, they fall into the storage box 95. After the work is completed, the door plate 94 is opened to remove the iron filings in the storage box 95. When the second motor 58 is energized and started, it drives the second rotating roller 59 to rotate, and the first rotating roller 54 is connected through the first spring 51, the rotating rod 53 and the first bearing 52, thereby causing the second rotating roller 59 to drive the rotating ring 56 to rotate, changing the position of the magnetic block 57, so that the scraping cotton 91 can clean the iron filings adhered to the magnetic block 57. Through the arrangement of the groove 8, when the groove 8 rotates to the top position of the rotating rod 53, the first rotating roller 54 descends more under the pressure of the rotating ring 56, so that the left side of the rotating ring 56 is tilted. Then when the rotating rod 53 continues to rotate and the groove 8 rotates to the bottom position of the rotating rod 53, the sinking amplitude of the first rotating roller 54 is smaller than that of the groove 8, so that the rotating ring 56 swings during the rotation of the first rotating roller 54. The swinging of the rotating ring 56 causes the magnetic block 57 to change the direction of magnetic attraction. Different directions of magnetic attraction can vibrate the iron filings in different directions of the rotor gap for magnetic attraction. Moreover, the airflow generated by the fan blade 44 during rotation causes the iron filings to move, which, combined with the magnetism of the magnetic block 57, accelerates the falling of the iron filings.

[0051] The above is only a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacements or changes within the technical scope disclosed by the present application and according to the technical solution and inventive concept of the present application, which should be covered within the protection scope of the present application.

Claims

1. A motor rotor balancing machine comprising a balancing control machine (1), characterized in that: The outer wall of the balance control machine (1) is fixedly connected with a sliding plate (3), the outer wall of the sliding plate (3) is movably connected with a balancing device (2), and the outer wall of the balance control machine (1) is fixedly connected with a blowing device (4); The blowing device (4) comprises: A mounting frame (41) is fixedly connected to the outer wall of the balance control machine (1), and the outer wall of the mounting frame (41) is fixedly connected with an elastic cylinder (42); A first motor (43) is fixedly connected to the outer wall of the elastic cylinder (42), and the outer wall of the first motor (43) is rotatably connected with a fan blade (44); A fan moving plate (45) is fixedly connected to the outer wall of the fan blade (44), and the fan moving plate (45) is movably contacted with the elastic cylinder (42); The outer wall of the sliding plate (3) is fixedly connected with a collecting device (5), and the collecting device (5) comprises a second support (510) fixedly connected to the top of the sliding plate (3); The outer wall of the second support (510) is fixedly connected with a second motor (58), and the second motor (58) is fixedly connected with a second rotating roller (59) through an axis; The top of the sliding plate (3) is fixedly connected with a first support (55), and the top of the first support (55) is fixedly connected with a first bearing (52); The outer wall of the first bearing (52) is rotatably connected with a rotating rod (53), the outer wall of the rotating rod (53) is sleeved with a first rotating roller (54), and the inner wall of the first rotating roller (54) and the outer wall of the rotating rod (53) are fixedly connected with a first spring (51); The outer walls of the first rotating roller (54) and the second rotating roller (59) are sleeved with a rotating ring (56), the outer wall of the rotating ring (56) is fixedly connected with a magnetic block (57), and the inside of the first rotating roller (54) is provided with a groove (8), and the groove (8) and the rotating rod (53) are fixedly connected with a third spring (7).

2. A motor rotor balancing machine according to claim 1, characterized in that: The top of the sliding plate (3) is fixedly connected with a lifting device (6) at the position of the rotating ring (56), and the lifting device (6) comprises a limiting plate (64), the inner wall of the limiting plate (64) is inserted with a limiting block (61), the limiting block (61) and the limiting plate (64) are fixedly connected with a second spring (65), the outer wall of the limiting block (61) is fixedly connected with a second bearing (63), the limiting block (61) is rotatably connected with a lifting roller (62) through the second bearing (63), and the lifting roller (62) is movably contacted with the rotating ring (56).

3. A motor rotor balancing machine according to claim 1, characterized in that: The outer wall of the sliding plate (3) is fixedly connected with a storage device (9) near the position of the rotating ring (56), the storage device (9) comprises a storage box (95), the storage box (95) is fixedly connected to the outer wall of the sliding plate (3), the outer wall of the storage box (95) is provided with a hole, the outer wall of the storage box (95) is hingedly connected with a door plate (94) at the position of the hole, the inner wall of the storage box (95) is fixedly connected with a cross rod (93), the outer wall of the cross rod (93) is fixedly connected with a fourth spring (92), the outer wall of the fourth spring (92) is fixedly connected with a scraped cotton (91), and the scraped cotton (91) is in movable contact with the magnetic block (57).

Citation Information

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