A method for in-situ regeneration of deactivated fixed-bed Raney nickel catalyst

CN116899588BActive Publication Date: 2025-09-19BEIJING RISUN TECH CO LTD
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Patent Information

Application Number
CN202310866649.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-14
Publication Date
2025-09-19
Estimated Expiration
2043-07-14

AI Technical Summary

Technical Problem

In the existing technology, large-particle Raney nickel catalysts in fixed-bed processes form an inert layer on their surface after long-term operation, leading to deactivation. The catalyst recovery rate of existing methods is low, making efficient regeneration difficult.

Method used

An in-situ regeneration method is adopted, which includes washing the catalyst with an organic solvent and deionized water under a nitrogen atmosphere, reducing it with a hydrogen and nitrogen mixed gas, treating it with a CO and N2 mixed gas, and activating it with a NaOH solution to remove the deactivated layer and restore the catalyst activity.

Benefits of technology

High-efficiency regeneration is achieved, the catalyst performance is equivalent to that of a new catalyst, the operation is simple, it is suitable for industrial applications, and the utilization efficiency of the catalyst is improved.

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Abstract

The present invention relates to a method for in-situ regeneration of a deactivated fixed-bed Raney nickel catalyst, comprising: sequentially introducing an organic solvent and deionized water into a fixed bed under a nitrogen atmosphere to wash the catalyst; drying the catalyst surface with nitrogen, then reducing the catalyst with a hydrogen-nitrogen mixture or hydrogen; purging with N2 to cool the catalyst, then treating the catalyst surface with a CO and N2 mixture; purging the bed with N2; introducing deionized water into the reactor from the bottom of the fixed bed, then treating the catalyst with a NaOH solution; and washing the catalyst with deionized water until the pH value reaches 7 to 9, thereby obtaining a regenerated catalyst. The method is simple to operate, easy to implement, has a high regeneration rate, and the regenerated Raney nickel catalyst can achieve the desired hydrogenation effect.
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Citation Information

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