Detection apparatus, device, method and computer readable storage medium

Abstract

The application provides a detection device, a device, a method and a computer readable storage medium, and relates to the field of fault detection. The detection device comprises a positioning module, an information acquisition module, an information transmission module and a shell with multiple hollow parts; the positioning module, the information acquisition module and the information transmission module are arranged in the shell; the positioning module is used for acquiring position information of the detection device; the information acquisition module is used for acquiring environmental information around the detection device; and the information transmission module is used for sending the position information and the environmental information to an external processing end; wherein the position information and the environmental information are used for processing by the external processing end to perform fault analysis. The detection device provided by the embodiment of the application can be used for fault detection of a conveying device, and based on a lower cost, the efficiency of fault detection of the conveying device is improved.

Description

Technical Field

[0001] This application relates to the field of fault detection, and more specifically, to a detection device, apparatus, method, and computer-readable storage medium. Background Technology

[0002] Conveying devices, such as belt conveyors and conveyor belts, are increasingly widely used in industry with industrial development. In industrial environments, these devices typically operate for extended periods under high intensity, making them susceptible to wear, fatigue, and environmental factors. Regular inspections can detect abnormalities early, allowing for repair and maintenance to prevent downtime and production interruptions caused by equipment failures. They can also identify potential safety hazards, such as damaged parts, loose connections, and abnormal operating noise, enabling timely repair or replacement to avoid impacting production and ensuring employee safety.

[0003] Traditional fault detection of transmission devices relies on manual labor, which is not only inefficient but also prone to problems such as missed detections, false detections, and poor timeliness. Another method for fault detection of transmission devices relies on installing vibration and other sensors on fixed equipment to detect faults, but this method is complex to install and has high construction costs. Summary of the Invention

[0004] The purpose of this application is to provide a detection device, apparatus, method, and computer-readable storage medium. The detection device, based on a positioning module, an information acquisition module, and an information transmission module, can acquire environmental and location information surrounding the detection device and transmit this information to an external processing terminal via the information transmission module for fault analysis. The detection apparatus, composed of the detection device, can detect faults in transmission equipment based on the data acquired by the detection device, reducing installation and equipment costs, and offering high fault detection efficiency and accuracy.

[0005] In a first aspect, embodiments of this application provide a detection device, which includes: a positioning module, an information acquisition module, an information transmission module, and a housing with multiple cutouts; the positioning module, the information acquisition module, and the information transmission module are disposed in the housing; the positioning module is used to acquire the location information of the detection device; the information acquisition module is used to acquire environmental information around the detection device; the information transmission module is used to send the location information and environmental information to an external processing terminal; wherein, the location information and environmental information are used for processing by the external processing terminal for fault analysis.

[0006] In the above implementation process, the positioning module, information acquisition module, and information transmission module of the detection device provided in this application embodiment are all housed in a hollow shell. The shell design with multiple hollows can protect the positioning module, information acquisition module, and information transmission module from physical damage caused by the external environment, extending their service life and reliability. At the same time, due to the hollow shell design, there is no electromagnetic shielding of the positioning module, information acquisition module, and information transmission module inside the shell, allowing information to be reliably acquired and transmitted. The processing end performs fault analysis, status monitoring, and predictive maintenance based on the data acquired by the detection device, enabling the early detection of potential problems and the implementation of corresponding measures to reduce the risk of failure. It can improve the efficiency of fault detection of the transmission device at a lower cost.

[0007] Optionally, in this embodiment, the shell is a polyhedral shell.

[0008] In the above implementation process, the housing of the detection device provided in this application embodiment can be set as a polyhedral housing. Compared with a perfect sphere, if the housing of the detection device is set as a polyhedral hollow housing, there are large area planes in each direction; during the detection of the external environment, it is not easy to roll a large distance, which can improve the accuracy of monitoring the external environment.

[0009] Optionally, in this embodiment of the application, the detection device further includes ferromagnetic metal; wherein the ferromagnetic metal component is disposed inside the housing, or the ferromagnetic metal constitutes part or all of the housing.

[0010] In the above implementation process, ferromagnetic metal can be placed inside the shell, or a portion of the shell can be made of ferromagnetic metal, or the entire shell can be made of ferromagnetic metal. After incorporating ferromagnetic metal, the detection device can be attracted or acquired based on its magnetism, thereby enabling control of the detection device's orientation in certain scenarios and expanding its application range.

[0011] Secondly, embodiments of this application provide a detection device for detecting faults in a transmission device. The detection device includes any of the detection devices described in the first aspect of this application. When the detection device is located on the transmission device and moves with it, the positioning module of the detection device is used to acquire the location information of the detection device. The information acquisition module of the detection device is used to acquire the device operation information of the transmission device. The information transmission module of the detection device is used to send the location information and device operation information to an external processing terminal. The location information and device operation information are used for processing by the external processing terminal to perform fault analysis on the transmission device.

[0012] In the above implementation process, the location information of the detection equipment is obtained through the positioning module, enabling real-time tracking and monitoring of the equipment's position on the conveying equipment. The information acquisition module collects operational information of the conveying equipment, such as vibration and sound signals generated during operation. This operational information provides the working status and performance parameters of the conveying equipment, offering crucial data for fault analysis. The location information and operational information are transmitted to an external processing unit via the information transmission module for fault analysis. The external processing unit analyzes the received data, combines it with the operating status of the conveying equipment, detects potential faults or abnormal behaviors, and makes corresponding predictions and maintenance measures. This approach improves the efficiency of fault detection for the conveying device at a relatively low cost.

[0013] Optionally, in this embodiment of the application, the detection device further includes ferromagnetic metal; the detection device further includes a recovery device provided with ferromagnetic elements; the recovery device is located near one end of the conveying device and is used to recover the detection device located at one end of the conveying device based on the attraction of the ferromagnetic elements to the ferromagnetic metal.

[0014] In the above implementation process, the detection device provided in this application embodiment includes a recycling device with ferromagnetic elements. The ferromagnetic elements in the recycling device can attract ferromagnetic metal in the detection device. When the detection device is located at one end of the conveying device, the recycling device can attract and recycle the detection device, thereby improving the efficiency of fault detection of the conveying device.

[0015] Optionally, in this embodiment of the application, the recycling device further includes a suction position and a temporary storage position; the detection device further includes a robotic arm; the robotic arm is used to move the detection device from the suction position to the temporary storage position.

[0016] In the above implementation process, by setting up a robotic arm, the detection device can be moved from the suction position to the temporary storage position. This allows the detection device to flexibly control and operate the position of the detection device, facilitating subsequent processing and operation. At the same time, setting up multiple temporary storage positions also increases the storage capacity, avoids interruptions due to power depletion, and maintains continuous detection of the transmission device.

[0017] Optionally, in this embodiment of the application, the detection device further includes: a detection device conveying device having a conveying module and a power module; the starting point of the conveying module is located near the temporary storage position, and the ending point of the conveying module is located near the other end of the conveying device; the robotic arm is also used to move the detection device from the temporary storage position or the suction position to the power module; the power module is connected to the conveying module through a connecting pipe, and is used to provide power for the detection device to move in the power module when the detection device is located in the power module; wherein, the starting point of the conveying module is higher than the ending point of the conveying module in the vertical direction.

[0018] In the above implementation process, the detection device conveying device of the embodiment of this application is provided with a conveying module and a power module, which can realize the conveying and movement of the detection device; the conveying module is located at the starting point near the temporary storage position and extends to the ending point near the other end of the conveying device. The power module is connected to the conveying module through a connecting pipe and provides power for the detection device to move in the power module; thus realizing fast, accurate and controllable conveying of the detection device.

[0019] Thirdly, embodiments of this application provide a detection method for detecting faults in a transmission device based on a detection apparatus according to any one of the second aspects of this application. The detection method includes: placing the detection device at one end of the transmission device, with the detection device moving along with the transmission device; acquiring the position information of the detection device using a positioning module; acquiring the device operation information of the transmission device using an information acquisition module; and sending the position information and device operation information to an external processing terminal using an information transmission module. The position information and device operation information are used for processing by the external processing terminal to perform fault analysis on the transmission device.

[0020] Fourthly, embodiments of this application provide an electronic device, which includes a memory and a processor. The memory stores program instructions, and when the processor reads and runs the program instructions, it executes the steps in the implementation of the third aspect described above.

[0021] Fifthly, embodiments of this application also provide a computer-readable storage medium storing computer program instructions, which, when read and executed by a processor, perform the steps in the implementation of the third aspect described above. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments of this application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a first schematic diagram of the structure of the detection device provided in the embodiments of this application;

[0024] Figure 2 This is a second schematic diagram of the structure of the detection device provided in the embodiments of this application;

[0025] Figure 3 This is a schematic diagram illustrating the detection device constructed using detection equipment to detect the conveying device, as provided in an embodiment of this application.

[0026] Figure 4 This is a schematic diagram of the structure of the testing equipment provided in the embodiments of this application;

[0027] Figure 5 A schematic diagram of the detection equipment transmission device provided in the embodiments of this application;

[0028] Figure 6 This is a schematic diagram of the steps of the detection method provided in the embodiments of this application;

[0029] Figure 7 This is a schematic diagram of the structure of an electronic device provided in an embodiment of this application.

[0030] Icons: Detection Equipment-100; Positioning Module-110; Information Acquisition Module-120; Information Transmission Module-130; Housing-140; Hollow-out-A; Conveying Equipment-B; Detection Device-200; Recycling Equipment-210; Ferromagnetic Components-211; Suction Position-C; Temporary Storage Position-D; Robotic Arm-220; Conveying Module-231; Detection Equipment Conveying Equipment-230; Power Module-232; Pneumatic Conveying System-300; Conveying Pipeline-310; High-Pressure Gas Delivery System-320; Solenoid Valve-321; High-Pressure Gas Storage Tank-322; Gas Check Valve-330. Detailed Implementation

[0031] The technical solutions of the embodiments of this application will now be described with reference to the accompanying drawings. For example, the flowcharts and block diagrams in the drawings illustrate the architecture, functions, and operations of possible implementations of systems, methods, and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagram may represent a module, program segment, or part of code, which contains one or more executable instructions for implementing a specified logical function. It should also be noted that in some alternative implementations, the functions marked in the blocks may occur in a different order than those marked in the drawings. For example, two consecutive blocks may actually be executed substantially in parallel, and they may sometimes be executed in reverse order, depending on the functions involved. It should also be noted that each block in the block diagram and / or flowchart, and combinations of blocks in the block diagram and / or flowchart, can be implemented using a dedicated hardware-based system that performs the specified function or action, or can be implemented using a combination of dedicated hardware and computer instructions. In addition, the functional modules in the various embodiments of the present invention may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.

[0032] Against the backdrop of the national strategy to vigorously promote intelligent manufacturing, achieving new industrialization is a trend advocated by the state. Continuously optimizing and improving belt conveyor operation methods to increase operational efficiency, reduce operating costs, and improve operational safety are key to ensuring that enterprises maintain a strong and sustainable competitive advantage.

[0033] In industrial environments, conveyor systems typically operate under high intensity and for extended periods, making them susceptible to wear, fatigue, and environmental factors. Regular inspections can detect abnormalities early, allowing for repair and maintenance to prevent downtime and production interruptions. They also identify potential safety hazards, such as damaged parts, loose connections, and abnormal operating noise, enabling timely repair or replacement and ensuring employee safety. Furthermore, regular inspection and maintenance of conveyor systems helps extend their lifespan; by promptly identifying and addressing faults, the escalation of problems and further damage to other components can be prevented.

[0034] During the research process, the applicant found that traditional conveyor equipment inspections rely on manual labor. With the continuous improvement of environmental protection requirements, conveyor equipment is gradually shifting to closed operation. After the conveyor equipment is closed, it is not easy for personnel to enter for inspection, resulting in high labor intensity, low work efficiency, harsh working environment, and high risk factor. At the same time, the inspection coverage rate and timeliness cannot be guaranteed, and the detection rate is low, with easy omissions and errors.

[0035] In actual production, intelligentization, automation, and reduced manpower have become trends. There are also products on the market that install fixed sensor monitoring equipment (such as vibration, temperature, camera and other intelligent devices) at key positions of conveying equipment. However, there are problems such as the large number of devices installed and high costs.

[0036] Based on this, this application provides a detection device, apparatus, method, and computer-readable storage medium. The detection device includes a positioning module, an information acquisition module, and an information transmission module, all housed within a housing with multiple openings. The positioning module, information acquisition module, and information transmission module can acquire environmental and location information surrounding the detection device, and transmit this information to an external processing terminal via the information transmission module for fault analysis. The detection apparatus composed of the detection device provided in this application embodiment can perform fault detection on transmission equipment based on the data collected by the detection device. Using the detection apparatus provided in this application embodiment for fault detection on transmission equipment can reduce installation and equipment costs, and provides high fault detection efficiency and accuracy.

[0037] Please refer to Figure 1 , Figure 1 This is a first schematic diagram of the structure of the detection device provided in the embodiments of this application; Figure 1The cross-sectional view of the testing equipment can be a horizontal cross-sectional view or a vertical cross-sectional view of the testing equipment; the testing equipment 100 provided in this application embodiment includes: a positioning module 110, an information acquisition module 120, an information transmission module 130, and a housing 140 with multiple cutouts A.

[0038] The positioning module 110, the information acquisition module 120, and the information transmission module 130 are housed in the housing 140.

[0039] The positioning module 110 is used to acquire the location information of the detection device 100, the information acquisition module 120 is used to acquire the environmental information around the detection device 100, and the information transmission module 130 is used to send the location information and environmental information to the external processing terminal.

[0040] For example, the positioning module 110 can be a UWB positioning module. An UWB (Ultra-Wideband) positioning module is a positioning system based on ultra-wideband technology used for real-time measurement and tracking of target positions. It performs measurements by sending short-pulse electromagnetic waves and calculates the target's position using information such as the measurement time difference and signal strength.

[0041] The information acquisition module 120 can be a vibration sensor, a sound sensor, etc. A vibration sensor is a sensor used to detect and measure the vibration or shock of an object. It can convert the mechanical vibration of an object into a corresponding electrical signal, thereby realizing the monitoring and analysis of vibration characteristics and parameters. A sound sensor is a sensor used to detect and measure the intensity or frequency of sound in the environment. It can convert the sound pressure fluctuation of sound into a corresponding electrical signal, thereby realizing the perception and analysis of sound.

[0042] The information transmission module 130 can be a wireless transmission module, which is used for wireless communication and data transmission between devices. It can enable wireless data transmission between devices, including technologies such as radio frequencies, wireless networks, and Bluetooth.

[0043] It should be noted that the location information and environmental information are used for external processing to perform fault analysis. Due to the design of the hollow A shell 140, there is no electromagnetic shielding for the positioning module 110, information acquisition module 120 and information transmission module 130 inside the shell 140. Information can be sent to the external processing terminal (such as a server) through the information transmission module 130.

[0044] Optionally, the interior of the housing 140 of the testing device 100 can be configured as a cylinder, which is connected to the housing 140 by a support structure.

[0045] Optionally, the hollow A-shell 140 also includes a battery inside, and the surface of the hollow A-shell 140 also includes a charging port; the battery of the detection device 100 can be charged through the charging port, and the battery supplies power to the positioning module 110, the signal acquisition module and the information transmission module 130.

[0046] pass Figure 1 As can be seen, the positioning module 110, information acquisition module 120, and information transmission module 130 of the detection setup provided in this application embodiment are all disposed in the hollow A housing 140. The housing 140 with multiple hollow A openings can protect the positioning module 110, information acquisition module 120, and information transmission module 130 from physical damage caused by the external environment, extending their service life and reliability. Due to the hollow A housing 140, electromagnetic shielding is not formed on the positioning module 110, information acquisition module 120, and information transmission module 130 inside the housing 140, and information can be reliably acquired and transmitted. The processing end performs fault analysis, status monitoring, and predictive maintenance on the data acquired by the detection device 100, which can detect potential problems in advance and take corresponding measures to reduce the risk of failure.

[0047] Please refer to Figure 2 , Figure 2 This is a second schematic diagram of the structure of the detection device 100 provided in the embodiments of this application; in an optional embodiment of this application, the housing 140 is a polyhedral housing 140.

[0048] Similarly, the positioning module 110, the information acquisition module 120, and the information transmission module 130 are disposed in the housing 140. The positioning module 110 is used to acquire the position information of the detection device 100, the information acquisition module 120 is used to acquire the environmental information around the detection device 100, and the information transmission module 130 is used to send the position information and environmental information to an external processing terminal.

[0049] The hollow A-shell 140 also includes a battery inside, and the surface of the hollow A-shell 140 also includes a charging port; the battery of the detection device 100 can be charged through the charging port, and the battery supplies power to the positioning module 110, the signal acquisition module and the information transmission module 130.

[0050] pass Figure 2 It is understood that the housing 140 of the detection device 100 provided in this application embodiment can be configured as a polyhedral housing 140. Compared with a perfect sphere, if the housing 140 of the detection device 100 is configured as a polyhedral hollow A-type housing 140, there are large area planes in each direction; during the detection of the external environment, it is not easy to roll a large distance, which can improve the accuracy of monitoring the external environment.

[0051] Optionally, the testing device 100 also includes a ferromagnetic metal. The ferromagnetic metal component is disposed inside the housing 140, or the ferromagnetic metal constitutes part or all of the housing 140.

[0052] Please refer to the following: Figure 1 or Figure 2 The cylindrical part of the detection device 100 can be made of ferromagnetic metal, or it can be set in other positions inside the housing 140, or the housing 140 can be made of ferromagnetic metal in part or all of it.

[0053] Therefore, it can be understood that ferromagnetic metal can be placed inside the housing 140, or the housing 140 can be partially or entirely composed of ferromagnetic metal. After the ferromagnetic metal is placed, the detection device 100 can be attracted based on the magnetism of the ferromagnetic metal, thereby enabling the orientation of the detection device 100 in some scenarios and improving the application scenarios of the detection device 100.

[0054] Please refer to Figure 3 , Figure 3 This is a schematic diagram of a detection device 200 constructed using the detection device 100 to detect a transmission device, provided in an embodiment of this application. A second aspect of this application provides a detection device 200 for detecting faults in a transmission device B. This detection device 200 includes the detection device 100 provided in the first aspect of this application.

[0055] like Figure 3 As shown, when the detection device 100 is located on the conveying device B and moves with the conveying device B, the positioning module 110 of the detection device 100 is used to obtain the position information of the detection device 100, the information acquisition module 120 of the detection device 100 is used to collect the equipment operation information of the conveying device B, and the information transmission module 130 of the detection device 100 is used to send the position information and equipment operation information to the external processing terminal.

[0056] It should be noted that the location information and equipment operation information are used for processing by an external processing unit to perform fault analysis on the conveyor equipment B. For conveyor equipment B, such as belt conveyors or conveyor belts, the aforementioned equipment operation information can be vibration or sound signals generated during the operation of the conveyor equipment B, and faults in the conveyor equipment B can be detected based on the equipment operation information.

[0057] Therefore, by acquiring the location information of the detection device 100 through the positioning module 110, the position of the detection device 100 on the conveying device B can be tracked and monitored in real time. The information acquisition module 120 collects the equipment operation information of the conveying device B, such as vibration and sound signals generated during operation; this equipment operation information provides the working status and performance parameters of the conveying device B, offering crucial information for fault analysis. The location information and equipment operation information are sent to an external processing terminal via the information transmission module 130 for fault analysis. The external processing terminal can analyze the received data, combine it with the operating status of the conveying device B, detect potential faults or abnormal behaviors, and make corresponding predictions and maintenance measures; this approach improves the efficiency of fault detection for the conveying device at a lower cost.

[0058] Please refer to Figure 4 , Figure 4 This is a schematic diagram of the structure of the detection device 100 provided in the embodiments of this application; in optional embodiments of this application, the detection device 100 further includes ferromagnetic metal; the detection apparatus 200 further includes a recycling device 210 provided with ferromagnetic elements 211.

[0059] The recovery device 210 is located near one end of the conveying device B and is used to recover the detection device 100 located at one end of the conveying device B based on the attraction of the ferromagnetic element 211 to the ferromagnetic metal.

[0060] pass Figure 4 As can be seen, the detection device 200 provided in this application embodiment includes a recycling device 210 with a ferromagnetic element 211. The ferromagnetic element 211 in the recycling device 210 can attract the ferromagnetic metal in the detection device 100. When the detection device 100 is located at one end of the conveying device B, the recycling device 210 can attract and recycle the detection device 100, thereby improving the efficiency of fault detection of the conveying device B.

[0061] Please continue reading. Figure 4 The recycling device 210 also includes a suction position C and a temporary storage position D. The detection device 100 also includes a robotic arm 220.

[0062] The robotic arm 220 is used to move the detection device 100 from the pick-up position C to the temporary storage position D.

[0063] Optionally, two or more temporary storage positions D can be provided in this embodiment. When the detection device 100 moves to one end of the conveying device B along with the conveying device B, the ferromagnetic element 211 in the recovery device 210 can attract the ferromagnetic metal in the detection device 100, attracting and recovering the detection device 100. Further, the robotic arm 220 moves the detection device 100 from the suction position C to the temporary storage position D.

[0064] Optionally, bit C can be extracted according to Figure 4 The positioning device, namely the suction position C, is located at the end of the side facing the conveying device B; while... Figure 4 In this configuration, a temporary storage position D is located opposite the pick-up position C; a ferromagnetic element 211 is positioned between the temporary storage position D and the pick-up position C, enabling the pick-up and fixation of the detection device 100 in the temporary storage position D and / or the pick-up position C. When the detection device 100 is without power, another detection device 100 can be picked up from the temporary storage position D to perform detection on the conveying device B.

[0065] Optionally, a wireless transmission module may also be provided in the recycling device 210 to enable interaction with other components of the detection device 200 provided in the embodiments of this application.

[0066] Therefore, by setting up the robotic arm 220, the detection device 100 can be moved from the pick-up position C to the temporary storage position D. This allows the detection device 200 to flexibly control and operate the position of the detection device 100, facilitating subsequent processing and operation. At the same time, setting up multiple temporary storage positions D increases the storage capacity, avoids interruptions due to power depletion, and maintains continuous detection of the transmission device B.

[0067] Please continue reading. Figure 4 In an optional embodiment of this application, the detection device 100 further includes a detection device conveying device 230 having a conveying module 231 and a power module 232.

[0068] The starting point of the transmission module 231 is located near the temporary storage position D, and the ending point of the transmission module 231 is located near the other end of the transmission device B; the starting point of the transmission module 231 is higher than the ending point of the transmission module 231 in the vertical direction.

[0069] The robotic arm 220 is also used to move the detection device 100 from the temporary storage position D or the suction position C to the power module 232.

[0070] like Figure 4 As shown, the power module 232 is connected to the transmission module 231 via a connecting pipe and is used to provide power for the detection device 100 to move within the power module 232 when the detection device 100 is located within the power module 232.

[0071] Optionally, the conveying device 230, which consists of the conveying module 231 and the power module 232, can be a pneumatic conveying system 300. Please... Figure 4 Based on the above, refer to Figure 5 , Figure 5This is a schematic diagram of the testing equipment conveying device 230 provided in the embodiments of this application. The pneumatic conveying system 300 mainly uses the power module 232 (high-pressure gas) to convey the testing equipment 100 to the starting end of the conveying device B through the conveying module 231. It mainly consists of the conveying pipeline 310 and the high-pressure gas delivery system 320, which includes a solenoid valve 321, a high-pressure gas storage tank 322, etc.

[0072] When the robotic arm 220 places the testing device 100 into the conveying pipe 310, the system control solenoid valve 321 starts to release gas. Due to the restriction of the gas check valve 330, the gas can only move towards the starting end of the conveying device B. Under the action of the high-pressure gas that can be sustained for a short time, the testing device 100 begins to move along the smooth pipe towards the starting end of the conveying device B and finally falls out of the outlet.

[0073] It should be noted that the transmission distance can be adjusted by regulating the gas storage capacity and pressure of the gas tank.

[0074] Meanwhile, the position of the detection device 100 and whether it has reached the starting end of the transmission device B can be determined by the positioning module 110 of the detection device 100. Optionally, the transmission module 231 in the detection device transmission device 230 provided in this application embodiment can be set in a chute near the transmission device B, and slide from one end point of the transmission device B to the other end point of the transmission device B under the action of the power module 232.

[0075] Therefore, the detection device 200 of this embodiment includes a detection device conveying device 230 with a conveying module 231 and a power module 232, enabling the conveying and movement of the detection device 100. The conveying module 231 starts near the temporary storage position D and extends to the end near the other end of the conveying device B. The power module 232 is connected to the conveying module 231 via a connecting pipe and provides power for the detection device 100 to move within the power module 232, thus achieving fast, accurate, and controllable conveying of the detection device 100.

[0076] Please refer to Figure 6 , Figure 6 The diagram illustrates the steps of the detection method provided in the embodiments of this application; the third aspect of this application provides a detection method for detecting faults in a transmission device based on the detection apparatus provided in the second aspect of this application.

[0077] The fault detection method includes the following steps:

[0078] Step S100: Place the detection device at one end of the conveying device, and the detection device moves with the conveying device.

[0079] Step S200: The positioning module of the detection equipment obtains the location information of the detection equipment.

[0080] In step S200 above, the positioning module of the detection device acquires the position information of the detection device. For example, the positioning module can be a UWB positioning module. A UWB (Ultra-Wideband) positioning module is a positioning system based on ultra-wideband technology, used for real-time measurement and tracking of target positions. It performs measurements by sending short-pulse electromagnetic waves and calculates the target's position using information such as the measurement time difference and signal strength.

[0081] Step S300: The information acquisition module of the detection equipment acquires and transmits the equipment operation information.

[0082] In step S300 above, the information acquisition module of the detection equipment collects the equipment operation information of the transmission equipment. For example, the information acquisition module can be a vibration sensor, a sound sensor, etc. A vibration sensor is a sensor used to detect and measure the vibration or shock of an object, converting the mechanical vibration of the object into a corresponding electrical signal, thereby enabling the monitoring and analysis of vibration characteristics and parameters. A sound sensor is a sensor used to detect and measure the intensity or frequency of sound in the environment, converting the sound pressure fluctuations of sound into a corresponding electrical signal, thereby enabling the perception and analysis of sound.

[0083] Step S400: The information transmission module of the detection equipment sends location information and equipment operation information to the external processing terminal.

[0084] In step S400 above, the information transmission module of the detection device sends location information and device operation information to the external processing terminal. For example, the information transmission module can be a wireless transmission module, which is used for wireless communication and data transmission between devices. It can realize wireless data transmission between devices, including technologies such as radio frequencies, wireless networks, and Bluetooth.

[0085] It should be noted that the location information and equipment operation information are used by an external processing unit for fault analysis of the transmission equipment. Some fault analysis models based on location information and equipment operation information are provided here. These models are used when performing fault analysis at the external processing unit. The external processing unit can be a server or processing system, or other device or equipment with data processing capabilities in this field.

[0086] The vibration fault analysis model monitors vibration data at various coordinate positions of the transmission equipment to determine the normal amplitude range. When abnormal amplitude is detected, it alerts personnel to the anomaly. Operators then conduct on-site inspections to confirm the anomaly. If an anomaly is found, it is recorded in the processing system. The system automatically correlates and analyzes the relationship between amplitude characteristics and the fault phenomenon, achieving self-learning. Through continuous self-learning of abnormal faults, the processing system ultimately aims to identify fault phenomena through abnormal amplitude characteristic analysis.

[0087] The sound fault analysis model monitors sound data at various coordinate locations of the transmission equipment to determine the normal sound wave range. When an abnormal sound wave is detected, it alerts personnel to the anomaly. Operators then conduct an on-site inspection to confirm the anomaly. If an anomaly is found, it is recorded in the processing system. The system automatically correlates and analyzes the relationship between sound wave characteristics and the fault phenomenon, achieving self-learning. Through continuous self-learning of anomalies, the processing system ultimately aims to identify fault phenomena through abnormal sound wave characteristic analysis.

[0088] The fault analysis model for slippage of conveying equipment monitors the real-time position of intelligent mobile sensing devices, thereby calculating their moving speed. When a significant change in moving speed is detected, the slippage of the conveying equipment is observed, and the speed characteristics and slippage phenomena are correlated and analyzed to ultimately infer that slippage has occurred.

[0089] After fault analysis, the location of the fault needs to be determined. Optionally, high-precision positioning of the detection equipment can be achieved by installing UWB positioning base stations around the transmission equipment and combining them with the UWB positioning device inside the detection equipment. When the location is correlated with sound and amplitude characteristics, and the characteristics are analyzed through a fault analysis model, if a fault is detected, the approximate location of the fault can be inferred from the location of the observed characteristic.

[0090] Please see Figure 7 , Figure 7 This is a schematic diagram of the structure of an electronic device provided in an embodiment of this application. An electronic device 700 provided in this application includes: a processor 701 and a memory 702. The memory 702 stores machine-readable instructions executable by the processor 701. When the machine-readable instructions are executed by the processor 701, the method described above is performed.

[0091] Based on the same inventive concept, embodiments of this application also provide a computer-readable storage medium storing computer program instructions, which, when read and executed by a processor, perform the steps in any of the above implementations.

[0092] The computer-readable storage medium can be any medium capable of storing program code, such as Random Access Memory (RAM), Read Only Memory (ROM), Programmable Read-Only Memory (PROM), Erasable Programmable Read-Only Memory (EPROM), Electrically Erasable Programmable Read-Only Memory (EEPROM). The storage medium stores the program, and the processor executes the program after receiving an execution instruction. The method executed by the electronic terminal as defined in any embodiment of this invention can be applied to the processor or implemented by the processor.

[0093] In the embodiments provided in this application, it should be understood that the disclosed apparatus and methods can be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. Furthermore, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Additionally, the displayed or discussed mutual couplings, direct couplings, or communication connections may be through some communication interfaces; indirect couplings or communication connections between devices or units may be electrical, mechanical, or other forms.

[0094] Furthermore, the units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0095] Furthermore, the functional modules in the various embodiments of this application can be integrated together to form an independent part, or each module can exist independently, or two or more modules can be integrated to form an independent part.

[0096] It can be replaced and can be implemented, wholly or partially, through software, hardware, firmware, or any combination thereof. When implemented using software, it can be implemented, wholly or partially, in the form of a computer program product. The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, all or part of the processes or functions described in the embodiments of the present invention are generated.

[0097] The computer may be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions may be stored in a computer-readable storage medium or transmitted from one computer-readable storage medium to another. For example, the computer instructions may be transmitted from one website, computer, server, or data center to another website, computer, server, or data center via wired (e.g., coaxial cable, fiber optic, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) means.

[0098] In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.

[0099] The above description is merely an embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application.

Claims

1. A detection device, characterized in that, The detection device is used to detect faults in the transmission equipment; the detection device includes a detection device; the detection device includes a positioning module, an information acquisition module, an information transmission module, and a housing with multiple cutouts; The positioning module, the information acquisition module, and the information transmission module are disposed in the housing; When the detection device is located on the conveying device and moves with the conveying device. The positioning module is used to obtain the location information of the detection device; The information acquisition module is used to collect the equipment operation information of the transmission device; The information transmission module is used to send the location information and device operation information to an external processing terminal; The location information and the device operation information are used by the external processing terminal for processing to perform fault analysis on the transmission device; The detection equipment also includes ferromagnetic metals; the detection device also includes a recycling device equipped with ferromagnetic elements. The recycling device is located near one end of the conveying device and is used to recycle the detection device located at one end of the conveying device based on the attraction of the ferromagnetic element to the ferromagnetic metal.

2. The detection device according to claim 1, characterized in that, The ferromagnetic metal component is disposed inside the housing, or the ferromagnetic metal constitutes part or all of the housing.

3. The detection device according to claim 1, characterized in that, The shell is a polyhedral shell.

4. The detection device according to claim 1, characterized in that, The recycling equipment also includes a suction station and a temporary storage station; the detection device also includes a robotic arm. The robotic arm is used to move the detection device from the suction position to the temporary storage position.

5. The detection device according to claim 4, characterized in that, The detection device also includes: a detection equipment conveying device having a conveying module and a power module; The starting point of the transmission module is located near the temporary storage position, and the ending point of the transmission module is located near the other end of the transmission device. The robotic arm is also used to move the detection device from the temporary storage position or the suction position to the power module; The power module is connected to the transmission module via a connecting pipe and is used to provide power for the detection device to move within the power module when the detection device is located within the power module. The starting point of the transmission module is higher than the ending point of the transmission module in the vertical direction.

6. A detection method, characterized in that, The detection method is used to perform fault detection on a transmission device based on the detection apparatus according to any one of claims 1 to 5; the detection method includes: The detection device is placed at one end of the conveying device, and the detection device moves with the conveying device. The location information of the detection device is obtained by the positioning module of the detection device; The information acquisition module of the detection device collects the equipment operation information of the transmission device; The information transmission module of the detection device sends location information and device operation information to an external processing terminal; wherein, the location information and device operation information are used by the external processing terminal for processing to perform fault analysis on the transmission device.

7. An electronic device, characterized in that, The electronic device includes a memory and a processor. The memory stores program instructions, and when the processor executes the program instructions, it performs the steps of the method of claim 6.

8. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores computer program instructions that, when executed by a processor, perform the steps of the method of claim 6.

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