Downhole filling materials and mixing devices

By using underground filling materials and mixing devices made from waste such as coal gangue, the problems of low utilization rate and poor fluidity of traditional materials have been solved, high strength, stability and environmental protection have been achieved, and the effect of underground filling in coal mines has been improved.

CN116903346BActive Publication Date: 2025-09-23HUANENG YUNNAN DIANDONG ENERGY CO LTD
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Patent Information

Application Number
CN202310933658.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-27
Publication Date
2025-09-23
Estimated Expiration
2043-07-27

AI Technical Summary

Technical Problem

Existing underground coal mine filling materials use traditional materials such as natural sand, gravel, cement, etc., which cannot fully utilize waste resources such as coal gangue, and there are problems such as poor fluidity and long hardening time during the filling process.

Method used

The underground filling material is composed of coal gangue, calcium sulfate cement, aggregate and slag, and the stirring and pushing part and mixing and pushing mechanism in the mixing device are used to achieve uniform mixing and efficient discharge of materials.

Benefits of technology

It realizes the recycling of waste resources, improves the strength and stability of filling materials, prevents mine collapse and roof subsidence, and improves the uniformity of material mixing and discharge efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application provides an underground filling material and mixing device, relating to the field of underground mine filling technology. The present invention utilizes mining waste resources such as coal gangue, achieving the reuse of waste residue and reducing the demand for natural resources. By appropriately adding calcium sulfate cement and aggregate, the filling material has high strength and stability, can effectively support the mine structure, and prevent landslides and roof subsidence. By reusing waste resources and reducing the consumption of natural resources, the present invention has certain environmental benefits.
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Description

Technical Field

[0001] The present invention relates to the technical field of underground mine filling, in particular to underground filling materials and mixing devices. Background Art

[0002] During coal mining, underground filling projects are often required to maintain the stability of the mine and ensure the safety of workers. The filling materials should have a certain strength and stability, be able to fill the voids and cracks in the mine, form a solid support structure, and prevent collapse and roof subsidence.

[0003] There are some coal mine underground filling materials on the market. However, these materials often use traditional materials such as natural sand, gravel, cement, etc., and cannot fully utilize waste resources such as coal gangue. In addition, there are problems such as poor fluidity and long hardening time during the filling process.

[0004] For example: Chinese invention patent CN109736808B: disclosed "an underground mining process that does not require the construction of a tailings pond", its description discloses: "At this stage, sand and gravel aggregates mainly rely on natural sand and gravel, and the production areas are mainly concentrated in the main stream and tributary basins of the Yangtze River and the Yellow River, which cause serious damage to the ecology. Affected by the ban on river mining, a large number of sand and gravel companies in many areas have been closed down, the supply of sand and gravel has been greatly reduced, and the price of concrete has generally risen. In recent years, with the depletion of natural river sand resources and the introduction of measures to ban river sand mining in various places, machine-made sand and gravel have come into being and gradually replaced natural river sand." The above patents can prove the defects of the existing technology.

[0005] Therefore, we have made improvements to this and proposed downhole filling materials and mixing devices. Summary of the Invention

[0006] The purpose of the present invention is to address the problems that the current filling materials use traditional materials such as natural sand and cement, cannot fully utilize waste resources such as coal gangue, and have poor fluidity and long hardening time during the filling process.

[0007] In order to achieve the above-mentioned purpose of the invention, the present invention provides a downhole filling material and a mixing device to improve the above-mentioned problem.

[0008] The specific application is as follows:

[0009] Downhole filling materials, the components of the filling materials include:

[0010] Gangue, which accounts for 40-60% of the total weight of the filling material, is crushed and screened to have adhesive and filling properties;

[0011] Calcium sulfate cement, accounting for 10-20% of the total weight of the filling material;

[0012] Aggregate, which accounts for 20-30% of the total weight of the filling material;

[0013] slag, which accounts for 5-10% of the total weight of the filling material;

[0014] Admixtures account for 1%-5% of the total weight of the filling material.

[0015] As a preferred technical solution of the present application, the aggregate is limestone or gravel, and the slag is mine tailings or metallurgical slag.

[0016] As a preferred technical solution of the present application, the admixture is fly ash or a water reducer, which is used to improve the fluidity and ductility of the material or enhance specific properties.

[0017] A mixing device for downhole filling materials, used for mixing downhole filling materials, comprises a mixing tank, wherein a mixing and pushing mechanism is provided in the mixing tank, wherein the mixing and pushing mechanism comprises a turntable slidably connected to the mixing tank, wherein a center hole is provided in the middle of the turntable, and a plurality of stirring and pushing parts are provided on the turntable, wherein the stirring and pushing parts are used to stir the materials during mixing and to push the materials out during discharging;

[0018] A driving mechanism is provided on one side of the turntable, and a driving part is provided on the driving mechanism. The driving part is used to drive the turntable to rotate, and a control part is provided between the driving part and the turntable. The control part is used to control the stirring and pushing part to switch the shape.

[0019] As a preferred technical solution of the present application, the stirring and pushing portion includes a chamber 1 provided in the turntable and located on one side of the central hole 1. The turntable is further provided with two communicating ports located on both sides of the chamber 1. A rotating shaft is rotatably connected to each of the two communicating ports via a bearing. One end of each of the two rotating shafts extends into the chamber 1, and a universal joint is connected between the ends of the two rotating shafts located in the chamber 1.

[0020] The outer surfaces of the two rotating shafts are fixedly sleeved with stirring blades, the two stirring blades are respectively located in the two communicating ports, and one end of the stirring blade extends to the front of the turntable.

[0021] As a preferred technical solution of the present application, a gear is provided on the middle fixed sleeve of the outer surface of the universal joint, a rack is engaged with the surface of the gear, one end of the rack extends into the middle hole 1, and a slope is provided on the end of the rack located in the middle hole 1, and the slope is located close to the driving mechanism.

[0022] As a preferred technical solution of the present application, the driving part includes a support plate located on the back of the turntable, a support plate is fixedly installed on the top of the support plate, a protective shell is installed on the side of the support plate away from the turntable, the middle part of the support plate is rotatably connected to the transmission shaft through an axis, one end of the transmission shaft is fixedly connected to the turntable, and motor 1 is installed on the support plate, and the output shaft of motor 1 and the outer surface of the transmission shaft are fixedly sleeved with synchronous wheels, and a synchronous belt is connected between the two synchronous wheels.

[0023] As the preferred technical solution of the present application, the control part includes a second middle hole opened in the middle of the transmission shaft, the second middle hole corresponds to and is connected to the first middle hole, an insertion rod is inserted between the second middle hole and the first middle hole, one end of the insertion rod is fixedly connected to a connecting disk, an annular groove is opened in the middle of the outer peripheral side of the connecting disk, a number of positioning rods are slidably connected in the annular groove, a connecting ring is fixedly connected between the several positioning rods, and a plurality of electric push rods are fixedly connected between the connecting ring and the support disk.

[0024] As a preferred technical solution of the present application, a mixing and pushing mechanism 2 is provided between the rack and the turntable, the mixing and pushing mechanism 2 includes a chamber 2 opened on the turntable and located on one side of the chamber 1, a piston is slidably connected in the chamber 2, the end of the rack away from the center hole 1 penetrates into the chamber 2 and is fixedly connected to the piston, and the outer surface of the rack is provided with a spring located in the chamber 2;

[0025] The mixing and pushing mechanism 2 also includes two side grooves opened on the outside of the turntable, and protective plates are hinged in the two side grooves. An airbag 1 is fixedly connected between the protective plate and a side wall of the side groove. Two airbags 2 are fixedly installed on one side of the piston, respectively located on both sides of the rack, and a capillary is connected between the two airbags 2 and the two airbags 1.

[0026] As a preferred technical solution of the present application, a feeding port is provided on the top of the mixing tank, the support plate passes through the feeding port and extends above the mixing tank, support seats are fixedly installed on both sides of the top of the mixing tank, a screw rod is rotatably connected between the two support seats through a bearing, the outer surface of the screw rod passes through the support plate, and the outer surface of the screw rod is threadedly connected to the support plate, a second motor is fixedly installed on one side of one of the support seats, and the output shaft of the second motor is fixedly connected to one end of the screw rod;

[0027] The bottoms of both sides of the mixing tank are fixedly connected with discharge pipes, one side of the top of the discharge pipe is provided with a slot, and a sealing plate is inserted into the slot.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] In the scheme of this application:

[0030] 1. To address the problems of prior art filling materials using traditional materials such as natural sand and gravel, cement, etc., which cannot fully utilize waste resources such as coal gangue, and suffer from poor fluidity and long hardening time during the filling process, the present invention utilizes mining waste resources such as coal gangue, realizes the recycling of waste residues, and reduces the demand for natural resources. By appropriately adding calcium sulfate cement and aggregate, the filling material has high strength and stability, can effectively support the mine structure, and prevent landslides and roof subsidence. By recycling waste resources and reducing the consumption of natural resources, the present invention has certain environmental benefits.

[0031] 2. The stirring and pushing part is provided. When mixing materials, the stirring and pushing part is used to stir the materials during mixing, so that the materials are mixed more evenly. When the materials are mixed and discharged, the stirring and pushing part rotates and deforms to block the turntable. The turntable and the stirring and pushing part cooperate with each other to push the materials, thereby facilitating the discharge of the materials and improving the functionality of the stirring and pushing part.

[0032] 3. Through the setting of the mixing and pushing mechanism 2, when the mixing and pushing part stirs the material, the airbag 2 extends, causing the airbag 1 to shrink, and the protective plate rotates toward the center hole 1 under the drive of the airbag 1. At this time, when the turntable rotates, it can assist in stirring the material through the side groove. When the mixing and pushing part is deformed, the airbag 2 shrinks and the airbag 1 extends. At this time, the protective plate rotates and cooperates with the outer side of the turntable to form a complete circular structure, which can further facilitate the turntable to push the material out;

[0033] 4. When the control unit controls the stirring and pushing unit to switch the form, the stirring and pushing unit can drive the mixing and pushing mechanism 2 to switch the form synchronously, and can automatically switch the form, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 A schematic diagram of the structure of a mixing device for downhole filling materials provided in this application;

[0035] Figure 2 A schematic cross-sectional view of the mixing tank provided in this application;

[0036] Figure 3 This is a schematic diagram of the structure of the mixing and pushing mechanism provided in this application when stirring materials;

[0037] Figure 4 A schematic cross-sectional view of the turntable provided in this application;

[0038] Figure 5 A schematic diagram of a partial cross-sectional structure of the turntable provided in this application;

[0039] Figure 6 A schematic diagram of the rear view structure of the turntable provided in this application;

[0040] Figure 7 A schematic diagram of the structure of the driving mechanism provided in this application;

[0041] Figure 8 A schematic diagram of the structure of the transmission shaft provided in this application;

[0042] Figure 9 This is a schematic diagram of the structure of the mixing and pushing mechanism provided in this application when pushing materials;

[0043] Figure 10 Provided for this application Figure 9 A schematic diagram of the front structure of FIG.

[0044] Figure 11 A schematic diagram of the structure of the rotating shaft provided in this application;

[0045] Figure 12 Provided for this application Figure 11 A schematic diagram of the front structure of FIG.

[0046] Figure 13 The ingredient diagram of the downhole filling material provided for this application.

[0047] Indicated in the figure:

[0048] 1. Mixing tank; 2. Feeding port;

[0049] 3. Mixing and pushing mechanism 1; 301. Rotating disk; 302. Chamber 1; 303. Connecting port; 304. Center hole 1; 306. Rack; 307. Stirring blade; 308. Rotating shaft; 309. Universal joint; 310. Gear;

[0050] 4. Mixing and pushing mechanism 2; 401. Chamber 2; 402. Side groove; 403. Protective plate; 404. Airbag 1; 405. Piston; 406. Airbag 2; 407. Capillary; 408. Spring;

[0051] 5. Driving mechanism; 501. Support disc; 502. Support plate; 503. Transmission shaft; 504. Middle hole 2; 505. Motor 1; 506. Synchronous pulley; 507. Synchronous belt; 508. Insert rod; 509. Connecting disc; 510. Annular groove; 511. Positioning rod; 512. Connecting ring; 513. Electric push rod; 514. Protective shell;

[0052] 601, support base; 602, screw rod; 603, motor 2;

[0053] 7. Discharge pipe;

[0054] 8. Sealing plate. DETAILED DESCRIPTION

[0055] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0056] As described in the background technology, the filling materials use traditional materials such as natural sand, gravel, cement, etc., which cannot make full use of waste resources such as coal gangue, and there are problems such as poor fluidity and long hardening time during the filling process.

[0057] In order to solve this technical problem, the present invention provides downhole filling materials and a mixing device.

[0058] Specifically, please refer to Figure 1-3 , underground filling materials specifically include:

[0059] Gangue, which accounts for 40-60% of the total weight of the filling material, is crushed and screened to have adhesive and filling properties;

[0060] Calcium sulfate cement, accounting for 10-20% of the total weight of the filling material;

[0061] Aggregate, which accounts for 20-30% of the total weight of the filling material;

[0062] slag, which accounts for 5-10% of the total weight of the filling material;

[0063] Admixtures account for 1%-5% of the total weight of the filling material.

[0064] The underground filling material and mixing device provided by the present invention utilize mining waste resources such as coal gangue, realize the recycling of waste slag, and reduce the demand for natural resources. By appropriately adding calcium sulfate cement and aggregate, the filling material has high strength and stability, can effectively support the mine structure, prevent landslides and roof subsidence, and through the recycling of waste resources and the reduction of natural resource consumption, the present invention has certain environmental benefits.

[0065] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0066] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein may be combined with each other.

[0067] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.

[0068] Example 1

[0069] Please refer to Figure 13 , downhole filling materials, the components of the filling materials include:

[0070] Gangue, which accounts for 50% of the total weight of the filling material, has adhesive and filling properties after being crushed and screened. The gangue is crushed and screened to remove impurities and combustible substances to improve the quality of the filling material;

[0071] Calcium sulfate cement, which accounts for 20% of the total weight of the filling material. Calcium sulfate cement is a mixture of calcium sulfate minerals and water;

[0072] Aggregate, accounting for 17% of the total weight of filling materials;

[0073] slag, accounting for 10% of the total weight of the filling material;

[0074] Admixtures, accounting for 3% of the total weight of filling materials.

[0075] Furthermore, the aggregates are limestone and gravel, and the slag is mine tailings and metallurgical slag. By recycling waste resources and reducing the consumption of natural resources, the present invention has certain environmental protection properties.

[0076] Furthermore, the admixture is fly ash or a water reducing agent, which is used to improve the fluidity and ductility of the material or enhance specific properties. The particles of the above components can pass through the communication port 303 and the side groove 402.

[0077] Example 2

[0078] Please refer to Figure 13 , underground filling materials, the components of the filling materials include:

[0079] Gangue, which accounts for 40% of the total weight of the filling material, has adhesive and filling properties after being crushed and screened. The gangue is crushed and screened to remove impurities and combustible substances to improve the quality of the filling material;

[0080] Calcium sulfate cement, which accounts for 20% of the total weight of the filling material. Calcium sulfate cement is a mixture of calcium sulfate minerals and water;

[0081] Aggregate, accounting for 30% of the total weight of filling materials;

[0082] slag, which accounts for 9% of the total weight of the filling material;

[0083] Admixtures, accounting for 1% of the total weight of filling materials.

[0084] Furthermore, the aggregates are limestone and gravel, and the slag is mine tailings and metallurgical slag. By recycling waste resources and reducing the consumption of natural resources, the present invention has certain environmental protection properties.

[0085] Furthermore, the admixture is fly ash or a water reducing agent, which is used to improve the fluidity and ductility of the material or enhance specific properties. The particles of the above components can pass through the communication port 303 and the side groove 402.

[0086] Example 3

[0087] Please refer to Figure 13 , underground filling materials, the components of the filling materials include:

[0088] Gangue, which accounts for 60% of the total weight of the filling material, has adhesive and filling properties after being crushed and screened. The gangue is crushed and screened to remove impurities and combustible substances to improve the quality of the filling material;

[0089] Calcium sulfate cement, which accounts for 10% of the total weight of the filling material. Calcium sulfate cement is a mixture of calcium sulfate minerals and water;

[0090] Aggregate, accounting for 20% of the total weight of filling materials;

[0091] slag, accounting for 5% of the total weight of the filling material;

[0092] Admixtures, accounting for 5% of the total weight of filling materials.

[0093] Furthermore, the aggregates are limestone and gravel, and the slag is mine tailings and metallurgical slag. By recycling waste resources and reducing the consumption of natural resources, the present invention has certain environmental protection properties.

[0094] Furthermore, the admixture is fly ash or water reducing agent, which is used to improve the fluidity, ductility or enhance specific properties of the material. The particles of the above components can pass through the connecting port 303 and Figure 3 The gap between the side groove 402 and the protective plate 403 in this state.

[0095] Example 4

[0096] Please refer to Figure 1-12, a mixing device for downhole filling materials, used for mixing downhole filling materials, comprises a mixing tank 1, a mixing pushing mechanism 3 is provided in the mixing tank 1, the mixing pushing mechanism 3 comprises a turntable 301 slidably connected to the mixing tank 1, a middle hole 304 is opened in the middle of the turntable 301, a plurality of stirring and pushing parts are provided on the turntable 301, the stirring and pushing parts are used to stir materials during mixing and push materials to be discharged during discharging, when mixing, the stirring and pushing parts are used to stir materials during mixing so that the materials are mixed more evenly, when the materials are mixed and discharged, the stirring and pushing parts rotate and deform to seal the turntable 301, and the materials can be pushed by cooperation between the turntable 301 and the stirring and pushing parts, thereby facilitating the discharge of the materials and improving the functionality of the stirring and pushing parts;

[0097] A driving mechanism 5 is provided on one side of the turntable 301, and a driving part is provided on the driving mechanism 5. The driving part is used to drive the turntable 301 to rotate, so that the turntable 301 can stir and push the material through the stirring and pushing part, and a control part is provided between the driving part and the turntable 301. The control part is used to control the stirring and pushing part to switch the shape.

[0098] Further, such as Figure 2-5 As shown, the stirring and pushing portion includes a chamber 1 302 provided in a turntable 301 and located on one side of a central hole 1 304. The turntable 301 also has two communication ports 303 extending therethrough, located on either side of the chamber 1 302. A rotating shaft 308 is rotatably connected to each of the two communication ports 303 via a bearing. One end of each of the two rotating shafts 308 extends into the chamber 1 302, and a universal joint 309 is connected between one end of the two rotating shafts 308 located in the chamber 1 302. The arrangement of the universal joint 309 enables the synchronous rotation of the two rotating shafts 308.

[0099] The outer surfaces of the two rotating shafts 308 are fixedly sleeved with stirring blades 307. The two stirring blades 307 are respectively located in the two connecting ports 303. One end of the stirring blade 307 extends to the front of the turntable 301. Both ends of the stirring blade 307 are arc-shaped. The arc-shaped setting can facilitate the rotation of the stirring blade 307. When the rotating shaft 308 rotates, it can drive the stirring blade 307 to rotate, so that the stirring blade 307 can rotate to be perpendicular or parallel to the turntable 301. When the stirring blade 307 is perpendicular to the turntable 301, it is used to stir the material. When the stirring blade 307 is parallel to the turntable 301, it can block the connecting port 303. At this time, when the turntable 301 moves again, it can push the material to facilitate the discharge of the material.

[0100] Further, such as Figure 10As shown, a gear 310 is fixedly mounted on the middle portion of the outer surface of the universal joint 309. A rack 306 is engaged with the surface of the gear 310. When the rack 306 moves, the universal joint 309 can be driven to rotate through the gear 310. When the universal joint 309 rotates, the two shafts 308 can be driven to rotate synchronously. One end of the rack 306 extends into the middle hole 1 304, and a slope is provided on the end of the rack 306 located in the middle hole 1 304. Figure 11-12 The end of the rack 306 close to the middle hole 304 is widened, which makes it easier to open the slope, and the position of the slope is close to the driving mechanism 5.

[0101] Further, such as Figure 6-8 As shown, the driving part includes a support plate 501 located on the back of the turntable 301, a support plate 502 is fixedly installed on the top of the support plate 501, and a protective shell 514 is installed on the side of the support plate 502 away from the turntable 301. The protective shell 514 can protect the synchronous belt 507. The middle part of the support plate 501 is connected to the transmission shaft 503 through an axis rotation. The support plate 501 and the support plate 502 cooperate with each other to support the transmission shaft 503. The transmission shaft 503 can support the turntable 301 and drive the turntable 301 to rotate. One end of the transmission shaft 503 is connected to the turntable The disk 301 is fixedly connected, and the other end of the transmission shaft 503 passes through the protective shell 514. A sealed bearing is provided at the connection between the transmission shaft 503 and the outer surface of the protective shell 514. A motor 1 505 is installed on the support plate 502. The output shaft of the motor 1 505 and the outer surface of the transmission shaft 503 are fixedly sleeved with a synchronous wheel 506. A synchronous belt 507 is connected between the two synchronous wheels 506. The motor 1 505 can drive the transmission shaft 503 to rotate through the cooperation of the synchronous wheel 506 and the synchronous belt 507, and the turntable 301 can be driven to rotate through the transmission shaft 503.

[0102] Further, such as Figure 6-8As shown, the control part includes a second middle hole 504 opened in the middle of the transmission shaft 503, and the second middle hole 504 corresponds to and is connected to the first middle hole 304. A plug rod 508 is inserted between the second middle hole 504 and the first middle hole 304. When the plug rod 508 is inserted between the second middle hole 504 and the first middle hole 304, the slope on the rack 306 can squeeze the rack 306 to move the rack 306, thereby causing the rack 306 to drive the gear 310 to rotate. One end of the plug rod 508 is fixedly connected to a connecting disk 509, and an annular groove 510 is opened in the middle of the outer peripheral side of the connecting disk 509. A plurality of positioning rods 511 are slidably connected in the annular groove 510. The outer surface of the positioning rod 511 is provided with a slip ring, which is used to contact the inner wall of the annular groove 510 to facilitate the rotation of the connecting disk 509. A connecting ring 512 is fixedly connected between several positioning rods 511, and a plurality of electric push rods 513 are fixedly connected between the connecting ring 512 and the support disk 501. A protective sleeve is provided between the outer surface of the electric push rod 513 and the connecting ring 512. The setting of the protective sleeve can reduce the impact of the material on the electric push rod 513. The electric push rod 513 can drive the connecting disk 509 to move through the mutual cooperation of the connecting ring 512 and the annular groove 510, and can drive the insertion rod 508 to move through the connecting disk 509.

[0103] Example 5

[0104] The mixing device for downhole filling materials provided in Example 4 is further optimized. Specifically, Figure 4 、 5 、 Figure 11 as well as Figure 12 As shown, a mixing pushing mechanism 2 4 is provided between the rack 306 and the turntable 301. The mixing pushing mechanism 2 4 includes a chamber 2 401 which is opened on the turntable 301 and is located on one side of the chamber 1 302. A piston 405 is slidably connected in the chamber 2 401. The end of the rack 306 away from the center hole 1 304 penetrates into the chamber 2 401 and is fixedly connected to the piston 405. The outer surface of the rack 306 is provided with a spring 408 located in the chamber 2 401. When the insertion rod 508 is separated from the rack 306, the force of the spring 408 can drive the rack 306 to move.

[0105] The mixing and pushing mechanism 2 4 also includes two side grooves 402 opened on the outside of the turntable 301, and protective plates 403 are hinged in the two side grooves 402. An airbag 1 404 is fixedly connected between the protective plate 403 and a side wall of the side groove 402. Two airbags 2 406 are fixedly installed on one side of the piston 405, which are respectively located on both sides of the rack 306. A capillary 407 is connected between the two airbags 2 406 and the two airbags 1 404. When the stirring and pushing part stirs the material, the airbag 2 406 extends, causing the airbag 1 404 to shrink, and the protective plate 403 rotates toward the center hole 1 304 driven by the airbag 1 404. At this time, when the turntable 301 rotates, it can assist in stirring the material through the side grooves 402. When the stirring and pushing part is deformed, the airbag 2 406 shrinks and the airbag 1 404 extends. At this time, the protective plate 403 rotates and cooperates with the outer side of the turntable 301 to form a complete circular structure, which can further facilitate the turntable 301 to push the material out.

[0106] Further, such as Figure 1 As shown, a feeding port 2 is provided on the top of the mixing tank 1, and a support plate 502 passes through the feeding port 2 and extends to the top of the mixing tank 1. Support seats 601 are fixedly installed on both sides of the top of the mixing tank 1, and a screw rod 602 is rotatably connected between the two support seats 601 through a bearing. The outer surface of the screw rod 602 passes through the support plate 502, and the outer surface of the screw rod 602 is threadedly connected to the support plate 502. A second motor 603 is fixedly installed on one side of one of the support seats 601, and the output shaft of the second motor 603 is fixedly connected to one end of the screw rod 602. The screw rod 602 is driven to rotate by the second motor 603 to drive the support plate 502 to move, and the turntable 301 can be driven to move in the mixing tank 1 through the support plate 502, so that the mixing of materials can be more uniform, and the turntable 301 can push the material during discharging;

[0107] The bottoms of both sides of the mixing tank 1 are fixedly connected with discharge pipes 7, so that the two discharge pipes 7 can speed up the discharge of materials. A slot is provided on one side of the top of the discharge pipe 7, and a sealing plate 8 is inserted into the slot. The sealing plate 8 can seal the discharge pipe 7 before discharging the material. Pull the sealing plate 8 upwards and remove it to release the sealing plate 8 from the discharge pipe 7.

[0108] The use process of the downhole filling material and mixing device provided by the present invention is as follows:

[0109] The material is added to the mixing tank 1 through the feeding port 2, and then the motor 1 505 and the motor 2 603 are started. The motor 2 603 drives the screw 602 to rotate, which can drive the support plate 502 to move. The support plate 502 can drive the turntable 301 to reciprocate in the mixing tank 1. The motor 1 505 can drive the transmission shaft 503 to rotate through the cooperation of the synchronous wheel 506 and the synchronous belt 507. The transmission shaft 503 can drive the turntable 301 to rotate. During the rotation of the turntable 301, the stirring blade 307 can stir the material, and the setting of the side groove 402 makes it possible to stir the material when the turntable 301 rotates;

[0110] During discharging, the electric push rod 513 pushes the connecting ring 512 away from the turntable 301, and the connecting ring 512 pushes the insertion rod 508 through the positioning rod 511 and the connecting disk 509, so that the insertion rod 508 is separated from the rack 306. At this time, the force of the spring 408 can drive the rack 306 to move, and the rack 306 drives the universal joint 309 to rotate through the gear 310. The universal joint 309 drives the two rotating shafts 308 connected to it to rotate, so that the stirring blade 307 rotates to block the connecting port 303. At the same time, the piston 405 squeezes the airbag 2 406, so that the air pressure in the airbag 2 406 is transported to the airbag 1 404 through the capillary 407, so that the airbag 1 404 stretches and drives the protective plate 403 to rotate, that is, Figure 9 and Figure 10 As shown, the blocking plate 8 is pulled upward to remove the blocking plate 8, and the second motor 603 drives the screw rod 602 to rotate to drive the support plate 502 to move, and the support plate 502 can drive the turntable 301 to reciprocate in the mixing tank 1, and the turntable 301 pushes the material to the discharge pipe 7, and the material is discharged from the discharge pipe 7;

[0111] When used again, the electric push rod 513 drives the connecting ring 512 to move toward the turntable 301, and the connecting ring 512 drives the insertion rod 508 to be inserted into the middle hole 1 304 through the positioning rod 511 and the connecting disk 509. The insertion rod 508 squeezes the rack 306, causing the rack 306 to move. The rack 306 drives the universal joint 309 to rotate through the gear 310, and the universal joint 309 drives the two rotating shafts 308 connected to it to rotate, so that the stirring blade 307 rotates to be perpendicular to the connecting port 303. At the same time, the piston 405 drives the airbag 2 406 to extend, so that the air pressure in the airbag 2 406 is transported to the airbag 2 406 by the capillary 407, causing the airbag 1 404 to shrink and drive the protective plate 403 to rotate, that is, Figure 3 shown.

[0112] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0113] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.

Claims

1. A mixing device for downhole filling materials, characterized in that: The invention comprises a mixing tank (1), wherein a mixing pushing mechanism (3) is provided in the mixing tank (1), wherein the mixing pushing mechanism (3) comprises a turntable (301) slidably connected in the mixing tank (1), wherein a center hole (304) is provided in the middle of the turntable (301), and a plurality of stirring pushing parts are provided on the turntable (301), and the stirring pushing parts are used for stirring materials during mixing and for pushing materials out during discharging; A driving mechanism (5) is provided on one side of the turntable (301), and a driving unit is provided on the driving mechanism (5), the driving unit is used to drive the turntable (301) to rotate, and a control unit is provided between the driving unit and the turntable (301), the control unit is used to control the stirring and pushing unit to switch the shape; The stirring and pushing portion includes a chamber (302) provided in the turntable (301) and located on one side of the middle hole (304). The turntable (301) is further provided with two communication ports (303) located on both sides of the chamber (302). The two communication ports (303) are both rotatably connected to a rotating shaft (308) via a bearing. One end of each of the two rotating shafts (308) extends into the chamber (302), and a universal joint (309) is connected between one end of the two rotating shafts (308) located in the chamber (302). The outer surfaces of the two rotating shafts (308) are fixedly sleeved with stirring blades (307), the two stirring blades (307) are respectively located in the two communicating openings (303), and one end of the stirring blade (307) extends to the front of the rotating disk (301); A gear (310) is provided on a fixed sleeve in the middle of the outer surface of the universal joint (309), a rack (306) is meshed on the surface of the gear (310), one end of the rack (306) extends into the middle hole (304), and a slope is provided on one end of the rack (306) located in the middle hole (304), and the slope is located close to the driving mechanism (5); A second mixing and pushing mechanism (4) is provided between the rack (306) and the turntable (301), the second mixing and pushing mechanism (4) comprising a second chamber (401) provided on the turntable (301) and located on one side of the first chamber (302), and a spring (408) located in the second chamber (401) is sleeved on the outer surface of the rack (306); The control part includes a second middle hole (504) provided in the middle of the transmission shaft (503), the second middle hole (504) corresponds to and is connected to the first middle hole (304), an insertion rod (508) is inserted and connected between the second middle hole (504) and the first middle hole (304), one end of the insertion rod (508) is fixedly connected to a connecting disk (509), an annular groove (510) is provided in the middle of the outer peripheral side of the connecting disk (509), a plurality of positioning rods (511) are slidably connected in the annular groove (510), a connecting ring (512) is fixedly connected between the plurality of positioning rods (511), and a plurality of electric push rods (513) are fixedly connected between the connecting ring (512) and the support disk (501); The driving unit comprises a support disc (501) located on the back of the turntable (301), a support plate (502) fixedly mounted on the top of the support disc (501), a protective shell (514) mounted on the side of the support plate (502) away from the turntable (301), a transmission shaft (503) rotatably connected to the middle of the support disc (501) via an axis, one end of the transmission shaft (503) is fixedly connected to the turntable (301), a motor 1 (505) is mounted on the support plate (502), a synchronous wheel (506) is fixedly sleeved on the output shaft of the motor 1 (505) and the outer surface of the transmission shaft (503), and a synchronous belt (507) is connected between the two synchronous wheels (506).

2. The mixing device for downhole filling materials according to claim 1, characterized in that: A piston (405) is slidably connected in the second chamber (401), and an end of the rack (306) away from the first center hole (304) penetrates into the second chamber (401) and is fixedly connected to the piston (405); The mixing and pushing mechanism (4) further comprises two side grooves (402) provided on the outside of the turntable (301), wherein a protective plate (403) is hingedly connected to each of the two side grooves (402), and an airbag (404) is fixedly connected between the protective plate (403) and a side wall of the side groove (402). Two airbags (406) are fixedly mounted on one side of the piston (405), and are respectively located on both sides of the rack (306). A capillary (407) is connected between the two airbags (406) and the two airbags (404).

3. The mixing device for downhole filling materials according to claim 2, characterized in that: The top of the mixing tank (1) is provided with a feeding port (2), the support plate (502) passes through the feeding port (2) and extends to the top of the mixing tank (1), and support seats (601) are fixedly installed on both sides of the top of the mixing tank (1), and a screw rod (602) is rotatably connected between the two support seats (601) through a bearing, and the outer surface of the screw rod (602) passes through the support plate (502), and the outer surface of the screw rod (602) is threadedly connected to the support plate (502), and a second motor (603) is fixedly installed on one side of one of the support seats (601), and the output shaft of the second motor (603) is fixedly connected to one end of the screw rod (602); The bottoms of both sides of the mixing tank (1) are fixedly connected with discharge pipes (7), and a slot is provided on one side of the top of the discharge pipe (7), and a blocking plate (8) is inserted into the slot.

Citation Information

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