An automatic adjustment device for arching of a sintering machine trolley and a belt sintering machine

By installing a ranging component and an image recognition component on the sintering machine, combined with an electrical control device, real-time monitoring and automatic adjustment of the arching of the sintering machine trolley were achieved, solving the problem of equipment wear caused by trolley arching and improving the stability and efficiency of equipment operation.

CN116929074BActive Publication Date: 2026-03-10ZHONGYE-CHANGTIAN INT ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-07
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In existing technologies, the problem of arching on the sintering machine trolley cannot be monitored in real time and scientifically adjusted, leading to increased equipment wear and prolonged downtime.

Method used

An automatic sintering adjustment device for the sintering machine trolley, which combines a ranging component, an image recognition component, and an electronic control device, monitors the trolley's camber in real time and automatically adjusts it using the camber adjustment component.

Benefits of technology

It enables scientific and quantitative monitoring and timely adjustment of the arching of the sintering machine trolley, reducing equipment wear and improving the stability and efficiency of equipment operation.

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Abstract

This invention provides an automatic camber adjustment device for a sintering machine trolley and a belt sintering machine, including a ranging component, an image recognition component, an electrical control device, and a camber adjustment component disposed at the tail star wheel of the sintering machine. The ranging component is positioned above the return track, with a first preset distance between its measuring end and the top of the sintering machine trolley wheel. The image recognition component is positioned on one side of the tail star wheel and has a third preset distance between it and the toothed plate of the tail star wheel. The recognition end of the image recognition component is aligned with the transition connection between the return track and the tail curve, and a fourth preset distance between its recognition end and the measuring end of the ranging component. Driven by the camber adjustment component, the tail star wheel moves away from the head star wheel of the sintering machine along the axial direction of the sintering machine frame. This invention, through the coordinated use of the ranging component, image recognition component, and camber adjustment component, can monitor the camber amount in real time and make timely adjustments.
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Description

Technical Field

[0001] This invention relates to the field of sintering machine technology, and in particular to an automatic adjustment device for arching of a sintering machine trolley and a belt sintering machine. Background Technology

[0002] The sintering machine plays a crucial role as one of the raw material supply devices for blast furnaces. The sintering machine trolley is primarily responsible for loading, igniting, sintering, and discharging sintered ore at the tail end along the track. The belt sintering machine is a key piece of equipment in the sintering process. The entire operation is powered by the continuous rotation of star wheels, which drive the trolley in a cyclical motion. The head star wheel is powered and acts as the driving wheel, while the tail star wheel is unpowered and acts as the driven wheel. The sintering machine trolley consists of two sections: the upper sintering section and the lower return section. The trolleys are not interconnected; they are propelled by mutual compression. To accommodate the thermal deformation and elongation of the sintering machine trolley during operation (where the average temperature can reach over 100℃), the tail star wheel can move back and forth within a certain range (approximately 150mm at the head and approximately 250mm at the tail). Because the head star wheel is fixed and the tail star wheel is movable, the trolley suspended on the tail star wheel exerts a backward pulling force on it. Therefore, the tail star wheel needs to be balanced to ensure the ring-shaped structure of the head and tail star wheels. The upper sintering section trolley is driven by the head star wheel, and the lower return stroke is driven by the weight of the trolley itself, in addition to the driving force of the head star wheel.

[0003] During operation, belt sintering machines commonly experience bridging on the return trip of the sintering machine trolley. The main cause of bridging is the force exerted on the trolley by the tail star wheel and the mutual squeezing force between the trolleys as the trolley enters the horizontal return path from the tail curve. When the trolley bridging occurs, wheel wear on the track is accelerated, and the impact on the track during the trolley's descent shortens the equipment's lifespan and, in severe cases, affects the normal operation of the sintering machine. Figure 1 As shown, when the trolley exits the return path from the tail end along the tail curve and passes the star wheel toothed plate, the rear wheels of the trolley rise and do not contact the track. The arching height varies from 5 to 40 mm. When the arching trolley reaches the head of the sintering machine, due to the action of the head star wheel, the rear wheels of the arching trolley will gradually slide down or fall instantly, generating an impact. This causes wear on the trolley track and the end of the trolley body, shortening the service life of the equipment and increasing maintenance costs. If the arching amount is relatively small (<10 mm), the damage to the equipment is minor, and normal production is allowed without intervention; however, if the arching amount is large (≥10 mm), the damage to the equipment (wheels, bearings, tracks, etc.) is significant, and timely adjustment measures are required.

[0004] Currently, some solutions exist for the arching problem of sintering machine trolleys, but there is no universally accepted technology or device that can completely solve the arching issue. The arching condition of the sintering machine changes with factors such as time and production load. Existing technologies typically involve installing an elastic pressing device at the tail of the sintering machine or a pressure roller device on the trolley track. When workers observe severe arching, they activate the elastic pressing device or pressure roller device to eliminate the arching. However, the height of the arching is measured manually by the naked eye or by workers using tools, lacking a scientific quantitative method. This results in delays in processing and adjustment, and the sintering machine trolley operates with faults for extended periods, making real-time monitoring and adjustment impossible.

[0005] In view of this, it is necessary to propose an automatic adjustment device for arching of the sintering machine trolley and a belt sintering machine to solve or at least alleviate the above-mentioned defects. Summary of the Invention

[0006] The main objective of this invention is to provide an automatic adjustment device for the arching of sintering machine trolleys, in order to solve the problems in the prior art where the arching of trolleys is measured by manual visual inspection or by workers using tools, resulting in delayed processing and adjustment, long running time of sintering machine trolleys with faults, and the inability to monitor and adjust in real time.

[0007] To achieve the above objectives, the present invention provides an automatic camber adjustment device for a sintering machine trolley, comprising a ranging component, an image recognition component, an electrical control device, and a camber adjustment component disposed at the tail star wheel of the sintering machine; wherein,

[0008] The ranging component is positioned above the return track of the sintering machine. The ranging end of the ranging component has a first preset distance from the top of the wheel of the sintering machine trolley, and the ranging end of the ranging component has a second preset distance from the axle of the tail star wheel. The ranging component is fixedly connected to the frame of the sintering machine and is used to measure the distance between itself and the top of the wheel of the sintering machine trolley.

[0009] The image recognition component is disposed on one side of the tail star wheel and is at a third preset distance from the toothed plate of the tail star wheel. The recognition end of the image recognition component is directly opposite the transition connection between the return track and the tail curve, and is used to detect the arching amount when the sintering machine trolley leaves the tail star wheel and enters the return track. There is a fourth preset distance between the recognition end of the image recognition component and the measuring end of the measuring component.

[0010] The ranging component, the image recognition component, and the arching adjustment component are all electrically connected to the electronic control device. The tail star wheel moves away from the head star wheel of the sintering machine along the axial direction of the sintering machine frame under the drive of the arching adjustment component.

[0011] Preferably, the arching adjustment assembly includes a star wheel pushing mechanism and a star wheel resetting mechanism; wherein, the star wheel pushing mechanism is fixedly connected to the tail star wheel and is used to drive the tail star wheel to move away from the head star wheel of the sintering machine along the axial direction of the sintering machine frame; the star wheel resetting mechanism is fixedly connected to the star wheel pushing mechanism and is used to pull the tail star wheel back to its initial position.

[0012] Preferably, the star wheel pushing mechanism includes a driving component, a fixed frame, a sliding component, and a movable frame extending in a vertical direction; wherein, the driving component is fixed to the sintering machine frame, the pushing end of the driving component abuts against the sliding component, the sliding component is movably disposed relative to the fixed frame, the fixed frame is fixedly disposed relative to the sintering machine frame, and the sliding component is slidably disposed along the axial direction of the sintering machine frame under the drive of the driving component; the top of the movable frame is fixedly connected to the sliding component, and the bottom of the movable frame is fixedly connected to the tail star wheel.

[0013] Preferably, the star wheel reset mechanism includes a counterweight, a first fixed pulley assembly, a second fixed pulley assembly, and a tension rope; wherein, the first fixed pulley assembly is fixed to the movable frame, the second fixed pulley assembly is fixed to the sintering machine frame, the second fixed pulley assembly is positioned lower than the first fixed pulley assembly in the height direction, the fixed end of the tension rope is fixedly connected to the sintering machine frame, and the free end of the tension rope is sequentially wound around the first fixed pulley assembly and the second fixed pulley assembly, and then connected to the counterweight.

[0014] Preferably, the drive assembly includes a mounting base and a hydraulic drive cylinder; the mounting base is fixed to the sintering machine frame, the pushing end of the hydraulic drive cylinder abuts against the sliding assembly, and the pushing direction of the hydraulic drive cylinder is arranged along the axial direction of the sintering machine frame.

[0015] Preferably, the sliding assembly includes a connecting frame and a sliding member movably disposed relative to the fixed frame; the sliding member is slidably disposed along the axial direction of the sintering machine frame, the connecting frame is fixed to the sliding member, the connecting frame abuts against the pushing end of the driving assembly, and the top of the movable frame is fixedly connected to the sliding member.

[0016] Preferably, the first fixed pulley assembly includes a first pulley support and a first fixed pulley rotatably connected to the first pulley support, and the second fixed pulley assembly includes a second pulley support and a second fixed pulley rotatably connected to the second pulley support. The first pulley support is fixedly connected to the movable frame, and the second pulley support is fixedly connected to the sintering machine frame. The first pulley support and the second pulley support have a fifth preset distance in the horizontal direction, and the bottom of the first fixed pulley and the top of the second fixed pulley are flush.

[0017] Preferably, the ranging component includes a first ranging component and a second ranging component, wherein the first ranging component and the second ranging component are symmetrically arranged on both sides of the sintering machine trolley.

[0018] Preferably, the width of the movable frame is smaller than the diameter of the tail star wheel.

[0019] The present invention also provides a belt sintering machine, including a sintering machine body, the sintering machine body including a head star wheel fixed on the sintering machine frame, a tail star wheel movably arranged along the axial direction of the sintering machine frame, and a plurality of sintering machine trolleys arranged around the head star wheel and the tail star wheel; and also including an automatic sintering machine trolley arching adjustment device as described above.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] This invention provides an automatic camber adjustment device for sintering machine trolleys and a belt sintering machine. By installing a ranging component above the return track of the sintering machine, an image recognition component on the side of the tail star wheel, and a camber adjustment component on the tail star wheel, the image recognition component can acquire the camber amount of the sintering machine trolley on the return track in real time. Based on the camber amount, the camber adjustment component can be activated in a targeted manner to promptly eliminate camber on the sintering machine trolley. Since the trolley running behind can affect the trolley running ahead, this application, by setting the ranging component, performs secondary monitoring on the sintering machine trolley running towards the ranging component, effectively solving the problem of the sintering machine trolley running behind affecting the sintering machine trolley running ahead, thereby achieving scientific and quantitative decision-making. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the arching phenomenon of a sintering machine trolley located on the return path in the prior art.

[0024] Figure 2 This is a schematic diagram of a structure with a ranging component arranged in one embodiment of the present invention;

[0025] Figure 3 for Figure 2 A cross-sectional view along the AA direction;

[0026] Figure 4 This is a schematic diagram of a structure with an image recognition component arranged in one embodiment of the present invention;

[0027] Figure 5 This is a schematic diagram of a sintering machine trolley with an identification plate in one embodiment of the present invention;

[0028] Figure 6 This is a schematic diagram of the structure before the arch adjustment component is driven in one embodiment of the present invention;

[0029] Figure 7 This is a schematic diagram of the structure after the arch adjustment component is driven in one embodiment of the present invention;

[0030] Figure 8 This is a schematic diagram of the arching adjustment component in one embodiment of the present invention;

[0031] Figure 9 This is a schematic diagram of the structure of the drive component and the sliding component cooperating in one embodiment of the present invention;

[0032] Figure 10 This is a schematic diagram of the forces acting on the trolley entering the lower horizontal return path in one embodiment of the present invention.

[0033] The objectives, features, and advantages of this invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings.

[0034] Explanation of icon numbers:

[0035] 10. Distance measuring component; 110. First distance measuring component; 120. Second distance measuring component; 20. Image recognition component; 30. Arching adjustment component; 310. Star wheel pushing mechanism; 311. Drive component; 3111. Mounting base; 3112. Hydraulic drive cylinder; 312. Fixed frame; 313. Sliding component; 3131. Connecting frame; 3132. Sliding element; 314. Moving frame; 320. Star wheel reset mechanism; 321. Counterweight; 322. First fixed pulley assembly; 3221. 3222 First fixed pulley; 323 Second fixed pulley assembly; 3231 Second pulley support; 3232 Second fixed pulley; 324 Tensioning rope; 40 Sintering machine; 410 Return track; 411 Tail curve; 420 Sintering machine trolley; 421 Wheels of the sintering machine trolley; 430 Frame of the sintering machine; 440 Head star wheel; 450 Tail star wheel; 451 Toothed plate of the tail star wheel; 452 Axle of the tail star wheel; 460 Signboard. Detailed Implementation

[0036] It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0038] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0039] Furthermore, the use of terms such as "first" and "second" in this invention is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this invention.

[0040] Please see the appendix Figure 1-10An embodiment of the present invention provides an automatic adjustment device for bridging of a sintering machine trolley, comprising a ranging component 10, an image recognition component 20, an electrical control device (not shown), and a bridging adjustment component 30 disposed at the tail star wheel 450 of the sintering machine 40. First, it should be noted that currently, there is no universally accepted technology or device to completely solve or eliminate the bridging problem commonly found in sintering machine trolleys 420. Currently, bridging of the sintering machine trolley 420 is addressed retrospectively. Adjustments are made only after severe bridging has occurred, relying on visual inspection. This approach cannot provide timely and rapid judgment or response, increasing the time the sintering machine trolley 420 operates with the problem. Furthermore, the height of the bridging is measured visually or manually using tools, lacking scientific quantification methods. This application achieves scientific and quantitative monitoring of the arching amount of the sintering machine trolley 420 by setting up a ranging component 10, an image recognition component 20, and an arching adjustment component 30 in cooperation. The electronic control device obtains the arching amount information obtained by the ranging component 10 and the image recognition component, and activates the arching adjustment component 30 in a targeted and timely manner based on the arching amount information. It can make timely adjustment measures when the arching amount exceeds the set value, thereby achieving the purpose of accurate monitoring and adjustment.

[0041] Specifically, the ranging component 10 is positioned above the return track 410 of the sintering machine 40. The ranging end of the ranging component 10 has a first preset distance from the top of the wheel of the sintering machine trolley 420, and a second preset distance from the measuring end of the ranging component 10 to the axle 452 of the tail star wheel. The ranging component 10 is fixedly connected to the frame 430 of the sintering machine and is used to measure the distance between itself and the top of the wheel of the sintering machine trolley 420. The ranging component 10, positioned above the return track 410, determines whether the sintering machine trolley 420 has exceeded the arching limit by monitoring the distance between itself and the top of the wheel of the sintering machine trolley 420. The first preset distance can be set according to actual needs to ensure high-precision acquisition of the distance between the top of the wheel of the sintering machine trolley 420 running on the return track 410. It should be noted that there is a second preset distance between the ranging end of the ranging component 10 in this application and the axle 452 of the tail star wheel. The second preset distance should be set according to actual needs. The ranging component 10 can be an ultrasonic sensor, an infrared sensor, a laser sensor, etc., which has the characteristics of high accuracy and good applicability, and can obtain high-precision distance values ​​in real time to facilitate corresponding judgments.

[0042] The image recognition component 20 is disposed on one side of the tail star wheel 450 and has a third preset distance between it and the toothed plate of the tail star wheel 450. The recognition end of the image recognition component 20 is directly opposite the transition connection between the return track 410 and the tail curve 411, and is used to detect the arching amount when the sintering machine trolley 420 leaves the tail star wheel 450 and enters the return track 410. There is a fourth preset distance between the recognition end of the image recognition component 20 and the ranging end of the ranging component 10.

[0043] Those skilled in the art should understand that the starting point and abrupt change of the arching of the return track 410 generally occurs when the sintering machine trolley 420 just leaves the toothed plate 451 of the tail star wheel and enters the horizontal section of the return track 410. In image representation, this is close to the point where the return track 410 is tangent to the tail star wheel 450. Since the space at this point is small, this application sets the image recognition component 20 near this point, and the image recognition component 20 can also be used to obtain the current arching amount of the sintering machine trolley 420. For example, the image recognition component 20 can be an industrial camera. Based on the installation distance between the industrial camera and the return track 410, by extracting the effective image recognition range, when each sintering machine trolley 420 enters the effective recognition range of the image recognition component 20, the maximum and minimum values ​​of the distance between the wheels of the sintering machine trolley 420 and the return track 410 can be obtained. For instance, the arching height value when the wheels of the sintering machine trolley 420 are directly opposite the recognition end of the image recognition component 20 can be used as a judgment benchmark to determine whether the current sintering machine trolley 420 exceeds the arching limit. The third preset distance and the fourth preset distance can both be set according to actual needs.

[0044] The ranging component 10, the image recognition component 20, and the arching adjustment component 30 are all electrically connected to the electronic control device. The tail star wheel 450 moves away from the head star wheel 440 of the sintering machine 40 along the axial direction of the frame 430 of the sintering machine under the drive of the arching adjustment component 30.

[0045] It should be further explained that, since the sintering machine trolleys 420 are connected front to back, with the trolley running behind pushing the trolley running in front, the factors involved in the arching of each sintering machine trolley 420 are complex. Subsequent sintering machine trolleys 420 may also have a further cumulative effect on the arching of the preceding sintering machine trolleys 420. Therefore, this application sets up the ranging component 10 to perform "secondary detection" on the sintering machine trolleys 420 running from the transition connection between the return track 410 and the tail curve 411, which can comprehensively and completely eliminate the arching of the sintering machine trolleys 420.

[0046] Working principle: When the sintering machine trolley 420 closest to the image recognition component 20 runs into the effective monitoring range of the image recognition component 20, the image information of the wheels of the effective sintering machine trolley 420 and the return track 410 in the current monitoring area is captured, and the arching amount of the current sintering machine trolley 420 is calculated. When the arching amount exceeds the preset value, the electronic control device receives the distance signal and controls the arching adjustment component 30 to start, so as to adjust the current sintering machine trolley 420. When the arching amount of the current sintering machine trolley 420 is lower than the preset value, but since subsequent trolleys may cause a cumulative effect on the sintering machine trolley 420 running ahead, when the current sintering trolley runs into the monitoring range of the ranging component 10, the electronic control device obtains the distance information detected by the ranging component 10. If the arching amount of the current sintering machine trolley 420 exceeds the set value, the electronic control device controls the arching adjustment component 30 to adjust the current sintering machine trolley 420.

[0047] In a preferred embodiment of the present invention, the arching adjustment assembly 30 includes a star wheel pushing mechanism 310 and a star wheel resetting mechanism 320. The star wheel pushing mechanism 310 is fixedly connected to the tail star wheel 450 and drives the tail star wheel 450 to move away from the head star wheel 440 of the sintering machine 40 along the axial direction of the frame 430 of the sintering machine. The star wheel resetting mechanism 320 is fixedly connected to the star wheel pushing mechanism 310 and pulls the tail star wheel 450 back to its initial position. In this embodiment, the arching adjustment of the sintering machine trolley 420 is achieved by controlling the cooperation of the star wheel pushing mechanism 310 and the star wheel resetting mechanism 320. The star wheel pushing assembly drives the head star wheel 440 to move away from the head star wheel 440 of the sintering machine 40 along the axial direction of the frame 430 of the sintering machine. For details, please refer to the appendix again. Figure 6-7 When the star wheel pushing mechanism 310 is not activated, trolley 2 422 and trolley 3 423 are tightly connected. When the star wheel pushing mechanism 310 is activated, the pushing force of the star wheel pushing mechanism 310 disconnects trolley 2 422 and trolley 3 423. At this time, the driving force of the head star wheel 440 cannot be transmitted to trolley 3 423 and the trolleys behind it. The trolleys on the return track 410 are temporarily in a near-stop state. The force of the tail star wheel 450 is only generated by the weight of the trolley meshing with the tail star wheel 450. Since the torque generated by the weight of the trolley is much greater than the upward component torque, the pressure is released, and the arching phenomenon disappears. Please refer to the appendix again. Figure 10As an auxiliary understanding, f1 is the frictional force of the tail star wheel tooth plate 451 on the wheel of the current sintering machine trolley, f2 is the thrust of the tail star wheel tooth plate 451 on the wheel of the sintering machine trolley, f3 is the frictional force of the sintering machine trolley running ahead on the current sintering machine trolley, f4 is the counter-thrust of the sintering machine trolley running ahead on the current sintering machine trolley, and G is the weight of the sintering machine trolley.

[0048] In other embodiments, force transmission between sintering machine trolleys 420 can be interrupted in other ways to eliminate or reduce arching. For example, the sintering machine trolleys 420 can be briefly intercepted at a certain point on the running track so that the front and rear sintering machine trolleys 420 do not come into contact. This method requires overcoming greater resistance to separate the front and rear sintering machine trolleys 420.

[0049] Further, the star wheel pushing mechanism 310 includes a driving component 311, a fixed frame 312, a sliding component 313, and a moving frame 314 extending vertically; wherein, the driving component 311 is fixed to the frame 430 of the sintering machine, the pushing end of the driving component 311 abuts against the sliding component 313, the sliding component 313 is movably arranged relative to the fixed frame 312, the fixed frame 312 is fixedly arranged relative to the frame 430 of the sintering machine, and the sliding component 313 is slidably arranged along the axial direction of the frame 430 of the sintering machine under the drive of the driving component 311; the top of the moving frame 314 is fixedly connected to the sliding component 313, and the bottom of the moving frame 314 is fixedly connected to the tail star wheel 450. Specifically, when it is necessary to adjust the arching of the sintering machine trolley 420, the electrical control device controls the drive assembly 311 to start. The drive end of the drive assembly 311 will push the sliding assembly 313 to move away from the head star wheel 440 along the axis of the sintering machine 40 fixture, and drive the tail star wheel 450 to move away from the head star wheel 440, thereby disconnecting the trolley 422 and the trolley 423 and eliminating the arching of the trolley.

[0050] In a preferred embodiment of the present invention, the star wheel reset mechanism 320 includes a counterweight 321, a first fixed pulley assembly 322, a second fixed pulley assembly 323, and a tension rope 324; wherein, the first fixed pulley assembly 322 is fixed to the movable frame 314, the second fixed pulley assembly 323 is fixed to the frame 430 of the sintering machine, the second fixed pulley assembly 323 is set lower than the first fixed pulley assembly 322 in the height direction, the fixed end of the tension rope 324 is fixedly connected to the frame 430 of the sintering machine, and the free end of the tension rope 324 is sequentially wound around the first fixed pulley assembly 322 and the second fixed pulley assembly 323, and then connected to the counterweight 321.

[0051] In detail, during a single push of the tail star wheel 450, to restore it to its normal initial state, this embodiment uses a fixed pulley system with a counterweight 321 to quickly return the tail star wheel 450 to its initial position. The initial position of the tail star wheel 450 can be adjusted by adjusting the weight of the counterweight 321. By using a first fixed pulley assembly 322 and a second fixed pulley assembly 323, the tail star wheel 450 can automatically and quickly reset itself when the driving force of the drive assembly 311 is removed or diminished, thanks to the action of the counterweight 321. In other embodiments, those skilled in the art can also restore the tail star wheel 450 to its initial position using other methods.

[0052] Further, the drive assembly 311 includes a mounting base 3111 and a hydraulic drive cylinder 3112; the mounting base 3111 is fixed to the frame 430 of the sintering machine, the pushing end of the hydraulic drive cylinder 3112 abuts against the sliding assembly 313, and the pushing direction of the hydraulic drive cylinder 3112 is arranged along the axial direction of the frame 430 of the sintering machine. In this embodiment, the drive assembly 311 adopts the hydraulic drive cylinder 3112. When adjustment is required, the electronic control device controls the hydraulic drive cylinder 3112 to drive the sliding assembly 313 to move along the axial direction of the sintering machine 40 and away from the head star wheel 440. It should be noted that the drive assembly 311 in this embodiment includes, but is not limited to, the hydraulic drive cylinder 3112. For example, it can also be an electric push rod, a drive cylinder, or a drive motor with gear transmission. Those skilled in the art can select according to actual needs, as long as it can smoothly push the tail star wheel 450.

[0053] In another preferred embodiment, the sliding assembly 313 includes a connecting frame 3131 and a sliding member 3132 movably disposed relative to the fixed frame 312. The sliding member 3132 is slidably disposed along the axial direction of the frame 430 of the sintering machine. The connecting frame 3131 is fixed to the sliding member 3132, and the connecting frame 3131 abuts against the pushing end of the driving assembly 311. The top of the moving frame 314 is fixedly connected to the sliding member 3132. In this embodiment, the sliding assembly 313 adopts a form in which the connecting frame 3131 and the sliding member 3132 cooperate. When the driving end of the driving assembly 311 pushes the connecting frame 3131, it will drive the sliding member 3132 to slide relative to the fixed frame 312. It can be understood that the specific form of cooperation between the sliding member 3132 and the fixed member can be selected as a guide rail and guide groove, or a sliding rail and groove, or a similar form.

[0054] Furthermore, the first fixed pulley assembly 322 includes a first pulley support 3221 and a first fixed pulley 3222 rotatably connected to the first pulley support 3221. The second fixed pulley assembly 323 includes a second pulley support 3231 and a second fixed pulley 3232 rotatably connected to the second pulley support 3231. The first pulley support 3221 is fixedly connected to the movable frame 314, and the second pulley support 3231 is fixedly connected to the frame 430 of the sintering machine. The first pulley support 3221 and the second pulley support 3231 have a fifth preset distance in the horizontal direction. The bottom of the first fixed pulley 3222 and the top of the second fixed pulley 3232 are flush. It should be noted that in this embodiment, the bottom of the first fixed pulley 3222 and the top of the second fixed pulley 3232 are flush. This allows the weight of the counterweight 321 to be converted into a pulling force in the horizontal direction to pull the tail star wheel 450 to the greatest extent. Of course, the two can also be set at an angle, but the latter will generate a vertical pulling force due to the angle. Obviously, the former will be more effective.

[0055] As an optional implementation, the ranging component 10 includes a first ranging component 110 and a second ranging component 120, wherein the first ranging component 110 and the second ranging component 120 are symmetrically arranged on both sides of the sintering machine trolley 420. In this embodiment, by symmetrically arranging the first ranging component 110 and the second ranging component 120 on both sides of the sintering machine trolley 420, and by combining the data acquired by the first ranging component 110 and the second ranging component 120, the monitoring accuracy is improved. For example, the average value of the first ranging component 110 and the second ranging component 120 can be used as the basis for judging whether the sintering machine trolley 420 has arched beyond the limit, thus improving the monitoring accuracy. It is understood that the number and setting position of the ranging components 10 can be set according to actual needs, but a reasonable and optimal judgment standard needs to be calculated by combining the data of multiple ranging components 10.

[0056] Furthermore, the width of the movable frame 314 is smaller than the diameter of the tail star wheel 450. In other embodiments, the width of the movable frame 314 can also be set to a specific size, depending on actual needs.

[0057] In addition, an identification plate 460 can be set on the side plate of each sintering machine trolley 420, which can be recognized by the image recognition component 20. The electronic control device can clearly obtain the corresponding number and position of the trolley based on the information of the identified identification plate 460, so that the staff can quickly locate it.

[0058] The present invention also provides a belt sintering machine 40, including a sintering machine body (not shown in the figure), the sintering machine body including a head star wheel 440 fixed on the frame 430 of the sintering machine, a tail star wheel 450 movably arranged along the axial direction of the frame 430 of the sintering machine, and a plurality of sintering machine trolleys 420 arranged around the head star wheel 440 and the tail star wheel 450; and also includes an automatic arching adjustment device for the sintering machine trolleys 420 as described above.

[0059] The above are merely preferred embodiments of the present invention and do not limit the scope of the patent. Any equivalent structural or procedural transformations made based on the description and drawings of the present invention, or direct or indirect applications in other related technical fields, are similarly included within the scope of patent protection of the present invention.

Claims

1. A sintering machine car arching automatic adjusting device, characterized in that, The application relates to a sintering machine arch raising adjusting device, which comprises a distance measuring component, an image recognition component, an electric control device and an arch raising adjusting component arranged at a tail star wheel of the sintering machine. The distance measuring component is arranged above a return track of the sintering machine, and a first preset distance is provided between a distance measuring end of the distance measuring component and a top of a wheel of a sintering machine trolley, and a second preset distance is provided between the distance measuring end of the distance measuring component and an axle of the tail star wheel. The image recognition component is arranged on one side of the tail star wheel and has a third preset distance with a toothed plate of the tail star wheel, and a recognition end of the image recognition component is arranged opposite a transition connection between the return track and a tail curve, so as to detect an arch raising amount when the sintering machine trolley separates from the tail star wheel and enters the return track. The distance measuring component, the image recognition component and the arch raising adjusting component are electrically connected with the electric control device, and the tail star wheel is driven by the arch raising adjusting component to move away from a head star wheel of the sintering machine along an axial direction of a sintering machine framework.

2. The sintering machine car arching automatic adjusting device according to claim 1, characterized in that, The arch raising adjusting component comprises a star wheel pushing mechanism and a star wheel resetting mechanism.

3. The sintering machine car arching automatic adjusting device according to claim 2, characterized in that, The star wheel pushing mechanism is fixedly connected with the tail star wheel and is used for driving the tail star wheel to move away from the head star wheel of the sintering machine along the axial direction of the sintering machine framework.

4. The sintering machine car arching automatic adjusting device according to claim 3, characterized in that, The star wheel pushing mechanism comprises a driving component, a fixing frame, a sliding component and a moving frame extending in a vertical direction.

5. The sintering machine car arching automatic adjusting device according to claim 3, characterized in that, The star wheel resetting mechanism comprises a weight, a first fixed pulley component, a second fixed pulley component and a tensioning rope. The driving component comprises a mounting base and a hydraulic driving cylinder. The mounting base is fixed to the sintering machine framework, a pushing end of the hydraulic driving cylinder abuts against the sliding component, and a pushing direction of the hydraulic driving cylinder is arranged along the axial direction of the sintering machine framework.

6. The sintering machine car arching automatic adjusting device according to claim 3, characterized in that, The sliding assembly comprises a connecting frame and a slider movably arranged relative to the fixed frame; the slider is slidably arranged along the axis direction of the sintering machine skeleton, the connecting frame is fixed on the slider, the connecting frame abuts against the pushing end of the driving assembly, and the top of the moving frame is fixedly connected with the slider.

7. The sintering machine car arching automatic adjusting device according to claim 4, characterized in that, The first fixed pulley assembly comprises a first pulley support and a first fixed pulley rotatably connected to the first pulley support, and the second fixed pulley assembly comprises a second pulley support and a second fixed pulley rotatably connected to the second pulley support; the first pulley support is fixedly connected with the moving frame, the second pulley support is fixedly connected with the sintering machine skeleton, the first pulley support and the second pulley support have a fifth preset distance in the horizontal direction, and the bottom of the first fixed pulley is arranged flush with the top of the second fixed pulley.

8. The device according to any one of claims 1 to 7, wherein The distance measuring assembly comprises a first distance measuring assembly and a second distance measuring assembly, wherein the first distance measuring assembly and the second distance measuring assembly are symmetrically arranged on both sides of the sintering machine trolley.

9. The sintering machine car arching automatic adjusting device according to claim 3, characterized in that, The width of the moving frame is less than the diameter of the tail star wheel.

10. A belt sintering machine comprising a sintering machine body including a head star wheel fixed to a sintering machine frame, a tail star wheel movably provided in the direction of an axis of the sintering machine frame, and a plurality of sintering machine trolleys provided around the head star wheel and the tail star wheel; characterized in that, The sintering machine trolley arch raising automatic adjusting device also comprises the sintering machine trolley arch raising automatic adjusting device according to any one of claims 1-9.

Citation Information

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