Ultraviolet light curing inner lining repair construction device and process thereof

Abstract

The application discloses a kind of ultraviolet light curing inner lining repair construction device, including support mechanism, fixed mechanism, walking mechanism, adjusting mechanism, bearing plate, support ring, bearing frame, support wheel, camera, searchlight;Bearing plate side wall is equipped with evenly arranged searchlight, support wheel;Adjusting mechanism is equipped with evenly arranged camera, and fixed mechanism is equipped with evenly arranged support wheel, camera, searchlight;Support mechanism one end is connected with bearing frame, and the other end is connected with adjusting mechanism and bearing plate;Walking mechanism is equipped with a pair of and is respectively arranged in bearing plate one side and fixed mechanism one side;Walking mechanism on the side of fixed mechanism is equipped with advancing power to promote walking.The application can be treated in advance by support ring to the damaged and deformed place of pipeline inner wall, to avoid causing damage to inner lining hose when pulling.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of pipeline repair, and particularly relates to a UV-cured inner lining repair construction device and a process thereof. BACKGROUND

[0002] Many pipelines in cities in China are in poor condition due to long-term disrepair, and early pipelines in cities are mostly concrete pipelines, ceramic pipelines and culverts, which are more prone to damage, including deformation and collapse. In order to repair them, the state has proposed a development plan for the construction of urban pipeline networks in the "Twelfth Five-Year Plan", and has proposed to comprehensively update and transform backward pipelines with a service life of more than 50 years, such as gray cast iron pipelines and asbestos pipelines.

[0003] Currently, common update and transformation technologies include the insertion method, the folding lining method, the spraying repair method and the original taste fixation method. The UV-cured inner lining repair technology is one of in-situ curing methods, which cures the inner lining by irradiating it with ultraviolet light when it is attached to the inner wall of the pipeline, so as to achieve the purpose of repairing the pipeline. This technology has many advantages, including fast construction, no joints and smoothness of the repaired inner lining, close attachment between the inner lining and the pipeline, no need for grouting and small loss of flow area.

[0004] However, this technology has encountered some problems in the application of repairing pipelines in China: 1) the UV repair technology in China started late and lacks experience; 2) the UV-cured inner lining repair technology mainly relies on the shape of the original pipeline to repair the inner lining, and due to the complex internal conditions of the pipeline, there are many defects such as deformation, rupture and exploration structure. In view of the above defects, the pipeline damage needs to be pretreated before inner lining repair. The present application provides a pipeline inner wall pre-repair construction device and a UV-cured repair process, which pretreats the pipeline rupture and deformation before performing UV lining repair to avoid damage to the inner lining when pulling it. SUMMARY

[0005] The purpose of the present application is to overcome the shortcomings of the prior art and provide a UV-cured inner lining repair construction device and process which can pretreat the pipeline inner wall damage and deformation by using a support ring to avoid damage to the inner lining when pulling the inner lining hose.

[0006] To achieve the above purpose, the technical scheme adopted by the present application is as follows:

[0007] A UV-cured inner lining repair process, the specific steps of which are as follows:

[0008] Step 1) Construction preparation: first, select the inner lining hose, then drain and dredge the pipeline, block the upstream and downstream water inlets and outlets of the pipeline, cut off the water flow, clean the silt by flushing and suction, and then check and pretreat the pipeline inner wall damage, deformation and protruding parts by using the inner lining repair construction device.

[0009] Step 2) Pull the inner lining hose into the pipeline: set a traction winch at one end of the pipeline, and set an inner lining hose unwinder at the other end of the pipeline; set an annular guide roller at the outlet of both ends of the pipeline to avoid the inner lining being scratched by the pipeline wall;

[0010] Step 3) Inflating the inner lining: after the inner lining is pulled into the pipeline, an ultraviolet light irradiation device with 360° annular irradiation and automatic walking controlled remotely is loaded in the inner lining hose; then, the two ends of the inner lining hose are closed, and the inner lining hose is connected to the external air source through the air pipe at one end, and the air is flushed through the air pipe to make the inner lining hose closely adhere to the inner wall of the pipeline;

[0011] Step 4) Ultraviolet light irradiation: control the ultraviolet light irradiation device to walk along the pipeline to irradiate the inner lining hose to make it solidify and achieve the purpose of repairing the pipeline;

[0012] Step 5) Post-curing treatment: first, remove the closing measures of the two ends of the inner lining hose, then cut off the excess inner lining hose to make it flush with the pipeline port, and then seal the adhesion between the inner lining and the pipeline at the pipeline port using cement;

[0013] Step 6) Equipment disassembly: remove various equipment including the pipeline pre-repair device, ultraviolet light irradiation device, traction winch, inner lining hose unwinder, and construction site equipment from the construction site.

[0014] An ultraviolet light curing inner lining repair construction device, comprising a supporting mechanism, a fixing mechanism, a walking mechanism, an adjusting mechanism, a bearing plate, a support ring, a bearing frame, a supporting wheel, a camera, a searchlight; the bearing plate side wall is provided with uniformly arranged searchlights and supporting wheels; the adjusting mechanism is provided with uniformly arranged cameras, and the fixing mechanism is provided with uniformly arranged supporting wheels, cameras, and searchlights; one end of the supporting mechanism is connected to the bearing frame, and the other end is connected to the adjusting mechanism and the bearing plate; the walking mechanism is provided with a pair of and is arranged on one side of the bearing plate and one side of the fixing mechanism; the walking mechanism on one side of the fixing mechanism is provided with a walking power to drive the walking.

[0015] The supporting mechanism comprises a fixed arm, one end of the fixed arm is provided with a fixed shaft, one end of the fixed shaft is provided with a first gear, a plurality of sets of pressing mechanisms are arranged on the fixed arm, the pressing mechanism comprises a fixed frame, an oil cylinder, and a top plate; the fixed frame is fixed on the fixed arm, the oil cylinder is fixed on the fixed arm through the fixed frame, the oil cylinder top shaft is fixedly connected to the top plate, and the top plate is provided with a first guide shaft and is slidingly connected to the fixed frame; the top plate is provided with a first recess; one side of one pair of fixed frames is provided with a mounting plate.

[0016] The fixing mechanism comprises a first fixing plate, a second fixing plate and a connecting plate; the first fixing plate and the second fixing plate are fixedly connected through the connecting plate; an oil station is arranged on one side of the connecting plate, and a storage battery is arranged on the other side of the connecting plate; a protective cover is arranged outside the storage battery; a rotating shaft and a locking mechanism are arranged on one side of the second fixing plate; one end of the rotating shaft is rotatably connected to the second fixing plate, and the other end of the rotating shaft is provided with a fixed disc; a second gear is fixedly arranged on the rotating shaft; the locking mechanism comprises a plug, a first supporting plate and a first electric push rod; the first supporting plate and the first electric push rod are fixed on the second fixing plate; the plug is provided with teeth on one side, which can engage with the second gear; a second guide shaft is arranged on the other side of the plug and is slidably connected to the first supporting plate; the first electric push rod penetrates through the first supporting plate and is fixedly connected to the plug; the plug is controlled to move along the second guide shaft by the first electric push rod to engage with the second gear, so as to lock the rotation of the rotating shaft; a camera and a supporting wheel are arranged on the side wall of the first fixing plate; a supporting wheel and a searchlight are arranged on the side wall of the second fixing plate; the supporting wheel is used for supporting and moving the device when the device is not working; and the searchlight is used for observing the situation in the pipeline.

[0017] The walking mechanism comprises a lead screw, a third guide shaft, a third fixing plate, a second motor, a first adjusting disc, a first supporting arm and a second supporting arm; the third fixing plate is fixedly connected to one end of the third guide shaft; the third guide shaft is fixedly connected to the first fixing plate at the other end; the lead screw is rotatably connected to the first fixing plate at one end and rotatably connected to the third fixing plate at the other end; the second motor is fixed on the third fixing plate; the output shaft of the second motor is connected to the through shaft at the end of the lead screw; the first adjusting disc is movably connected to the lead screw and the third guide shaft; the second supporting arm is provided with a plurality of supporting arms, and one end of each supporting arm is hingedly connected to the first fixing plate; the second supporting arm is provided with a roller at one end; the first supporting arm is hingedly connected to the second supporting arm and the first adjusting disc at two ends respectively; the lead screw is driven to rotate by the second motor, and then the first adjusting disc is driven to move along the third guide shaft, so that the lifting of the second supporting arm is controlled by the first supporting arm, and then the second supporting arm is adapted to support and walk in different diameter pipelines; a sprocket is arranged on the rotating shaft of the roller on the second supporting arm of the walking mechanism on one side of the fixing mechanism; a hydraulic motor is arranged on the second supporting arm and connected to the oil station through a pipeline; a sprocket is arranged on the output shaft of the hydraulic motor and connected to the sprocket on the roller rotating shaft through a chain; the roller is driven to rotate by the hydraulic motor, and then the walking mechanism and the whole device are driven to move.

[0018] The adjusting mechanism comprises a first fixed disc, a second fixed disc, a second adjusting disc, a first motor, and a second electric push rod; one side of the first fixed disc is provided with a connecting column and is fixedly connected with the second fixed disc through the connecting column, and the other side of the first fixed disc is provided with a fixed sleeve and is fixedly connected with a fixed shaft through bolts; a camera is arranged on the first fixed disc for observing the situation in the pipeline; a through groove is arranged on the second fixed disc; an arc-shaped groove and a toothed disc are arranged on the second adjusting disc, and the arc-shaped groove corresponds to the through groove; the second adjusting disc is rotationally connected with the fixed shaft; the first motor is fixed on a mounting plate, and a gear is arranged on the shaft end of the first motor and is engaged with the toothed disc; a fixed column is arranged on the base of the second electric push rod and is arranged in the arc-shaped groove, one end of the fixed column is provided with a square block and a limiting plate, a hook plate is arranged on the top shaft of the second electric push rod, the thickness of the hook plate is less than the depth of the first recess, the square block is arranged in the through groove to prevent the second electric push rod from rotating randomly, and the limiting plate is arranged in the interlayer between the first fixed disc and the second fixed disc and is used for stabilizing the second electric push rod; the first motor and the second electric push rod are powered by a storage battery.

[0019] One side of the bearing plate is provided with a third motor, the third motor is powered by a storage battery, the output shaft of the third motor penetrates the bearing plate and is provided with a gear; the other side of the bearing plate is provided with a transmission gear; the end part of the fixed shaft on one side of the bearing plate is rotationally connected, and the transmission gear is engaged with the gear on the shaft end of the third motor and the first gear on the end part of the fixed shaft; the adjustment of the angle of the jacking mechanism is realized by rotating the fixed shaft and the fixed arm driven by the third motor; the other side of the bearing plate is rotationally connected with a lead screw on the walking mechanism.

[0020] The supporting ring comprises a supporting plate assembly, a third supporting plate, and a tension spring; the supporting plate assembly comprises a first supporting plate, a second supporting plate, and a connecting arm; the connecting arm is connected with the first supporting plate and the second supporting plate through a rotating shaft at both ends; a limiting groove is arranged on the first supporting plate; first tooth sets are arranged at both ends of the second supporting plate and are oppositely arranged; the third supporting plate is arranged in the interlayer between the first supporting plate and the second supporting plate, limiting blocks are arranged at both ends of the third supporting plate and are arranged in the limiting grooves; second tooth sets are arranged at both ends of the third supporting plate and are oppositely arranged; the first tooth sets and the second tooth sets are oppositely arranged and are engaged with each other; the supporting plate assemblies are connected through the third supporting plates, and the third supporting plates are connected through the tension springs, thereby forming a ring-shaped supporting ring, and the tension spring prevents the supporting plate assembly and the third supporting plate from sliding and expanding the diameter under the condition of the self weight of the supporting ring.

[0021] The bearing frame is fixedly connected with one end of the fixed arm, a plurality of limiting mechanisms are arranged on one side of the bearing frame, and a plurality of screw rods are arranged at the other end; a plurality of second recesses are arranged on the side wall of the bearing frame and correspond to the first recesses for receiving the hook plates; the bearing frame bears the supporting ring and realizes the collection and stability through the screw rods and the limiting mechanisms; the limiting mechanism comprises a stop block, a fixed block, and a spring; the stop block is hingedly connected with the bearing frame, the fixed block is fixed on the bearing frame, and the spring is connected with the fixed block and the end part of the stop block at both ends; the other end of the stop block is higher than the edge of the bearing frame and is used for limiting the collection of the supporting ring.

[0022] The advantages of this invention compared to existing technologies are as follows:

[0023] 1) By pressing the support ring through the pressing mechanism, not only does the top plate in the pressing mechanism press against the damaged or deformed parts of the pipe inner wall to restore them initially, but the top plate can also push the support ring to continuously expand its inner diameter. Finally, with the continuous pressing of the hydraulic cylinder, the support ring is made to fit tightly against the inner wall of the pipe, supporting the inner wall of the deformed or damaged area of ​​the pipe. This not only achieves initial repair, but also avoids the situation of being scratched or damaged when pulling in the inner lining hose.

[0024] 2) The support ring is composed of a support plate assembly, a third support plate, and a tension spring. Under the continuous pushing action of the top plate in the pressing mechanism, the support ring allows relative sliding between the support plate assembly and the third support plate, thereby increasing the diameter of the support ring to accommodate pipes of different diameters for supporting and pre-repairing. Since the first set of teeth on the support plate assembly and the second set of teeth on the third support plate are set in opposite directions, the mutual meshing of the first and second sets of teeth restricts the reverse sliding of the support plate assembly under pressure, realizing the supporting effect on the pipe deformation repair area, preventing the repair area from deforming again, and ensuring that the liner can be smoothly inserted into the pipe without being damaged.

[0025] 3) Power is provided by a third motor, and the power is transmitted through the transmission gear to control the rotation of the first gear, the fixed shaft, and the fixed arm. This adjusts the top pressure mechanism to align with the pipe deformation area. At this time, the hydraulic cylinder top shaft in the top pressure mechanism is in the retracted state. Then, the locking mechanism locks the second gear through the insert block to prevent the fixed arm and the top pressure mechanism from rotating and changing position. When the top pressure is applied to repair the inner wall of the pipe, the top plate and the hydraulic cylinder can be aligned with the pipe deformation area, so as to maximize the top pressure repair effect. Attached Figure Description

[0026] Appendix Figure 1 This is a schematic diagram of a UV-curable liner pre-repair device.

[0027] Appendix Figure 2 It is attached Figure 1 Schematic diagram of the central support ring Figure 1 ;

[0028] Appendix Figure 3 It is attached Figure 1 Schematic diagram of the central support ring Figure 2 ;

[0029] Appendix Figure 4 It is attached Figure 3 Schematic diagram of the third support plate in the middle;

[0030] Appendix Figure 5 It is attached Figure 3 Schematic diagram of the middle support plate assembly;

[0031] Appendix Figure 6 It is attachedFigure 1 Schematic diagram of the supporting mechanism;

[0032] Appendix Figure 7 It is attached Figure 1 Schematic diagram of the fixed mechanism and the traveling mechanism Figure 1 ;

[0033] Appendix Figure 8 It is attached Figure 1 Schematic diagram of the fixed mechanism and the traveling mechanism Figure 2 ;

[0034] Appendix Figure 9 It is attached Figure 1 Schematic diagram of the regulating mechanism Figure 1 ;

[0035] Appendix Figure 10 It is attached Figure 1 Schematic diagram of the regulating mechanism Figure 2 ;

[0036] Appendix Figure 11 It is attached Figure 1 Schematic diagram of the second regulating plate Figure 1 ;

[0037] Appendix Figure 12 It is attached Figure 1 Schematic diagram of the second regulating plate Figure 2 ;

[0038] Appendix Figure 13 It is attached Figure 1 Schematic diagram of the connection structure of the adjustment mechanism, bearing frame, support mechanism, and bearing plate. Figure 1 ;

[0039] Appendix Figure 14 It is attached Figure 1 Schematic diagram of the connection structure of the adjustment mechanism, bearing frame, support mechanism, and bearing plate. Figure 2 ;

[0040] Appendix Figure 15 It is attached Figure 14 Enlarged schematic diagram of a local part of the structure;

[0041] In the diagram: 1. Support mechanism; 11. Fixed arm; 12. Fixed shaft; 121. First gear; 13. Pressing mechanism; 131. Fixed frame; 1311. Mounting plate; 132. Hydraulic cylinder; 133. Top plate; 1331. First groove; 1332. First guide shaft;

[0042] 2, fixed mechanism; 21, the first fixed plate; 22, the second fixed plate; 23, connecting plate; 24, oil station; 25, battery; 26, rotating shaft; 261, fixed disc; 262, second gear; 27, locking mechanism; 271, plug; 2711, second guide shaft; 272, first support plate; 273, first electric push rod; 3, walking mechanism; 31, screw; 32, third guide shaft; 33, third fixed plate; 34, second motor; 35, first adjusting disc; 36, first support arm; 37, second support arm; 371, roller; 38, hydraulic motor; 4, adjusting mechanism; 41, first fixed disc; 411, connecting column; 412, fixed sleeve; 42, second fixed disc; 421, through slot; 43, second adjusting disc; 431, arc slot; 432, tooth disc; 44, first motor; 45, second electric push rod; 451, fixed column; 452, square block; 453, limiting plate; 454, hook plate; 5, bearing plate; 51, third motor; 52, transmission gear; 6, support ring; 61, support plate assembly; 611, first support plate; 6111, limiting groove; 612, second support plate; 6121, first gear group; 613, connecting arm; 62, third support plate; 621, second gear group; 622, limiting block; 63, tension spring; 7, bearing frame; 71, limiting mechanism; 711, stop block; 712, fixed block; 713, spring; 72, second recess; 73, screw; 8, support wheel; 9, searchlight; 10, camera. DETAILED DESCRIPTION

[0043] For the convenience of those skilled in the art to understand, the following will be combined with the drawings of the present application Figures 1-15 The technical scheme of the present application is further specifically explained.

[0044] An ultraviolet light curing inner lining repair process, the specific steps are as follows:

[0045] Step 1) construction preparation: first select the inner lining hose, then drain the pipeline, block the upstream and downstream water inlet and outlet of the pipeline, cut off the water flow, clean the silt by flushing and suction, and then check and pretreat the damaged, deformed and protruding parts of the inner wall of the pipeline through the inner lining repair construction device;

[0046] Step 2) inner lining hose is pulled into the pipeline: a traction winch is arranged at one end of the pipeline, and an inner lining hose unwinding machine is arranged at the other side of the pipeline; ring guide rollers are arranged at the outlets of the two ends of the pipeline to adapt to the size of the pipeline opening, so as to avoid that the inner lining is scratched by knocking the pipeline wall;

[0047] Step 3) Inflating the inner liner: after the inner liner is pulled into the pipeline, the ultraviolet light irradiation device with 360° annular irradiation capable of remote control and automatic walking is loaded into the inner liner hose; then the two ends of the inner liner hose are closed, and the inner liner hose is connected to the external air source through the air pipe at one end, and the air is flushed through the air pipe to make the inner liner hose tightly adhere to the inner wall of the pipeline;

[0048] Step 4) Ultraviolet light irradiation: the ultraviolet light irradiation device is controlled to walk along the pipeline to irradiate the inner liner hose to solidify it and achieve the purpose of repairing the pipeline;

[0049] Step 5) Post-curing treatment: first, remove the two end closure measures of the inner liner hose, then cut off the excess inner liner hose to make it flush with the pipeline port, and then use cement to seal the inner liner and the pipeline at the pipeline port;

[0050] Step 6) Equipment disassembly: remove all equipment including the pipeline pre-repair device, ultraviolet light irradiation device, traction hoist, inner liner hose feeding machine and construction site equipment from the construction site.

[0051] An ultraviolet light curing inner liner repair construction device includes a support mechanism 1, a fixing mechanism 2, a walking mechanism 3, an adjusting mechanism 4, a bearing plate 5, a support ring 6, a bearing frame 7, a support wheel 8, a camera 10, and a searchlight 9. The bearing plate 5 is provided with evenly arranged searchlights 9 and support wheels 8 on the side wall. The adjusting mechanism 4 is provided with evenly arranged cameras 10. The fixing mechanism 2 is provided with evenly arranged support wheels 8, cameras 10, and searchlights 9. One end of the support mechanism 1 is connected to the bearing frame 7, and the other end is connected to the adjusting mechanism 4 and the bearing plate 5. The walking mechanism 3 is provided with a pair of and is arranged on one side of the bearing plate 5 and one side of the fixing mechanism 2. The walking mechanism on one side of the fixing mechanism 2 is provided with a walking power to drive the walking.

[0052] The support mechanism 1 includes a fixed arm 11, one end of which is provided with a fixed shaft 12, one end of which is provided with a first gear 121. The fixed arm 11 is provided with a plurality of sets of pressing mechanisms 13, which include a fixed frame 131, an oil cylinder 132, and a top plate 133. The fixed frame 131 is fixed on the fixed arm 11, and the oil cylinder 132 is fixed on the fixed arm 11 through the fixed frame 131. The oil cylinder 132 top shaft is fixedly connected to the top plate 133, and the top plate 133 is provided with a first guide shaft 1332 and is slidingly connected to the fixed frame 131. The top plate 133 is provided with a first recess 1331. One side of one pair of fixed frames 131 is provided with a mounting plate 1311.

[0053] The fixing mechanism 2 comprises a first fixing plate 21, a second fixing plate 22, a connecting plate 23, the first fixing plate 21 is fixedly connected with the second fixing plate 22 through the connecting plate 23, one side of the connecting plate 23 is provided with an oil station 24, the other side is provided with a storage battery 25, the outer side of the storage battery 25 is provided with a protective cover, one side of the second fixing plate 22 is provided with a rotating shaft 26 and a locking mechanism 27, one end of the rotating shaft 26 is rotatably connected with the second fixing plate 22, the other end is provided with a fixed disc 261, a second gear 262 is fixedly arranged on the rotating shaft 26, the locking mechanism 27 is provided with a pair of and symmetrically distributed, the locking mechanism 27 comprises an insertion block 271, a first support plate 272 and a first electric push rod 273, the first support plate 272 and the first electric push rod 273 are fixed on the second fixing plate 22, one side of the insertion block 271 is provided with teeth capable of meshing with the second gear 262, the other side of the insertion block 271 is provided with a second guide shaft 2711 and is slidably connected with the first support plate 272, the first electric push rod 273 penetrates through the first support plate 272 and is fixedly connected with the insertion block 271, the first electric push rod 273 controls the insertion block 271 to move along the second guide shaft 2711 to realize the meshing with the second gear 262, and then the rotation of the rotating shaft 26 is locked, the sidewall of the first fixing plate 21 is provided with a camera 10 and a supporting wheel 8, the sidewall of the second fixing plate 22 is provided with a supporting wheel 8 and a searchlight 9, the supporting wheel 8 is used for supporting and moving when the device is not working, and the searchlight 9 is used for observing the situation in the pipeline.

[0054] The walking mechanism 3 comprises a lead screw 31, a third guide shaft 32, a third fixing plate 33, a second motor 34, a first adjusting disc 35, a first supporting arm 36 and a second supporting arm 37, the third fixing plate 33 is fixedly connected with one end of the third guide shaft 32, the other end of the third guide shaft 32 is fixedly connected with the first fixing plate 21, one end of the lead screw 31 is rotatably connected with the first fixing plate 21, the other end of the lead screw 31 is rotatably connected with the third fixing plate 33, the second motor 34 is fixed on the third fixing plate 33, the output shaft of the second motor 34 is connected with the through shaft at the end of the lead screw 31, the first adjusting disc 35 is movably connected with the lead screw 31 and the third guide shaft 32, the second supporting arm 37 is provided with a plurality of and one end of the second supporting arm 37 is hingedly connected with the first fixing plate 21, one end of the second supporting arm 37 is provided with a roller 371, the first supporting arm 36 is hingedly connected with the second supporting arm 37 and the first adjusting disc 35 at both ends respectively, the lead screw 31 is driven to rotate by the second motor 34, and then the first adjusting disc 35 is driven to move along the third guide shaft 32, so that the lifting of the second supporting arm 37 is controlled by the first supporting arm 36, and then the second supporting arm 37 is adapted to support and walk in different diameter pipelines, the rotating shaft on the roller 371 on the second supporting arm 37 in the walking mechanism 3 on one side of the fixing mechanism 2 is provided with a chain wheel, the second supporting arm 37 is provided with a hydraulic motor 38 and is connected with the oil station 24 through a pipeline, the output shaft of the hydraulic motor 38 is provided with a chain wheel and is connected with the chain wheel on the rotating shaft of the roller 371 through a chain, the roller 371 is driven to rotate by the hydraulic motor 38, and then the walking mechanism 3 and the whole device are driven to move.

[0055] The adjusting mechanism 4 comprises a first fixed disc 41, a second fixed disc 42, a second adjusting disc 43, a first motor 44, a second electric push rod 45; one side of the first fixed disc 41 is provided with a connecting column 411 and is fixedly connected with the second fixed disc 42 through the connecting column 411, and the other side of the first fixed disc 41 is provided with a fixed sleeve 412 and is fixedly connected with the fixed shaft 12 through a bolt; the first fixed disc 41 is provided with the camera 10 for observing the situation in the pipeline; the second fixed disc 42 is provided with a through groove 421; the second adjusting disc 43 is provided with an arc-shaped groove 431 and a toothed disc 432, the arc-shaped groove 431 corresponds to the through groove 421; the second adjusting disc 43 is rotationally connected with the fixed shaft 12; the first motor 44 is fixed on the mounting plate 1311, and the shaft end of the first motor 44 is provided with a gear and engages with the toothed disc 432; the base of the second electric push rod 45 is provided with a fixed column 451 and is arranged in the arc-shaped groove 431, one end of the fixed column 451 is provided with a square block 452 and a limiting plate 453, the top shaft of the second electric push rod 45 is provided with a hook plate 454, the thickness of the hook plate 454 is less than the depth of the first groove 1331, the square block 452 is arranged in the through groove 421 to avoid the second electric push rod 45 from rotating randomly, the limiting plate 453 is arranged in the interlayer between the first fixed disc 41 and the second fixed disc 42 to stabilize the second electric push rod 45; the first motor 44 and the second electric push rod 45 are powered by the storage battery 25.

[0056] One side of the bearing plate 5 is provided with a third motor 51, the third motor 51 is powered by the storage battery 25, the output shaft of the third motor 51 penetrates the bearing plate 5 and is provided with a gear; the other side of the bearing plate 5 is provided with a transmission gear 52; one side of the bearing plate 5 is rotationally connected with the end of the fixed shaft 12, the transmission gear 52 engages with the shaft end gear of the third motor 51 and the first gear 121 at the end of the fixed shaft 12; the fixed shaft 12 and the fixed arm 11 are driven to rotate by the third motor 51 to realize the adjustment of the angle of the jacking mechanism 13; the other side of the bearing plate 5 is rotationally connected with the lead screw 31 on the walking mechanism 3.

[0057] The supporting ring 6 comprises a supporting plate assembly 61, a third supporting plate 62, and a tension spring 63; the supporting plate assembly 61 comprises a first supporting plate 611, a second supporting plate 612, and a connecting arm 613; the connecting arm 613 is connected to the first supporting plate 611 and the second supporting plate 612 through a rotating shaft at both ends; the first supporting plate 611 is provided with a limiting groove 6111; the second supporting plate 612 is provided with first tooth groups 6121 arranged in opposite directions at both ends; the third supporting plate 62 is arranged in a layer between the first supporting plate 611 and the second supporting plate 612, and is provided with a limiting block 622 at both ends and arranged in the limiting groove 6111; the third supporting plate 62 is provided with second tooth groups 621 arranged in opposite directions at both ends; meanwhile, the first tooth groups 6121 and the second tooth groups 621 are arranged in opposite directions and are engaged with each other; the supporting plate assemblies 61 are connected through the third supporting plate 62, and the third supporting plates 62 are connected through the tension spring 63, to jointly form a ring-shaped supporting ring 6; the tension spring 63 avoids the sliding between the supporting plate assemblies 61 and the third supporting plate 62 to expand the diameter under the condition that the supporting ring is subjected to its own gravity.

[0058] The bearing frame 7 is fixedly connected to one end of the fixed arm 11, is provided with a plurality of limiting mechanisms 71 on one side, and is provided with a plurality of screw rods 73 at the other end; the bearing frame 7 is provided with a plurality of second grooves 72 on the side wall and corresponds to the first grooves 1331 for receiving the hook plates 454; the bearing frame 7 bears the supporting ring 6 and realizes the collection and stability through the screw rods 73 and the limiting mechanisms 71; the limiting mechanism 71 comprises a stop block 711, a fixed block 712, and a spring 713; the stop block 711 is hingedly connected to the bearing frame 7, the fixed block 712 is fixed on the bearing frame 7, and the spring 713 is connected to the end of the fixed block 712 and the stop block 711 at both ends; the other end of the stop block 711 is higher than the edge of the bearing frame 7 for limiting the supporting ring 6 and collecting.

[0059] When the pipeline is repaired by using the ultraviolet light curing lining, the pipeline needs to be dredged and drained first; meanwhile, some pipelines may have structural defects such as collapse, rupture, and deformation; the structural defects need to be preliminarily recovered to avoid the lining material being damaged and deformed by the damaged and deformed part when the sleeve is pulled, so that the lining material cannot be inflated to tightly fit the inner wall of the pipeline.

[0060] Pipeline preliminary pre-repair process: the oil station 24 supplies power to the hydraulic motor 38 and the oil cylinder 132, the hydraulic motor 38 drives the walking mechanism 3 to walk, and then drives the whole device to move; the second motor 34 drives the screw rod 31 to rotate, so that the first adjusting disc 35 moves along the third guide shaft 32, so that the first supporting arm 36 controls the second supporting arm 37 to open or retract to adapt to the walking repair of pipelines with different diameters.

[0061] When the damaged and deformed part needs to be repaired, first walk to the deformation area, and then retract the jacking shaft and the insert block 271 to unlock the second gear 262 and the rotating shaft 26 through the first electric push rod 273; then provide power through the third motor 51, control the first gear 121 and the fixed shaft 12 and the fixed arm 11 to rotate through the transmission gear 52, and then adjust the jacking mechanism 13 to align the pipeline deformation area, at this time the jacking shaft in the oil cylinder 132 of the jacking mechanism 13 is in the retracted state, then the locking mechanism 27 locks the second gear 262 through the insert block 271, to prevent the fixed arm 11 and the jacking mechanism 13 from rotating to change position; then the second electric push rod 45 is pushed out, the hook plate 454 is inserted into the second groove 72, and then the second electric push rod 45 is controlled to slide along the through groove 421 by rotating the second adjusting disc 43 controlled by the first motor 44, so that the hook plate 454 hooks the support ring 6, and then the second electric push rod 45 is retracted and reset, and the support ring 6 overcomes the block of the stop block 711 to reset the stop block to continue to cooperate with the screw rod 73 to retract the support ring 6; at this time the hook plate 454 is disconnected from the hooking of the support ring 6 in the first groove 1331; in this process, the second adjusting disc 43 rotates to push the second electric push rod 45 to slide along the through groove 421 through the arc-shaped groove 431 to realize the adjustment of the second electric push rod 45; the limiting plate 453 ensures the stability of the second electric push rod 45, and the square block 452 arranged in the through groove 421 ensures that the second electric push rod 45 will not rotate during use, and can stably hook the support ring 6.

[0062] Then the support ring 6 is continuously expanded in diameter by the jacking of the jacking plate 133, and the jacking plate 133 not only jacks the damaged and deformed inner wall of the pipeline to restore, but also drives the support ring 6 to expand in diameter to fit the repaired pipeline inner wall to realize support, and the support ring 6 supports the repaired area to prevent it from being damaged by the damaged and deformed area of the pipeline when the inner liner is pulled into the pipeline.

[0063] During the process of jacking and expanding the diameter of the support ring 6, the support ring assembly 61 on both sides of the third support plate 62 slides along the third support plate 62, and in the sliding process, the second tooth group 621 on the third support plate 62 is engaged with the first tooth group 6121 on the second support plate 612 to limit the reverse sliding of the support ring assembly 61 when it is pressed, thereby realizing the jacking effect on the pipeline deformation repair area, avoiding the deformation of the repair area again, and ensuring that the inner liner can smoothly enter the pipeline without being damaged; after the jacking and repair are completed, the jacking mechanism 13 is reset, and then the device is moved to the next deformation area for repair by the walking mechanism 3.

[0064] The above content is only an example and description of the structure of the present application, and those skilled in the art can make various modifications or supplements or use similar ways to replace the described specific embodiments, as long as they do not deviate from the structure of the present application or exceed the scope defined by the present claims, which shall belong to the protection scope of the present application.

Claims

1. A UV-curable lining repair construction device, comprising a support mechanism, a fixing mechanism, a walking mechanism, an adjusting mechanism, a bearing plate, a support ring, a bearing frame, support wheels, a camera, and a searchlight; characterized in that... The side wall of the support plate is equipped with searchlights and support wheels that are evenly arranged; the adjustment mechanism is equipped with cameras that are evenly arranged; the fixing mechanism is equipped with support wheels, cameras, and searchlights that are evenly arranged; one end of the support mechanism is connected to the support frame, and the other end is connected to the adjustment mechanism and the support plate; there is a pair of walking mechanisms that are respectively located on one side of the support plate and one side of the fixing mechanism; the walking mechanism on the side of the fixing mechanism is equipped with a driving force to propel the walking. The support mechanism includes a fixed arm, one end of which has a fixed shaft, and the other end of which has a first gear. Several sets of pressing mechanisms are mounted on the fixed arm. Each pressing mechanism includes a fixed frame, a hydraulic cylinder, and a top plate. The fixed frame is fixed to the fixed arm, and the hydraulic cylinder is fixed to the fixed arm via the fixed frame. The top plate is fixedly connected to the top plate, and the top plate has a first guide shaft that is slidably connected to the fixed frame. The top plate has a first groove. One side of one set of fixed frames has a mounting plate. The adjustment mechanism includes a first fixed plate, a second fixed plate, a second adjusting plate, a first motor, and a second electric actuator. The first fixed plate has a connecting post on one side, which is used to fix the second fixed plate. The other side of the first fixed plate has a fixing sleeve, which is used to fix a fixed shaft. A camera is mounted on the first fixed plate to observe the inside of the pipe. A through groove is provided on the second fixed plate. The second adjusting plate has an arc-shaped groove and a gear plate, with the arc-shaped groove corresponding to the through groove. The second adjusting plate is rotatably connected to the fixed shaft. The first motor is fixed to a mounting plate, and a gear is provided at the end of the first motor shaft to mesh with the gear plate. A fixed post is located on the base of the second electric actuator and is positioned within the arc-shaped groove. One end of the fixed post has a square block and a limiting plate. A hook plate is located on the top shaft of the second electric actuator. The thickness of the hook plate is less than the depth of the first groove. The square block is positioned within the through groove to prevent the second electric actuator from rotating arbitrarily. The limiting plate is located in the interlayer between the first and second fixed plates to stabilize the second electric actuator. The first motor and the second electric actuator are powered by a battery. The support ring includes a support plate assembly, a third support plate, and a tension spring. The support plate assembly includes a first support plate, a second support plate, and a connecting arm. The two ends of the connecting arm are connected to the first and second support plates via rotating shafts. The first support plate is provided with a limiting groove. The two ends of the second support plate are provided with first tooth groups arranged in opposite directions. The third support plate is located in the interlayer between the first and second support plates, and the two ends of the third support plate are provided with limiting blocks located in the limiting grooves. The two ends of the third support plate are provided with second tooth groups arranged in opposite directions. At the same time, the first tooth groups and the second tooth groups are arranged in opposite directions and mesh with each other. The support plate assemblies are connected by the third support plate, and the third support plates are connected by the tension spring, together forming a ring-shaped support ring. The tension spring prevents the support plate assembly and the third support plate from sliding and expanding the diameter under their own weight. The support frame is fixedly connected to one end of the fixed arm. Several limiting mechanisms are provided on one side of the support frame, and several screws are provided on the other end. Several second grooves are provided on the side wall of the support frame and correspond to the first groove for receiving the hook plate. The support frame supports the support ring and achieves convergence stability through the screws and limiting mechanisms. The limiting mechanism includes a stop block, a fixing block, and a spring. The stop block is hinged to the support frame, the fixing block is fixed on the support frame, and the two ends of the spring are respectively connected to the fixing block and the end of the stop block. The other end of the stop block is higher than the edge of the support frame to limit the convergence of the support ring.

2. The UV-curable lining repair construction device according to claim 1, characterized in that the fixing mechanism includes a first fixing plate, a second fixing plate, and a connecting plate; the first fixing plate and the second fixing plate are fixedly connected by the connecting plate; a gas station is provided on one side of the connecting plate, and a battery is provided on the other side, with a protective cover on the outside of the battery; a rotating shaft and a locking mechanism are provided on one side of the second fixing plate; one end of the rotating shaft is rotatably connected to the second fixing plate, and the other end is provided with a fixing disc, with a fixed second gear on the rotating shaft; the locking mechanism has a pair of symmetrically distributed components, and the locking mechanism includes a plug, a first support plate, and a first... An electric actuator; a first support plate and a first electric actuator are fixed to a second fixed plate. One side of the insert block has teeth that can mesh with a second gear. The other side of the insert block has a second guide shaft that is slidably connected to the first support plate. The top shaft of the first electric actuator passes through the first support plate and is fixedly connected to the insert block. The first electric actuator controls the movement of the insert block along the second guide shaft to achieve meshing with the second gear, thereby locking the rotation of the rotating shaft. A camera and a support wheel are provided on the side wall of the first fixed plate, and a support wheel and a searchlight are provided on the side wall of the second fixed plate. The support wheel is used for support and movement when the device is not working, and the searchlight is used to observe the situation inside the pipeline.

3. The UV-curing lining repair construction device according to claim 1, characterized in that... The walking mechanism includes a lead screw, a third guide shaft, a third fixed plate, a second motor, a first adjusting plate, a first support arm, and a second support arm. The third fixed plate is fixedly connected to one end of the third guide shaft, and the other end of the third guide shaft is fixedly connected to the first fixed plate. A through shaft at one end of the lead screw is rotatably connected to the first fixed plate, and a through shaft at the other end is rotatably connected to the third fixed plate. The second motor is fixed to the third fixed plate, and its output shaft is connected to the through shaft at the end of the lead screw. The first adjusting plate movably connects the lead screw and the third guide shaft. Several second support arms are provided, with one end hinged to the first fixed plate. One end of each second support arm has a roller, and both ends of the first support arm are respectively hinged to the second support arm and the first adjusting plate. A sprocket is mounted on the shaft of the roller on one side of the walking mechanism of the fixed mechanism. A hydraulic motor is mounted on the second support arm and connected to an oil station via a pipe. A sprocket is mounted on the output shaft of the hydraulic motor and connected to the sprocket on the roller shaft via a chain. The hydraulic motor drives the roller to rotate, thereby moving the walking mechanism and the entire device.

4. The UV-curing lining repair construction device according to claim 1, characterized in that... A third motor is provided on one side of the support plate. The third motor is powered by a battery. The output shaft of the third motor penetrates the support plate and is equipped with a gear. A transmission gear is provided on the other side of the support plate. The end of the fixed shaft is rotatably connected to one side of the support plate. The transmission gear meshes with the gear at the end of the third motor shaft and the first gear at the end of the fixed shaft. The lead screw on the walking mechanism is rotatably connected to the other side of the support plate.

5. The UV-curing lining repair construction device according to claim 1, characterized in that... The specific steps for using this device to repair pipelines are as follows: Step 1) Construction preparation: First, select the inner lining hose, then drain and dredge the pipeline, block the upstream and downstream inlet and outlet of the pipeline, cut off the water flow, remove the silt by flushing and suction, and then use the inner lining repair construction device to check and pre-treat the damaged, deformed and protruding parts of the inner wall of the pipeline. Step 2) Pulling the inner lining hose into the pipe: A traction winch is set at one end of the pipe, and an inner lining hose unloading machine is set at the other side of the pipe; circular guide rollers adapted to the size of the pipe opening are set at the outlets at both ends of the pipe to prevent the inner lining from hitting the pipe wall and being scratched. Step 3) Inflation of the lining: After the lining is pulled into the pipeline, an ultraviolet irradiation device with 360° ring irradiation is installed in the inner lining hose, which can be remotely controlled to move automatically; then the two ends of the inner lining hose are sealed, and at the same time, one end of the inner lining hose is connected to an external air source through an air pipe, and air is injected through the air pipe to make the inner lining hose fit tightly against the inner wall of the pipeline. Step 4) Ultraviolet light irradiation: By controlling the ultraviolet light irradiation device to travel along the pipeline, the inner lining hose is irradiated to cure it, thereby achieving the purpose of pipeline repair; Step 5) Post-curing treatment: First, remove the sealing measures at both ends of the inner lining hose, then cut off the excess inner lining hose to make it flush with the pipe port, and then use cement to seal the joint between the inner lining and the pipe at the pipe port. Step 6) Equipment dismantling and assembly: Remove all equipment, including pipe pre-repair devices, ultraviolet irradiation devices, traction winches, inner lining hose unloading machines, and other on-site equipment, from the construction site.

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