A columnar transducer

Abstract

This invention relates to transducers, and more specifically, to a cylindrical transducer. It includes a laterally conductive container with a container disc fixed to each of its left and right ends. Two tubes are fixed to and connected to the container, arranged one above the other to form a longitudinal passage. The transducer assembly also includes a cylindrical tool head, which includes a bent section to form an eccentric section. A horizontally extending tool head is provided inside the container. Rotating the cylindrical tool head around the transducer axis once allows it to detach from and contact the base arm once. The tool head can be spliced ​​according to requirements to meet different demulsification needs within a large container.

Description

Technical Field

[0001] This invention relates to transducers, and more specifically to a columnar transducer. Background Technology

[0002] When the container is large and the transducer head is small, the demulsification effect will be affected. This is because the transducer head can only cover a certain area for ultrasonic demulsification. If the container size exceeds the coverage area of ​​the head, some areas will not receive sufficient ultrasonic treatment. To maximize the demulsification effect, it is necessary to ensure complete coverage of the area to be treated. However, this requires the transducer to operate at high power. For raw materials that do not require extensive demulsification, a larger head can be a burden. Therefore, a flexible combination solution is needed to address the demulsification requirements of different raw materials, containers, and different areas. Summary of the Invention

[0003] This invention provides a columnar transducer, which has the advantage of allowing the transducers to be spliced ​​together as needed to meet different demulsification requirements within large containers.

[0004] The above objectives are achieved through the following technical solutions:

[0005] A columnar transducer includes a transversely conductive container, with a container plate fixed to each of the left and right ends of the container, and two tubes fixed to and connected to the container, the two tubes being distributed one above the other to form a longitudinal passage, and also includes a transducer assembly.

[0006] The transducer assembly includes: a tube disc fixed to the upper end of the upper tube, a tube seat fixed to the upper end of the tube disc, a transducer rotatably connected to the tube seat, and a columnar tool head fixed to the lower end of the transducer. The columnar tool head includes a bent section and two bases, one in front and one behind. At least two round steel bars are fixed between the two bases. A base arm is provided between the two bases, and the base arm is slidably connected to all the round steel bars. The two bases are fixed inside one of the container discs. An extension tool head is fixed to the end of the base arm away from the container disc. A compression spring is sleeved on the round steel bars, with both ends of the spring contacting one of the bases and the base arm respectively. The compression spring applies a force to bring the base arm closer to the columnar tool head. The columnar tool head rotates once around the transducer axis, disengaging from and contacting the base arm once each.

[0007] The base arm has an arc surface for contacting the cylindrical tool head.

[0008] Two additional pipes are fixed to the container, with one pipe positioned above the other to form a second longitudinal passage. The two longitudinal passages are located on the left and right sides of the container, respectively.

[0009] It also includes a second transducer assembly. The two transducer assemblies are arranged in a mirror-symmetrical manner. The tube coil of the second ring energy assembly is fixed to the upper end of another tube located on the upper side. The two bases of the second ring energy assembly are fixed to the inside of another container plate.

[0010] The lower end of the transducer is fixed with an inner shoulder, the outer wall of which is fixed with the inner ring of a bearing, the outer ring of which is fixed with the inner wall of a tube seat, and the inner wall of the tube seat is fixed with a shoulder that abuts against the lower part of the outer ring of the bearing.

[0011] The transducer assembly also includes a transmission mechanism for driving the transducer to rotate.

[0012] The transducer assembly also includes an outer shoulder fixed to the lower side of the outer wall of the transducer; the transmission mechanism includes: a pulley I fixed to the outer shoulder, a motor fixed to the container, and a pulley II fixed to the output shaft of the motor. The pulley I and pulley II are synchronously driven by a belt.

[0013] The transducer assembly further includes: a cover covering the transducer, the cover being fixedly connected to the tube coil, an air outlet I being provided on the lower side of the tube seat, an air outlet II being provided on the lower side of the cover, and a fan I being fixedly connected to the upper end of the cover. The fan I allows air to enter the cover from the top and exit from the air outlet II.

[0014] The two enclosures are fixedly connected and connected by connecting pipe I. Connecting pipe II is fixedly connected and connected to the middle of the upper end of connecting pipe I. Fan II is fixedly connected to the upper end of connecting pipe II. Fan II allows air to enter from the top of connecting pipe II and the gas enters the interior of the enclosure through connecting pipe I.

[0015] A cooler is fixed to the lower end of connecting pipe I. The cooling end of the cooler is positioned upwards and located inside connecting pipe I, while the heat dissipation end of the cooler is positioned downwards and located outside connecting pipe I.

[0016] The lower end of the cooler is fixed with heat dissipation fins, which form a left-right airflow channel. The lower end of the connecting pipe I is fixed with connecting pipe III, which covers the heat dissipation fins. Connecting pipe III is connected to the cover through connecting pipe IV. Air outlet II is connected to connecting pipe IV. Attached Figure Description

[0017] Figure 1 This is a front view of a columnar transducer according to the present invention;

[0018] Figure 2 This is a top view of the present invention;

[0019] Figure 3 This is a structural diagram of the container and the tube;

[0020] Figure 4 A schematic diagram of the tube coil and tube seat;

[0021] Figure 5 This is a schematic diagram of the transducer, outer shoulder, pulley I, inner shoulder, and cylindrical tool head.

[0022] Figure 6 A structural schematic diagram of the base, round steel, base arm, curved surface, and extension tool head;

[0023] Figure 7 This is a schematic diagram of the transducer assembly.

[0024] Figure 8 This is a structural diagram of the enclosure, fan I, connecting pipe I, connecting pipe II, fan II, and refrigeration unit. Detailed Implementation

[0025] A columnar transducer, reference Figures 1 to 3 The container 11 is horizontally connected, and a container plate 13 is fixed to each of the left and right ends of the container 11 to close the left and right ends. Furthermore, four pipes 12 are fixed and connected to the container 11. The four pipes 12 are in pairs, and each pair of pipes 12 is distributed one above the other to form a longitudinal passage. The two pairs of pipes 12 form two longitudinal passages, and the two pairs of pipes 12 are located on the left and right sides of the container 11, so that the two longitudinal passages are located on the left and right sides of the container 11, respectively.

[0026] Combination Figures 4 to 7 It also includes transducer assemblies, the number of which is the same as the number of longitudinal passages, so that there is one transducer assembly in each longitudinal passage, and two transducer assemblies extend toward the center of container 11 so that the raw materials in the center of the horizontal container and the longitudinal passages can be processed.

[0027] For ease of explanation, the transducer assembly located on the left side is illustrated by an example. It includes: a tube disc 21 fixed to the upper end of the upper left tube 12; a tube seat 22 fixed to the upper end of the tube disc 21; the tube seat 22 and the tube disc 21 being coaxially aligned; a transducer 31 rotatably connected to the tube seat 22; and a cylindrical tool head 35 fixed to the lower end of the transducer 31. The cylindrical tool head 35 is rotatably connected to the tube disc 21 and includes a bent section located below the tube disc 21. The bent section of the cylindrical tool head 35 includes a horizontal section and a vertical section. The portion of the vertical section above the horizontal section is eccentrically positioned, and the axis of the vertical section is parallel to the axis of the portion above the horizontal section of the cylindrical tool head 35. It also includes two bases 41, one in front and one behind, with at least two round steel bars 42 fixed between the two bases 41. A base arm 43 is provided between the two bases 41, and the base arm 43 is slidably connected to all the round steel bars 42. The two bases 41 are fixed to the right end of the container plate 13 located on the left side. An extension tool head 45 is fixed to the right end of the base arm 43. A compression spring is sleeved on the round steel bars 42, and the two ends of the compression spring contact the rear base 41 and the base arm 43 respectively. The compression spring is used to apply a force to move the base arm 43 forward, so that the base arm 43 moves from back to front towards the longitudinal section of the cylindrical tool head 35. The cylindrical tool head 35 can disengage from the base arm 43 once and contact the base arm 43 once when it rotates one revolution around the axis of the transducer 31. The movement trajectory of the longitudinal section of the cylindrical tool head 35 is a virtual cylindrical surface. When the axis of the longitudinal section of the cylindrical tool head 35 is located in the rear half of the cylindrical surface, it can contact the base arm 43 to transmit vibration to the extension tool head 45.

[0028] The two transducer assemblies are arranged in a mirror-symmetrical configuration. The tube disc 21 on the right is fixed to the upper end of the tube 12 on the upper right side, and the two bases 41 on the right are fixed to the left end of the container disc 13 on the right side. The inner ends of the two extension tool heads 45 are arranged close to each other.

[0029] The front end face of the base arm 43 is provided with an arc surface 44 for contacting the cylindrical tool head 35 to increase the vibration transmission effect.

[0030] The lower end of the transducer 31 is fixed with an inner shoulder 34. The inner ring of the bearing is fixed to the outer wall of the inner shoulder 34. The outer ring of the bearing is fixed to the inner wall of the tube seat 22. The inner wall of the tube seat 22 is fixed with a shoulder. The shoulder abuts against the lower part of the outer ring of the bearing to increase stability.

[0031] The transducer assembly also includes an outer shoulder 32 fixed to the lower side of the outer wall of the transducer 31, and a transmission mechanism. The transmission mechanism includes a pulley I 33 fixed to the outer shoulder 32, a motor 36 fixed to the container 11, and a pulley II 37 fixed to the output shaft of the motor 36. The pulley I 33 and the pulley II 37 are synchronously driven by a belt.

[0032] The transducer assembly further includes: a cover 51 covering the transducer 31, the cover 51 being fixedly connected to the tube coil 21, an air outlet I being provided on the lower side of the tube seat 22, an air outlet II being provided on the lower side of the cover 51, the air outlet I and the air outlet II being connected, and a fan I 52 being fixedly connected to the upper end of the cover 51, the fan I 52 causing air to enter the cover 51 from the top and exhaust it from the air outlet II, while also causing airflow at the air outlet I, so as to simultaneously dissipate heat from the transducer 31 and the cylindrical tool head 35.

[0033] Two covers 51 are fixedly connected and connected by connecting pipe I 53. Connecting pipe II 54 is fixedly connected and connected to the middle of the upper end of connecting pipe I 53. Fan II 55 is fixedly connected to the upper end of connecting pipe II 54. Fan II 55 allows air to enter from the top of connecting pipe II 54 and the gas enters the interior of cover 51 through connecting pipe I 53, thereby increasing the gas flow of cover 51 and enhancing the heat dissipation effect.

[0034] Combination Figure 8 A cooler 56 is fixedly connected to the lower end of the connecting pipe I 53. The cooler 56 is preferably a semiconductor cooling chip. The cooling end of the cooler 56 is arranged facing upward and located inside the connecting pipe I 53, and the heat dissipation end of the cooler 56 is arranged facing downward and located outside the connecting pipe I 53, so as to reduce the airflow temperature inside the connecting pipe I 53 as needed, such as increasing the power of the transducer 31 so that the extension tool head 45 transmits vibration.

[0035] Cooler fins are fixed to the lower end of the cooler 56, forming a left-right airflow channel. Connecting pipe Ⅲ57, which covers the heat dissipation fins, is fixed to the lower end of connecting pipe Ⅰ53. Connecting pipe Ⅲ57 is connected to the cover 51 through connecting pipe Ⅳ58. Air outlet Ⅱ is connected to connecting pipe Ⅳ58 so that the heat dissipation airflow can also dissipate heat from the heat dissipation fins.

Claims

1. A columnar transducer, comprising a transversely conductive container (11), a container plate (13) fixedly connected to each of the left and right ends of the container (11), two pipes (12) fixedly connected and connected to the container (11), the two pipes (12) being distributed one above the other to form a longitudinal passage, and further comprising a transducer assembly. The transducer assembly includes: A tube disc (21) is fixedly attached to the upper end of the upper tube (12), a tube seat (22) is fixedly attached to the upper end of the tube disc (21), a transducer (31) is rotatably connected to the tube seat (22), and a columnar tool head (35) is fixedly attached to the lower end of the transducer (31). The columnar tool head (35) is characterized in that it includes a bent section. The transducer assembly also includes two bases (41) one in front and one behind, with at least two round steel bars (42) fixed between the two bases (41), and a base arm (43) provided between the two bases (41). The base arm (43) is slidably connected to all the round steel bars (42). The two bases (41) are fixed inside one of the container plates (13). An extension tool head (45) is fixed to one end of the base arm (43) away from the container plate (13). A compression spring is sleeved on the round steel bars (42). The two ends of the compression spring contact one of the bases (41) and the base arm (43) respectively. The compression spring is used to apply a force to bring the base arm (43) closer to the cylindrical tool head (35). The cylindrical tool head (35) can disengage from the base arm (43) and contact the base arm (43) once each when it rotates one revolution around the axis of the transducer (31). The movement trajectory of the longitudinal segment of the cylindrical tool head (35) is a virtual cylindrical surface. When the axis of the longitudinal segment of the cylindrical tool head (35) is located in the rear half of the cylindrical surface, it can contact the base arm (43) to transmit the vibration to the extension tool head (45).

2. The columnar transducer according to claim 1, wherein the base arm (43) is provided with an arc surface (44) for contacting the surface of the columnar tool head (35).

3. According to claim 1, two additional tubes (12) are fixedly connected to the container (11), and the two additional tubes (12) are distributed one above the other to form a second longitudinal passage. The two longitudinal passages are located on the left and right sides of the container (11), respectively. It also includes a second transducer assembly. The two transducer assemblies are arranged in a mirror image symmetrically. The tube coil (21) of the second transducer assembly is fixed to the upper end of another tube (12) located on the upper side. The two bases (41) of the second transducer assembly are fixed to the inside of another container tray (13).

4. The columnar transducer according to claim 1, wherein the lower end of the transducer (31) is fixedly connected to an inner shoulder (34), the outer wall of the inner shoulder (34) is fixedly connected to an inner ring of a bearing, the outer ring of the bearing is fixedly connected to the inner wall of the tube seat (22), and a shoulder is fixedly connected to the inner wall of the tube seat (22), the shoulder abutting against the lower part of the outer ring of the bearing.

5. The columnar transducer according to claim 3, wherein the transducer assembly further comprises a transmission mechanism for driving the transducer (31) to rotate.

6. The columnar transducer according to claim 5, wherein the transducer assembly further comprises an outer shoulder (32) fixed to the lower side of the outer wall of the transducer (31); the transmission mechanism comprises: Pulley I (33) is fixed to the outer shoulder (32), motor (36) is fixed to the container (11), and pulley II (37) is fixed to the output shaft of motor (36). Pulley I (33) and pulley II (37) are synchronously driven by belt.

7. The columnar transducer according to claim 3, wherein the transducer assembly further comprises: A cover (51) is installed on the transducer (31). The cover (51) is fixedly connected to the tube coil (21). An air outlet I is provided on the lower side of the tube seat (22), and an air outlet II is provided on the lower side of the cover (51). A fan I (52) is fixedly connected to the upper end of the cover (51). The fan I (52) causes air to enter the cover (51) from the top and exhaust it from the air outlet II.

8. The columnar transducer according to claim 7, wherein two covers (51) are fixedly connected and communicated through connecting pipe I (53), and connecting pipe II (54) is fixedly connected and communicated at the middle of the upper end of connecting pipe I (53), and fan II (55) is fixedly connected at the upper end of connecting pipe II (54), and fan II (55) causes air to enter from the top of connecting pipe II (54) and the gas enters the interior of cover (51) through connecting pipe I (53).

9. The columnar transducer according to claim 8, wherein a cooler (56) is fixedly connected to the lower end of the connecting pipe I (53), the cooling end of the cooler (56) is arranged facing upward and located inside the connecting pipe I (53), and the heat dissipation end of the cooler (56) is arranged facing downward and located outside the connecting pipe I (53).

10. The columnar transducer according to claim 8, wherein the lower end of the cooler (56) is fixedly connected to a heat dissipation fin, the heat dissipation fin forms a left-right air duct, the lower end of the connecting pipe I (53) is fixedly connected to a connecting pipe III (57) covering the heat dissipation fin, the connecting pipe III (57) and the cover (51) are connected through a connecting pipe IV (58), and the air outlet II is connected to the connecting pipe IV (58).

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