A continuous processing apparatus for fiber thread spacing and bunching

Abstract

The present application relates to the technical field of fiber line processing, and particularly relates to a fiber line interval bunched continuous processing equipment, the size of the bunched fiber line processed in the prior art is uneven, and the bunched tightness is low, therefore the present application provides a fiber line interval bunched continuous processing equipment, which comprises a rack, a shaft silk roller, a floating silk roller, a finished product silk roller and a bunching mechanism, etc.; the shaft silk roller, the floating silk roller and the finished product silk roller are fixedly connected above the rack through bolts, the bunching mechanism is arranged between the shaft silk roller and the finished product silk roller, and the bunching mechanism operates through a power assembly, the shaft silk and the floating silk are bunched through the bunching mechanism, the size of the bunched fiber line is more uniform, the bunched tightness is high, and the bunched fiber line realizes interval distribution through the power assembly.

Description

Technical Field

[0001] This invention relates to the field of fiber processing technology, and in particular to a continuous processing device for intermittently clustering fiber threads. Background Technology

[0002] Fiber: A fine substance with a large length-to-diameter ratio and a certain degree of flexibility;

[0003] For related technologies on continuous processing of interleaved fiber strands, please refer to patent CN 106460255 B, which discloses a feather-like cotton raw material and its manufacturing method. This patent provides a novel feather-like cotton raw material that does not have a distinctive animal odor, has a substantial feel, large volume, excellent washability, excellent heat retention and insulation properties, and can be formed in a lighter weight. The feather-like cotton raw material of this invention is formed into cotton-like long fibers. These cotton-like long fibers are formed by bundling, entanglement, and connection of axial / float filaments of polyester precursor yarn through air interweaving in a scattered atmosphere, while simultaneously integrating and connecting fluffy, ball-shaped blocks spaced apart. The diameter of the aforementioned fluffy, ball-shaped blocks is 1.0–3.5 cm, and these fluffy, ball-shaped portions are continuously arranged along the length direction of the axial filament at intervals within a maximum limit of 10 cm.

[0004] Regarding the aforementioned related technologies, the inventors believe that they have the following defects: after the shaft wire and the float wire intertwine in the scattered air, the resulting clumps are of uneven size and have poor tightness, making them easy to loosen. Summary of the Invention

[0005] In order to overcome the shortcomings of the existing technology, such as uneven agglomeration size and poor agglomeration density, the purpose of this invention is to provide a continuous processing equipment for intermittent agglomeration of fiber yarn that can produce fiber yarn agglomerations with more uniform size and higher agglomeration density.

[0006] Technical Solution: A continuous fiber yarn agglomeration processing device includes a frame, a spindle roller, a float roller, a finished yarn roller, and a agglomeration mechanism. The spindle roller, float roller, and finished yarn roller are fixedly connected to the top of the frame by bolts. The spindle roller is fixed on the left side of the top of the frame, the finished yarn roller is fixed on the right side of the top of the frame, and the float roller is fixed on the rear side of the top of the frame. A agglomeration mechanism is provided between the spindle roller and the finished yarn roller. The agglomeration mechanism includes a first hemispherical container, a first elastic element, a cylinder, a second hemispherical container, a second elastic element, a telescopic element, and a power component. The power component provides fixed support and power source for the agglomeration mechanism. A cylinder and a telescopic element are provided above the power component. The first elastic element is fixedly connected to the side of the cylinder near the float roller, and the first hemispherical container is fixedly connected to the end of the first elastic element away from the cylinder. The second elastic element is fixedly connected to the second hemispherical container to the end of the telescopic element near the cylinder, and the second hemispherical container to the end of the second elastic element away from the telescopic element. Through holes are provided inside the second hemispherical container, the second elastic element, and the telescopic element.

[0007] As an improvement to the above solution, the power assembly includes a motor, a gear, a first rack, a third elastic element, a first long rod, a housing, a high-speed motor, a second rack, a second long rod, and a fourth elastic element. The motor is located below the bridging mechanism and is fixedly connected to the frame. A gear is fixedly connected to the output shaft of the motor. The first rack is meshed with the gear below the gear. The first rack is slidably connected to the frame. The third elastic element is fixedly connected to one end of the first rack, and the first long rod is fixedly connected to the top of the other end. The end of the third elastic element away from the first rack is fixedly connected to the frame. A cylinder is fixedly connected to the top of the first long rod. The housing is located below the floating roller. The bottom of the housing is fixedly connected to the frame. A ventilation duct is provided inside the housing. The high-speed motor is fixedly connected to the air inlet of the ventilation duct at the rear of the housing. The second rack is meshed with the gear above the gear. The end of the second rack away from the gear is slidably connected to the inside of the housing. The second long rod is fixedly connected to the top of the second rack. The top of the second long rod is fixedly connected to the bottom of the telescopic element. The fourth elastic element is fixedly connected to both sides of the second rack. The end of the fourth elastic element away from the gear is fixedly connected to the outer surface of the housing.

[0008] As an improvement to the above scheme, a wind control mechanism is also provided. The wind control mechanism includes a first limiting push rod, an air outlet baffle, and a fifth elastic element. The wind control mechanism is located inside the housing, and the housing has a space for the wind control mechanism to work. The first limiting push rod is fixedly connected to one end of the second rack inside the housing. Two sets of air outlet baffles are provided, and the air outlet baffles are slidably connected to the internal space of the housing. The two sets of air outlet baffles are symmetrically arranged along the central axis of the ventilation duct. The end of the air outlet baffle away from the ventilation duct is fixedly connected to the fifth elastic element, and the end of the fifth elastic element away from the air outlet baffle is fixedly connected to the inner wall of the housing.

[0009] As an improvement to the above solution, multiple sets of spoilers are also provided. The multiple sets of spoilers are set inside the second elastic element. The spoilers are fixedly connected to the inner wall of the through hole of the second elastic element. The spoilers are set at an angle, and the end of the spoiler near the high-speed motor has a chamfer.

[0010] As an improvement to the above scheme, a wind direction changing mechanism is also provided. The wind direction changing mechanism includes an arc-shaped plate, a short plate, a fixed column, a third long rod, a limiting block, and a second limiting push rod. The wind direction changing mechanism is located inside the second hemispherical container. Two sets of fixed columns are fixedly connected to the bottom of the through hole of the second hemispherical container. The short plate is rotatably connected between the two sets of fixed columns. The arc-shaped plate is fixedly connected to the end of the short plate away from the fixed column. The third long rod is set below the arc-shaped plate. The third long rod is slidably connected to the lower half of the second hemispherical container. The limiting block is fixedly connected to the side of the third long rod. The second limiting push rod is fixedly connected to the lower end of the first hemispherical container.

[0011] As an improvement to the above solution, a wire feeding auxiliary mechanism is also provided. The wire feeding auxiliary mechanism includes a first base, a rotating ring and a contact ring. The wire feeding auxiliary mechanism is located between the wire roller and the agglomeration mechanism. The first base is fixed to the upper end of the frame. A circular through hole is opened in the upper half of the first base. The rotating ring is rotatably connected to the inner wall of the circular through hole, and the contact ring is rotatably connected to the inner wall of the rotating ring.

[0012] As an improvement to the above solution, a finished product discharge auxiliary mechanism is also provided. The finished product discharge auxiliary mechanism includes a second base, an outer cone barrel and an inner cone barrel. The finished product discharge auxiliary mechanism is set between the agglomeration mechanism and the finished product roller. The second base is fixed to the upper end of the frame. A circular through hole is opened in the upper half of the second base. The outer cone barrel is fixedly connected to the inside of the circular through hole, and the inner cone barrel is rotatably connected to the inside of the outer cone barrel.

[0013] As an improvement to the above solution, a floating wire feeding auxiliary mechanism is also provided. The floating wire feeding auxiliary mechanism includes a feeding ring, a sliding base and a contact block. The floating wire feeding auxiliary mechanism is located at the upper end of the box. The feeding ring is fixed at the inlet of the ventilation duct at the upper end of the box. The upper end of the feeding ring is slidably connected to the sliding base. The upper end of the sliding base is rotatably connected to the contact block. The upper end of the contact block is provided with an arc-shaped groove.

[0014] As an improvement to the above solution, the first and second hemispherical containers will be joined together to form a hollow sphere after they come into contact. Both the first and second hemispherical containers have notches on their sides, and both sets of air vent baffles have semicircular notches. When the two sets of air vent baffles come into contact, the two semicircular notches will be joined together to form a complete circle.

[0015] As an improvement to the above scheme, the teeth on the gear are arranged in two symmetrical sets. When the lower teeth of the gear mesh with the first rack, the upper teeth will mesh with the second rack simultaneously.

[0016] The present invention has the following advantages:

[0017] 1. This invention, through the setting of a clustering mechanism, uses a power component driven by a motor to reciprocate between the first and second hemispherical containers to achieve intermittent contact. The high-speed motor drives a fan to rotate at high speed, generating strong airflow within the ventilation duct, which propels the float wire to move rapidly. When the first and second hemispherical containers are joined together to form a complete sphere, the internal airflow rotates along the inner wall of the sphere, causing the float wire to rotate and wrap around the shaft wire within the sphere, completing the clustering process. During the clustering process, the high-speed motor, in conjunction with the float wire roller, increases the airflow velocity and the float wire feed rate to ensure sufficient float wire to wrap around the shaft wire. As the first and second hemispherical containers move away from each other, the high-speed motor, in conjunction with the float wire roller, reduces the airflow velocity and the float wire feed rate to create a gap between the two clusters. Through the cooperation of the first and second hemispherical containers, the size of the float wire clusters on the shaft wire can be limited, thus ensuring uniform cluster size.

[0018] 2. This invention, through the setting of a wind control mechanism, when the second rack moves away from the housing, simultaneously drives the first limiting push rod to move. As the first limiting push rod moves, it pushes the air vent baffle away from the ventilation duct, causing the two sets of air vent baffles to approach each other and splice into a complete circle. Since the diameter of this circle is smaller than the diameter of the ventilation duct, the inner diameter of the airflow is smaller, resulting in a certain increase in wind speed. During the movement of the air vent baffle, the fifth elastic element is stretched. When the second rack drives the first limiting push rod to reset, the first limiting push rod no longer pushes the air vent baffle, and the air vent baffle is reset by the fifth elastic element. This achieves an increase in airflow velocity while processing the agglomeration process. Simultaneously, in conjunction with the external floating wire roller, the feeding speed of the floating wire is accelerated, ensuring that when the first and second hemispherical containers are combined, more floating wire can enter the sphere formed, guaranteeing the quality of the agglomeration.

[0019] 3. By setting the spoiler to be placed at an angle, the present invention can affect the direction of the airflow, making the gas inside the sphere where the first and second hemisphere containers are joined rotate more fully, and making the rotation and winding effect of the float wire on the shaft wire better.

[0020] 4. By setting up a wind direction changing mechanism, the present invention enables the airflow to drive the float to flow upward along the arc plate. After contacting the inner wall of the sphere where the first and second hemisphere containers are joined, it will move along the arc surface, thereby making the airflow and float rotate more fully and the entanglement and clumping effect better.

[0021] 5. This invention, by setting up a spool wire feeding auxiliary mechanism and a finished product discharge auxiliary mechanism, allows the spool wire to be pulled out from different positions on the spool wire roller. The rotation between the contact ring and the rotating ring of the spool wire feeding auxiliary mechanism adapts to the change in the spool wire position, thereby reducing friction. The finished product discharge auxiliary mechanism adapts to the change in the winding position of the spool wire and the float wire on the finished product roller by rotating between the inner cone and the outer cone, thereby reducing friction. Moreover, when the clumped float wire passes through the inner cone, the inner diameter of the side of the inner cone closer to the finished product roller is smaller than that of the other side, so the clumped float wire will be gathered by the inner cone, preventing the clumped float wire from dispersing later. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0023] Figure 2 This is a schematic diagram of the agglomeration mechanism and power component of the present invention.

[0024] Figure 3 This is an enlarged cross-sectional view of point A in the present invention.

[0025] Figure 4 This is an enlarged cross-sectional view of the side surface at point A of the present invention.

[0026] Figure 5 This is a cross-sectional structural diagram of the wind direction changing mechanism of the present invention.

[0027] Figure 6 This is an enlarged cross-sectional view of section B of the present invention.

[0028] Figure 7 This is an enlarged cross-sectional view of the side profile at point B of the present invention.

[0029] Figure 8 This is a schematic diagram of the structure of the first hemispherical container of the present invention.

[0030] Figure 9 This is an enlarged view of the structure at point C in this invention.

[0031] Figure 10 This is an enlarged view of the structure at point D in the present invention.

[0032] Figure 11 This is an enlarged view of the structure at point E in the present invention.

[0033] Figure 12 This is a schematic diagram of the structure of the finished product of the present invention.

[0034] The diagram labels are as follows: 1. Frame; 101. Shaft roller; 102. Floating roller; 103. Finished yarn roller; 104. First hemispherical container; 105. First elastic element; 106. Cylindrical component; 107. Second hemispherical container; 108. Second elastic element; 109. Telescopic component; 201. Motor; 202. Gear; 203. First rack; 204. Third elastic element; 205. First long rod; 206. Housing; 207. High-speed motor; 208. Second rack; 209. Second long rod; 21. 0. Fourth elastic element; 301. First limiting push rod; 302. Air vent baffle; 303. Fifth elastic element; 401. Spoiler; 501. Arc plate; 502. Short plate; 503. Fixed column; 504. Third long rod; 505. Limiting block; 506. Second limiting push rod; 601. First base; 602. Rotating ring; 603. Contact ring; 701. Second base; 702. Outer cone; 703. Inner cone; 801. Feed ring; 802. Sliding base; 803. Contact block. Detailed Implementation

[0035] The above-described solution will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of this application. The implementation conditions used in the embodiments may be further adjusted according to the conditions of specific manufacturers, and the implementation conditions not specified are generally those in routine experiments. Example

[0036] A continuous processing device for intermittent agglomeration of fiber yarns, such as Figure 1-2As shown, the machine includes a frame 1, a spindle roller 101, a float roller 102, a finished yarn roller 103, and a clustering mechanism. The spindle roller 101, float roller 102, and finished yarn roller 103 are bolted together on the upper part of the frame 1. The spindle roller 101 is fixed to the upper left side of the frame 1, the finished yarn roller 103 is fixed to the upper right side of the frame 1, and the float roller 102 is fixed to the upper rear side of the frame 1. The height of the float roller 102 is greater than the height of the spindle roller 101 and the finished yarn roller 103. A clustering mechanism is provided between the spindle roller 101 and the finished yarn roller 103. The clustering mechanism includes a first hemispherical container 104, a first elastic element 105, a cylinder 106, a second hemispherical container 107, a second elastic element 108, a telescopic element 109, and a power assembly. Located around the agglomeration mechanism, a power assembly provides fixed support and power to the agglomeration mechanism. Above the power assembly are a cylinder 106 and a telescopic member 109. A first elastic member 105 is fixedly connected to the side of the cylinder 106 near the float roller 102. The end of the first elastic member 105 away from the cylinder 106 is fixedly connected to a first hemispherical container 104. A second elastic member 108 is fixedly connected to the end of the telescopic member 109 near the cylinder 106. The end of the second elastic member 108 away from the telescopic member 109 is fixedly connected to a second hemispherical container 107. Through holes are formed inside the second hemispherical container 107, the second elastic member 108, and the telescopic member 109. The centers of the first hemispherical container 104 and the second hemispherical container 107 are on the same horizontal line. The interiors of the first hemispherical container 104 and the second hemispherical container 107 face each other. When the first hemispherical container 104 and the second hemispherical container 107 come into contact, they will be spliced ​​together to form a hollow sphere. Both the first hemispherical container 104 and the second hemispherical container 107 have notches on their sides.

[0037] The power assembly includes a motor 201, a gear 202, a first rack 203, a third elastic element 204, a first long rod 205, a housing 206, a high-speed motor 207, a second rack 208, a second long rod 209, and a fourth elastic element 210. The motor 201 is located below the agglomeration mechanism and is fixedly connected to the frame 1. The gear 202 is fixedly connected to the output shaft of the motor 201. The gear 202 is located directly below the central axis of the first hemispherical container 104 and the second hemispherical container 107. The gear 202 is meshed with the first hemispherical container 204 below the gear 205. A rack 203 is slidably connected to the frame 1. A third elastic element 204 is fixedly connected to one end of the first rack 203 near the second hemispherical container 107. A first long rod 205 is fixedly connected to the upper part of the other end of the first rack 203. The end of the third elastic element 204 away from the first rack 203 is fixedly connected to the frame 1. A cylinder 106 is fixedly connected to the top of the first long rod 205 away from the first rack 203. The housing 206 is located below the floating thread roller 102, and the bottom end of the housing 206 is fixedly connected to the frame 1. The housing 206 has a ventilation duct inside, connecting the front, rear, and top ends of the housing 206. The ventilation duct communicates with a through-hole inside the telescopic component 109. A high-speed motor 207 is fixedly connected to the air inlet of the rear ventilation duct of the housing 206. The high-speed motor 207 has heat dissipation holes around its periphery. A second rack 208 is meshed above the gear 202. The end of the second rack 208 away from the gear 202 is slidably connected to the interior of the housing 206. A second long rod 209 is fixedly connected above the second rack 208. The top of the gear 202 is fixedly connected to the bottom of the telescopic component 109. The second rack 208 is fixedly connected to the fourth elastic component 210 on both sides. The end of the fourth elastic component 210 away from the gear 202 is fixedly connected to the outer surface of the housing 206. The teeth on the gear 202 are arranged in two symmetrical sets. When the lower teeth of the gear 202 mesh with the first rack 203, the upper teeth will mesh with the second rack 208 simultaneously, realizing the linkage between the gear 202 and the first rack 203 and the second rack 208, ensuring the stable quality of the agglomeration processing.

[0038] The staff starts the high-speed motor 207 and feeds the float wire into the feed port at the top of the box 206. The float wire is blown by the airflow in the ventilation duct in the box 206 through the telescopic member 109, the second elastic member 108 and the second hemispherical container 107. The float wire and the shaft wire are bound together between the first hemispherical container 104 and the second hemispherical container 107, and then fixed on the finished wire roller 103.

[0039] The operator starts motor 201, which drives gear 202 to rotate. Gear 202 drives the first rack 203 to move towards the housing 206. At this time, the first rack 203, through the first long rod 205, simultaneously drives the cylinder 106, the first elastic element 105, and the first hemispherical container 104 to move. When the first rack 203 moves, it compresses the third elastic element 204. Since the second rack 208 is located above gear 202, gear 202 also drives the second rack 208 to move away from the housing 206. The second rack 208, via the second long rod 209, simultaneously drives the telescopic rod of the telescopic member 109, the second elastic member 108, and the second hemispherical container 107 to move. When the second rack 208 moves, it stretches the fourth elastic member 210. At this time, the first hemispherical container 104 and the second hemispherical container 107 approach each other and connect to form a complete sphere. As the movement continues, the first elastic member 105 and the second elastic member 108 will be compressed. When the teeth on the gear 202 rotate to a horizontal position, the teeth no longer engage with the first rack 203 and the second rack 207. 08 mesh with each other, and under the action of the third elastic element 204 and the fourth elastic element 210, the first rack 203 and the second rack 208 are driven to reset. At the same time, the first hemispherical container 104 and the second hemispherical container 107 will no longer be in contact. Under the continuous rotation of the motor 201, the power component drives the first hemispherical container 104 and the second hemispherical container 107 to reciprocate to complete intermittent contact. The high-speed motor 207 can drive the fan to rotate at high speed to generate strong wind in the ventilation duct, pushing the float to move quickly. When the first hemispherical container 104 and the second hemispherical container 107 are in contact, the first hemispherical container 104 and the second hemispherical container 107 are driven to reciprocate to complete intermittent contact. After the containers 107 are assembled into a complete sphere, the internal airflow rotates along the inner wall of the sphere, causing the float wire to rotate and wrap around the shaft wire inside the sphere, completing the clumping process. During the clumping process, the high-speed motor 207 will cooperate with the float wire roller 102 to increase the airflow velocity and the float wire feed amount to ensure that enough float wire wraps around the shaft wire. As the first hemisphere container 104 and the second hemisphere container 107 move away from each other, the high-speed motor 207 will cooperate with the float wire roller 102 to reduce the airflow velocity and the float wire feed amount to create a gap between the two clumps. Example

[0040] Based on Example 1, such as Figure 3-8As shown, a wind control mechanism is also provided, which includes a first limiting push rod 301, an air vent baffle 302, and a fifth elastic element 303. The wind control mechanism is located inside the housing 206, and the housing 206 has a space for the wind control mechanism to work. The first limiting push rod 301 is fixedly connected to one end of the second rack 208 located inside the housing 206. The front end of the first limiting push rod 301 is an arc-shaped protrusion. Two sets of air vent baffles 302 are provided. The air vent baffle 302 is slidably connected to the internal space of the housing 206. The two sets of air vent baffles 302 are symmetrically arranged along the central axis of the ventilation duct. The end of the air vent baffle 302 away from the ventilation duct is fixedly connected to the fifth elastic element 303. The end of the fifth elastic element 303 away from the air vent baffle 302 is fixedly connected to the inner wall of the housing 206. Both sets of air vent baffles 302 have semi-circular notches. When the two sets of air vent baffles 302 come into contact, the two semi-circular notches will be spliced ​​into a complete circle.

[0041] When the second rack 208 moves away from the housing 206, it simultaneously moves the first limiting push rod 301. The arc-shaped protrusion of the first limiting push rod 301 pushes the air vent baffle 302 away from the ventilation duct, causing the two sets of air vent baffles 302 to move closer to each other. The two sets of air vent baffles 302 move closer to each other and splice together to form a complete circle. Since the diameter of this circle is smaller than the diameter of the ventilation duct, the inner diameter of the airflow is smaller, and the wind speed is increased to a certain extent. During the movement, the air vent baffle 302 stretches the fifth elastic element 303. When the second rack 208 drives the first limiting push rod 301 to reset, the first limiting push rod 301 no longer pushes the air vent baffle 302, and the air vent baffle 302 is reset by the fifth elastic element 303.

[0042] Multiple sets of spoilers 401 are also provided. The multiple sets of spoilers 401 are disposed inside the second elastic member 108. The spoilers 401 are fixedly connected to the inner wall of the through hole of the second elastic member 108. The spoilers 401 are inclined. The end of the spoilers 401 near the high-speed motor 207 has a chamfer.

[0043] The spoiler 401 is set to be placed at an angle, which can affect the wind direction of the airflow, so that the gas in the sphere formed by splicing the first hemispherical container 104 and the second hemispherical container 107 rotates more fully, and the rotation and winding effect of the float wire on the shaft wire is better.

[0044] A wind direction changing mechanism is also provided, which includes an arc plate 501, a short plate 502, a fixed column 503, a third long rod 504, a limiting block 505, and a second limiting push rod 506. The wind direction changing mechanism is located inside the second hemispherical container 107. Two sets of fixed columns 503 are fixedly connected to the bottom end of the through hole on the side of the second hemispherical container 107 near the second elastic element 108. The short plate 502 is rotatably connected between the two sets of fixed columns 503. The end of the short plate 502 away from the fixed column 503 is fixedly connected to the arc plate 501. The third long rod 504 is provided below the arc plate 501. The lower half of the second hemispherical container 107 has a notch. The third long rod 504 is slidably connected to the notch in the lower half of the second hemispherical container 107. The limiting block 505 is fixedly connected to the side of the third long rod 504. The second limiting push rod 506 is fixedly connected to the lower end of the first hemispherical container 104.

[0045] During the process of the first hemispherical container 104 and the second hemispherical container 107 approaching and splicing together, the second limiting push rod 506 below the first hemispherical container 104 can push the third long rod 504 to move upward. When the third long rod 504 moves upward, it drives the arc plate 501 and the short plate 502 to rotate around the fixed column 503, so that the arc plate 501 can be in the air vent. At this time, the airflow will drive the float wire to flow upward along the arc plate 501. After contacting the inner wall of the sphere where the first hemispherical container 104 and the second hemispherical container 107 are spliced, it will move along the arc surface, thereby making the shaft wire and float wire rotate more fully and the winding and clumping effect better. Example

[0046] Based on Example 2, such as Figure 9-11 As shown, a wire feeding auxiliary mechanism is also provided. The wire feeding auxiliary mechanism includes a first base 601, a rotating ring 602 and a contact ring 603. The wire feeding auxiliary mechanism is located between the wire roller 101 and the agglomeration mechanism. The first base 601 is fixed to the upper end of the frame 1. A circular through hole is opened in the upper half of the first base 601. The rotating ring 602 is rotatably connected to the inner wall of the circular through hole. The contact ring 603 is rotatably connected to the inner wall of the rotating ring 602.

[0047] The operator passes the shaft wire through the contact ring 603. When the shaft wire is pulled out at different positions on the shaft wire roller 101, the rotation between the contact ring 603 and the rotating ring 602 can adapt to the change in the position of the shaft wire, thereby reducing the friction.

[0048] A finished product discharge auxiliary mechanism is also provided, which includes a second base 701, an outer cone barrel 702, and an inner cone barrel 703. The finished product discharge auxiliary mechanism is located between the agglomeration mechanism and the finished product roller 103. The second base 701 is fixed to the upper end of the frame 1. A circular through hole is opened in the upper part of the second base 701. The outer cone barrel 702 is fixedly connected to the inside of the circular through hole. The inner cone barrel 703 is rotatably connected inside the outer cone barrel 702. The side with the larger diameter of the outer cone barrel 702 and the inner cone barrel 703 is close to the agglomeration mechanism.

[0049] Workers pass the bundled shaft wire and float wire together through the inner cone barrel 703. The rotation between the inner cone barrel 703 and the outer cone barrel can adapt to the change in the winding position of the shaft wire and float wire on the finished wire roller 103, thereby reducing friction. Moreover, when the clumped float wire passes through the inner cone barrel 703, because the inner diameter of the side of the inner cone barrel 703 closest to the finished wire roller 103 is smaller than that of the other side, the clumped float wire will be gathered by the inner cone barrel 703, preventing the clumped float wire from dispersing later.

[0050] A floating wire feeding auxiliary mechanism is also provided. The floating wire feeding auxiliary mechanism includes a feeding ring 801, a sliding base 802 and a contact block 803. The floating wire feeding auxiliary mechanism is located at the upper end of the box 206. The feeding ring 801 is fixed at the feeding port of the ventilation duct at the upper end of the box 206. The upper edge of the feeding ring 801 is slidably connected to the sliding base 802. The upper end of the sliding base 802 is rotatably connected to the contact block 803. The upper end of the contact block 803 is provided with an arc-shaped groove.

[0051] When the float enters the feed inlet inside the housing 206, the float is placed in the arc-shaped groove of the contact block 803. When the position of the float at the outlet of the float roller 102 changes, the contact block 803 and the sliding base 802 can slide along the upper end of the feed ring 801. The contact block 803 can also rotate freely on the sliding base 802 to adapt to floats fed at different angles, thereby reducing friction.

[0052] Although this disclosure has been described with respect to only a limited number of embodiments, those skilled in the art who benefit from this disclosure will understand that various other embodiments can be devised without departing from the scope of the invention. Therefore, the scope of the invention should be limited only by the appended claims.

Claims

1. A continuous processing apparatus for spacing and bunching fiber strands, characterized by, Including organic frame (1), axle silk roller (101), float silk roller (102), finished silk roller (103) and knot mechanism, the frame (1) is fixedly connected through bolt above axle silk roller (101), float silk roller (102) and finished silk roller (103), the axle silk roller (101) is fixed on the left side above frame (1), the finished silk roller (103) is fixed on the right side above frame (1), the float silk roller (102) is fixed on the rear side above frame (1), the axle silk roller (101) and finished silk roller (103) between setting knot mechanism, the knot mechanism includes first half sphere container (104), first elastic member (105), cylinder (106), second half sphere container (107), second elastic member (108), telescopic piece (109) and power assembly, the power assembly is the knot mechanism and provides fixed support and power source, the power assembly is equipped with cylinder (106) and telescopic piece (109) above, the cylinder (106) is fixedly connected first elastic member (105) on the side close to float silk roller (102), the first elastic member (105) is fixedly connected first half sphere container (104) on the end away from cylinder (106), the telescopic piece (109) is fixedly connected second elastic member (108) on the end close to cylinder (106), the second elastic member (108) is fixedly connected second half sphere container (107) on the end away from telescopic piece (109), the first half sphere container (104) and second half sphere container (107) contact and will splice into an internally hollow sphere, the first half sphere container (104) and second half sphere container (107) side are all set up with gap, the second half sphere container (107), second elastic member (108) and telescopic piece (109) inside all are penetrated with through-hole; The power assembly includes a motor (201), a gear (202), a first rack (203), a third elastic member (204), a first long rod (205), a box (206), a high-speed motor (207), a second rack (208), a second long rod (209) and a fourth elastic member (210), the motor (201) is arranged below the bunching mechanism and is fixedly connected with the rack (1), the output shaft of the motor (201) is fixedly connected with the gear (202), the gear (202) is meshingly connected with the first rack (203) below, the first rack (203) is slidingly connected with the rack (1), one end of the first rack (203) is fixedly connected with the third elastic member (204), the other end is fixedly connected with the first long rod (205) above, the end of the third elastic member (204) away from the first rack (203) is fixedly connected with the rack (1), the top end of the first long rod (205) is fixedly connected with the cylinder (106), the box (206) is arranged below the float roller (102), the bottom end of the box (206) is fixedly connected with the rack (1), a ventilation duct is formed in the box (206), the high-speed motor (207) is fixedly connected with the air inlet of the ventilation duct behind the box (206), the gear (202) is meshingly connected with the second rack (208) above, the end of the second rack (208) away from the gear (202) is slidingly connected with the inside of the box (206), the second rack (208) is fixedly connected with the second long rod (209) above, the second long rod (209) is fixedly connected with the bottom end of the telescopic member (109) above, the fourth elastic member (210) is fixedly connected with the outside surface of the box (206) at the end away from the gear (202).

2. A continuous process for the production of spaced clusters of fibrous threads according to claim 1, characterized in that, A wind force control mechanism is further arranged, the wind force control mechanism includes a first limiting push rod (301), an air inlet baffle (302) and a fifth elastic member (303), the wind force control mechanism is arranged in the inside of the box (206), a space for the wind force control mechanism to work is formed in the inside of the box (206), the first limiting push rod (301) is fixedly connected with the end of the second rack (208) in the inside of the box (206), the air inlet baffle (302) is arranged in two groups, the air inlet baffle (302) is slidingly connected with the inside space of the box (206), the two groups of air inlet baffles (302) are symmetrically arranged along the central axis of the ventilation duct, the fifth elastic member (303) is fixedly connected with the end of the air inlet baffle (302) away from the ventilation duct, and the end of the fifth elastic member (303) away from the air inlet baffle (302) is fixedly connected with the inner wall of the box (206).

3. A continuous process for the production of spaced clusters of fibrous threads according to claim 2, characterized in that, A plurality of groups of spoiler plates (401) are arranged inside the second elastic member (108), the spoiler plates (401) are fixedly connected with the inner wall of the through hole of the second elastic member (108), the spoiler plates (401) are arranged obliquely, and the end of the spoiler plates (401) close to the high-speed motor (207) is provided with a chamfer.

4. A continuous process for the production of spaced clusters of fibrous threads according to claim 3, characterized in that, The wind direction changing mechanism is arranged inside the second half-sphere container (107), the bottom end of the through hole of the second half-sphere container (107) is fixedly connected with two groups of fixed columns (503), the middle of the two groups of fixed columns (503) is rotatably connected with a short plate (502), one end of the short plate (502) away from the fixed columns (503) is fixedly connected with an arc-shaped plate (501), the third long rod (504) is arranged below the arc-shaped plate (501), the third long rod (504) is slidably connected with the lower half of the second half-sphere container (107), the limiting block (505) is fixedly connected with the side surface of the third long rod (504), and the second limiting push rod (506) is fixedly connected with the lower end of the first half-sphere container (104).

5. A continuous process for the production of spaced clusters of fibrous threads according to claim 4, characterized in that, The shaft silk feeding auxiliary mechanism comprises a first base (601), a rotating ring (602) and a contact ring (603), the shaft silk feeding auxiliary mechanism is arranged between the shaft silk roller (101) and the bunching mechanism, the first base (601) is fixed on the upper end of the rack (1), a circular through hole is formed in the upper half of the first base (601), the rotating ring (602) is rotatably connected to the inner wall of the circular through hole, and the contact ring (603) is rotatably connected to the inner wall of the rotating ring (602).

6. A continuous process for the production of spaced clusters of fibres as claimed in claim 5, wherein The finished product discharging auxiliary mechanism comprises a second base (701), an outer conical barrel (702) and an inner conical barrel (703), the finished product discharging auxiliary mechanism is arranged between the bunching mechanism and the finished product silk roller (103), the second base (701) is fixed on the upper end of the rack (1), a circular through hole is formed in the upper half of the second base (701), the outer conical barrel (702) is fixedly connected to the inside of the circular through hole, and the inner conical barrel (703) is rotatably connected in the outer conical barrel (702).

7. A continuous process for forming spaced clusters of fibrous threads as claimed in claim 6 wherein, The floating silk feeding auxiliary mechanism comprises an inlet circular ring (801), a sliding base (802) and a contact block (803), the floating silk feeding auxiliary mechanism is arranged on the upper end of the box body (206), the inlet circular ring (801) is fixed at the inlet of the feeding pipe on the upper end of the box body (206), the sliding base (802) is slidably connected to the upper end of the inlet circular ring (801), the contact block (803) is rotatably connected to the upper end of the sliding base (802), and an arc-shaped groove is formed in the upper end of the contact block (803).

8. A continuous process for forming spaced clusters of fibrous threads according to claim 7, wherein Two groups of said tuyere damper (302) are provided with semicircular notches, and when the two groups of tuyere damper (302) contact, two semicircular notches will be spliced into a complete circle.

9. A continuous process for forming spaced clusters of fibrous threads as claimed in claim 8, wherein, The teeth on the gear (202) are symmetrically arranged in two groups, and when the teeth below the gear (202) engage with the first rack (203), the teeth above will engage with the second rack (208) at the same time.

Images