Ampoule machine production device

By combining the main conveyor belt and the conveyor belt clamping block with the movable semi-circular seat and the flame head, the problems of uneven heating and poor sealing in the ampoule machine production device are solved, and the stable transmission and efficient sealing of the ampoule bottles are achieved.

CN116986542BActive Publication Date: 2025-12-12NANTONG HANDI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202311073889.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-24
Publication Date
2025-12-12
Estimated Expiration
2043-08-24

AI Technical Summary

Technical Problem

Existing ampoule production equipment suffers from uneven heating, long heating time, liquid spillage, and poor sealing during heating and sealing. Furthermore, traditional clamping methods can easily cause ampoules to tip over and become inaccurately aligned.

Method used

The ampoules are transported by a main conveyor belt and clamped by blocks on the first and second conveyor belts. The ring heating is achieved by a combination of movable and fixed semicircular seats and a flame head, which avoids friction, vibration and uneven heating and improves sealing accuracy.

Benefits of technology

It effectively prevents liquid from splashing out, reduces the rate of poor sealing, achieves uniform and rapid heating, saves fuel, and improves production efficiency.

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    Figure CN116986542B_ABST
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Abstract

The application discloses an ampoule machine production device, which comprises a conveying device one and a conveying device two, wherein the conveying device one comprises a fixed frame, a main conveying belt and a first conveying belt, and the conveying device two comprises a movable frame and a second conveying belt; the sealing device comprises a portal frame, a first movable arm, a second movable arm, a supporting seat, a first supporting arm and a second supporting arm; the first and second conveying belts are respectively provided with first and second clamping blocks to clamp and move the ampoule bottle, thereby effectively avoiding the ampoule bottle from being poured during production and processing and effectively reducing the defective rate; the movable semicircular seat and the fire spraying head arranged at the upper end of the fixed semicircular seat are used to realize sealing and heating; the movable semicircular seat is driven by a third motor to form a ring with the fixed semicircular seat, to form a ring-shaped surrounding ring at the outer circle of the ampoule bottle mouth; the fire spraying head sprays fire to the middle part of the ring-shaped surrounding ring, so that the ampoule bottle mouth is uniformly and quickly heated, fuel is effectively saved, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ampoule machine, in particular to an ampoule machine production device. BACKGROUND

[0002] The ampoule machine production device is a device for producing ampoules. Ampoules are small glass containers used to store liquid medicine, with a capacity of 1-25ml, commonly used to store injection drugs, vaccines, serum, etc., and also used for packaging oral liquid. Ampoule production requires a large number of syringe assembly and drug filling processes, so automatic production technology plays an important role in the ampoule machine production device. The sealing of ampoule bottles is an important production and processing link in production and processing. The current technology usually moves the ampoule bottle to the flame nozzle and seals it by clamping it with heat. However, this method has the problems of uneven heating and long heating time, as the flame point is fixed during heating. In addition, there is also the problem of vibration caused by friction during sliding, which causes the medicine to splash onto the sealing area of the bottle mouth, resulting in uneven heating and long heating time, and ultimately leading to poor sealing. SUMMARY

[0003] The present application aims to at least solve one of the technical problems in the prior art, and provides an ampoule machine production device. The main conveyor belt is used to transport the ampoules without friction at the bottom of the bottle, effectively avoiding the vibration caused by friction, which causes the medicine inside the ampoule bottle to splash onto the sealing area, affecting the heating process before sealing. The first and second clamping blocks installed on the first and second conveyors respectively clamp and move the ampoule bottle, effectively preventing the ampoule bottle from tipping over during production and processing, and accurately aligning the sealing process, effectively reducing the defective rate. The movable semicircular seat and the fixed semicircular seat are provided with a flame head at the upper end, which realizes uniform heating and fast heating during sealing and heating. The movable semicircular seat is driven by the third motor to form a circular ring with the fixed semicircular seat, forming a ring-shaped enclosure around the outer circle of the ampoule bottle mouth. The flame is sprayed into the middle of the ring-shaped enclosure through the flame port, effectively saving fuel and improving production efficiency.

[0004] The application further provides the ampoule machine production device, which comprises a conveying device I, a conveying device II, and a sealing device.

[0005] According to the ampoule machine production device, the lower surface of the fixed frame is fixedly connected with a skirt plate II, one end of the fixed frame is fixedly connected with a feeding bin, and the other end of the fixed frame is fixedly connected with a collecting bin.

[0006] According to the ampoule machine production device, the lower surface of the movable frame is fixedly connected with a skirt plate I, and the upper surface of the movable frame is fixedly connected with a slag guide plate.

[0007] According to the ampoule machine production device, the lower surface of the movable frame is fixedly connected with a first support, the outer surface of the first support is fixedly connected with a sliding column, the outer surface of the first support is fixedly connected with a telescopic rod I, the output end of the telescopic rod I is fixedly connected with a second support, the second support is fixedly connected with the fixed frame, and the sliding column is slidably connected with the second support through a sliding sleeve.

[0008] According to the ampoule machine production device, the main conveying belt is rotationally connected to the inner bottom wall of the fixed frame, and the first conveying belt is rotationally connected to the inner side wall of the fixed frame.

[0009] According to the ampoule machine production device provided by the application, the second conveying belt is rotationally connected to the inner side wall of the movable frame, the second conveying belt is parallel to the first conveying belt, a plurality of first clamping blocks are fixedly connected to the outer surface of the first conveying belt, and the second clamping blocks fixedly connected to the outer surface of the second conveying belt are equal in number to the first clamping blocks and opposite to the first clamping blocks. The ampoule is effectively conveyed.

[0010] According to the ampoule machine production device provided by the application, the inner wall of the gantry is fixedly connected with first sliding rails on both sides, and the two ends of the first movable arm are slidingly connected with the first sliding rails. The first movable arm is realized to move up and down.

[0011] According to the ampoule machine production device provided by the application, the outer surface of the movable frame is fixedly connected with a fourth telescopic rod, and the output end of the fourth telescopic rod is fixedly connected with the second movable arm. The second movable arm is realized to move forward and backward.

[0012] According to the ampoule machine production device provided by the application, the second sliding rail is fixedly connected with the support base, the inner part of the support base is fixedly connected with a third sliding rail, the third sliding rail is movably connected with the second movable arm, the second movable arm is fixedly connected with a support arm, the outer surface of the support arm is fixedly connected with an arc-shaped seat, the outer surface of the arc-shaped seat is provided with an arc-shaped sliding groove, the inner arc of the arc-shaped seat is fixedly connected with an arc-shaped rack, the inner part of the arc-shaped seat is fixedly connected with a fixed semicircular seat, the inner part of the fixed semicircular seat is slidingly connected with a movable semicircular seat, and one end of the movable semicircular seat is fixedly connected with a connecting shaft. The movable part is realized to reciprocate in the specified position.

[0013] According to the ampoule machine production device provided by the application, the outer surface of the fixed semicircular seat is provided with an arc-shaped sliding groove, the connecting shaft is rotationally connected with a gear through the arc-shaped sliding groove, the gear is meshingly connected with the arc-shaped rack, the inner part of the arc-shaped sliding groove is slidingly connected with a sliding block, the upper surface of the sliding block is fixedly connected with a motor support, the outer surface of the motor support is fixedly connected with a third motor, the output end of the third motor is fixedly connected with the gear, and the outer surfaces of the movable semicircular seat and the fixed semicircular seat are fixedly connected with a flame jet head. The heating is realized to be uniform, and fuel is saved.

[0014] Advantages

[0015] 1. Compared with the prior art, the ampoule machine production device of the application realizes that there is no friction at the bottom of the ampoule during transmission by the main conveying belt, effectively avoids the vibration caused by friction, and prevents the medicine in the ampoule from splashing on the sealing part and affecting the heating process before sealing.

[0016] 2、Compared with the prior art, the ampoule machine production device realizes clamping and moving of the ampoule bottle through the first clamping block and the second clamping block respectively installed on the first conveying belt and the second conveying belt, effectively avoids tilting of the ampoule bottle during production and processing and inaccurate alignment during sealing, and effectively reduces the defective rate.

[0017] 3、Compared with the prior art, the ampoule machine production device realizes clamping and moving of the ampoule bottle through the first clamping block and the second clamping block respectively installed on the first conveying belt and the second conveying belt, effectively avoids tilting of the ampoule bottle during production and processing and inaccurate alignment during sealing, and effectively reduces the defective rate. BRIEF DESCRIPTION OF DRAWINGS

[0018] The application will be further described below in combination with the drawings and examples.

[0019] Figure 1 It is a whole structure diagram of the ampoule machine production device.

[0020] Figure 2 It is a side view of the ampoule machine production device.

[0021] Figure 3 It is a side view of the ampoule machine production device. Figure 2 It is an enlarged view of A in the middle.

[0022] Figure 4 It is a schematic view of the fire spraying head of the ampoule machine production device.

[0023] Figure 5 It is a bottom view of the ampoule machine production device.

[0024] LEGEND:

[0025] 1, conveying device one; 2, conveying device two; 3, collection bin; 4, feeding bin; 5, slag guide plate; 6, sealing device; 7, first support; 8, second support; 9, sliding column; 10, telescopic rod one; 11, apron one; 12, apron two;

[0026] 101, first clamping block; 102, first motor; 103, first conveying belt; 104, main conveying belt; 105, fixed frame; 201, second clamping block; 202, second motor; 203, second conveying belt; 204, movable frame;

[0027] 6001, first supporting arm; 6002, gantry; 6003, first movable arm; 6004, second supporting arm; 6005, clamping; 6006, first sliding rail; 6007, second telescopic rod; 6008, third telescopic rod; 6009, fixed seat; 6010, second sliding rail; 6011, supporting seat; 6012, second movable arm; 6013, fourth telescopic rod; 6014, third sliding rail; 6015, arc-shaped seat; 6016, arc-shaped rack; 6017, first arc-shaped sliding groove; 6018, third motor; 6019, motor support; 6020, gear; 6021, sliding block; 6022, fixed semicircular seat; 6023, movable semicircular seat; 6024, connecting shaft; 6025, second arc-shaped sliding groove; 6026, flame spraying head. DETAILED DESCRIPTION

[0028] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical solution of the present application, but it cannot be understood as a limitation on the protection scope of the present application.

[0029] Reference Figures 1-5 , the ampoule machine production device comprises: conveying device one 1, which transmits the ampoule bottle, conveying device one 1 comprises: fixed frame 105, main conveying belt 104, first conveying belt 103, main conveying belt 104 is rotationally connected to the inner bottom wall of fixed frame 105, and first conveying belt 103 is rotationally connected to the inner side wall of fixed frame 105. The upper surface of fixed frame 105 is fixedly connected with first motor 102, the lower surface of fixed frame 105 is fixedly connected with apron two 12, one end of fixed frame 105 is fixedly connected with feeding bin 4, and the other end of fixed frame 105 is fixedly connected with collecting bin 3. The output end of first motor 102 is rotationally connected with first conveying belt 103 through a shaft, the outer surface of first conveying belt 103 is fixedly connected with first clamping block 101, which is used for fixing the ampoule bottle; conveying device two 2 transmits the ampoule bottle and operates synchronously with conveying device one 1.

[0030] The conveying device two 2 comprises a movable frame 204, a second conveying belt 203 for conveying ampoules, a second motor 202 fixedly connected to the upper surface of the movable frame 204, the output end of the second motor 202 being rotatably connected with the second conveying belt 203 through a shaft, the outer surface of the second conveying belt 203 being fixedly connected with a second clamping block 201 for fixing the ampoules, and the first clamping block 101 and the second clamping block 201 are matched with each other to clamp the outer surface of the ampoules. The sealing device 6 is used for sealing the filled ampoules, and the sealing device 6 comprises a gantry 6002, a first movable arm 6003, a second movable arm 6012, a support seat 6011, a support arm one 6001 and a support arm two 6004, the outer surface of the first movable arm 6003 is fixedly connected with the support arm two 6004, one end of the support arm two 6004 is fixedly connected with a clamping arm 6005, the inner part of the gantry 6002 is fixedly connected with a second telescopic rod 6007, the output end of the second telescopic rod 6007 is fixedly connected with the first movable arm 6003, the outer surface of the gantry 6002 is fixedly connected with a fixed seat 6009, the inner walls of the gantry 6002 are both fixedly connected with first sliding rails 6006, and the two ends of the first movable arm 6003 are both slidably connected with the first sliding rails 6006.

[0031] The side surface of the fixed seat 6009 is fixedly connected with the telescopic rod three 6008, which provides telescopic power. One end of the telescopic rod three 6008 is fixedly connected with the movable frame 204. The lower surface of the fixed seat 6009 is slidably connected with the second sliding rail 6010 through a sliding groove, which assists the front and back movement of the gantry 6002. The sealing device 6 is fixedly connected with the movable frame 204. The second sliding rail 6010 is fixedly connected with the support seat 6011. The inside of the support seat 6011 is fixedly connected with the third sliding rail 6014, which assists the front and back movement of the second movable arm 6012. The third sliding rail 6014 is movably connected with the second movable arm 6012. The second movable arm 6012 is fixedly connected with the support arm one 6001. The outer surface of the support arm one 6001 is fixedly connected with the arc-shaped seat 6015, which is used for the installation of the flame spraying head 6026. The outer surface of the arc-shaped seat 6015 is provided with an arc-shaped sliding groove one 6017, which is used for guiding the movement of the sliding block 6021. The inner arc of the arc-shaped seat 6015 is fixedly connected with the arc-shaped rack 6016, which guides the movement of the third motor 6018. The inside of the arc-shaped seat 6015 is fixedly connected with the fixed half-circle seat 6022. The inside of the fixed half-circle seat 6022 is slidably connected with the movable half-circle seat 6023. One end of the movable half-circle seat 6023 is fixedly connected with the connecting shaft 6024. The outer surface of the fixed half-circle seat 6022 is provided with an arc-shaped sliding groove two 6025. The connecting shaft 6024 is rotatably connected with the gear 6020 through the arc-shaped sliding groove two 6025. The gear 6020 is meshingly connected with the arc-shaped rack 6016. The inside of the arc-shaped sliding groove one 6017 is slidably connected with the sliding block 6021. The upper surface of the sliding block 6021 is fixedly connected with the motor support 6019. The outer surface of the motor support 6019 is fixedly connected with the third motor 6018. The output end of the third motor 6018 is fixedly connected with the gear 6020. The outer surfaces of the movable half-circle seat 6023 and the fixed half-circle seat 6022 are both fixedly connected with the flame spraying head 6026, which is used for spraying flame.

[0032] The lower surface of the movable frame 204 is fixedly connected with the apron one 11, which is used for personal safety protection. The upper surface of the movable frame 204 is fixedly connected with the slag guide plate 5, which is used for discharging slag. The lower surface of the movable frame 204 is fixedly connected with the first support 7, which is used for support. The outer surface of the first support 7 is fixedly connected with the sliding column 9, which is used for sliding with the second support 8. The outer surface of the first support 7 is fixedly connected with the telescopic rod one 10. The output end of the telescopic rod one 10 is fixedly connected with the second support 8. The second support 8 is fixedly connected with the fixed frame 105. The sliding column 9 is slidably connected with the second support 8 through a sliding sleeve.

[0033] The second conveying belt 203 is rotationally connected to the inner side wall of the movable frame 204, and the second conveying belt 203 is distributed in parallel with the first conveying belt 103. The first clamping block 101 is fixedly connected to the outer surface of the first conveying belt 103, and a plurality of second clamping blocks 201 are fixedly connected to the outer surface of the second conveying belt 203. The number of the second clamping blocks 201 is equal to that of the first clamping blocks 101, and the positions of the second clamping blocks 201 are opposite to those of the first clamping blocks 101. The outer surface of the movable frame 204 is fixedly connected with the fourth telescopic rod 6013, and the output end of the fourth telescopic rod 6013 is fixedly connected with the second movable arm 6012.

[0034] Working principle: when in use, the ampoule bottles are conveyed one by one to the main conveying belt 104 on the fixed frame 105 through the feeding bin 4, and the ampoule bottles are clamped and synchronously conveyed with the main conveying belt 104 through the cooperation of the first clamping block 101 on the first conveying belt 103 and the second clamping block 201 on the second conveying belt 203. The second movable arm 6012 installed inside the support seat 6011 is moved forward, the supporting arm 1 6001 and the fixed semicircular seat 6022 installed on the supporting arm 1 6001 are pushed to the corresponding ampoule bottle mouth packaging position, the movable semicircular seat 6023 is brought out from the inside of the fixed semicircular seat 6022 through the gear 6020 and the arc-shaped rack 6016 driven by the third motor 6018, at this time, the fixed semicircular seat 6022 and the movable semicircular seat 6023 form a ring, the flame emitted by the flame head 6026 heats the ampoule bottle sealing position, the first movable arm 6003 is lowered, and the clamp 6005 installed on the first movable arm 6003 is driven to run to the ampoule bottle heating position, the clamp 6005 clamps the ampoule bottle mouth, at this time, the movable semicircular seat 6023 is withdrawn into the fixed semicircular seat 6022, the second movable arm 6012 moves backward, the gantry 6002 moves backward, the first movable arm 6003 moves upward, and the slag is slid away through the slag guide plate 5, at this time, the ampoule bottle packaging is completed, and the ampoule bottles are conveyed to the collection bin 3 through the main conveying belt 104.

[0035] The above describes the embodiments of the application in detail in combination with the drawings, but the application is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the application.

Claims

1. An ampoule production apparatus, characterized in that, include: Conveying device one (1), the conveying device one (1) includes: a fixed frame (105), a main conveyor belt (104), and a first conveyor belt (103). A first motor (102) is fixedly connected to the upper surface of the fixed frame (105). The output end of the first motor (102) is rotatably connected to the first conveyor belt (103) through a shaft. A first clamping block (101) is fixedly connected to the outer surface of the first conveyor belt (103). Conveying device two (2), the conveying device two (2) includes: a movable frame (204) and a second conveyor belt (203). A second motor (202) is fixedly connected to the upper surface of the movable frame (204). The output end of the second motor (202) is rotatably connected to the second conveyor belt (203) through a shaft. A second clamping block (201) is fixedly connected to the outer surface of the second conveyor belt (203). A sealing device (6) includes: a gantry frame (6002), a first movable arm (6003), a second movable arm (6012), a support base (6011), a first support arm (6001), and a second support arm (6004). The outer surface of the first movable arm (6003) is fixedly connected to the second support arm (6004). One end of the second support arm (6004) is fixedly connected to a clamp (6005). A telescopic rod (6007) is fixedly connected inside the gantry frame (6002). The output end of the telescopic rod 2 (6007) is fixedly connected to the first movable arm (6003). The outer surface of the gantry frame (6002) is fixedly connected to the fixed seat (6009). The side surface of the fixed seat (6009) is fixedly connected to the telescopic rod 3 (6008). One end of the telescopic rod 3 (6008) is fixedly connected to the movable frame (204). The lower surface of the fixed seat (6009) is slidably connected to the second slide rail (6010) through the slide groove. The sealing device (6) is fixedly connected to the movable frame (204). The second slide rail (6010) is fixedly connected to the support base (6011). The support base (6011) is fixedly connected to the third slide rail (6014). The third slide rail (6014) is movably connected to the second movable arm (6012). The second movable arm (6012) is fixedly connected to the first support arm (6001). The outer surface of the first support arm (6001) is fixedly connected to the arc-shaped seat (6015). The outer surface of the arc-shaped seat (6015) is provided with an arc-shaped sliding groove (6017). The inner arc of the arc-shaped seat (6015) is fixedly connected to the arc-shaped rack (6016). The inside of the arc-shaped seat (6015) is fixedly connected to the fixed semi-circular seat (6022). The inside of the fixed semi-circular seat (6022) is slidably connected to the movable semi-circular seat (6023). One end of the movable semi-circular seat (6023) is fixedly connected to the connecting shaft (6024). The outer surface of the fixed semicircular seat (6022) is provided with an arc-shaped sliding groove two (6025). The connecting shaft (6024) is rotatably connected to a gear (6020) through the arc-shaped sliding groove two (6025). The gear (6020) meshes with the arc-shaped rack (6016). The inner side of the arc-shaped sliding groove one (6017) is slidably connected to a slider (6021). The upper surface of the slider (6021) is fixedly connected to a motor bracket (6019). The outer surface of the motor bracket (6019) is fixedly connected to a third motor (6018). The output end of the third motor (6018) is fixedly connected to the gear (6020). The outer surfaces of the movable semicircular seat (6023) and the fixed semicircular seat (6022) are both fixedly connected to a flame head (6026).

2. The ampoule production apparatus according to claim 1, characterized in that, The lower surface of the fixed frame (105) is fixedly connected to a skirt plate (12), one end of the fixed frame (105) is fixedly connected to a feed chamber (4), and the other end of the fixed frame (105) is fixedly connected to a collection chamber (3).

3. The ampoule production apparatus according to claim 1, characterized in that, The lower surface of the movable frame (204) is fixedly connected to a skirt plate (11), and the upper surface of the movable frame (204) is fixedly connected to a slag guide plate (5).

4. The ampoule production apparatus according to claim 1, characterized in that, The lower surface of the movable frame (204) is fixedly connected to a first bracket (7), the outer surface of the first bracket (7) is fixedly connected to a sliding column (9), the outer surface of the first bracket (7) is fixedly connected to a telescopic rod (10), the output end of the telescopic rod (10) is fixedly connected to a second bracket (8), the second bracket (8) is fixedly connected to the fixed frame (105), and the sliding column (9) is slidably connected to the second bracket (8) through a sliding sleeve.

5. The ampoule production apparatus according to claim 1, characterized in that, The main conveyor belt (104) is rotatably connected to the inner bottom wall of the fixed frame (105), and the first conveyor belt (103) is rotatably connected to the inner side wall of the fixed frame (105).

6. The ampoule production apparatus according to claim 1, characterized in that, The second conveyor belt (203) is rotatably connected to the inner wall of the movable frame (204). The second conveyor belt (203) and the first conveyor belt (103) are distributed in parallel. Multiple first clamping blocks (101) are fixedly connected to the outer surface of the first conveyor belt (103). The number of second clamping blocks (201) fixedly connected to the outer surface of the second conveyor belt (203) is equal to that of the first clamping blocks (101) and their positions are opposite.

7. The ampoule production apparatus according to claim 1, characterized in that, The inner walls of the gantry (6002) are fixedly connected to the first slide rails (6006) on both sides, and both ends of the first movable arm (6003) are slidably connected to the first slide rails (6006).

8. The ampoule production apparatus according to claim 1, characterized in that, The outer surface of the movable frame (204) is fixedly connected to a telescopic rod four (6013), and the output end of the telescopic rod four (6013) is fixedly connected to the second movable arm (6012).

Citation Information

Patent Citations

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