An impact hammer crusher

By introducing anti-jamming and cleaning mechanisms into the impact hammer crusher and utilizing servo motors and infrared detection, the problems of easy clogging of the discharge grate and wear of the hammer head are solved, efficient crushing and automated cleaning are achieved, and the stability and yield of the equipment are improved.

CN117000371BActive Publication Date: 2025-09-16ZHEJIANG WUJING MACHINE MFG
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Patent Information

Application Number
CN202311037800.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-17
Publication Date
2025-09-16
Estimated Expiration
2043-08-17

AI Technical Summary

Technical Problem

The existing impact hammer crusher has a reduced crushing effect due to the easy clogging of the discharge grate and the wear of the hammer head, which affects the yield and utilization efficiency.

Method used

An impact hammer crusher is designed, which includes an anti-jamming mechanism and a cleaning mechanism. It uses a servo motor, a flip telescopic rod and an infrared detection component to achieve automatic cleaning and prevent jams.

Benefits of technology

It effectively prevents the deformation of the discharge grate, ensures the crushing effect and yield rate, improves the utilization efficiency, automatically cleans to prevent material blockage, and improves the stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an impact hammer crusher, comprising an impact hammer crushing mechanism and a processor, wherein the bottom of the impact hammer crushing mechanism is respectively provided with an anti-jamming mechanism and a cleaning mechanism; the anti-jamming mechanism comprises two servo motors, a first controller, a second controller and a third controller, the output ends of the two servo motors are fixed with screw rod 2, the outer surfaces of the two screw rods 2 are fixedly sleeved with limiting rings, one end of the two screw rods 2 are threadedly sleeved with two T-blocks, a rectangular block is fixed between the bottoms of the four T-blocks, a comb plate is movably sleeved between the outer surfaces of the four T-blocks, and two symmetrical cylindrical blocks are fixed to the bottom of the comb plate. The present invention expels gravel blocked in the through-hole of the discharge grate from the inside of the through-hole by arranging the anti-jamming mechanism, and also effectively avoids the deformation of the discharge grate caused by material jamming, thereby ensuring the crushing effect of the crusher and the effect of the finished material.
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Description

Technical Field

[0001] The invention relates to the technical field of impact hammer crushers, in particular to an impact hammer crusher. Background Art

[0002] The impact hammer crusher uses the hammer head of the plate hammer on the high-speed rotating rotor to produce high-speed impact on the material fed into the crusher cavity, thereby achieving the purpose of material crushing. It is mainly used for material processing in metallurgy, chemical industry, building materials, hydropower and other industries that often need to be moved, especially for operations with mobile stones in highways, railways, hydropower projects, etc.

[0003] The existing impact hammer crusher is prone to clogging in the discharge grate itself. When the hammer head is worn, some large particles of material are blocked in the discharge grate, causing the discharge grate to deform, thereby affecting the crushing effect of the crusher. At the same time, the hammer head wears quickly, resulting in a change in the distance between the worn hammer head and the discharge grate, which in turn affects the crusher's yield, that is, reduces the efficiency of the impact hammer crusher.

[0004] Therefore, it is necessary to propose a novel impact hammer crusher to solve the problems raised above. Summary of the Invention

[0005] The purpose of the present invention is to provide an impact hammer crusher to solve the problem that the discharge grate bars on the impact hammer crusher are deformed due to the wear of the hammer head, affecting the crushing effect of the crusher, and then affecting the yield of the crusher, that is, reducing the efficiency of the impact hammer crusher.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an impact hammer crusher, comprising an impact hammer crushing mechanism, wherein an anti-jamming mechanism and a cleaning mechanism are respectively provided at the bottom of the impact hammer crushing mechanism.

[0007] The cleaning mechanism includes a pair of flip telescopic rods hingedly arranged at the bottom of the impact hammer crushing mechanism, a guide rod is connected between the ends of the two flip telescopic rods away from the hinge axis, a screw rod 1 is installed parallel to the outer side of the guide rod, and a displacement motor for driving the screw rod 1 to rotate is installed at one end of the guide rod, and a cleaning plate is provided at equal intervals between the ends of the two flip telescopic rods away from the hinge axis, the front end of the cleaning plate is inclined, and the cleaning plate is respectively provided with an internal threaded hole and a sliding hole adapted for the screw rod 1 and the guide rod. When the displacement motor rotates forward and backward, the screw rod 1 is driven to drive the cleaning plate to translate along the axial direction of the guide rod.

[0008] The cleaning mechanism also includes a detection component for monitoring falling materials, and the detection component includes a plurality of infrared emitting ends arranged parallel to the guide rod, and the infrared emitting ends are arranged at equal intervals between the ends of the two flip telescopic rods away from the hinge axis. The bottom of the impact hammer crushing mechanism is provided with a plurality of infrared receiving ends, and the infrared receiving ends are aligned with the infrared emitting ends one by one. When the infrared receiving end receives the electrical signal generated by the infrared emitting end for a long time, the processor controls the displacement motor to adjust the cleaning plate to a preset position for cleaning.

[0009] Preferably, the anti-jamming mechanism includes two servo motors, a first controller, a second controller and a third controller, the output ends of the two servo motors are fixed with screw rod 2, the outer surfaces of the two screw rods 2 are fixedly sleeved with limiting rings, one end of the two screw rods 2 are threadedly sleeved with two T-blocks, a rectangular block is fixed between the bottoms of the four T-blocks, a comb plate is movably sleeved between the outer surfaces of the four T-blocks, two symmetrical cylindrical blocks are fixed to the bottom of the comb plate, two symmetrical U-shaped frames are installed at the bottom of the rectangular block, two symmetrical cylindrical holes are opened on the top of the rectangular block, and electric push rods are arranged inside the two cylindrical holes.

[0010] Preferably, the telescopic ends of the two electric push rods are in contact with the bottom of the two cylindrical blocks respectively, the first controller is electrically connected to the two servo motors respectively, the second controller is electrically connected to the two electric push rods, the electric push rods are respectively installed at the bottom of the inner walls of the two U-shaped frames, and the third controller is electrically connected to the first controller and the second controller respectively.

[0011] Preferably, the impact hammer crushing mechanism includes a crushing box, the first controller, the second controller and the third controller are all installed on the front surface of the crushing box, a mounting bracket is installed inside the crushing box, a first impact plate is installed on the arc surface of the mounting bracket, a feed pipe is fixed on the top of the crushing box, a guide plate is fixed on one side of the inner wall of the crushing box, and a second impact plate is fixed on the bottom of the guide plate.

[0012] Preferably, a support plate is fixed to the bottom of the inner wall of the crushing box, the inclined surface of the support plate is fixed to the bottom inclined surface of the guide plate, a concave block is fixed to the bottom of the inner wall of the crushing box, the inlet of the feed pipe is connected to the cover plate by a hinge, connecting blocks are fixed on both sides of the feed pipe and both sides of the cover plate, the two upper connecting blocks are threaded with hand bolts, and one end of the two hand bolts is threaded through the top of the two lower connecting blocks respectively.

[0013] Preferably, a discharge grate is provided inside the crushing box, and the two ends of the discharge grate are respectively in contact with one end of the first impact plate and one end of the second impact plate. The interior of the crushing box is rotatably connected to a rotating rod through a first bearing, and the two ends of the rotating rod respectively move through the front surface and the rear surface of the inner wall of the crushing box, and the outer surface of the rotating rod is fixedly sleeved with a rotor.

[0014] Preferably, a plurality of hammer heads are installed in each groove of the rotor at equal intervals, and each hammer head is installed with a protective shell.

[0015] Preferably, two symmetrical limit blocks are fixed to the outer wall of the discharge grate, a rectangular plate is fixed to the bottom of the mounting frame, and the bottom of the rectangular plate is in contact with the bottom of the inner wall of the crushing box, one of the limit blocks is installed on the other side of the concave block by a first bolt, and the other limit block is installed on one side of the rectangular plate by a second bolt.

[0016] Preferably, two placement racks are provided at the bottom of the crushing box, the bottom of the crushing box is fixed to the top of one of the placement racks, the opposite sides of the two placement racks are fixed, support blocks are fixed at the four corners of the bottom of the two placement racks, a driving motor is installed on the top of the other placement rack, a flywheel is installed on the output end of the driving motor and the outer surface of the rotating rod, a fixed disk is installed on the front surface of the rotating rod, a motor controller is installed on the front surface of the crushing box, and the motor controller is electrically connected to the driving motor.

[0017] Preferably, guard plates are fixed to the front surface and rear surface of the inner wall of the crushing box, and the opposite sides of the two guard plates are respectively in contact with the front surface and rear surface of the guide plate, the front surface and rear surface of the concave block, the front surface and rear surface of the rotor, the front surface and rear surface of the first impact plate, the front surface and rear surface of the second impact plate, the front surface and rear surface of the support plate, the front surface and rear surface of the discharge grate and the front surface and rear surface of the mounting frame.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention is provided with an anti-jamming mechanism, which can effectively squeeze out the gravel stuck in the discharge grate holes from the inside of the holes, and also effectively avoid the deformation of the discharge grate bars caused by material jams, effectively ensuring the crushing effect of the crusher and the finished product effect of the material. With the cooperation of the servo motor, the placement frame, the rectangular block, the U-shaped frame and the T-shaped block, the two electric push rods can be driven to move horizontally synchronously. With the cooperation of the electric push rod, the cylindrical block and the T-shaped block, the comb plate can be driven to move vertically upward. Under the action of the third controller, the first controller and the second controller can be controlled.

[0020] 2. The present invention can crush large stones by setting up an impact hammer crushing mechanism. With the cooperation of the driving motor, flywheel, belt, fixed disk and rotating rod, the hammer head on the rotor can be driven to rotate. Under the action of the discharge grate, the crushed stones that meet the particle size can be discharged. With the cooperation of the hammer head, the first impact plate and the second impact plate, large stones can be crushed. Under the action of the guide plate, the large stones can be guided to the crushing position. Under the action of the guard plate, the inner wall of the crushing box can be protected. Under the action of the support plate, supporting force can be provided for the guide block. Under the action of the protective shell, the wear rate of the hammer head can be reduced to avoid changes in the distance between the hammer head and the discharge grate, which affects the crushing effect.

[0021] 3. The present invention can clean the bottom discharge port (the through hole of the discharge grate) of the impact hammer crushing mechanism by setting a cleaning mechanism to prevent the crushed material from clogging the bottom discharge port (the through hole of the discharge grate) of the impact hammer crushing mechanism or getting stuck in the gap of the comb plate. The cleaning mechanism has a material falling status monitoring function, which can automatically clean when blocked, and the cleaning position is adjustable without affecting the use during continuous processing, thereby meeting the various cleaning and anti-blocking needs of the discharge grate through hole of the impact hammer crushing mechanism under different states. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A perspective view of an impact hammer crusher according to the present invention;

[0023] Figure 2 This is a three-dimensional view from another angle of an impact hammer crusher of the present invention;

[0024] Figure 3 This is a structural schematic diagram of a cleaning mechanism of an impact hammer crusher according to the present invention;

[0025] Figure 4 A partial perspective view of an impact hammer crusher according to the present invention;

[0026] Figure 5 A partial perspective view of an impact hammer crusher according to the present invention from another angle;

[0027] Figure 6 A partially cutaway perspective view of an impact hammer crusher according to the present invention;

[0028] Figure 7 This is a schematic diagram of the top structure of an impact hammer crusher of the present invention;

[0029] Figure 8 Schematic diagram of the local structure of the cleaning mechanism of the present invention

[0030] Figure 9 The present invention is a kind of impact hammer crusher Figure 2Enlarged stereogram of point A in the middle.

[0031] In the figure: 1. Impact hammer crushing mechanism; 101. Crushing box; 102. Mounting frame; 103. First impact plate; 104. Second impact plate; 105. Feed pipe; 106. Guide plate; 107. Support plate; 108. Concave block; 109. Cover plate; 110. Connecting block; 111. Thumb bolt; 112. Discharge grate; 113. Rotating rod; 114. Rotor; 115. Hammer; 116. Protective shell; 117. Limit block; 118. Rectangular plate; 119. Driving motor; 120. Flywheel; 121. Fixing plate; 122. Placement frame; 123. Support block; 124. Motor controller; 125. Guard plate;

[0032] 2. Anti-jamming mechanism; 201. Servo motor; 202. Second screw; 203. Limiting ring; 204. T-block; 205. Rectangular block; 206. Comb plate; 207. Cylindrical block; 208. U-shaped frame; 209. Cylindrical hole; 210. Electric push rod; 211. First controller; 212. Second controller; 213. Third controller;

[0033] 3. Cleaning mechanism; 301. Flip telescopic rod; 302. Cleaning plate; 303. Displacement motor; 304. Screw 1; 305. Guide rod; 306. Infrared emitting end. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0035] See also Figures 1-9 As shown, the present invention provides a technical solution: an impact hammer crusher, comprising an impact hammer crushing mechanism 1, an anti-jamming mechanism 2 is provided at the bottom of the impact hammer crushing mechanism 1;

[0036] The anti-jamming mechanism 2 includes two servo motors 201, a first controller 211, a second controller 212 and a third controller 213. The output ends of the two servo motors 201 are fixed with screw rods 202. The outer surfaces of the two screw rods 202 are fixedly sleeved with limit rings 203. One end of the two screw rods 202 is threadedly sleeved with two T-blocks 204. A rectangular block 205 is fixed between the bottoms of the four T-blocks 204. A comb plate 206 is movably sleeved between the outer surfaces of the four T-blocks 204. Two symmetrical cylindrical blocks 207 are fixed to the bottom of the comb plate 206. Two symmetrical U-shaped frames 208 are installed at the bottom of the rectangular block 205. Two symmetrical cylindrical holes 209 are opened on the top of the rectangular block 205. Electric push rods 21 are provided inside the two cylindrical holes 209. 0; The cleaning mechanism 3 includes a pair of flip telescopic rods 301 hingedly arranged at the bottom of the impact hammer crushing mechanism 1, and a guide rod 305 is connected between the ends of the two flip telescopic rods 301 away from the hinge axis, and a screw rod 304 is installed in parallel on the outer side of the guide rod 305. A displacement motor 303 for driving the screw rod 304 to rotate is installed at one end of the guide rod 305, and a cleaning plate 302 is equidistantly provided between the ends of the two flip telescopic rods 301 away from the hinge axis. The front end of the cleaning plate 302 is inclined to facilitate unloading. The cleaning plate 302 is respectively provided with an internal threaded hole and a sliding hole adapted for the screw rod 304 and the guide rod 305. When the displacement motor 303 rotates forward and backward, the screw rod 304 is driven to drive the cleaning plate 302 to translate axially along the guide rod 350.

[0037] Further, see Figure 8The flipping of the flip telescopic rod 301 can be achieved by adding a hinged telescopic member as shown in the figure. The telescopic member can be a cylinder or a hydraulic cylinder, an electric telescopic rod, wherein the bottom of the impact hammer crushing mechanism 1 can also be provided with a driving motor (not shown in the figure) for driving a pair of flip telescopic rods 301 to swing. The cleaning plate 302 has the same structure as the comb plate 206, but the vertical positions are staggered with each other, so that the cleaning mechanism 3 can be turned over, swung and extended to clamp the cleaning plate 302 between the comb plates 206 or insert it into the bottom of the impact hammer crushing mechanism 1 (between two adjacent discharge grate bars 112) under the action of the flip telescopic rod 301, thereby cleaning the comb plates 206. The cleaning process is to clean the bottom discharge port of the impact hammer crushing mechanism 1 to prevent the crushed material from clogging the bottom discharge port of the impact hammer crushing mechanism 1 or getting stuck in the gap of the comb plate 206; in order to prevent the comb teeth of the comb plate 206 and the cleaning plate 302 from colliding with each other, a "V"-shaped guide surface can be set at one end of the cleaning plate 302 facing the comb plate 206, so that when the cleaning plate 302 swings toward one end of the comb plate 206, it can be slid and guided to the gap of the comb plate 206 through the guide surface, thereby achieving the purpose of cleaning the gap of the comb plate 206. Furthermore, the position of the cleaning plate 302 disclosed in the present application is adjustable, so the accuracy of interlacing can be greatly improved.

[0038] Furthermore, since the cleaning mechanism 3 cannot work continuously to avoid affecting crushing and falling materials, in this embodiment, the cleaning mechanism 3 also includes a detection component for monitoring falling materials, that is, for detecting falling material conditions to determine whether a blockage occurs. The detection component includes a plurality of infrared emitting ends 306 arranged parallel to the guide rod 305, and the infrared emitting ends 306 are arranged at equal intervals between the two ends of the flip telescopic rods 301 away from the hinge axis. The bottom of the impact hammer crushing mechanism 1 is provided with a plurality of infrared receiving ends (not shown in the figure), and the infrared receiving ends are aligned with the infrared emitting ends 306. It can be understood that the infrared receiving end is provided at the bottom of the impact hammer crushing mechanism 1 on the side of the discharge grate 112 away from the infrared emitting end 306, so that a "detection network" for detecting material falling conditions is formed between the infrared emitting end 306 and the infrared receiving end. When the material is crushed and fallen normally, the workstation receiving end will generate intermittent irregular electrical signals, and when the material is blocked, the infrared signal of the blocked part will be continuously received by the receiving end to generate a continuous electrical signal, thereby determining whether the material is blocked. Whether the material falls smoothly, wherein the infrared receiving end can be arranged in multiple columns in a rectangular array. The purpose is to use the flip telescopic rod 301 to swing back and forth within a small angle range in the reset state to improve the detection accuracy, that is, the signal of one group of infrared transmitting ends can be received by multiple groups of receiving ends to avoid errors. When the infrared receiving end receives the electrical signal generated by the infrared transmitting end 306 for a long time, it indicates that the material that does not block the infrared light will fall here and in this interval, then the two adjacent discharge grate bars 112 are bound to be blocked. The processor controls the displacement motor 303 to adjust the cleaning plate 302 to move to the preset position and clean it for unblocking and use. The cleaning length set by the cleaning plate 302 can be arbitrary, which can be the entire blanking port or half of the blanking port. Taking the length interval of the discharge grate 112 set to 1M as an example, the length of the cleaning plate 302 set at equal intervals can be 1M or 0.5 meters, preferably 0.5M. The purpose is to clean the discharge grate 112 when it is blocked without affecting the continued blanking of the unblocked part, which will not be elaborated here.

[0039] As those skilled in the art can understand, the technical solution based on infrared detection and determination of position coordinates can be implemented and understood, in which each infrared emitting end acts as a position coordinate corresponding to the coordinates where blockage may occur, and secondly, how the displacement motor controls the actual position of the cleaning plate 302 can be determined by using a displacement sensor or based on the value of the motor rotation angle sensor, so they will not be elaborated one by one.

[0040] Among them, the thickness and gap of each comb tooth rack of the comb plate 206 are adjusted according to the actual through hole size and the spacing between the through holes of the discharge grate 112, and the thickness and gap of each comb tooth rack of the cleaning plate 302 are adjusted according to the thickness and gap of each comb tooth rack of the comb plate 206 and the discharge grate 112. Therefore, there is no limitation on the size of the comb plate 206 and the cleaning plate 302.

[0041] according to Figure 2-Figure 6 As shown, the telescopic ends of the two electric push rods 210 are in contact with the bottom of the two cylindrical blocks 207 respectively, the first controller 211 is electrically connected to the two servo motors 201 respectively, the second controller 212 is electrically connected to the two electric push rods 210, the electric push rods 210 are respectively installed at the bottom of the inner wall of the two U-shaped frames 208, and the third controller 213 is electrically connected to the first controller 211 and the second controller 212 respectively, so that under the action of the first controller 211, the two servo motors 201 can be controlled to start or shut down synchronously.

[0042] according to Figure 1 、 Figure 2 、 Figure 5 and Figure 7 As shown, the impact hammer crushing mechanism 1 includes a crushing box 101, a first controller 211, a second controller 212 and a third controller 213 are all installed on the front surface of the crushing box 101, a mounting frame 102 is installed inside the crushing box 101, a first impact plate 103 is installed on the arc surface of the mounting frame 102, a feed pipe 105 is fixed on the top of the crushing box 101, a guide plate 106 is fixed on one side of the inner wall of the crushing box 101, and a second impact plate 104 is fixed on the bottom of the guide plate 106, so that large stones can be crushed with the cooperation of the first impact plate 103, the second impact plate 104 and the hammer head 115.

[0043] according to Figure 2 、 Figure 5 and Figure 7 As shown, a support plate 107 is fixed to the bottom of the inner wall of the crushing box 101, and the inclined surface of the support plate 107 is fixed to the bottom inclined surface of the guide plate 106. A concave block 108 is fixed to the bottom of the inner wall of the crushing box 101. A cover plate 109 is connected to the inlet of the feed pipe 105 by a hinge. Connecting blocks 110 are fixed on both sides of the feed pipe 105 and both sides of the cover plate 109. The two upper connecting blocks 110 are threaded with hand bolts 111, and one end of the two hand bolts 111 is threaded through the top of the two lower connecting blocks 110, so that under the action of the support plate 107, support force can be provided for the guide plate 106.

[0044] according to Figure 2 、 Figure 5 and Figure 6As shown, the interior of the crushing box 101 is provided with a discharge grate 112, and the two ends of the discharge grate 112 are respectively in contact with one end of the first impact plate 103 and one end of the second impact plate 104. The interior of the crushing box 101 is rotatably connected to a rotating rod 113 through a first bearing, and the two ends of the rotating rod 113 are respectively movable through the front surface and the rear surface of the inner wall of the crushing box 101. The outer surface of the rotating rod 113 is fixedly sleeved with a rotor 114, which is convenient for discharging gravel that meets the particle size under the action of the discharge grate 112.

[0045] according to Figure 2 、 Figure 5 and Figure 6 As shown, multiple hammer heads 115 are evenly distributed inside each groove of the rotor 114, and a protective shell 116 is installed on each hammer head 115. Two symmetrical limit blocks 117 are fixed to the outer wall of the discharge grate 112. A rectangular plate 118 is fixed to the bottom of the mounting frame 102, and the bottom of the rectangular plate 118 is in contact with the bottom of the inner wall of the crushing box 101. One of the limit blocks 117 is installed on the other side of the concave block 108 by a first bolt, and the other limit block 117 is installed on one side of the rectangular plate 118 by a second bolt, so that the stability of the discharge grate 112 during operation can be improved with the cooperation of the limit block 117 and the first bolt.

[0046] according to Figure 2-Figure 4 and Figure 6 As shown, two placement racks 122 are provided at the bottom of the crushing box 101, the bottom of the crushing box 101 and the top of one of the placement racks 122 are fixed, the opposite sides of the two placement racks 122 are fixed, the other ends of the two screw rods 202 are rotatably connected to the other side of the inner wall of one of the placement racks 122 through a second bearing, support blocks 123 are fixed to the four corners of the bottom of the two placement racks 122, and a drive motor 119 is installed on the top of the other placement rack 122. A flywheel 120 is installed on the output end of the drive motor 119 and the outer surface of the rotating rod 113, and the two flywheels 120 are connected by a belt drive. A fixed disk 121 is installed on the front surface of the rotating rod 113, and a motor controller 124 is installed on the front surface of the crushing box 101. The motor controller 124 is electrically connected to the drive motor 119, so that the drive motor 119 can be controlled to start or shut down under the action of the motor controller 124.

[0047] according to Figure 2 、 Figure 5 and Figure 6As shown, guard plates 125 are fixed to the front surface and rear surface of the inner wall of the crushing box 101, and the opposite sides of the two guard plates 125 are in contact with the front surface and rear surface of the guide plate 106, the front surface and rear surface of the concave block 108, the front surface and rear surface of the rotor 114, the front surface and rear surface of the first impact plate 103, the front surface and rear surface of the second impact plate 104, the front surface and rear surface of the support plate 107, the front surface and rear surface of the discharge grate 112 and the front surface and rear surface of the mounting frame 102, so that the inner wall of the crushing box 101 can be protected under the action of the guard plates 125.

[0048] The effect achieved by the entire mechanism is: when it is necessary to crush large stones, the drive motor 119 is directly started by the motor controller 124. The started drive motor 119 will drive the flywheel 120 connected thereto to rotate, and the rotating flywheel 120 will drive the rotating rod 113 to rotate under the cooperation of the belt, bearing and another flywheel 120, and the rotating rotating rod 113 will drive the fixed disk 121 to rotate, and the rotating rotating rod 113 will also drive the rotor 114 to rotate, and the rotating rotor 114 will also drive all the hammer heads 115 to rotate, and each rotating hammer head 115 will drive the protective shell 116 connected thereto to rotate. At this time, the two hand-tightening bolts 111 are directly removed, and then the cover plate 109 is directly rotated. The rotating cover plate 109 will also drive the connecting block 110 connected thereto to rotate, and then the large stones to be crushed are put in from the inlet of the feed pipe 105, and then the large stones are crushed directly through the cooperation of the guide plate 106, the first impact plate 103, the second impact plate 104 and the discharge grate 112, and the rotating hammer head 115 and the protective shell 116. Finally, the crushed stones will pass directly through the through holes of the discharge grate 112, thus achieving the crushing of the large stones; when the through holes of the discharge grate 112 are blocked by crushed stones, the cleaning mechanism 3 or the anti-jamming mechanism 2 can be used to clean the through holes of the discharge grate 112, wherein the anti-jamming mechanism 2 can both clean the discharge grate 112 and is mainly used for cleaning the cleaning mechanism 3. Of course, if the anti-jamming mechanism 2 is used to clean the through hole of the discharge grate 112, it is necessary to stop putting the big stone into the feed pipe 105, and at the same time use the motor controller 124 to turn off the drive motor 119, then set the third controller 213 to use the program, and use the first controller 211 to start the two servo motors 201 at the same time. At this time, the two servo motors 201 started are all driven by the second bearing to drive the screw 202 connected thereto to rotate. At this time, the two rotating screws 202 will drive all the T-blocks 204 to move horizontally with the cooperation of one of the placement racks 122 and the rectangular block 205, and the moving four T-blocks 204 will also drive the rectangular block 205 to move horizontally together. When the rectangular block 2 05 moves, the moving rectangular block 205 will drive the U-shaped frame 208, the electric push rod 210, the cylindrical block 207 and the comb plate 206 to move horizontally. When the two T-blocks 204 are in contact with the two limit rings 203 respectively, the first controller 211 will control the two servo motors 201 to turn off. At this time, the third controller 213 will use the second controller 212 to control the two electric push rods 210 to start at the same time. At this time, the two started electric push rods 210 will push the two cylindrical blocks 207 to move vertically upward with the cooperation of the two U-shaped frames 208, the four T-blocks 204, one of the placement racks 122 and the rectangular block 205. At the same time, the two cylindrical blocks 207 that move upward will drive the comb plate 206 to move vertically upward together.At this time, the comb plate 206 that moves vertically upward will directly squeeze out the gravel that is blocked on the through hole of the discharge grate 112, that is, prevent the normal passage of the gravel of the discharge grate 112. When the comb plate 206 completes the stone discharge, the second controller 212 will control the telescopic ends of the two electric push rods 210 to move back. At this time, the comb plate 206 will move back to the initial position under the action of its own gravity. When the two electric push rods 210 complete the reset operation, the comb plate 206 also completes the reset movement. At this time, the second controller 212 will directly turn off the two electric push rods 210. At the same time, the third controller 213 will also use the first controller 211 to synchronously control the two servo motors 201 to start and reverse. At this time, the two servo motors 201 will rotate on the screw 202 and the T-block 20 4 and the rectangular block 205 cooperate to directly drive the comb plate 206 to return to its initial position. When the comb plate 206 returns to its initial position, the first controller 211 will directly turn off the two servo motors 201, completing the unblocking operation of the discharge grate 112. Under normal circumstances, the cleaning mechanism 3 is used to clean the through holes of the discharge grate 112. The cleaning mechanism 3 cleans the through holes of the discharge grate 112 by determining the blockage position based on the above-mentioned detection component and adjusting the position of the cleaning plate 302 in conjunction with the counterclockwise swing of the flip telescopic rod 301. When the cleaning mechanism 3 resets clockwise, the comb plate 206 is used to clean the cleaning plate 302. Therefore, the blockage cleaning method disclosed in this application is actually shared by the anti-jamming mechanism 2 and the cleaning mechanism 3, and is mutually implemented.

[0049] Among them, the drive motor 119, servo motor 201, motor controller 124, electric push rod 210, first controller 211, second controller 212 and third controller 213, and displacement motor 303 are all existing technologies, and their components and operating principles are all public technologies, so no further explanation will be given here.

[0050] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An impact hammer crusher, characterized by: The invention comprises an impact hammer crushing mechanism (1) and a processor, wherein the bottom of the impact hammer crushing mechanism (1) is respectively provided with an anti-jamming mechanism (2) and a cleaning mechanism (3); the cleaning mechanism (3) comprises a pair of flip telescopic rods (301) hingedly arranged at the bottom of the impact hammer crushing mechanism (1), a guide rod (305) is connected between the ends of the two flip telescopic rods (301) away from the hinge axis, a screw rod (304) is installed parallel to the outer side of the guide rod (305), and one end of the guide rod (305) is provided with a screw rod (304). A displacement motor (303) is provided for driving the screw rod (304) to rotate. A cleaning plate (302) is provided at equal intervals between the ends of the two flip telescopic rods (301) away from the hinge axis. The front end of the cleaning plate (302) is in an inclined plane shape. The cleaning plate (302) is provided with an internal threaded hole and a sliding hole adapted to the screw rod (304) and the guide rod (305). When the displacement motor (303) rotates forward and reverse, the screw rod (304) is driven to drive the cleaning plate (302) to translate axially along the guide rod (350). The cleaning mechanism (3) further comprises a detection assembly for monitoring falling materials, the detection assembly comprising a plurality of infrared emitting ends (306) arranged parallel to the guide rod (305), the infrared emitting ends (306) being arranged at equal intervals between the ends of the two flip telescopic rods (301) away from the hinge axis, the bottom of the impact hammer crushing mechanism (1) being provided with a plurality of infrared receiving ends, the infrared receiving ends being arranged in alignment with the infrared emitting ends (306), and when the infrared receiving ends receive the electrical signals generated by the infrared emitting ends (306) for a long time, the processor controls the displacement motor (303) to adjust the cleaning plate (302) to move to the coordinates of the blockage point determined based on the infrared detection and perform cleaning; The impact hammer crushing mechanism (1) comprises a crushing box (101), wherein a discharge grate (112) is provided inside the crushing box (101); The anti-jamming mechanism (2) comprises two servo motors (201), a first controller (211), a second controller (212) and a third controller (213); the output ends of the two servo motors (201) are fixed with screw rods (202); the outer surfaces of the two screw rods (202) are fixedly sleeved with limit rings (203); one end of the two screw rods (202) is threadedly sleeved with two T-shaped blocks (204); a rectangular block (205) is fixed between the bottoms of the four T-shaped blocks (204); and the four T-shaped blocks (204) are fixed with a rectangular block (205). A comb plate (206) is movably sleeved between the outer surfaces of the mold blocks (204), two symmetrical cylindrical blocks (207) are fixed at the bottom of the comb plate (206), two symmetrical U-shaped frames (208) are installed at the bottom of the rectangular block (205), two symmetrical cylindrical holes (209) are opened at the top of the rectangular block (205), and electric push rods (210) are arranged inside the two cylindrical holes (209), and the telescopic ends of the two electric push rods (210) are in contact with the bottoms of the two cylindrical blocks (207) respectively.

2. The impact hammer crusher according to claim 1, characterized in that: The first controller (211) is electrically connected to the two servo motors (201) respectively, the second controller (212) is electrically connected to the two electric push rods (210), the electric push rods (210) are respectively installed at the bottom of the inner wall of the two U-shaped frames (208), and the third controller (213) is electrically connected to the first controller (211) and the second controller (212) respectively.

3. The impact hammer crusher according to claim 1, characterized in that: The first controller (211), the second controller (212) and the third controller (213) are all installed on the front surface of the crushing box (101); a mounting frame (102) is installed inside the crushing box (101); a first impact plate (103) is installed on the arc surface of the mounting frame (102); a feed pipe (105) is fixed to the top of the crushing box (101); a guide plate (106) is fixed to one side of the inner wall of the crushing box (101); and a second impact plate (104) is fixed to the bottom of the guide plate (106).

4. The impact hammer crusher according to claim 3, characterized in that: A support plate (107) is fixed to the bottom of the inner wall of the crushing box (101), and the inclined surface of the support plate (107) is fixed to the bottom inclined surface of the guide plate (106). A concave block (108) is fixed to the bottom of the inner wall of the crushing box (101). The inlet of the feed pipe (105) is connected to a cover plate (109) by a hinge. Both sides of the feed pipe (105) and both sides of the cover plate (109) are fixed with connecting blocks (110). The two upper connecting blocks (110) are threaded with hand bolts (111), and one end of the two hand bolts (111) is threaded through the top of the two lower connecting blocks (110).

5. The impact hammer crusher according to claim 4, characterized in that: The two ends of the discharging grate (112) are in contact with one end of the first impact plate (103) and one end of the second impact plate (104), respectively. The interior of the crushing box (101) is rotatably connected to a rotating rod (113) via a first bearing. The two ends of the rotating rod (113) are movable through the front surface and the rear surface of the inner wall of the crushing box (101), respectively. The outer surface of the rotating rod (113) is fixedly sleeved with a rotor (114).

6. The impact hammer crusher according to claim 5, characterized in that: A plurality of hammer heads (115) are evenly distributed and installed inside each groove of the rotor (114), and a protective shell (116) is installed on each hammer head (115).

7. The impact hammer crusher according to claim 5, characterized in that: Two symmetrical limit blocks (117) are fixed to the outer wall of the discharging grate (112), a rectangular plate (118) is fixed to the bottom of the mounting frame (102), and the bottom of the rectangular plate (118) contacts the bottom of the inner wall of the crushing box (101), one of the limit blocks (117) is mounted on the other side of the concave block (108) by a first bolt, and the other limit block (117) is mounted on one side of the rectangular plate (118) by a second bolt.

8. The impact hammer crusher according to claim 7, characterized in that: Two placement racks (122) are provided at the bottom of the crushing box (101), the bottom of the crushing box (101) and the top of one of the placement racks (122) are fixed, the opposite sides of the two placement racks (122) are fixed, support blocks (123) are fixed at the four corners of the bottom of the two placement racks (122), a driving motor (119) is installed at the top of the other placement rack (122), a flywheel (120) is installed at the output end of the driving motor (119) and the outer surface of the rotating rod (113), and a fixed disk is installed on the front surface of the rotating rod (113). (121), a motor controller (124) is installed on the front surface of the crushing box (101), and the motor controller (124) is electrically connected to the driving motor (119).

9. The impact hammer crusher according to claim 5, characterized in that: Guard plates (125) are fixed to the front surface and rear surface of the inner wall of the crushing box (101), and opposite surfaces of the two guard plates (125) are in contact with the front surface and rear surface of the guide plate (106), the front surface and rear surface of the concave block (108), the front surface and rear surface of the rotor (114), the front surface and rear surface of the first impact plate (103), the front surface and rear surface of the second impact plate (104), the front surface and rear surface of the support plate (107), the front surface and rear surface of the discharge grate (112), and the front surface and rear surface of the mounting frame (102).

Citation Information

Patent Citations

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