Crushing equipment with material quantity adjustment mechanism
By introducing a material quantity adjustment mechanism into the crushing equipment and utilizing the cooperation of a weighing feeding box and a weighing plate, the problem of inaccurate feeding of the crushing equipment is solved and an efficient crushing effect is achieved.
Patent Information
- Application Number
- CN202311037201.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-17
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2043-08-17
AI Technical Summary
It is difficult to accurately control the amount of material when loading existing crushing equipment, resulting in incomplete crushing, low efficiency, and poor crushing effect.
The crushing equipment with material quantity adjustment mechanism is used. The first weighing feeding box and the second weighing feeding box are matched with the stepping reduction motor, timing timer and weighing plate to realize quantitative feeding and weighing, ensuring that the amount of raw materials in the crusher is in the optimal range and avoiding idling of the crushing hammer.
It achieves full crushing of raw materials in the crushing equipment, improves crushing efficiency, ensures the balance of loading and unloading, and improves crushing effect.
Smart Images

Figure CN117000372B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pulverizing equipment, in particular to pulverizing equipment with a material quantity regulating mechanism. Background Art
[0002] Crushing equipment is a general term for crushing machinery and grinding machinery. Sometimes grinding machinery is also called crushing machinery. This is the narrow meaning of crushing equipment. It is a machine that uses mechanical force to crush solid materials into small pieces, fine powder or powder. The characteristics of crushing operations using crushing machinery are high energy consumption, large amounts of wear-resistant materials and grinding media, severe dust and high noise.
[0003] Most existing crushing equipment is difficult to accurately control when loading, which can easily cause the problem of too much or too little material inside the crushing equipment, and then cause the raw materials to be incompletely crushed and the crushing efficiency to be slow. The amount of material loading and unloading is difficult to accurately adjust to a balance, and then the amount of raw materials in the crusher is not within the optimal quantity range, resulting in poor crushing effect and low efficiency. Summary of the Invention
[0004] The object of the present invention is to provide a pulverizing device with a material quantity adjustment mechanism to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a crushing equipment with a material quantity adjustment mechanism, comprising a crusher body, the top feed port of the crusher body is fixedly connected to the first weighing loading box and the second weighing loading box by bolts, the first weighing loading box is located on one side of the second weighing loading box, and the top of the first weighing loading box and the second weighing loading box is fixedly connected to the material quantity storage hopper by bolts, the first weighing loading box and the second weighing loading box are fixedly connected to the outer wall of one side by bolts, the stepping reduction motor and the timing timer are fixedly connected to the outer wall of one side by bolts, the stepping reduction motor is located above the timing timer, the stepping reduction motor is fixedly connected to the feeding drum through the output end on one side thereof, the feeding trough is provided on the outer wall of one side of the feeding drum, the bottom of the crusher body is fixedly connected to the weighing unloading box by bolts, the first weighing loading box and the second weighing loading box are fixedly connected to the outer wall of one side by bolts The first storage platform is fixedly connected to the side outer wall by bolts, the second storage platform is fixedly connected to the side outer wall of the weighing and unloading box by bolts, the first storage platform and the second storage platform are fixedly connected to the side outer wall by bolts, the electric push rod is fixedly connected to the weighing plate through the output end of one side thereof, a supporting groove is provided on the horizontal side position close to the weighing plate on the inner wall of one side of the first storage platform and the second storage platform, the bottom of the crusher body is fixedly connected to the crusher body support frame by bolts near the outer side position of the weighing and unloading box, an inner lining plate is provided on the inner wall of one side of the crusher body, and a breaking hammer is connected to the internal rotation of the crusher body, an impact plate and a screen are provided on the inner wall of one side of the inner lining plate, the impact plate is located on one side of the screen, and a PLC controller is fixedly connected to the outer wall of one side of the crusher body support frame by bolts.
[0006] In the present invention, preferably, the first weighing loading box, the second weighing loading box and the weighing unloading box are all connected to the pulverizer body.
[0007] In the present invention, preferably, the cross section of the feeding trough is an arc-shaped structure.
[0008] In the present invention, preferably, the weighing plate and the supporting groove match each other.
[0009] In the present invention, preferably, the first storage platform and the second storage platform are both hollow rectangular structures with one side open, the first weighing loading box and the second weighing loading box are both connected to the first storage platform, and the weighing unloading box is connected to the second storage platform.
[0010] In the present invention, preferably, one third of the cross section of the feeding cylinder passes through the first weighing feeding box and the second weighing feeding box.
[0011] In the present invention, preferably, the cross section of the material storage hopper is an isosceles trapezoidal structure, and the first weighing and loading box and the second weighing and loading box are both connected to the material storage hopper.
[0012] In the present invention, preferably, the screen is embedded in the inner lining plate, and a feed opening is provided at the bottom of the crusher body near the bottom of the screen.
[0013] In the present invention, preferably, the breaker hammer is driven to rotate by an external motor and a pulley assembly.
[0014] In the present invention, preferably, a pressure sensor is provided inside the weighing plate, and the stepping reduction motor, timing timer, electric push rod and pressure sensor are all electrically connected to the PLC controller.
[0015] Compared with the prior art, the beneficial effect of the present invention is that the crushing equipment with a material quantity adjustment mechanism sets the feeding interval of the first weighing feeding box and the second weighing feeding box through a timing timer, thereby ensuring that when the first weighing feeding box is loading, the second weighing feeding box is performing quantitative weighing, and so on. The cycle ensures that there is always raw material entering the crusher body, thereby ensuring that the crusher body fully crushes the raw material, avoiding the idling of the crushing hammer in the crusher body, and measuring the amount of loading and unloading through the weighing plate, and then the loading amount of the crusher body can be adjusted according to the crushing amount to achieve a balance between loading and unloading, thereby ensuring that the amount of raw material in the crusher body is at the optimal amount, and then the raw material is crushed more efficiently. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the main view of the present invention;
[0017] Figure 2 This is a front view of the material storage hopper of the present invention;
[0018] Figure 3 This is a front view of the second weighing and loading box of the present invention;
[0019] Figure 4 This is a front view of the feeding tube of the present invention;
[0020] Figure 5 It is a cross-sectional view of the first weighing and loading box and the second weighing and loading box of the present invention;
[0021] Figure 6 This is the front view of the weighing and unloading box of the present invention;
[0022] Figure 7 This is a front view of the first storage platform of the present invention;
[0023] In the figure: 1. Crusher body; 2. First weighing and loading box; 3. Second weighing and loading box; 4. Material storage hopper; 5. Stepper reduction motor; 6. Timing timer; 7. Feeding barrel; 8. Feeding trough; 9. Weighing and unloading box; 10. First storage platform; 11. Second storage platform; 12. Electric push rod; 13. Weighing plate; 14. Support groove; 15. Crusher body support frame; 16. Lining plate; 17. Breaking hammer; 18. Impact plate; 19. Screen; 20. PLC controller. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1:
[0026] See also Figure 1-5The present invention provides a technical solution: a pulverizing device with a material quantity adjustment mechanism, comprising a pulverizer body 1, a top feed port of the pulverizer body 1 is fixedly connected to a first weighing and loading box 2 and a second weighing and loading box 3 by bolts, the first weighing and loading box 2 is located on one side of the second weighing and loading box 3, and the tops of the first weighing and loading box 2 and the second weighing and loading box 3 are fixedly connected to a material quantity storage hopper 4 by bolts, a stepping reduction motor 5 and a timing timer 6 are fixedly connected to one side outer wall of the first weighing and loading box 2 and the second weighing and loading box 3 by bolts, the stepping reduction motor 5 is located above the timing timer 6, the stepping reduction motor 5 is fixedly connected to a feeding barrel 7 through an output end on one side thereof, and a feeding trough 8 is provided on one side outer wall of the feeding barrel 7. The bottom of the crusher body 1 is fixedly connected to the weighing discharge box 9 by bolts, and the first weighing feed box 2 and the second weighing feed box 3 are fixedly connected to the first receiving platform 10 on one side outer wall by bolts. The second receiving platform 11 is fixedly connected to the second receiving platform 11 on one side outer wall by bolts. The first receiving platform 10 and the second receiving platform 11 are fixedly connected to the electric push rod 12 on one side outer wall by bolts. The electric push rod 12 is fixedly connected to the weighing plate 13 through the output end of one side. A supporting groove 14 is provided on the inner wall of one side of the first receiving platform 10 and the second receiving platform 11 at a horizontal side position near the weighing plate 13. The bottom of the crusher body 1 is fixedly connected to the crusher body support frame 15 by bolts near the outer side position of the weighing discharge box 9. An inner lining plate 16 is provided on the inner wall of one side of the crusher body 1, and a crushing hammer 17 is connected to the inner rotation of the crusher body 1. An impact plate 18 and a screen 19 are provided on the inner wall of one side of the inner lining plate 16. The impact plate 18 is located on one side of the screen 19. A PLC controller 20 is fixedly connected to the outer wall of one side of the crusher body support frame 15 by bolts. When adjusting the feeding amount, the raw materials to be crushed are poured into the material storage hopper 4, and the material storage hopper 4 stores the raw materials. At this time, the stepper reduction motor 5 does not work, and the electric push rod 12 on the first receiving platform 10 is energized and works. The electric push rod 12 drives the weighing plate 13 to move horizontally through the output end on one side. The weighing plate 13 is inserted into the supporting groove 14, and the stepper reduction motor 5 works. The machine 5 drives the feeding barrel 7 to rotate through the output end on one side thereof, and the timing timer 6 performs timing. During the rotation of the feeding barrel 7, the raw materials in the material storage hopper 4 enter the feeding trough 8. As the feeding barrel 7 rotates, the feeding trough 8 containing the raw materials rotates to the inside of the first weighing feeding box 2 and the second weighing feeding box 3. The raw materials fall to the weighing plate 13 under the action of gravity. The weighing plate 13 is weighed to detect the feeding amount of the feeding barrel 7 within a period of time, and calculate the feeding amount of the feeding barrel 7 per rotation of the feeding barrel 7 according to the number of rotations of one end of the feeding barrel 7 within a period of time, and then adjust the rotation speed of the feeding barrel 7 according to the loading speed to meet the required loading amount. After completing the quantitative loading, the electric push rod 12 on the first receiving platform 10 drives the weighing plate 13 to reset.The raw materials on the weighing plate 13 fall into the crusher body 1. The crusher body 1 crushes the raw materials through the impact of the rotating crushing hammer 17 and the collision of the raw materials with the impact plate 18. Since the first weighing and loading bins 2 and 3 are provided, the feeding interval between the first weighing and loading bins 2 and 3 is set by the timing timer 6. This ensures that when the first weighing and loading bin 2 is loading, the second weighing and loading bin 3 is performing quantitative weighing. This cycle ensures that there is always raw materials entering the crusher body 1, thus ensuring that the crusher body 1 fully crushes the raw materials and preventing the crushing hammer 17 in the crusher body 1 from idling.
[0027] The present invention further has the following features: the first weighing loading box 2 and the second weighing loading box 3 are both connected to the crusher body 1 , so that the weighed raw materials in the first weighing loading box 2 and the second weighing loading box 3 can enter the crusher body 1 .
[0028] The present invention further has the following advantages: the cross section of the feeding trough 8 is an arc-shaped structure, which can allow more raw materials to enter the feeding trough 8, thereby realizing subsequent feeding.
[0029] The present invention further provides that the weighing plate 13 and the supporting groove 14 match and fit together, so that the weighing plate 13 can be inserted into the supporting groove 14 , and one side end of the weighing plate 13 can be supported by the supporting groove 14 .
[0030] The present invention further: the first storage platform 10 is a hollow rectangular structure with an open side, the first weighing loading box 2 and the second weighing loading box 3 are both connected to the first storage platform 10, so that the weighing plate 13 can be stored inside the first storage platform 10, and the weighing plate 13 can be inserted into the first weighing loading box 2 and the second weighing loading box 3.
[0031] The present invention further has the following advantages: one third of the cross section of the feeding cylinder 7 passes through the first weighing and loading box 2 and the second weighing and loading box 3 , and the raw materials can be transported by the rotation of the feeding cylinder 7 .
[0032] The present invention further has the following features: the cross section of the material storage hopper 4 is an isosceles trapezoidal structure; the first weighing and loading box 2 and the second weighing and loading box 3 are both connected to the material storage hopper 4, so that the raw materials in the material storage hopper 4 can be moved from top to bottom.
[0033] The present invention further has the following features: a screen 19 is embedded in the inner lining plate 16 , a feed opening is provided at the bottom of the grinder body 1 near the lower portion of the screen 19 , and the raw materials meeting the crushing size are screened out through the screen 19 .
[0034] The present invention further has the advantage that the breaker hammer 17 is driven to rotate by an external motor and a pulley assembly, ensuring that the breaker hammer 17 can rotate at a high speed, thereby enabling the breaker hammer 17 to crush and impact the raw materials.
[0035] The present invention further comprises: a pressure sensor is provided inside the weighing plate 13; the stepping reduction motor 5, the timing timer 6, the electric push rod 12 and the pressure sensor are all electrically connected to the PLC controller 20; and by setting the control program of the PLC controller 20, the stepping reduction motor 5 and the electric push rod 12 can be controlled according to the input information of the timing timer 6 and the pressure sensor.
[0036] Example 2: Please refer to Figure 1 、 Figure 6 and Figure 7 The present invention provides a technical solution: a crushing device with a material amount adjustment mechanism, comprising a crusher body 1, a weighing discharge box 9 is fixedly connected to the bottom of the crusher body 1 by bolts, a second receiving platform 11 is fixedly connected to the outer wall of one side of the weighing discharge box 9 by bolts, an electric push rod 12 is fixedly connected to the outer wall of one side of the second receiving platform 11 by bolts, the electric push rod 12 is fixedly connected to the weighing plate 13 through the output end of one side thereof, a supporting groove 14 is provided on the inner wall of one side of the second receiving platform 11 at a horizontal side position close to the weighing plate 13, a crusher body support frame 15 is fixedly connected to the outer position of the weighing discharge box 9 by bolts, an inner lining plate 16 is provided on the inner wall of one side of the crusher body 1, A breaker hammer 17 is connected to the internal rotation, and an impact plate 18 and a screen 19 are provided on the inner wall of one side of the lining plate 16. The impact plate 18 is located on one side of the screen 19. A PLC controller 20 is fixed to the outer wall of one side of the crusher body support frame 15 by bolts. When the crusher body 1 performs the crushing operation, the electric push rod 12 on the second receiving platform 11 drives the weighing plate 13 to move horizontally through the output end on one side thereof. The weighing plate 13 is inserted into the supporting groove 14, and the weighing plate 13 weighs the crushed raw materials. By timing, the crushing amount after a period of time can be calculated, and the loading amount of the crusher body 1 is adjusted according to the crushing amount to achieve a balance between loading and unloading, thereby ensuring that the amount of raw materials in the crusher body 1 is at the optimal amount, and then the raw materials are crushed more efficiently.
[0037] The present invention further has the following features: the weighing discharge box 9 is connected to the pulverizer body 1 , so that the raw materials crushed in the pulverizer body 1 can be discharged through the weighing discharge box 9 .
[0038] The present invention further: the second receiving platform 11 is a hollow rectangular structure with an open side, the weighing discharge box 9 is connected to the second receiving platform 11, which can provide space for storing the weighing plate 13 and also allow the weighing plate 13 to be inserted into the weighing discharge box 9.
[0039] Working principle: When adjusting the feeding amount, the raw materials to be crushed are poured into the material storage hopper 4, and the material storage hopper 4 stores the raw materials. At this time, the stepper reduction motor 5 does not work, and the electric push rod 12 on the first storage platform 10 is powered on. The electric push rod 12 drives the weighing plate 13 to move horizontally through the output end on one side. The weighing plate 13 is inserted into the supporting groove 14, and the stepper reduction motor 5 works. The stepper reduction motor 5 drives the feeding barrel 7 to rotate through the output end on one side, and the timing timer 6 counts. During the rotation of the feeding barrel 7, the raw materials in the material storage hopper 4 are fed into the material storage hopper 4. The raw materials enter the feeding trough 8. As the feeding cylinder 7 rotates, the feeding trough 8 containing the raw materials rotates to the inside of the first weighing feeding box 2 and the second weighing feeding box 3. The raw materials fall to the weighing plate 13 under the action of gravity. The weighing plate 13 is weighed to detect the feeding amount of the feeding cylinder 7 within a period of time, and calculate the feeding amount of the feeding cylinder 7 per rotation of the feeding cylinder 7 according to the number of rotations of the feeding cylinder 7 within one end of the time. Then, the rotation speed of the feeding cylinder 7 is adjusted according to the feeding speed to meet the required feeding amount. After the quantitative feeding is completed, the electric push rod 12 on the first receiving platform 10 drives the weighing plate 1 3 is reset, and the raw materials on the weighing plate 13 fall into the crusher body 1. The crusher body 1 is crushed by the impact of the rotating crushing hammer 17 on the raw materials and the collision of the raw materials with the impact plate 18. Since the first weighing feeding box 2 and the second weighing feeding box 3 are set, the feeding interval of the first weighing feeding box 2 and the second weighing feeding box 3 is set by the timing timer 6, so as to ensure that when the first weighing feeding box 2 is feeding, the second weighing feeding box 3 is performing quantitative weighing. This cycle ensures that there is always raw material entering the crusher body 1, thereby ensuring that the crusher body 1 can crush the raw materials. Sufficient to avoid idling of the crushing hammer 17 in the crusher body 1. When the crusher body 1 performs the crushing operation, the electric push rod 12 on the second receiving platform 11 drives the weighing plate 13 to move horizontally through the output end on one side thereof. The weighing plate 13 is inserted into the supporting groove 14. The weighing plate 13 weighs the crushed raw materials. By timing, the crushing amount after a period of time can be calculated. The feeding amount of the crusher body 1 is adjusted according to the crushing amount to achieve a balance between feeding and unloading, thereby ensuring that the amount of raw materials in the crusher body 1 is in the optimal amount, and then the raw materials are crushed more efficiently.
[0040] To sum up: the crushing equipment with a material quantity adjustment mechanism sets the feeding interval of the first weighing feeding box 2 and the second weighing feeding box 3 through the timing timer 6, thereby ensuring that when the first weighing feeding box 2 is feeding, the second weighing feeding box 3 is performing quantitative weighing, and so on. The cycle ensures that there is always raw material entering the crusher body 1, thereby ensuring that the crusher body 1 fully crushes the raw material, avoiding the idling of the crushing hammer 17 in the crusher body 1, and measuring the amount of loading and unloading through the weighing plate 13, and then the loading amount of the crusher body 1 can be adjusted according to the crushing amount to achieve a balance between loading and unloading, thereby ensuring that the amount of raw material in the crusher body 1 is at the optimal amount, and then the raw material is crushed more efficiently.
[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0042] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.
[0043] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A pulverizing device with a material quantity adjustment mechanism, comprising a pulverizer body (1), characterized in that: The top feed port of the crusher body (1) is fixedly connected to a first weighing and loading box (2) and a second weighing and loading box (3) by bolts. The first weighing and loading box (2) is located on one side of the second weighing and loading box (3), and the tops of the first weighing and loading box (2) and the second weighing and loading box (3) are fixedly connected to a material storage hopper (4) by bolts. A stepping reduction motor (5) and a timing timer (6) are fixedly connected to the outer wall of one side of the first weighing and loading box (2) and the second weighing and loading box (3) by bolts. The stepping reduction motor (5) is located above the timing timer (6). The stepping reduction motor (5) is fixedly connected to a feeding barrel (7) through an output end on one side thereof. The outer wall of one side of the feeding barrel (7) is opened. A feeding trough (8) is provided, the bottom of the crusher body (1) is fixedly connected to a weighing discharge box (9) by bolts, the first weighing feed box (2) and the second weighing feed box (3) are fixedly connected to a first receiving platform (10) on one side outer wall by bolts, the second receiving platform (11) is fixedly connected to one side outer wall of the weighing feed box (9) by bolts, the first receiving platform (10) and the second receiving platform (11) are fixedly connected to an electric push rod (12) on one side outer wall by bolts, the electric push rod (12) is fixedly connected to a weighing plate (13) through an output end on one side, and a horizontal side position near the weighing plate (13) is opened on the inner wall of one side of the first receiving platform (10) and the second receiving platform (11). A supporting groove (14) is provided, and the bottom of the crusher body (1) is fixedly connected to the crusher body support frame (15) at the outer position of the weighing discharge box (9) by bolts. An inner lining plate (16) is provided on the inner wall of one side of the crusher body (1), and a crushing hammer (17) is rotatably connected to the inside of the crusher body (1). An impact plate (18) and a screen (19) are provided on the inner wall of one side of the inner lining plate (16), and the impact plate (18) is located on one side of the screen (19). A PLC controller (20) is fixedly connected to the outer wall of one side of the crusher body support frame (15) by bolts; the first weighing feed box (2), the second weighing feed box (3) and the weighing discharge box (9) are all connected to the crusher body ( 1) are connected; the cross section of the feeding trough (8) is an arc-shaped structure; the weighing plate (13) and the supporting groove (14) are matched and fit together; the first receiving platform (10) and the second receiving platform (11) are both hollow rectangular parallelepiped structures with one side open, the first weighing loading box (2) and the second weighing loading box (3) are both connected to the first receiving platform (10), and the weighing unloading box (9) is connected to the second receiving platform (11); one third of the cross section of the feeding cylinder (7) passes through the first weighing loading box (2) and the second weighing loading box (3); the cross section of the material storage hopper (4) is an isosceles trapezoidal structure, and the first weighing loading box (2) and the second weighing loading box (3) are both connected to the material storage hopper (4); A pressure sensor is provided inside the weighing plate (13), and the stepping reduction motor (5), the timing timer (6), the electric push rod (12) and the pressure sensor are all electrically connected to the PLC controller (20).
2. The pulverizing device with a material quantity adjustment mechanism according to claim 1, characterized in that: The screen (19) is embedded in the inner lining plate (16), and a feed opening is provided at the bottom of the crusher body (1) near the lower position of the screen (19).
3. The pulverizing device with a material quantity adjustment mechanism according to claim 1, characterized in that: The breaker hammer (17) is driven to rotate by an external motor and a pulley assembly.
Citation Information
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