Oil drum with air pressure boosting function
By introducing a pneumatic pressure boosting function into the oil tank of the drip molding machine, and using compressed air to drive the valve core to block the mounting hole, the problem of insufficient oil pressure is solved, ensuring sufficient material supply and stable output, and improving the efficiency of the drip molding process.
Patent Information
- Application Number
- CN202310853085.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-11
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2043-07-11
AI Technical Summary
The existing drip molding machine oil tank is prone to insufficient oil pressure when the material liquid level is low, resulting in insufficient material supply.
An oil tank with a pneumatic pressure boosting function was designed. By setting an air inlet and a movable valve core on the tank body, compressed air is used to drive the valve core to block the mounting hole, increasing the pressure inside the tank. This ensures that the air pressure above the material level drives the material output, avoiding insufficient oil pressure and material backflow.
It effectively solves the problems of insufficient oil pressure and low flow rate when the material liquid level is low, ensuring sufficient material supply and preventing material backflow, thereby improving the stability and efficiency of the dripping process.
Smart Images

Figure CN117002855B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of drip molding machines, and specifically relates to an oil drum with a pneumatic pressurization function. Background Technology
[0002] Drip molding is one of the few products that still largely relies on manual production processes. Its main raw material is PVC paste resin dissolved in DOP and other resins, with the addition of color paste to create mixtures of different colors. These mixtures are then dripped into molds made of aluminum, brass, electroforming, or silicone. By heating the mixtures to over 170 degrees Celsius, the PVC paste resin and DOP undergo a chemical reaction and solidify, resulting in products with rich colors and a strong three-dimensional effect.
[0003] A drip molding machine is used to produce drip-molded photo frames, drip-molded bag labels, and other similar products. The machine primarily relies on a three-dimensional motion system to guide the PVC paste dispensing needle to the designated position on the drip molding mold. The amount of glue dispensed is controlled by adjusting the resin extrusion time and the needle's movement speed. Drip molding machines mainly utilize CNC machining technology, replacing manual dispensing with automated machine dispensing, significantly improving production efficiency. This is an original technology independently developed in China.
[0004] In the drip molding process, the pressure and flow control of the material in the oil tank are extremely important. Existing drip molding machines are prone to problems such as insufficient material pressure and low flow during use. In particular, when the material level in the oil tank is low, insufficient oil pressure often leads to inadequate material supply. Summary of the Invention
[0005] In order to solve the problem of insufficient material supply caused by insufficient oil pressure when the material level in the oil drum is low in the existing technology, the purpose of this invention is to provide an oil drum with air pressure boosting function.
[0006] The technical solution adopted in this invention is as follows:
[0007] An oil drum with a pneumatic pressure boosting function includes a drum body, a drum cover, and a movable valve core. The bottom end of the drum body has a material outlet, and the top end of the drum body is fitted with a drum cover. The drum cover has a first mounting hole and an air inlet, both of which communicate with the inner cavity of the drum body. A movable valve core is movably installed in the first mounting hole. The air inlet is used to introduce compressed air into the inner cavity of the drum body. When compressed air is introduced into the air inlet, the compressed air drives the movable valve core to block the first mounting hole.
[0008] Optionally, a mounting beam is provided in the first mounting hole, and a second mounting hole is provided on the mounting beam, in which the movable valve core is slidably installed.
[0009] As optional, the movable valve core comprises a first baffle and a sliding rod, the first baffle is installed at one end of the sliding rod, and a detachable limiting piece is installed at the other end of the sliding rod; the sliding rod is slidably installed in the second mounting hole, and the first baffle and the limiting piece are located in the inner cavity of the barrel cover and outside, respectively; the limiting piece has an outer dimension smaller than the hole diameter of the first mounting hole and larger than the hole diameter of the second mounting hole; when compressed air is introduced into the air inlet hole, the compressed air drives the first baffle to block the first mounting hole.
[0010] As optional, the limiting piece is a nut, a snap ring or a baffle.
[0011] As optional, the first baffle further has a second baffle, the sliding rod is arranged on the second baffle, the second baffle is in the shape of a circular truncated cone, the first mounting hole has a tapered guide hole near one end of the second baffle, and the inner side wall of the guide hole is in contact with the outer side wall of the second baffle.
[0012] As optional, the bottom wall of the barrel body is a guide wall, the guide wall is arranged obliquely, and the lower end of the guide wall is connected with the material outlet.
[0013] As optional, the bottom end of the guide wall is provided with a mounting groove for mounting the barrel body.
[0014] As optional, the top end of the barrel body has an external thread segment, the barrel cover is threadedly connected with the external thread segment, and the outer side wall of the barrel cover has anti-skid teeth.
[0015] The present application has the following advantages:
[0016] The present application provides an oil drum with air pressure boosting function, comprising a barrel body, a barrel cover and a movable valve core; the bottom end of the barrel body is provided with a material outlet, and the top end of the barrel body is provided with the barrel cover; the barrel cover is provided with a first mounting hole and an air inlet hole, both of which are in communication with the inner cavity of the barrel body, and the movable valve core is movably installed in the first mounting hole; the air inlet hole is used for introducing compressed air into the inner cavity of the barrel body, and when compressed air is introduced into the air inlet hole, the compressed air drives the movable valve core to block the first mounting hole. By connecting the air inlet hole with the compressed air station outside, compressed air can be introduced into the barrel body, and when a large amount of compressed air is introduced, the airflow will drive the movable valve core to slide along the first mounting hole and block the first mounting hole, so that the inner cavity of the entire barrel body and barrel cover is in a sealed state, the pressure in the barrel body is increased, and the air pressure above the remaining material level in the barrel body pushes the remaining material out of the material outlet, effectively avoiding the problems of insufficient oil pressure and small flow when the material level is low. At the same time, the high air pressure in the barrel body solves the problem of material backflow. When used normally, the air inlet hole is disconnected from the compressed air station, and when the pressure in the barrel body is normal, the movable valve core automatically falls due to gravity, so that the inner cavity of the barrel body is in communication with the outside, and the internal and external atmospheres of the barrel body are consistent, which will not affect the normal use of the material. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural schematic diagram of the present application;
[0018] Figure 2 is a half cut schematic diagram of the present application;
[0019] Figure 3 is Figure 2 is an enlarged schematic diagram of A area in
[0020] Figure 4 is a top view schematic diagram of the barrel body;
[0021] Figure 5 is a structural schematic diagram of the barrel body bottom;
[0022] Figure 6 is a structural schematic diagram of the barrel cover;
[0023] Figure 7 is a bottom view schematic diagram of the barrel cover;
[0024] Figure 8 is a structural schematic diagram of the movable valve core.
[0025] The annotations in the figures represent respectively: 1-barrel body, 11-material outlet, 12-guiding wall, 13-mounting groove, 14-outer thread section, 2-barrel cover, 21-first mounting hole, 22-air inlet hole, 23-mounting beam, 24-second mounting hole, 25-anti-skid tooth, 3-movable valve core, 31-first baffle, 32-second baffle, 33-sliding rod. DETAILED DESCRIPTION
[0026] In the present embodiment, as Figures 1-3The oil drum with air pressure boosting function includes a drum body 1, a drum cover 2 and a movable valve core 3; the bottom end of the drum body 1 is provided with a material outlet 11, and the top end of the drum body 1 is provided with the drum cover 2; the drum cover 2 is provided with a first mounting hole 21 and an air inlet hole 22, both of which are communicated with the inner cavity of the drum body 1, and the movable valve core 3 is movably mounted in the first mounting hole 21; the air inlet hole 22 is used for introducing compressed air into the inner cavity of the drum body 1, and when the compressed air is introduced into the air inlet hole 22, the compressed air drives the movable valve core 3 to block the first mounting hole 21. By connecting the air inlet hole 22 with the compressed air station outside, the compressed air can be introduced into the drum body 1, and when a large amount of compressed air is introduced, the airflow will drive the movable valve core 3 to slide along the first mounting hole 21 and block the first mounting hole 21, so that the inner cavities of the drum body 1 and the drum cover 2 are in a sealed state, the pressure in the drum body 1 is increased, the air pressure above the remaining material level in the drum body 1 pushes the remaining material downward from the material outlet 11, effectively avoiding the problems of insufficient pressure and small flow when the material level is low, and the material backflow problem is solved when the air pressure in the drum body 1 is higher than the outside. In normal use, the air inlet hole 22 is disconnected with the compressed air station, and when the pressure in the drum body 1 is normal, the movable valve core 3 automatically falls due to gravity, so that the inner cavity of the drum body 1 is communicated with the outside through the first mounting hole 21, so that the inside and outside of the drum body 1 are consistent with the atmospheric pressure, and the normal use of the material will not be affected.
[0027] In the embodiment, as shown in Figure 1 , Figure 6 and Figure 7 , the first mounting hole 21 is provided with a mounting beam 23, the mounting beam 23 is provided with a second mounting hole 24, and the movable valve core 3 is slidably mounted in the second mounting hole 24.
[0028] In use, the drum cover 2 is unscrewed to add material for dripping into the drum body 1.
[0029] In the embodiment, as shown in Figure 1 , the first mounting hole 21 is provided with an internal thread, and when compressed air is not needed to be introduced, the internal thread in the first mounting hole 21 can be used to connect a material input pipe or the like, so that the material can be directly input into the drum body 1, becoming a normal use material drum.
[0030] In the embodiment, when the pressure in the drum body 1 needs to be boosted, a control valve between the compressed air station and the air inlet hole 22 can be manually opened, or an electromagnetic valve is arranged between the compressed air station and the air inlet hole 22, which is remotely opened or closed by a control system.
[0031] In the embodiment, as shown in Figures 6-8As shown, the movable valve core 3 comprises a first baffle 31 and a sliding rod 33, the first baffle 31 is installed at one end of the sliding rod 33, and a detachable limiting piece is installed at the other end of the sliding rod 33; the sliding rod 33 is slidably installed in the second mounting hole 24, and the first baffle 31 and the limiting piece are located in the inner cavity and outside of the barrel cover 2 respectively; the limiting piece has an outer dimension smaller than the hole diameter of the first mounting hole 21 and larger than the hole diameter of the second mounting hole 24; when compressed air is introduced into the air inlet hole 22, the compressed air drives the first baffle 31 to block the first mounting hole 21.
[0032] In the embodiment, the first baffle 31 further has a second baffle 32, the sliding rod 33 is arranged on the second baffle 32, the second baffle 32 is in the shape of a circular truncated cone, the first mounting hole 21 is a tapered guide hole near one end of the second baffle 32, and the inner side wall of the guide hole is in contact with the outer side wall of the second baffle 32. The second baffle 32 in the shape of a circular truncated cone and the tapered guide hole make the first baffle 31 accurately block the first mounting hole 21 when being pushed by the airflow, and can avoid the problem that the first baffle 31 and the first mounting hole 21 are misaligned to cause the first mounting hole 21 to be unable to be sealed.
[0033] The limiting piece can be a nut, a snap ring or a baffle, etc. so that the two ends of the sliding rod 33 cannot pass through the second mounting hole 24, and in normal use, the entire movable valve core 3 is hung on the mounting beam 23 through the limiting piece.
[0034] In the embodiment, the limiting piece is a nut (omitted in the figure), the end of the sliding rod 33 away from the second baffle 32 has external threads, and the limiting piece is threadedly connected with the sliding rod 33. When it is necessary to keep the inner cavity of the barrel body 1 sealed, the first baffle 31 can be pressed against the first mounting hole 21 before the cover body 2 is installed on the barrel body 1, and then the nut is rotated to press the nut against the mounting beam 23, and after the first baffle 31 is loosened, the first baffle 31 will not be loosened and will be locked on the first mounting hole 21.
[0035] In summary of the above and Figure 1 、 Figure 6 、 Figure 7 、 Figure 8The first mounting hole 21 is internally provided with a mounting beam 23 extending in the radial direction, and the inner end is configured as a tapered guide hole; a second mounting hole 24 is formed in the middle of the mounting beam 23; the movable valve core 3 comprises a first baffle 31, a second baffle 32, a sliding rod 33 and a nut; the second baffle 32 is located on the first baffle 31 and is in the shape of a circular truncated cone with a smaller area than the first baffle 31, and the outer edge is transitioned to the outer edge of the first baffle 31 through an inner concave surface, and the outer wall is used to fit the inner wall of the guide hole; the sliding rod 33 is slidably installed in the second mounting hole 24, and the inner end is installed in the middle of the second baffle 31, and the outer end has external threads; the nut is installed on the outer end of the sliding rod 33, and the outer dimensions are smaller than the hole diameter of the first mounting hole 21 and larger than the hole diameter of the second mounting hole 24; the first baffle 31 is located in the inner cavity of the barrel cover 2, and when the nut is pressed against the mounting beam 23, it is locked on the first mounting hole 21.
[0036] In the embodiment, as shown in the drawings, the bottom wall of the barrel body 1 is a guide wall 12, the guide wall 12 is inclinedly arranged, the lower end of the guide wall 12 is connected with the material outlet 11, the guide wall 12 makes the material in the inner cavity of the barrel body 1 converge from high to low, thereby making the material more fully used, and effectively preventing the material from remaining on the bottom wall of the barrel body 1. Figures 2-5
[0037] In the embodiment, the bottom end of the guide wall 12 is provided with a mounting groove 13, and the mounting groove 13 is used for mounting the barrel body 1 on a plastic dripping machine.
[0038] In the embodiment, the top end of the barrel body 1 has an external thread segment 14, the barrel cover 2 is threadedly connected with the external thread segment 14, and the outer wall of the barrel cover 2 has anti-skid teeth 25, so that the barrel cover 2 does not slip when being screwed.
[0039] It should be noted that the oil drum in the present application refers to a material container of a plastic dripping machine, and should be understood in a broad sense, and is not limited to the barrel body in the present application which can only be used for containing oily substances.
[0040] In the present application, unless otherwise clearly specified and limited, the terms “mounting”, “connection”, “connecting”, “fixing” and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication inside two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0041] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any suitable manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.
[0042] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.
Claims
1. An oil drum with air pressure boosting function, comprising a drum body (1), a drum cover (2) and a movable valve core (3); A material outlet (11) is formed at the bottom end of the drum body (1), and the drum cover (2) is installed at the top end of the drum body (1); A first mounting hole (21) and an air inlet hole (22) are formed on the drum cover (2), both of which are in communication with the inner cavity of the drum body (1), and the movable valve core (3) is movably installed in the first mounting hole (21); The air inlet hole (22) is used to introduce compressed air into the inner cavity of the drum body (1), and when compressed air is introduced into the air inlet hole (22), the compressed air drives the movable valve core (3) to block the first mounting hole (21); Characterized in that: The first mounting hole (21) is internally provided with a mounting beam (23) extending in the radial direction, and the inner side end is configured as a tapered guide hole; A second mounting hole (24) is formed in the middle of the mounting beam (23); The movable valve core (3) comprises a first baffle (31), a second baffle (32), a sliding rod (33) and a nut; The second baffle (32) is located on the first baffle (31) and has a circular truncated cone shape with a smaller area than the first baffle (31), the outer edge transitions to the outer edge of the first baffle (31) through an inner concave surface, and the outer side wall is used to fit the inner side wall of the guide hole; The sliding rod (33) is slidably installed in the second mounting hole (24), the inner side end is installed in the middle of the second baffle (31), and the outer side end has external threads; The nut is installed on the outer side end of the sliding rod (33), and the outer dimension is smaller than the hole diameter of the first mounting hole (21) and larger than the hole diameter of the second mounting hole (24); The first baffle (31) is located in the inner cavity of the drum cover (2), and is locked on the first mounting hole (21) when the nut compresses the mounting beam (23).
2. The oil drum with air pressure boosting function according to claim 1, characterized in that, The bottom wall of the drum body (1) is a guide wall (12), the guide wall (12) is inclinedly arranged, and the lower end of the guide wall (12) is connected with the material outlet (11).
3. The oil drum with air pressure boosting function according to claim 2, characterized in that, An installation groove (13) is arranged at the bottom end of the guide wall (12), and the installation groove (13) is used to install the drum body (1).
4. The oil drum with air pressure boosting function according to claim 1, characterized in that, The top end of the drum body (1) has an external thread section (14), the drum cover (2) is threadedly connected with the external thread section (14), and the outer side wall of the drum cover (2) has anti-slip teeth (25).
Citation Information
Patent Citations
Oiling machine oil storage tank
CN206454863U
Oil drum with air pressure boosting function
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Air ventile for pressure cookers and pressure cookers having the same
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