Immersion cleaning equipment
By introducing an annular transport line body and multiple soaking water tanks into the cleaning equipment, the problem of mismatch between material transfer and cleaning actions is solved, and the recycling and efficient cleaning of the load basket is realized, and the smooth operation and cleaning efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202311023644.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-15
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2043-08-15
AI Technical Summary
The material transfer action in existing cleaning equipment does not match the production rhythm of the cleaning action, resulting in low cleaning efficiency and the recycling of the loading basket cannot be realized.
A soaking and cleaning equipment is designed, using an annular transport line body to connect to the cleaning mechanism at the beginning and end, and a feeding station and a feeding station are set up. Through the circulating transportation of the material flower basket on the annular transport line body, the material loading and unloading action and the soaking and cleaning time are matched. Combined with multiple soaking water tanks and drainage stations, the smooth operation of the equipment is optimized.
The synchronization of loading and loading and unloading operations during material cleaning is achieved, which improves the cleaning efficiency and ensures the continuity and efficiency of equipment operation.
Smart Images

Figure CN117019754B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cleaning equipment, in particular to an immersion cleaning equipment. Background Art
[0002] In the glue pouring mold, in order to fix the silicone on the glass sheet, when injecting the silicone, a through hole is generally opened on the glass sheet and a hidden buckle is reserved in the mold. In this way, after the silicone layer is injected on one side of the glass sheet, a hidden buckle will be formed on the other side of the glass sheet. The hidden buckle can achieve a fixed connection between the silicone and the glass sheet. However, after long-term use, the silicone may wear out. At this time, it is necessary to remove the silicone, collect the glass sheet, and re-inject it on the glass sheet.
[0003] The silicone removal process typically involves ultrasonic cleaning to dissolve the adhesive between the silicone and the glass; cutting away the hidden buttons to separate the silicone from the glass; and polishing to remove any residual silicone. Ultrasonic cleaning is typically performed using immersion cleaning equipment.
[0004] Prior Art Publication Number: CN 107838122 B, Invention Title: A Chinese Patent for a Fully Automatic Ultrasonic Cleaner, discloses a cleaning device comprising: a cleaning workbench, a cleaning lifting and loading device, a cleaning transfer device, and an ultrasonic cleaning device; the cleaning workbench is used to place a cleaning basket containing a filter; the cleaning lifting and loading device is used to grab and load the cleaning basket; the cleaning transfer device is used to transfer the cleaning lifting and loading device; and an ultrasonic cleaning device is used to ultrasonically clean the cleaning basket. The fully automatic ultrasonic cleaning machine, by providing the cleaning workbench, the cleaning lifting and loading device, the cleaning transfer device, and the ultrasonic cleaning device, performs ultrasonic cleaning on network filters, thereby replacing manual operation and effectively improving work efficiency.
[0005] However, in general, ultrasonic cleaning of adhesives requires immersion for 30 to 60 minutes in order to completely dissolve the adhesive. The cleaning lifting and loading device and the cleaning transfer device of this embodiment only take 30 to 60 seconds to transport and transfer materials. The production rhythm is extremely mismatched, and a lot of time is required to wait for the ultrasonic cleaning action to be completed. Moreover, the existing cleaning equipment also moves in one direction, and the cleaning basket cannot be recycled. Summary of the Invention
[0006] To this end, the technical problem to be solved by the present invention is to overcome the problem of mismatch between the production rhythm of material transferring action and material cleaning action in the prior art, and to provide an immersion cleaning device, in which a loading basket is arranged to be transported in a circulating ring transport line, and the loading and unloading actions of the material and the transfer actions of the loading basket are completed during the transportation process, so that the entire transferring rhythm is matched with the cleaning rhythm, so that the cleaning operation of the entire equipment is smoother and the cleaning efficiency is higher.
[0007] In order to solve the above technical problems, the present invention provides an immersion cleaning device, comprising:
[0008] A cleaning mechanism having a soaking water tank for soaking and cleaning materials;
[0009] The annular transport line body is connected end to end with the cleaning mechanism to form a circular streamline as a whole. The annular transport line body is provided with a loading station and an unloading station;
[0010] A loading basket is used to carry materials. The loading basket is arranged on the annular conveyor line and is driven by the annular conveyor line to move from the tail end of the cleaning mechanism to the head end of the cleaning mechanism. During the movement, the material passes through the loading station and the unloading station to realize the loading and unloading action of the material in the loading basket;
[0011] The transfer mechanism is arranged above the cleaning mechanism and the circular transport line body to realize the transportation of the loaded flower basket between the cleaning mechanism and the circular transport line body;
[0012] Among them, the loading and unloading time of the material in the loading basket, the transportation time of the loading basket in the circular transport line, and the handling time of the transfer mechanism between the cleaning mechanism and the circular transport line are set to match the soaking time rhythm of the material in the soaking water tank, that is:
[0013] T 上下 +T 运 +T 搬 =T 浸
[0014] In one embodiment of the present invention, a plurality of feed troughs are provided in the loading basket, which can carry multiple pieces of material, and the number of the feed troughs is set according to the loading and unloading time of a single material in the feed trough.
[0015] In one embodiment of the present invention, the cleaning mechanism has multiple soaking water tanks, and the multiple soaking water tanks can independently complete the soaking cleaning action.
[0016] In one embodiment of the present invention, a draining station is provided on the circular conveyor line, and the loading basket passes through the draining station during the transportation of the circular conveyor line, and the soaked material is dried at the draining station;
[0017] Among them, the loading and unloading time of the material in the loading basket, the draining and drying time of the loading basket, the transportation time of the loading basket on the circular transport line, and the handling time of the transfer mechanism between the cleaning mechanism and the circular transport line are set to match the soaking time rhythm of the material in the soaking water tank, that is:
[0018] T 上下 +T 沥 +T 运 +T 搬 =T 浸 .
[0019] In one embodiment of the present invention, the annular transport line is a segmented line, and each segment of the line is provided with a transmission mechanism, including:
[0020] The adapter body is arranged at both ends of the cleaning mechanism. The transmission direction of the transmission mechanism is perpendicular to the movement direction of the loading basket driven by the transfer mechanism. The loading station is arranged on the adapter body before the cleaning mechanism, and the draining station is arranged on the adapter body after the cleaning mechanism.
[0021] A turning line body is connected to the transfer line body and has a turntable. The turntable drives the transmission mechanism to rotate and changes the transmission direction of the transmission mechanism. The unloading station is arranged on the turning line body behind the cleaning mechanism.
[0022] The transport line is arranged on one side of the cleaning mechanism. The transport direction of the transport mechanism is the same as the moving direction of the loading basket driven by the transfer mechanism. The transport line is docked with the steering line after the transport direction is changed.
[0023] In one embodiment of the present invention, a clamping mechanism is provided on the steering line body, and the clamping mechanism includes a fixed clamping block and a movable clamping block respectively provided on both sides of the transmission mechanism, and the fixed clamping block and the movable clamping block both protrude from the transmission mechanism. When the turntable drives the transmission mechanism to rotate, the fixed clamping block and the movable clamping block cooperate to clamp and limit the loading basket.
[0024] In one embodiment of the present invention, a stop mechanism is further provided on the steering line body and the adapter line body in front of the cleaning mechanism. The stop mechanism is provided at the end of the transmission mechanism, and the stop mechanism includes a stop block protruding from the transmission mechanism.
[0025] In one embodiment of the present invention, the immersion water tank is provided with:
[0026] An ultrasonic generator, used for performing ultrasonic cleaning on the material;
[0027] A heating device, used for heating the cleaning liquid in the immersion water tank;
[0028] The temperature detection device cooperates with the heating device to detect the real-time temperature of the cleaning liquid in the immersion water tank and adjust the temperature in real time.
[0029] In one embodiment of the present invention, the soaking water tank is also provided with: a waterproof door group that can be opened and closed, the waterproof door group is opened when the transfer mechanism transports the loading flower basket between the cleaning mechanism and the circular transport line body, and the waterproof door group is closed when the cleaning mechanism is working.
[0030] In one embodiment of the present invention, the transfer mechanism includes:
[0031] A horizontal slide assembly is provided extending along the direction in which the cleaning mechanism and the annular transport line body are connected;
[0032] A lifting assembly is provided at the output end of the horizontal slide assembly and is driven by the horizontal slide assembly to slide horizontally along its extension direction;
[0033] A material picking assembly includes a support platform connected to the lifting assembly, a sliding material picking plate is provided on the support platform, a material picking hook is provided on the material picking plate, the material picking hook is extended in the direction of the material loading basket, and a hanging ear that cooperates with the material picking hook is provided on the material loading basket;
[0034] The drying component is arranged on the supporting platform and includes: an air knife and an air knife driving source for driving the air knife to move, and the air knife is arranged in the direction of the loading flower basket.
[0035] The above technical solution of the present invention has the following advantages over the prior art:
[0036] The immersion cleaning equipment described in the present invention is provided with a cleaning mechanism and uses an immersion water tank to immerse and clean the material, which can fully dissolve the adhesive between the glass sheet and the silicone and ensure the cleaning effect. However, it also brings a problem, that is, the immersion cleaning takes at least 30 minutes, and the machine can only stop and wait. Only after completing the cleaning process can the transportation action be performed, resulting in a mismatch in production rhythm. Therefore, the immersion cleaning equipment of the present invention is also provided with a ring-shaped transport line body connected end to end with the cleaning mechanism to form a circular streamline. A loading station and an unloading station are provided on the ring-shaped transport line body. The ring-shaped transport line body is provided to realize the circular transportation of the loading basket. The loading and unloading time of the material in the loading basket, the transportation time of the loading basket in the ring-shaped transport line body, and the transportation time of the transfer mechanism between the cleaning mechanism and the ring-shaped transport line body are set to match the immersion time rhythm of the material in the immersion water tank, so that the material can still perform the transfer, loading and unloading actions during the cleaning and soaking, making the cleaning operation of the entire equipment smoother and the cleaning efficiency higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings, wherein:
[0038] Figure 1 It is a schematic diagram of the overall structure of the immersion cleaning device of the present invention;
[0039] Figure 2 It is a structural schematic diagram of the cleaning mechanism of the present invention;
[0040] Figure 3 It is a structural schematic diagram of the loading flower basket of the present invention;
[0041] Figure 4 This is a schematic diagram of the overall structural distribution of the ring transport line of the present invention;
[0042] Figure 5 It is a structural schematic diagram of the steering line body of the present invention;
[0043] Figure 6 This is a schematic diagram of the structure of the drain mechanism on the adapter body of the present invention
[0044] Figure 7 It is a structural schematic diagram of the transfer mechanism of the present invention;
[0045] Figure 8 It is a structural schematic diagram of the material taking assembly of the present invention;
[0046] Figure 9 It is a structural schematic diagram of the drying component of the present invention.
[0047] Explanation of the reference numerals in the specification: 1. Cleaning mechanism; 11. Soaking water tank; 12. Ultrasonic wave generator; 13. Heating device; 14. Temperature detection device; 2. Annular transport line; 21. Transfer line; 22. Steering line; 221. Turntable; 222. Clamping mechanism; 223. Stop mechanism; 23. Transport line; 3. Loading basket; 31. Material distribution trough; 32. Hanging ear; 4. Transfer mechanism; 41. Horizontal slide assembly; 42. Lifting assembly; 43. Retrieving assembly; 431. Support table; 432. Retrieving plate; 433. Retrieving drive source; 434. Retrieving hook; 44. Drying assembly; 441. Air knife; 442. Air knife drive source; 5. Loading station; 6. Unloading station; 7. Draining station; 8. Draining mechanism; 81. Water receiving trough; 82. Water baffle; 83. Drying device. DETAILED DESCRIPTION
[0048] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0049] Reference Figure 1 As shown, the present invention discloses an immersion cleaning device, comprising: a cleaning mechanism 1, an annular conveying line body 2, a loading basket 3 and a transferring mechanism 4, wherein: the cleaning mechanism 1 and the annular conveying line body 2 are connected end to end to form a circular streamline, the loading basket 3 is used to carry materials, the loading basket 3 is placed on the annular conveying line body 2, and is driven by the annular conveying line body 2 to be transported from the tail end of the cleaning mechanism 1 to the head end of the cleaning mechanism 1, the transferring mechanism 4 is arranged above the cleaning mechanism 1 and the annular conveying line body 2, to realize the transportation of the loading basket 3 between the cleaning mechanism 1 and the annular conveying line body 2, that is, the loading basket 3 containing uncleaned materials can be transported from the annular conveying line body 2 to the cleaning mechanism 1, and the loading basket 3 containing cleaned materials can also be transported from the cleaning mechanism 1 to the annular conveying line body 2, and the cooperation of the annular conveying line body 2 and the transferring mechanism 4 realizes the circular transportation of the loading basket 3 before and after the cleaning mechanism 1, thereby realizing the cleaning process of the materials in the loading basket 3.
[0050] As mentioned above, the purpose of setting up the immersion cleaning equipment of this application is to remove the silica gel on the glass sheet, and it is necessary to dissolve the adhesive between the glass sheet and the silica gel. Therefore, the immersion cleaning method is adopted in this application, referring to Figure 2As shown, the cleaning mechanism 1 is provided with an immersion water tank 11 for immersing and cleaning materials, the materials are placed in the immersion water tank 11, and the immersion water tank 11 is provided with: an ultrasonic generator 12, a heating device 13 and a temperature detection device 14, wherein: the immersion water tank 11 contains a cleaning liquid specifically for removing the adhesive, the cleaning liquid can dissolve the adhesive without damaging the glass sheet, the ultrasonic generator 12 is provided at the bottom of the immersion water tank 11, and can emit ultrasonic waves to propagate in the cleaning liquid, so that the cleaning liquid and the immersion water tank 11 vibrate together at the ultrasonic frequency, which can improve the cleaning effect, and the heating device 13 and the temperature detection device 14 are provided to cooperate to detect the real-time temperature of the cleaning liquid in the immersion water tank 11, and to adjust the temperature in real time, so as to achieve the best cleaning state and shorten the cleaning time while ensuring the cleaning quality as much as possible.
[0051] Reference Figure 2 As shown, the immersion water tank 11 is also provided with: a waterproof door group 15 that can be opened and closed, the waterproof door group 15 is opened when the transfer mechanism 4 transports the loading flower basket 3 between the cleaning mechanism 1 and the annular transport line body 2, and the waterproof door group 15 is closed when the cleaning mechanism 1 is working, to ensure that the cleaning liquid in the immersion water tank 11 will not splash and overflow during immersion cleaning, the waterproof door group 15 includes: an opening and closing cylinder and a guide rod arranged in parallel, a accordion cover door that can be stretched and moved is provided between the opening and closing cylinder and the guide rod, the two ends of the accordion cover door are respectively mounted on the opening and closing cylinder and the guide rod through guide sleeves, the opening and closing cylinder drives the accordion cover door to open and close along the extension direction of the guide rod 312, thereby realizing the switching action of the immersion water tank 11.
[0052] In actual operation, experiments have shown that in order to fully dissolve the adhesive between the glass sheet and the silicone and ensure the cleaning effect, immersion cleaning requires at least 30 to 60 minutes. However, if only a circular transport line 2 and a transfer mechanism 4 are set to drive the loading basket 3 to move in a cycle, it only takes 30 to 60 seconds. At other times, the equipment is in a shutdown state, resulting in a complete mismatch between the material transportation time and the immersion cleaning time.
[0053] In order to solve this problem, a loading station 5 and a unloading station 6 are provided on the circular transport line body 2, and the loading basket 3 is driven by the circular transport line body 2 to move from the tail end of the cleaning mechanism 1 to the head end of the cleaning mechanism 1. During the movement, the material is loaded and unloaded in the loading basket 3 through the loading station 5 and the unloading station 6; and the loading and unloading time of the material in the loading basket 3, the transportation time of the loading basket 3 in the circular transport line body 2, and the handling time of the transfer mechanism 4 between the cleaning mechanism 1 and the circular transport line body 2 are matched with the soaking time rhythm of the material in the soaking water tank 11, that is:
[0054] T 上下 +T 运 +T 搬 =T 浸 ;
[0055] Because the loading and unloading actions of the material in the loading basket 3 also require a certain amount of time, when the material is soaked and cleaned, this time can be fully utilized to realize the loading and unloading actions of the material, so that the cleaning operation of the entire equipment is smoother and the cleaning efficiency is higher.
[0056] Specifically, since the transportation time of the loading basket 3 in the circular transport line 2 and the handling time of the transfer mechanism 4 between the cleaning mechanism 1 and the circular transport line 2 are basically fixed, in order to achieve the beat matching in time, it is necessary to properly control the loading and unloading time. Figure 3 As shown, a plurality of material distribution troughs 31 are provided in the loading basket 3, and each material distribution trough 31 can accommodate one material, so that the loading basket 3 can carry multiple pieces of material. The number of the material distribution troughs 31 is set according to the loading and unloading time of a single material in the material distribution trough 31, so that the loading and unloading time can be controlled, so as to match it with the soaking and cleaning time and achieve the best rhythm coordination state of the equipment.
[0057] For example, in this embodiment, the soaking and cleaning takes 60 minutes, and the loading and unloading actions for each piece of material are about 5 seconds. Therefore, in order to achieve the effect of beat matching, each loading basket 3 needs to be set to be able to carry more than 200 pieces of material. However, in actual production, based on the carrying capacity of the basket and the size of the equipment, it has been verified through practice that the maximum size of each loading basket 3 can only carry no more than 80 pieces of material, which cannot meet the actual requirement of carrying more than 200 pieces of material.
[0058] Therefore, in order to further meet the needs of rhythm coordination, multiple immersion water tanks 11 are set in the cleaning mechanism 1. Multiple immersion water tanks 11 can complete the immersion cleaning action independently, and multiple immersion water tanks 11 can perform the immersion cleaning process at the same time, so that the maximum load capacity of each loading flower basket 3 can be reduced. When two immersion water tanks 11 are set, the load capacity of each loading flower basket 3 can be reduced by half; in this embodiment, according to the needs of rhythm coordination, each loading flower basket 3 is provided with 72 material troughs 31, and the cleaning mechanism 1 is provided with 3 independent immersion water tanks 11. In other embodiments, it can also be adjusted according to the immersion cleaning time.
[0059] Reference Figure 1 As shown, in this embodiment, after the loading flower basket 3 is taken out from the soaking water tank, the loading flower basket 3 will contain residual cleaning liquid, and a draining station 7 is provided on the annular transport line body 2. The loading flower basket 3 passes through the draining station 7 during the transportation of the annular transport line body 2, and the material after soaking is dried at the draining station 7. In this process, the drainage also requires a certain amount of time. Therefore, according to the actual situation, it is necessary to adjust the overall work rhythm, set the loading and unloading time of the material in the loading flower basket 3, the draining and drying time of the loading flower basket 3, the transportation time of the loading flower basket 3 in the annular transport line body 2, and the handling time of the transfer mechanism 4 between the cleaning mechanism 1 and the annular transport line body 2, and match the soaking time rhythm of the material in the soaking water tank 11, that is:
[0060] T 上下 +T 沥 +T 运 +T 搬 =T 浸 .
[0061] Reference Figure 4As shown, the annular transport line body 2 is a segmented line body, and a transmission mechanism is provided on each section of the line body. A roller transmission device of the transmission mechanism is provided, and the loading flower basket 3 is placed on the roller to realize the transportation of the loading flower basket 3 along the extension direction of the transmission mechanism. The annular transport line body 2 includes: a transfer line body 21, a steering line body 22 and a transport line body 23. The transfer line body 21, the steering line body 22 and the transport line body 23 are spliced to form a U-shaped structure wrapped outside the cleaning mechanism 1, wherein: the transfer line body 21 is provided at both ends of the cleaning mechanism 1, and the transmission direction of the transmission mechanism is perpendicular to the moving direction of the loading flower basket 3 driven by the transfer mechanism 4. The transfer line body 21 serves as two U-shaped side walls, which changes the transmission direction of the loading flower basket 3 relative to the transfer mechanism 4. The loading station 5 is set on the adapter body 21 in front of the cleaning mechanism 1, and the draining station 7 is set on the adapter body 21 behind the cleaning mechanism 1. The loading action is completed before the material is cleaned, and the draining process is completed after the material is cleaned; the turning line body 22 is set to connect the adapter body 21 and the transport line body 23. The turning line body 22 is set to drive the loading flower basket 3 to rotate and change the transportation direction. The unloading station 6 is set on the turning line body 22 behind the cleaning mechanism 1, and the material unloading action is realized after completing the turning action; the transport line body 23 is set on one side of the cleaning mechanism 1, and the transmission direction of the transmission mechanism is the same as the moving direction of the loading flower basket 3 driven by the transfer mechanism 4, and the transport line body 23 is docked with the turning line body 22 after the transmission direction is changed.
[0062] Specifically, in this embodiment, the cyclic transportation process of the loading flower basket 3 in the circular conveyor line 232 is as follows: first, the loading flower basket 3 is moved to the loading station 5 of the adapter body 21 in front of the cleaning mechanism 1, where a loading robot or manual loading is set to place the material in the loading flower basket 3, and the loading flower basket 3 is grabbed by the transfer mechanism 4 and placed in the soaking water tank 11 of the cleaning mechanism 1. After the cleaning process is completed, the loading flower basket 3 is grabbed by the transfer mechanism 4 and placed on the draining station 7 of the adapter body 21 behind the cleaning mechanism 1. After completing the draining process at the draining station 7, it is moved to the unloading station 6 of the turning line body 22 through the adapter body 21, and the unloading process is completed at the unloading station 6. It is then driven to rotate by the turning line body 22 and transported to the transport line body 23 at the same time. It is transported to the next turning line body 22 through the transport line body 23, and is transported through the second turning of the turning line body 22. Finally, the loading flower basket 3 is transported back to the loading station 5 of the adapter body 21 in front of the cleaning mechanism 1, completing a cycle of the loading flower basket 3 and a material cleaning work.
[0063] Reference Figure 5As shown, a turntable 221 is provided on the steering line body 22, and the turntable 221 drives the loading flower basket 3 to change the transmission direction. During the rotation, the loading flower basket 3 is definitely affected by the centrifugal force and relatively displaced. Therefore, in this embodiment, a clamping mechanism 222 is provided on the steering line body 22, and the clamping mechanism 222 includes a fixed clamp block and a movable clamp block respectively provided on both sides of the transmission mechanism, and the fixed clamp block and the movable clamp block both protrude from the transmission mechanism. The movable clamp block moves toward or away from the fixed clamp block under the drive of the clamping drive source. When the turntable 221 drives the transmission mechanism to rotate, the fixed clamp block and the movable clamp block are provided to cooperate to clamp and limit the loading flower basket 3, so as to fix the position of the loading flower basket 3.
[0064] Specifically, in this embodiment, a circular transport line body 232 is set to transport the loading flower basket 3. The loading flower basket 3 needs to stop at the loading station 5 and the unloading station 6. Therefore, a stop mechanism 223 is also provided on the switching line body 21 in front of the turning line body 22 and the cleaning mechanism 1. The stop mechanism 223 is set at the end of the transmission mechanism. The stop mechanism 223 includes a stop block protruding from the transmission mechanism. When the loading flower basket 3 is pressed against the stop block, even if the transmission mechanism does not stop transmission, the loading flower basket 3 will be relatively still and will not move, thereby completing the corresponding loading and unloading actions.
[0065] Reference Figure 6 As shown, a draining mechanism 8 is provided on the draining station 7 of this embodiment, and the draining mechanism 8 is provided on the adapter body 21. The draining mechanism 8 includes: a water receiving trough 81 provided below the adapter body 21, a water baffle 82 provided on the periphery of the adapter body 21, and a drying device 83 provided above the adapter body 21. The drying device 83 sprays dry gas toward the adapter body 21 to blow the water stains in the loading basket 3 into the water receiving trough 81, and collects the waste water through the water receiving trough 81.
[0066] Reference Figure 7As shown, the transfer mechanism 4 includes: a horizontal slide assembly 41, a lifting assembly 42, a material picking assembly 43 and a drying assembly 44, wherein: the horizontal slide assembly 41 is extended along the direction of docking between the cleaning mechanism 1 and the annular transport line 232, the lifting assembly 42 is arranged at the output end of the horizontal slide assembly 41, and is driven by the horizontal slide assembly 41 to slide horizontally along its extension direction, the material picking assembly 43 and the drying assembly are both connected to the output end of the lifting assembly 42, and the material picking assembly 43 and the drying assembly 44 are driven by the horizontal slide assembly 41 and the lifting assembly 42 to move horizontally and vertically in space. In this embodiment, the horizontal slide assembly 41 and the lifting assembly 42 are both linear motor modules. In other embodiments, a hydraulic mechanism or a screw mechanism of the horizontal slide assembly 41 and the lifting assembly 42 can also be provided, as long as it can drive the material picking assembly 43 to move in the desired direction. The linear motor module, hydraulic mechanism or screw mechanism are all existing driving mechanisms, which will not be elaborated here.
[0067] Reference Figure 8 As shown, the material picking assembly 43 includes a support platform 431 connected to the lifting assembly 42, and a sliding material picking plate 432 and a material picking driving source 433 for pushing the material picking plate 432 to slide are provided on the support platform 431, and a material picking hook 434 is provided on the material picking plate 432, and the material picking hook 434 is extended in the direction of the loading basket 3. In this embodiment, since the loading basket 3 carries materials, the overall weight of the loading basket 3 and the materials is heavy, it is difficult to grab the loading basket 3 by using both the clamping claw and the suction cup, which can easily cause the loading basket 3 to fall off. Therefore, in this embodiment, a feeding hook 434 is provided, and a hanging ear 32 cooperating with the feeding hook 434 is provided on the loading flower basket 3. When grabbing the loading flower basket 3, the feeding hook 434 is first driven to move to the side of the hanging ear 32 by the horizontal slide assembly 41 and the lifting assembly 42 as a whole, and then the feeding plate 432 is pushed to move by the feeding drive source 433, so that the feeding hook 434 is hung on the hanging ear 32, and the feeding hook 434 and the hanging ear 32 are connected to each other to realize a stable connection between the transfer mechanism 4 and the loading flower basket 3, thereby driving the loading flower basket 3 to move through the transfer mechanism 4.
[0068] Reference Figure 9As shown, the drying component 44 is also arranged on the support platform 431, including: a wind knife 441 and a wind knife driving source 442 for driving the wind knife 441 to move, the wind knife 441 is set in the direction of the loading flower basket 3, when the loading flower basket 3 is taken out from the immersion water tank of the cleaning mechanism 1, due to the effect of inertia, the loading flower basket 3 will carry a large amount of cleaning liquid out of the immersion water tank, therefore, a wind knife 441 is set here, while grabbing the loading flower basket 3, the wind knife 441 is driven by the wind knife driving source 442 to move above the loading flower basket 3, and part of the cleaning liquid is blown back into the immersion water tank 11, which can avoid the waste of cleaning liquid on the one hand, and prevent a large amount of cleaning liquid from flowing out and affecting the driving components of the equipment on the other hand.
[0069] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. An immersion cleaning device, characterized in that: include: A cleaning mechanism having a soaking water tank for soaking and cleaning materials; The annular transport line body is connected end to end with the cleaning mechanism to form a circular streamline as a whole. The annular transport line body is provided with a loading station and an unloading station; A loading basket is used to carry materials. The loading basket is arranged on the annular conveyor line and is driven by the annular conveyor line to move from the tail end of the cleaning mechanism to the head end of the cleaning mechanism. During the movement, the material passes through the loading station and the unloading station to realize the loading and unloading action of the material in the loading basket; The transfer mechanism is arranged above the cleaning mechanism and the circular transport line body to realize the transportation of the loaded flower basket between the cleaning mechanism and the circular transport line body; Among them, the loading and unloading time of the material in the loading basket, the transportation time of the loading basket in the circular transport line, and the handling time of the transfer mechanism between the cleaning mechanism and the circular transport line are set to match the soaking time rhythm of the material in the soaking water tank, that is: T 上下 +T 运 +T 搬 =T 浸 。 2. The immersion cleaning device according to claim 1, characterized in that: The loading basket is provided with a plurality of distribution troughs, which can carry multiple pieces of material. The number of the distribution troughs is set according to the loading and unloading time of a single material in the distribution trough.
3. The immersion cleaning device according to claim 1, characterized in that: The cleaning mechanism has multiple soaking water tanks, and the multiple soaking water tanks can independently complete the soaking cleaning action.
4. The immersion cleaning device according to claim 1, characterized in that: A draining station is provided on the annular conveyor line, and the loading basket passes through the draining station during the transportation of the annular conveyor line, and the material after soaking is dried at the draining station; Among them, the loading and unloading time of the material in the loading basket, the draining and drying time of the loading basket, the transportation time of the loading basket on the circular transport line, and the handling time of the transfer mechanism between the cleaning mechanism and the circular transport line are set to match the soaking time rhythm of the material in the soaking water tank, that is: T 上下 +T 沥 +T 运 +T 搬 =T 浸 。 5. The immersion cleaning device according to claim 4, characterized in that: The annular transport line is a segmented line, and each segment of the line is provided with a transmission mechanism, including: The adapter body is arranged at both ends of the cleaning mechanism. The transmission direction of the transmission mechanism is perpendicular to the movement direction of the loading basket driven by the transfer mechanism. The loading station is arranged on the adapter body before the cleaning mechanism, and the draining station is arranged on the adapter body after the cleaning mechanism. A turning line body is connected to the transfer line body and has a turntable. The turntable drives the transmission mechanism to rotate and changes the transmission direction of the transmission mechanism. The unloading station is arranged on the turning line body behind the cleaning mechanism. The transport line is arranged on one side of the cleaning mechanism. The transport direction of the transport mechanism is the same as the moving direction of the loading basket driven by the transfer mechanism. The transport line is docked with the steering line after the transport direction is changed.
6. The immersion cleaning device according to claim 5, characterized in that: A clamping mechanism is provided on the steering line body, and the clamping mechanism includes a fixed clamping block and a movable clamping block respectively arranged on both sides of the transmission mechanism. The fixed clamping block and the movable clamping block both protrude from the transmission mechanism. When the turntable drives the transmission mechanism to rotate, the fixed clamping block and the movable clamping block cooperate to clamp and limit the loading flower basket.
7. The immersion cleaning device according to claim 5, characterized in that: A stop mechanism is further provided on the switching line body in front of the steering line body and the cleaning mechanism. The stop mechanism is provided at the end of the transmission mechanism and includes a stop block protruding from the transmission mechanism.
8. The immersion cleaning device according to claim 1, characterized in that: The immersion water tank is provided with: An ultrasonic generator, used for performing ultrasonic cleaning on the material; A heating device, used for heating the cleaning liquid in the immersion water tank; The temperature detection device cooperates with the heating device to detect the real-time temperature of the cleaning liquid in the immersion water tank and adjust the temperature in real time.
9. The immersion cleaning device according to claim 1, characterized in that: The soaking water tank is also provided with: a waterproof door group that can be opened and closed, the waterproof door group is opened when the transfer mechanism transports the loading flower basket between the cleaning mechanism and the annular transport line body, and the waterproof door group is closed when the cleaning mechanism is working.
10. The immersion cleaning device according to claim 1, characterized in that: The transfer mechanism includes: A horizontal slide assembly is provided extending along the direction in which the cleaning mechanism and the annular transport line body are connected; A lifting assembly is provided at the output end of the horizontal slide assembly and is driven by the horizontal slide assembly to slide horizontally along its extension direction; A material picking assembly includes a support platform connected to the lifting assembly, a sliding material picking plate is provided on the support platform, a material picking hook is provided on the material picking plate, the material picking hook is extended in the direction of the material loading basket, and a hanging ear that cooperates with the material picking hook is provided on the material loading basket; The drying component is arranged on the supporting platform and includes: an air knife and an air knife driving source for driving the air knife to move, and the air knife is arranged in the direction of the loading flower basket.
Citation Information
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