A laser multi-vehicle transfer loading and unloading conveying and docking device and its usage method
By designing a laser multi-vehicle transport, loading and unloading conveying docking device, the automatic transfer and material transfer of laser pump source optical modules between different processes is realized, and the problem of low degree of production automation of optical modules in the existing technology is solved and production efficiency is improved.
Patent Information
- Application Number
- CN202310923125.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2043-07-26
AI Technical Summary
The prior art lacks automation equipment to realize multi-process automatic transfer and material transfer of laser pump source optical modules, especially efficient docking with FAC and SAC lens assembly after COS chip soldering.
A laser multi-vehicle transport, loading and unloading conveying and docking device is designed, including a parallel conveying line and a load transfer mechanism. Combined with XYZ three-axis and YZ load transfer modules, the recycling of the vehicle and the automatic docking of materials is realized, and the automatic conveying and detection of the optical modules between different processes is realized through multiple handling mechanisms.
It improves the automation level of laser pump source optical module production, improves production efficiency, and realizes the efficient assembly process of COS chips, FAC lenses and SAC lenses.
Smart Images

Figure CN117023028B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of laser pump source assembly equipment, and particularly relates to a laser multi-carrier transfer loading and unloading conveying docking device. Background Art
[0002] The laser pump source is an important core component in laser processing equipment, which includes a box body and a number of optical modules arranged in an array within the box body. With the development of intelligent manufacturing technology, the production process of the laser pump source has also been optimized and designed to achieve automated assembly. Currently, there is a production process for the laser pump source, which modularizes and individualizes each optical module. The optical module includes a base and a COS chip, a FAC lens, a SAC lens, and a reflector disposed on the base.
[0003] In order to achieve the automated production of the above optical module, an automated production line for the above optical module is planned to be developed. However, during the production process of the optical module, since the COS chip needs to be fixed in position by welding after being assembled onto the base, during the welding process, the position of the COS chip on the base needs to be kept stable and fixed; subsequently, the FAC lens and the SAC lens are assembled onto the base. In order to improve the overall assembly efficiency of the optical module, the fixtures used for assembling and welding the COS chip are different from the fixtures used for assembling the FAC lens and the SAC lens. For example, the fixture used for assembling the COS chip is a COS assembly pressing fixture based on a modular base disclosed in the patent publication number CN218448906U, and the fixtures used for assembling the FAC lens and the SAC lens are a FAC assembly fixture capable of dimensionality reduction adjustment disclosed in the patent publication number CN218657706U.
[0004] Therefore, when manufacturing the optical module, the base needs to be placed in the first fixture, and then the COS chip is assembled. After welding, it needs to be taken out and placed in the second fixture, and then through subsequent automatic assembly of various lenses. Currently, there is no automated device to meet the above operation requirements. Therefore, it is necessary to provide a new laser multi-carrier transfer loading and unloading conveying docking device and its usage method to solve the above technical problems. Summary of the Invention
[0005] The main purpose of the present invention is to provide a laser multi-carrier transfer loading and unloading conveying docking device, which can realize the cyclic docking and utilization of the second carrier and the first carrier, transfer the welded COS base module from the first carrier to the second carrier for subsequent assembly of the FAC lens and the SAC lens, and place the base on the first carrier for subsequent assembly and welding of the COS chip, so as to achieve the automatic docking of multiple production lines and the conversion of materials in the production line.
[0006] To achieve the above object, the technical solution of the present invention is as follows: A laser multi-vehicle transfer loading and unloading conveying and docking device, which includes a first conveying line, a second conveying line, and a third conveying line that are sequentially arranged in parallel and convey along the X direction, a first transfer mechanism arranged in parallel beside the second conveying line, a second transfer mechanism that docks with the tail of the third conveying line and transfers on the reverse extension line of the third conveying line, a base feeding mechanism located beside the second transfer mechanism, a first handling mechanism whose handling range covers the first conveying line and the first transfer mechanism, a second handling mechanism whose handling range covers the second conveying line, the first transfer mechanism and the second transfer mechanism, a third handling mechanism whose handling range covers the second transfer mechanism and the base feeding mechanism, a second vehicle conveyed on the first conveying line, and a first vehicle conveyed on the second conveying line and the third conveying line.
[0007] Further, the second vehicle is used to carry a COS base module, and the COS base module includes a base and a COS chip welded and assembled on the base;
[0008] The first vehicle includes a number of first bearing positions arranged in sequence, a first pressing component corresponding to the first bearing position, and a first side pressing member that laterally presses the base in the first bearing position;
[0009] The second vehicle includes a number of second bearing positions arranged in sequence and a second side pressing member corresponding to the second bearing position and laterally pressing the COS base module.
[0010] Further, a first positioning component for fixing the position of the second vehicle is arranged on the first conveying line corresponding to the working position of the first handling mechanism; a blocking plate for blocking the first vehicle from moving forward is arranged at the tail end of the second conveying line; the input end of the third conveying line is of an open structure to dock with the second transfer mechanism.
[0011] Further, both the first transfer mechanism and the second transfer mechanism include a second motor, a first support plate driven by the second motor to move parallel to the conveying direction of the first conveying line, a bearing chute arranged on the first support plate, a second positioning component located at the front and rear ends of the bearing chute for positioning the first vehicle front and rear, a third positioning component located beside the bearing chute and cooperating with the bearing chute for positioning the first vehicle on both sides, a second pressing component fixed on the first support plate and pressing the first vehicle downward, and a first clamping component located on the transfer path of the first support plate for opening the first pressing component in the first vehicle upward.
[0012] Further, the second positioning component includes a front positioning block and a rear positioning block, a first air cylinder for driving the front positioning block to move back and forth, and a second air cylinder for driving the rear positioning block to move up and down; the first clamping component includes a third air cylinder and a push rod driven by the third air cylinder to move up and down.
[0013] Further, the base feeding mechanism is sequentially formed with a tray feeding station, a base feeding station, and a tray recycling station parallel to the conveying direction of the first conveying line. The base feeding mechanism includes a first bin arranged at the tray feeding station, a second bin arranged at the tray recycling station, and a lifting and transfer module that moves horizontally between the bottoms of the first bin and the second bin.
[0014] Further, the first handling mechanism includes an XYZ three-axis transfer module, a second support plate driven by the XYZ three-axis transfer module, a detection camera and a first clamping component arranged on the second support plate, and a second clamping component arranged on the second support plate and beside the first clamping component.
[0015] Further, the first clamping component includes a fourth air cylinder, a first clamping jaw driven by the fourth air cylinder to open or clamp, and a suction nozzle fixed on the body of the fourth air cylinder and located between the first clamping jaws; the second clamping component includes a first floating plate elastically and floatingly arranged on the second support plate, a fifth air cylinder fixed on the first floating plate, a first unlocking plate driven by the fifth air cylinder to move horizontally, and a second unlocking plate fixed on the body of the fifth air cylinder.
[0016] Further, the third handling mechanism includes a second YZ transfer module, a third support plate arranged at the movable end of the second YZ transfer module, a sixth air cylinder fixed on the third support plate, a fourth support plate driven by the sixth air cylinder to move along the X axis, a second clamping component and a third clamping component fixed on the fourth support plate; the third clamping component includes a second floating plate elastically and floatingly arranged on the fourth support plate, a seventh air cylinder fixed on the second floating plate, and a third unlocking plate driven by the seventh air cylinder to move horizontally.
[0017] Another object of the present invention is to provide a method for using the above-mentioned laser multi-carrier transfer loading and unloading conveying and docking device, which includes: the second carrier is input from the left side of the first conveying line, and the first carrier loaded with the COS base module is input from the right side of the second conveying line; the second handling mechanism transports the first carrier on the second conveying line to the first transfer mechanism; the first transfer mechanism drives the first carrier to move leftward to the lower part of the first handling mechanism; the first handling mechanism detects the COS base module in the first carrier, transports the qualified COS base module detected to the second carrier on the first conveying line, and transports the unqualified COS base module detected to the recovery tray at the NG product recovery position; the second carrier filled with the COS base module is then output from the right side by the first conveying line; and the empty first carrier is again transported by the second handling mechanism to the second transfer mechanism; the second transfer mechanism carries the first carrier and moves leftward to the lower part of the third handling mechanism; the third handling mechanism takes out the base from the base feeding mechanism and places it into the first carrier, and after the first carrier is filled with the base, it is again pushed by the second transfer mechanism onto the third conveying line and output from the right side of the third conveying line.
[0018] Compared with the prior art, the beneficial effects of the laser multi-carrier transfer loading and unloading conveying and docking device and its using method of the present invention are as follows:
[0019] By arranging three conveying lines parallel to each other and conveying along the X-axis direction in sequence, the input and output of the second carrier, the input of the first carrier, and the output of the first carrier are realized in sequence. Cooperating with three handling mechanisms that move and handle along the Y-axis and are staggered in the X-axis direction, and at the same time, a first transfer mechanism and a second transfer mechanism for transferring along the X-axis are also configured. The first transfer mechanism realizes the movement of the first carrier between the first handling mechanism and the second handling mechanism, and the second transfer mechanism realizes the movement of the first carrier between the second handling mechanism and the third handling mechanism and realizes the docking with the third conveying line; the second handling mechanism picks up the first carrier fully loaded with the COS base module from the second conveying line and places it into the first transfer mechanism. The first transfer mechanism drives the first carrier to reach below the first handling mechanism. The first handling mechanism takes out the welded COS base module from the first carrier and transfers the qualified ones to the second carrier on the first conveying line according to the detection results. After the second carrier is filled with qualified COS base modules, it is then output by the first conveying line to the subsequent workstations for the coupling and assembly of FAC lenses and SAC lenses; and the empty first carrier returns to below the second handling mechanism again and is carried by the second handling mechanism into the second transfer mechanism. The second transfer mechanism moves the empty first carrier to below the third handling mechanism. The third handling mechanism clamps and places the base into the first carrier. After the first carrier is filled with the base, the second transfer mechanism then pushes the first carrier fully loaded with the base onto the third conveying line, and is output by the third conveying line to the subsequent workstations for COS chip assembly and welding; realizing the automatic series connection between multiple processes of the optical module in the laser pump source, improving the degree of automation and the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 One of the three-dimensional structural schematic diagrams of the embodiment of the present invention;
[0021] Figure 2 Another three-dimensional structural schematic diagram of the embodiment of the present invention from another angle;
[0022] Figure 3 The top view structural schematic diagram of the embodiment of the present invention after removing the hood;
[0023] Figure 4 The partial structural schematic diagram of the first carrier in the embodiment of the present invention;
[0024] Figure 5 The partial structural schematic diagram of the second carrier in the embodiment of the present invention;
[0025] Figure 6 The structural schematic diagram of the COS base module in the embodiment of the present invention;
[0026] Figure 7 The structural schematic diagram of the pushing mechanism and the end of the first conveying line in the embodiment of the present invention;
[0027] Figure 8 Schematic structural diagram of the first transfer mechanism in the embodiment of the present invention;
[0028] Figure 9 Schematic structural diagram of the second transfer mechanism in the embodiment of the present invention;
[0029] Figure 10 Schematic structural diagram of the base feeding mechanism in the embodiment of the present invention;
[0030] Figure 11 Schematic structural diagram of the first handling mechanism in the embodiment of the present invention;
[0031] Figure 12 Partial schematic structural diagram of the second handling mechanism in the embodiment of the present invention;
[0032] Figure 13 Schematic structural diagram of the second handling mechanism in the embodiment of the present invention;
[0033] Figure 14 Schematic structural diagram of the third handling mechanism in the embodiment of the present invention;
[0034] Figure 15 Partial schematic structural diagram of the third handling mechanism in the embodiment of the present invention;
[0035] The numbers in the figure represent:
[0036] 100 - Laser multi - vehicle transfer loading and unloading conveying docking device;
[0037] 1 - First conveyor line, 11 - First positioning component, 111 - Stop module, 112 - Side pressure module, 12 - Flow channel structure, 13 - Poking module, 131 - Eighth cylinder, 132 - Fifth support plate, 133 - Ninth cylinder, 134 - Poking plate;
[0038] 2 - Second conveyor line;
[0039] 3 - Third conveyor line, 31 - Blowing and cleaning component;
[0040] 4 - First transfer mechanism, 41 - Second motor, 42 - First support plate, 43 - Bearing chute, 44 - Second positioning component, 441 - Front positioning block, 442 - Rear positioning block, 443 - First cylinder, 444 - Second cylinder, 45 - Third positioning component, 451 - Twelfth cylinder, 452 - Side pressing plate, 46 - Second pressing component, 461 - Tenth cylinder, 462 - Pressing block, 47 - First clamping - opening component, 471 - Third cylinder, 472 - Ejector rod;
[0041] 5 - Second transfer mechanism;
[0042] 6 - Base Feeding Mechanism, 61 - First Bin, 62 - Second Bin, 63 - Lifting and Transfer Module;
[0043] 7 - First Handling Mechanism, 71 - XYZ Three - Axis Transfer Module, 72 - Second Support Plate, 73 - Inspection Camera, 74 - First Gripping Assembly, 741 - Fourth Cylinder, 742 - First Jaw, 743 - Suction Nozzle, 75 - Second Clamping Release Assembly, 751 - First Floating Plate, 752 - Fifth Cylinder, 753 - First Unlocking Plate, 754 - Second Unlocking Plate;
[0044] 8 - Second Handling Mechanism, 81 - First YZ Transfer Module, 82 - Sixth Support Plate, 83 - Eleventh Cylinder, 84 - Second Jaw;
[0045] 9 - Third Handling Mechanism, 91 - Second YZ Transfer Module, 92 - Third Support Plate, 93 - Sixth Cylinder, 94 - Fourth Support Plate, 95 - Second Gripping Assembly, 96 - Third Clamping Release Assembly, 961 - Second Floating Plate, 962 - Seventh Cylinder, 963 - Third Unlocking Plate;
[0046] 10 - NG Product Recycling Position;
[0047] 20 - First Carrier, 201 - First Loading Position, 202 - First Pressing Assembly, 203 - First Side Pressing Part;
[0048] 30 - Second Carrier, 301 - Second Loading Position, 302 - Second Side Pressing Part;
[0049] 40 - Return Line, 401 - Pushing Mechanism, 4011 - First Motor, 4012 - Pushing Plate.
[0050] 101 - COS Base Module, 1011 - Base, 1012 - COS Chip. Detailed Implementation Manner
[0051] Example 1:
[0052] Please refer to Figures 1 - 15, this embodiment is a laser multi-vehicle transfer loading and unloading conveying and docking device 100, which includes a first conveying line 1, a second conveying line 2, and a third conveying line 3 that are arranged in parallel in sequence and convey along the X direction, a first transfer mechanism 4 that is located between the second conveying line 2 and the third conveying line 3 and transfers along the X direction, a second transfer mechanism 5 that is docked with the tail of the third conveying line 3 and transfers on the extension line of the third conveying line 3, a base feeding mechanism 6 located beside the second transfer mechanism 5, a first handling mechanism 7 whose handling range covers the first conveying line 1 and the first transfer mechanism 4, a second handling mechanism 8 whose handling range covers the second conveying line 2, the first transfer mechanism 4 and the second transfer mechanism 5, a third handling mechanism 9 whose handling range covers the second transfer mechanism 5 and the base feeding mechanism 6, a second carrier 30 conveyed on the first conveying line 1, and a first carrier 20 conveyed on the second conveying line 2 and the third conveying line 3.
[0053] An NG product recycling position 10 is also provided within the transfer range of the first handling mechanism 7. In this embodiment, the NG product recycling position 10 is located between the first conveying line 1 and the first transfer mechanism 4 and on the left side of the second conveying line 2. In other embodiments, the NG product recycling position 10 can also be set between the first transfer mechanism 4 and the second transfer mechanism 5, that is, behind the first transfer mechanism 4. A recycling tray is provided at the NG product recycling position 10.
[0054] The input end of the first conveying line 1 (i.e., Figure 1 the left side in the figure) is docked with the tail of the return line 40 for returning the second carrier 30. In this embodiment, the return line 40 is perpendicular to the first conveying line 1, and a pushing mechanism 401 for pushing the second carrier 30 onto the first conveying line 1 is provided at its tail. The pushing mechanism 401 includes a first motor 4011 and a pushing plate 4012 driven by the first motor 4011 to move along the X-axis direction.
[0055] In this embodiment, the structure of the first carrier 20 is the same as that described in the patent publication number CN218448906U, and it includes a number of first carrying positions 201 arranged in sequence, a first pressing assembly 202 corresponding to the first carrying position 201, and a first side pressing member 203 for laterally pressing the base 1011. The first pressing assembly 202 is used to press and hold the COS chip 1012 in a set position on the base 1011; the second side pressing member 203 is used to hold the base 1011 fixed in the first carrying position 201.
[0056] The structure of the second carrier 30 is consistent with the structure described in Patent Publication No. CN218657706U, which includes a plurality of second bearing positions 301 arranged in an arranged manner and a second side pressing member 302 corresponding to the second bearing positions 301 and laterally pressing the COS base module 101. The COS base module 101 includes a base 1011 and a COS chip 1012 welded and assembled on the base 1011.
[0057] A first positioning assembly 11 is provided on the first conveyor line 1 at a position corresponding to the working position of the first transport mechanism 7. In this embodiment, the left set section of the first conveyor line 1 is a flow channel structure 12 without a conveying function, and the first positioning assembly 11 includes a stop module 111 that blocks the second carrier 30 from moving forward and a side pressure module 112 that laterally presses the second carrier 30. The stop module 111 adopts a lifting cylinder to drive a blocking block structure, and uses the blocking block to rise to block one end of the second carrier 30, so as to position the front end of the second carrier 30; the side pressure module 112 adopts a cylinder to drive a side pressure plate to extend into the flow channel structure 12 and cooperate with the side baffle of the flow channel structure 12 to position the long side of the second carrier 30 relative to the two side surfaces. As for the tail end of the second carrier 30, since the second carrier 30 can only be moved into the flow channel structure 12 under the pushing action of the pushing mechanism 401, it can be positioned in cooperation with the pushing plate 4012 of the pushing mechanism 401. A toggle module 13 is also provided beside the flow channel structure 12 to push the second carrier 30 to the right to the section with a conveying function on the first conveying line 1. The toggle module 13 includes an eighth cylinder 131, a fifth support plate 132 driven by the eighth cylinder 131 to move along the X axis, a ninth cylinder 133 fixed on the fifth support plate 132, and a toggle plate 134 driven by the ninth cylinder 133 to extend into the flow channel structure 12 along the Y axis. The positioning of the tail end of the second carrier 30 can also be achieved by using the toggle plate 134.
[0058] A blocking plate (not shown in the figure) is disposed at the tail end of the second conveying line 2 to block the first carrier 20 from moving forward. After the first carrier 20 is transported to a certain position, it is taken away by the second transport mechanism 8 .
[0059] The input end of the third conveyor line 3 is an open structure so as to be docked with the second transfer mechanism 5. The third conveyor line 3 is provided with an air blowing cleaning component 31 for cleaning the base 1011 in the first carrier 20 near the input end.
[0060] The first transfer mechanism 4 includes a second motor 41, a first support plate 42 driven by the second motor 41 to move between the first loading station and the inspection and unloading station parallel to the conveying direction of the first conveyor line 1, a loading chute 43 provided on the first support plate 42, a second positioning assembly 44 located at the front and rear ends of the loading chute 43 for positioning the first carrier 20 front and rear, a third positioning assembly 45 located beside the loading chute 43 and cooperating with the loading chute 43 for positioning the first carrier 20 on both sides, a second pressing assembly 46 fixed on the first support plate 42 and pressing the first carrier 20 downward, and a first clamping opening assembly 47 located at the inspection and unloading station for upwardly opening the first pressing assembly 202 in the first carrier 20.
[0061] The second positioning assembly 44 includes a front positioning block 441 and a rear positioning block 442, a first cylinder 443 for driving the front positioning block 441 to move back and forth, and a second cylinder 444 for driving the rear positioning block 442 to move up and down.
[0062] The third positioning assembly 45 includes a twelfth cylinder 451 and a side pressing plate 452 driven by the twelfth cylinder 451 to laterally extend into the loading chute 43 and laterally press the first carrier 20.
[0063] The second pressing assembly 46 includes a tenth cylinder 461 and a pressing block 462 driven by the tenth cylinder 461 to perform a rotational pressing action.
[0064] The first clamping opening assembly 47 includes a third cylinder 471 and a lifting rod 472 driven by the third cylinder 461 to move up and down. The lifting rod 472 is inserted into the first carrier 20 by upward lifting to lift the lifting rod in the first pressing assembly 202 upward, thereby realizing the opening operation of the first pressing assembly 202.
[0065] At the first loading station, the second handling mechanism 8 transports the fully loaded first carrier 20 from the second conveyor line 2 and places it into the loading chute 43. The front positioning block 441 extends backward, and the rear positioning block 442 extends upward to restrict the front and rear positions of the first carrier 20. At the same time, the side pressing plate 452 extends to cooperate with the side wall of the loading chute 43 to restrict the left and right positions of the first carrier 20, thereby realizing the position fixation of the first carrier 20. Driven by the second motor 41, the first support plate 42 is moved to the inspection and unloading station. The second motor 41 first drives the first loading position 201 in the first carrier 20 to align with the first clamping release assembly 47. Then, the ejector rod 472 in the first clamping release assembly 47 jacks upward to open the first pressing assembly 202 above the first loading position 201. The first handling mechanism 7 inspects the COS base module 101 in the first loading position 201. If the inspection is qualified, it is transported into the second carrier 30 on the first conveyor line 1. If the inspection is unqualified, it is transported to the NG product recycling position 10. Then, the second first loading position 201 reaches above the first clamping release assembly 47, and the above-mentioned inspection and unloading actions are repeated until all the COS base modules 101 in the first carrier 20 are taken away. Then, the second motor 41 drives the empty first carrier 20 back to the first loading station, and the second handling mechanism 8 transports the empty first carrier 20 into the second transfer mechanism 5. Then, the first support plate 42 returns to the first loading station again to receive the next fully loaded first carrier 20, entering the next cycle of operation.
[0066] In the transfer direction of the second transfer mechanism 5, a lower carrier station, an upper carrier station, and a feeding station are sequentially set. The structure of the second transfer mechanism 5 is basically the same as that of the first transfer mechanism 4, and also includes a second motor 41, a first support plate 42, a loading chute 43, a second positioning assembly 44, a third positioning assembly 45, a second pressing assembly 46, and a first clamping release assembly 47. The first support plate 42 is driven by the second motor 41 to move between the lower carrier station, the upper carrier station, and the feeding station. The first clamping release assembly 47 is arranged at the feeding station, and the lower carrier station is close to the input end of the third conveyor line 3.
[0067] The first support plate 42 first stays at the uploading vehicle station. The second handling mechanism 8 transports the empty first vehicle 20 to the loading chute 43. Then, the first support plate 42 moves to the feeding station. At the feeding station, the first clamping assembly 47 sequentially opens the first pressing assembly 202 in the first vehicle 20. The third handling mechanism 9 takes out the base 1011 from the base feeding mechanism 6 and sequentially places it into the first loading position 201 until the first vehicle 20 is full of bases 1011. Then, the first support plate 42 moves to the downloading vehicle station. At the downloading vehicle station, the end of the loading chute 43 is docked with the third conveyor line 3. Driven by the first air cylinder 443, the fully loaded first vehicle 20 is pushed onto the third conveyor line 3 and then transported to the subsequent workstations by the third conveyor line 3.
[0068] The base feeding mechanism 6 is sequentially formed with a tray feeding station, a base feeding station, and a tray recycling station parallel to the conveying direction of the first conveyor line 1. The base feeding mechanism 6 includes a first bin 61 arranged at the tray feeding station, a second bin 62 arranged at the tray recycling station, and a lifting and transfer module 63 that horizontally moves between the bottom of the first bin 61 and the bottom of the second bin 62. The lifting and transfer module 63 takes out a fully loaded tray from the bottom of the first bin 61 and then moves to the base feeding station, waiting for the third handling mechanism 9 to take away all the bases in the tray. After that, the lifting and transfer module 63 drives the empty tray to move below the second bin 62 and places the empty tray into the second bin 62 to realize the recycling of the empty tray.
[0069] The first handling mechanism 7 includes an XYZ three-axis transfer module 71, a second support plate 72 driven by the XYZ three-axis transfer module 71, a detection camera 73 and a first clamping assembly 74 arranged on the second support plate 72, and a second clamping assembly 75 arranged on the second support plate 72 and beside the first clamping assembly 74.
[0070] The first clamping assembly 74 includes a fourth air cylinder 741, a first clamping jaw 742 driven by the fourth air cylinder 741 to perform opening or clamping actions, and a suction nozzle 743 fixed on the body of the fourth air cylinder 741 and located between the first clamping jaws 742. The first clamping jaw 741 is used to clamp the opposite sides of the base 1011, and the suction nozzle 743 is used to adsorb the upper surface of the base 1011. The suction and clamping combination is used to improve the clamping stability and reliability of the COS base module 101.
[0071] The second clamping-opening assembly 75 is used to open the first side pressing member 203 in the first carrier 20 and open the second side pressing member 302 in the second carrier 30. The second clamping-opening assembly 75 includes a first floating plate 751 elastically and floatingly arranged on the second support plate 72, a fifth air cylinder 752 fixed on the first floating plate 751, a first unlocking plate 753 driven by the fifth air cylinder 752 to move horizontally, and a second unlocking plate 754 fixed on the body of the fifth air cylinder 752. The second unlocking plate 754 is used to horizontally push the first side pressing member 203 in the first carrier 20 to an open state so as to take out the COS base module 101; the first unlocking plate 753 is used to horizontally push the second side pressing member 302 in the second carrier 30 to an open state so as to place the COS base module 101.
[0072] The second handling mechanism 8 includes a first YZ transfer module 81, a sixth support plate 82 arranged at the movable end of the first YZ transfer module 81, an eleventh air cylinder 83 fixed on the sixth support plate 82, and a second jaw 84 driven by the eleventh air cylinder 83 to perform opening and clamping actions. The eleventh air cylinder 83 drives the second jaw 84 to clamp and hold the first carrier 20 to realize the position change of the first carrier 20.
[0073] The third handling mechanism 9 includes a second YZ transfer module 91, a third support plate 92 arranged at the movable end of the second YZ transfer module 91, a sixth air cylinder 93 fixed on the third support plate 92, a fourth support plate 94 driven by the sixth air cylinder 93 to move along the X axis, a second clamping assembly 95 and a third clamping-opening assembly 96 fixed on the fourth support plate 94. Since the first pressing assembly 202 is arranged directly above the first loading position 201 in the first carrier 20, when the base 1011 is placed into the first loading position 201, it needs to be horizontally moved through the side space below the first pressing assembly 202 and then placed directly below the first pressing assembly 202 and then accurately placed downward into the first loading position 201. Therefore, the sixth air cylinder 93 is arranged in the third handling mechanism 9, and the base 1011 is horizontally moved to a position directly below the first pressing assembly 202 corresponding to the first loading position 201 through the sixth air cylinder 93.
[0074] The second clamping assembly 95 has the same structure as the first clamping assembly 74.
[0075] The third clamping-opening assembly 96 is similar in structure to the second clamping-opening assembly 75. It includes a second floating plate 961 elastically and floatingly arranged on the fourth support plate 94, a seventh air cylinder 962 fixed on the second floating plate 961, and a third unlocking plate 963 driven by the seventh air cylinder 962 to move horizontally. The third unlocking plate 963 is used to drive the first side pressing member 203 in the first carrier 20 to move horizontally to an open state so as to place the base 1011.
[0076] This embodiment also provides a method for using a laser multi-vehicle transfer loading and unloading conveying and docking device, which includes: The second vehicle 30 is input from the left side of the first conveying line 1, and the first vehicle 20 loaded with the COS base module 101 is input from the right side of the second conveying line 2; The second handling mechanism 8 transports the first vehicle 20 on the second conveying line 2 to the first transfer mechanism 4; The first transfer mechanism 4 drives the first vehicle 20 to move leftward to below the first handling mechanism 7; The first handling mechanism 7 then inspects the COS base module 101 in the first vehicle 20, transports the qualified COS base module 101 to the second vehicle 30 on the first conveying line 1, and transports the unqualified COS base module 101 to the recycling tray at the NG product recycling position 10; The second vehicle 30 filled with the COS base module 101 is then output from the right side by the first conveying line 1 for circulation in subsequent FAC lens assembly workstations and SAC lens assembly workstations; The empty first vehicle 20 is then transported to the second transfer mechanism 5 by the second handling mechanism 8 again; The second transfer mechanism 5 carries the first vehicle 20 and moves leftward to below the third handling mechanism 9; The third handling mechanism 9 takes out the base 1011 from the base feeding mechanism 6 and places it into the first vehicle 20. After the first vehicle 20 is filled with the base 1011, it is again pushed by the second transfer mechanism 5 onto the third conveying line 3 and output from the right side of the third conveying line 3 for circulation in subsequent COS chip assembly workstations and COS chip welding workstations.
[0077] Although the disclosed embodiments of the present invention are as above, the content described is only an embodiment adopted for the convenience of understanding the present invention and is not intended to limit the present invention. Any person skilled in the art within the scope of the present invention can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed by the present invention. However, the scope of patent protection of the present invention shall still be subject to the scope defined by the appended claims.
Claims
1. A laser multi-vehicle transfer loading and unloading conveying and docking device, characterized in that: It includes a first conveyor line, a second conveyor line, and a third conveyor line that are arranged in parallel in sequence and convey in the X direction, a first transfer mechanism arranged parallel to the second conveyor line, a second transfer mechanism that is docked with the tail of the third conveyor line and transfers on the reverse extension line of the third conveyor line, a base feeding mechanism located beside the second transfer mechanism, a first handling mechanism whose handling range covers the first conveyor line and the first transfer mechanism, a second handling mechanism whose handling range covers the second conveyor line, the first transfer mechanism, and the second transfer mechanism, a third handling mechanism whose handling range covers the second transfer mechanism and the base feeding mechanism, a second carrier conveyed on the first conveyor line, and a first carrier conveyed on the second conveyor line and the third conveyor line; The first carrier includes a plurality of first carrying positions arranged in sequence, a first pressing assembly corresponding to the first carrying positions, and a first side pressing member that laterally presses the base in the first carrying positions; Both the first transfer mechanism and the second transfer mechanism include a second motor, a first support plate driven by the second motor to move parallel to the conveying direction of the first conveyor line, a carrying chute provided on the first support plate, a second positioning assembly located at the front and rear ends of the carrying chute to position the first carrier front and rear, a third positioning assembly located beside the carrying chute and cooperating with the carrying chute to position the first carrier on both sides, a second pressing assembly fixed on the first support plate and pressing the first carrier downward, and a first clamping opening assembly located on the transfer path of the first support plate to upwardly open the first pressing assembly in the first carrier.
2. The laser multi-vehicle transfer loading and unloading conveying and docking device according to claim 1, characterized in that: The second carrier is used to carry a COS base module, and the COS base module includes a base and a COS chip welded and assembled on the base; The second carrier includes a plurality of second carrying positions arranged in sequence and a second side pressing member corresponding to the second carrying positions and laterally pressing the COS base module; 3. The laser multi-vehicle transfer loading and unloading conveying and docking device according to claim 1, wherein: A first positioning assembly for fixing the position of the second carrier is provided on the first conveyor line corresponding to the working position of the first handling mechanism; a blocking plate for blocking the first carrier from continuing to move forward is provided at the tail end of the second conveyor line; the input end of the third conveyor line is of an open structure to be docked with the second transfer mechanism.
4. The laser multi-vehicle transfer loading and unloading conveying and docking device according to claim 1, characterized in that: The second positioning assembly includes a front positioning block and a rear positioning block, a first cylinder for driving the front positioning block to move back and forth, and a second cylinder for driving the rear positioning block to move up and down; the first clamping opening assembly includes a third cylinder and a push rod driven by the third cylinder to move up and down.
5. The laser multi-vehicle transfer loading and unloading conveying and docking device according to claim 1, characterized in that: The base feeding mechanism sequentially forms a tray feeding station, a base feeding station, and a tray recycling station parallel to the conveying direction of the first conveyor line. The base feeding mechanism includes a first bin provided at the tray feeding station, a second bin provided at the tray recycling station, and a lifting and transfer module that horizontally moves between the bottom of the first bin and the bottom of the second bin.
6. The laser multi-vehicle transfer loading and unloading conveying and docking device according to claim 1, wherein: The first handling mechanism includes an XYZ three-axis transfer module, a second support plate driven by the XYZ three-axis transfer module, a detection camera and a first clamping assembly arranged on the second support plate, and a second unclamping assembly arranged on the second support plate and beside the first clamping assembly.
7. The laser multi-vehicle transfer loading and unloading conveying and docking device according to claim 6, characterized in that: The first clamping assembly includes a fourth cylinder, a first clamping jaw driven by the fourth cylinder to open or clamp, and a suction nozzle fixed on the body of the fourth cylinder and located between the first clamping jaws; the second unclamping assembly includes a first floating plate elastically and floatingly arranged on the second support plate, a fifth cylinder fixed on the first floating plate, a first unlocking plate driven by the fifth cylinder to move horizontally, and a second unlocking plate fixed on the body of the fifth cylinder.
8. The laser multi-vehicle transfer loading and unloading conveying and docking device according to claim 1, characterized in that: The third handling mechanism includes a second YZ transfer module, a third support plate arranged at the movable end of the second YZ transfer module, a sixth cylinder fixed on the third support plate, a fourth support plate driven by the sixth cylinder to move along the X axis, a second clamping assembly and a third unclamping assembly fixed on the fourth support plate; the third unclamping assembly includes a second floating plate elastically and floatingly arranged on the fourth support plate, a seventh cylinder fixed on the second floating plate, and a third unlocking plate driven by the seventh cylinder to move horizontally.
9. A method for using a loading and unloading conveying and docking device for a multi-vehicle transfer of a laser as described in claim 1, characterized in that: It includes: The second carrier is input from the left side of the first conveyor line, and the first carrier loaded with the COS base module is input from the right side of the second conveyor line; The second handling mechanism transports the first carrier on the second conveyor line to the first transfer mechanism; the first transfer mechanism drives the first carrier to move leftward to the lower part of the first handling mechanism; the first handling mechanism detects the COS base module in the first carrier, transports the qualified COS base module detected to the second carrier on the first conveyor line, and transports the unqualified COS base module detected to the recycling tray at the NG product recycling position; the second carrier filled with the COS base module is then output from the right side by the first conveyor line; and the empty first carrier is transported to the second transfer mechanism by the second handling mechanism again; the second transfer mechanism carries the first carrier and moves it leftward to the lower part of the third handling mechanism; the third handling mechanism takes out the base from the base feeding mechanism and places it into the first carrier, and after the first carrier is filled with the base, it is pushed to the third conveyor line by the second transfer mechanism again and output from the right side of the third conveyor line.
Citation Information
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