Segmented toy bar for children's accessories

Abstract

A segmented toy bar assembly includes a plurality of toy bar segments connected by couplers that allow reconfiguration between an extended configuration defining an extended length and a compact configuration having a length substantially less than the extended length. The toy bar segments can take the form of flexible members having a cross-sectional width that is at least twice a cross-sectional thickness to allow the extended toy bar to flex into an arc for placement on a play mat or other child accessory. The toy can be hung from the upright toy bar for play and amusement.

Description

[0001] Cross-references to related applications

[0002] This application is a partial continuation of U.S. Design Patent Application Serial No. 29 / 794,783, filed June 15, 2021; and claims priority to U.S. Provisional Patent Application Serial No. 63 / 160,549, filed March 12, 2021, and U.S. Provisional Patent Application Serial No. 63 / 187,003, filed May 11, 2021, the entire contents of which are incorporated herein by reference for all purposes. Technical Field

[0003] This invention generally relates to the field of children's toys and accessories, and more particularly to segmented toy rods for children's toys and accessories. Background Technology

[0004] Children's toys and accessories, such as play gyms and mats, often include toy poles extending above or over play areas to support the toys and play features for children to interact with and play on. Typically, such toy poles are in the form of slender, flexible rods or tubes, which may include a fiberglass rod or beam for structural support in its inner core, a layer of foam padding surrounding the inner pole, and a fabric or textile outer covering over the foam padding.

[0005] Previously known toy sticks typically consist of a single, slender body 1 meter (m) or longer, with some reaching 1.5 meters, 2 meters, or even longer. While these toy sticks can be flexed or bent to fit within packaging for transport and storage, they still typically require relatively large packaging sleeves, which can increase production and shipping costs. Furthermore, keeping flexible toy sticks in their packaging can be difficult, as they tend to unfold and detach accidentally, or pop out of the packaging, causing inconvenience to users and / or increasing packaging costs.

[0006] Therefore, a need has been identified for improving toy rods used in children's accessories. This disclosure is primarily aimed at providing improvements to toy rods used in children's accessories to meet these and other needs. Summary of the Invention

[0007] This disclosure relates to an improved toy rod for children's accessories. In exemplary embodiments, the toy rod includes two or more relatively short segments configured to be joined together to form a toy rod assembly of relatively long length. In some instances, the toy rod segments are connected by one or more connectors, including but not limited to: hinged connecting elements, resilient connecting elements, threaded connecting elements, movable hinge connecting elements, slot-flange connecting elements, rod-ring connecting elements, rotary or translational engaging connecting elements, pivoting connecting elements, torsional connecting elements, and / or other connecting devices. In exemplary forms and methods of use, the improved toy rod of this disclosure is configured to be stably and securely packaged and stored in a compact configuration within a packaging sleeve that is smaller or reduced in size compared to previously known toy rods.

[0008] In one aspect, this disclosure relates to a segmented toy rod assembly comprising a first toy rod segment, a second toy rod segment, and at least one connector connecting the first toy rod segment to the second toy rod segment. The at least one connector is preferably configured to allow reconfiguration of the segmented toy rod assembly between an unfolded configuration and a compact configuration, in which the first and second toy rod segments extend axially aligned to define an unfolded length, and in a compact configuration, the first and second toy rods are configured to fit within a packaging sleeve having a compact length significantly smaller than the unfolded length.

[0009] On the other hand, this disclosure relates to a segmented toy rod assembly comprising a first toy rod segment, a second toy rod segment, and at least one hinge connector pivotally connecting the proximal ends of the first and second toy rod segments. The assembly preferably further includes a first support member and a second support member, respectively attached to the distal ends of the first and second toy rod segments. Each of the first and second toy rod segments is preferably in the form of a flexible member, the cross-sectional profile of which has a width and a thickness, the width being at least twice the thickness.

[0010] In another aspect, this disclosure relates to a segmented toy rod assembly comprising a first toy rod segment, a second toy rod segment, and a third toy rod segment. The assembly preferably further includes a first connector rotatably connecting the first and second toy rod segments, and a second connector rotatably connecting the second and third toy rod segments. The assembly preferably also includes a first support leg and a second support leg, respectively attached to the distal ends of the first and second toy rod segments. Each of the first and second toy rod segments preferably takes the form of a flexible member, the cross-sectional profile of which defines a width and a thickness, the width being at least twice the thickness. The first and second connectors preferably allow the segmented toy rod assembly to be reconfigured between an extended configuration defining an extended length and a compact configuration having a significantly smaller extended length.

[0011] These aspects, features, and advantages of the invention, as well as other aspects, features, and advantages, will be understood by reference to the accompanying drawings and the detailed description herein, and will be realized by the various elements and combinations particularly pointed out in the appended claims. It should be understood that the foregoing general description and the following description of the drawings and detailed embodiments are illustrative of exemplary embodiments of the invention, and not intended to limit the scope of the claimed invention. Attached Figure Description

[0012] Figure 1 This is a perspective view of a children's play area accessory, which includes a play mat and a pair of segmented toy rod assemblies according to an exemplary embodiment of the present invention.

[0013] Figure 2 This is a detailed, partially cut-away view showing a section of a segmented toy rod assembly including a hinged connecting portion according to an exemplary embodiment of the present invention.

[0014] Figure 3 This is a detailed perspective view of the hinge connection portion of a segmented toy rod assembly according to an exemplary embodiment of the present invention.

[0015] Figure 4 This is a detailed perspective view of the support leg portion of a segmented toy rod assembly according to an exemplary embodiment of the present invention.

[0016] Figure 5A , Figure 5B , Figure 5C and Figure 5D (Collectively referred to as FIG5) illustrates the operating sequence of a segmented toy rod assembly according to an exemplary embodiment of the present invention.

[0017] Figure 6A and Figure 6B (Collectively referred to as FIG6) illustrates different variations of the articulated segmented toy rod assembly according to exemplary embodiments of the present invention.

[0018] Figure 7 The illustration shows a children's play area accessory packaged in a compact transport or storage configuration according to an exemplary embodiment of the present invention. The children's play area accessory includes a play mat, a pair of segmented toy rod assemblies, and a hanging toy.

[0019] Figure 8A , Figure 8B , Figure 8C and Figure 8D (Collectively referred to as FIG8) illustrates a segmented toy rod assembly with a flexible translational connection according to another exemplary embodiment of the present invention.

[0020] Figure 9A , Figure 9B and Figure 9C (Collectively referred to as FIG9) illustrates a hinged or pivotally connected segmented toy rod assembly according to another exemplary embodiment of the present invention.

[0021] Figure 10A , Figure 10B , Figure 10C , Figure 10D , Figure 10E and Figure 10F (Collectively referred to as FIG10) illustrates a segmented toy rod assembly with a threaded or torsion connection according to another exemplary embodiment of the present disclosure.

[0022] Figure 11A , Figure 11B , Figure 11C , Figure 11D and Figure 11E (Collectively referred to as FIG11) illustrates a segmented toy rod assembly with an integral or movable hinge connection according to another exemplary embodiment of the present disclosure.

[0023] Figure 12A , Figure 12B , Figure 12C and Figure 12D (Collectively referred to as FIG12) illustrates a segmented toy rod assembly with a translational engagement groove and flange connection according to another exemplary embodiment of the present disclosure.

[0024] Figure 13A and Figure 13B (Collectively referred to as FIG13) shows an alternative arrangement of the hinge connector for a segmented toy rod assembly according to another exemplary embodiment of the present disclosure. Detailed Implementation

[0025] The invention will be more readily understood by referring to the following specific embodiments, which are incorporated herein by reference and form part of this disclosure. It should be understood that the invention is not limited to the specific apparatus, methods, conditions, or parameters described and / or shown herein, and the terminology used herein is merely for the purpose of describing particular embodiments by way of example and is not intended to limit the claimed invention. Any and all patents and other publications identified in this specification are incorporated by reference as if fully set forth herein.

[0026] Furthermore, the singular forms “a,” “an,” and “the” used in the specification, including the appended claims, include the plural and, when referring to a particular value, include at least that particular value, unless the context clearly specifies otherwise. A range herein may be expressed as from “about” or “approximately” and / or to “about” or “approximately” and / or to another particular value. When such a range is expressed, another embodiment includes from that one particular value and / or to that other particular value. Similarly, when a value is expressed as an approximation using the antecedent “about,” it will be understood that the particular value forms another embodiment.

[0027] Referring now to the accompanying drawings, in which the same reference numerals denote corresponding parts in all the multiple views. Figure 1 The illustration shows a children's play gym accessory 10 according to an exemplary embodiment of the present invention, comprising a play mat 20 for supporting a child on a floor or other supporting surface, and a pair of segmented toy rod assemblies 30 (designated 30a and 30b) extending above or over the play mat for supporting toys or entertainment elements 12, 14 suspended thereon. In some examples, the play mat 20 is padded, such as foam or nonwoven wadding included within a fabric or textile outer covering, and may include clips, snaps, buttons, or other attachment features for attaching the mat to support legs or end elements 70 of the toy rods 30. The play mat 20 may be square or rectangular, circular, or other shapes as shown.

[0028] like Figure 2As shown in further detail, some exemplary embodiments of the segmented toy rod assembly 30 include two or more inner rod or bar segments 40 (designated 40a and 40b) made of, or at least partially made of, flexible and elastic materials such as fiberglass, nylon, polyvinyl chloride (PVC), polymers, metals, wood, composites, or other materials, providing sufficient structural support and stiffness for the intended load, and having a sufficient degree of elasticity and internal resilience or shape memory to allow the rod or bar to repeatedly flex into an arc or bend shape and release to return to a relatively straight configuration. In some example embodiments, the inner rod or bar segments 40 may have a material thickness or diameter of approximately 4 mm. The toy rod assembly 30 may also include a layer of padding 42 applied over and around the inner rod or bar segments 40, such as a tube or sleeve of, for example, flexible polyurethane or polyethylene foam or other elastic cushioning material. In some example embodiments, the padding layer 42 may have an outer diameter of approximately 25 mm and a padding material thickness of approximately 5 mm. An outer cover 44 of fabric or other flexible material or coating may be provided over the padding 42. In some exemplary embodiments, the fabric cover 44 may be removable for washing, for example by means of a zipper, hook and loop fastener or other removable attachment.

[0029] Adjacent ends of toy rod segments 40 are interconnected by one or more hinged connecting elements or hinges 50, which in Figure 3The examples are shown in more detail. In some example embodiments, the hinge 50 or other connecting elements may be formed of or at least partially comprise flexible and resilient materials, such as, for example, acrylonitrile butadiene styrene (ABS), high-density polyethylene (HDPE), and / or polypropylene. In the illustrated embodiment, the hinge 50 includes a first receiver 52 and a second receiver 54 arranged oppositely for receiving and engaging respective ends of the rod segments 40. Each receiver 52, 54 further includes hinge pins 56, 58 having a central portion extending through a hole in the proximal end of each respective rod segment 40 and one or both ends attached to a top and / or bottom flange of the receiver. The hinge pins 56, 58 define two parallel axes of rotation of the toy rod segments 40a, 40b and are offset from each other by a distance d in a direction transverse to the axial dimension. The double-hinge assembly effectively provides two 90° offset folds, which together achieve a 180° fold of the adjacent connected rod segments 40. In an exemplary embodiment, the offset distance d is at least approximately twice the thickness of the foam padding material 42 to allow the toy rod segments 40a, 40b to be folded into a compact folded configuration that is generally parallel to each other (see FIG. 5) to prevent shearing of the foam material and / or reduce or eliminate potential pinch points. In some specific embodiments, the offset distance d is at least about 1 cm to about 5 cm, for example, about 2.5 cm. In some instances, the hinge pins 56, 58 may be positioned generally centrally on the receivers 52, 54, or alternatively may be positioned toward the corners or ends of the receivers to provide different alignment or support arrangements for adjacent toy rod segments 40a, 40b. Receivers 52 and 54 optionally include stop members 62 and 64 on one side thereon to limit pivoting movement of toy rod segments 40a and 40b relative to each other in only one direction (i.e., from 0° to 180°, but not exceeding 180°), and optionally further include releasable and / or fixed locking elements to hold toy rod segments 40a and 40b in their extended (180°) and / or folded (0°) positions. In some exemplary embodiments, the hinge is configured for single use to allow the toy rod assembly to be unfolded and assembled after delivery to the end user and thereafter remain fixed in the unfolded configuration. In other exemplary embodiments, the hinge is configured for repeated assembly and disassembly, thereby allowing the end user to reconfigure the toy rod assembly multiple times between its unfolded and compact configurations.

[0030] Each end of the toy rod assembly 30 optionally also includes a support leg 70, which in Figure 4The details are shown further below. In an exemplary form, the support leg 70 includes a lower base pad portion 72 having a flat surface at one end, optionally including an anti-slip material for contact with a floor or other supporting surface; and an opposing upper end defining a channel or opening 74 for receiving and engaging the outer end of the toy rod segment 40. The support leg 70 optionally further includes a retaining groove 76 or other attachment feature for attaching the play pad 20 to the leg. The support leg 70 optionally further includes a laterally outwardly projecting flange 78 for preventing the pad 42 and the outer cover 44 from sliding beyond their intended position on the toy rod segment 40. In an exemplary embodiment, the support leg 70 is large enough to prevent the risk of parts of the toy rod assembly getting stuck.

[0031] Figure 5A , Figure 5B , Figure 5C and Figure 5D (collectively referred to as FIG5) illustrates the operating or movement sequence of a three-section double-hinge toy rod assembly 30 according to an exemplary embodiment of the present invention (wherein, the pad 42 and the outer cover 44 are in...). Figure 5A , Figure 5B and Figure 5C Not shown in, but in Figure 5D (Seen in dashed lines). The toy rod assembly 30 can be folded as follows: Figure 5A The compact configuration shown includes articulated toy rod segments 40a, 40b, and 40c that are generally parallel and adjacent to each other for transport and storage. Toy rod assembly 30, as shown... Figure 5B (partially expanded) and Figure 5C (Fully unfolded) As shown, the toy rod segments 40a, 40b, and 40c are generally coaxially aligned and form straight or linear rods. The toy rod assembly 30 can then be bent or flexed as shown... Figure 5D The bow-shaped, arc-shaped, or semi-circular configuration shown is for positioning above or above play mat 20 or other play areas to support toys or play features above the child for play (see [link]). Figure 1 ).

[0032] In an exemplary embodiment, and with reference to Figure 3 In the cross-sectional profile of toy rod segment 40, the rod width W in the width direction is... B The rod thickness T is significantly greater than the thickness in the thickness direction. B For example, W B :T BThe aspect ratio is at least approximately 2:1, and in certain exemplary embodiments, at least approximately 3:1 or 4:1. (The length direction L, width direction W, and thickness direction T dimensions herein refer to mutually orthogonal (90°) directions or axes corresponding to the Cartesian coordinate system names of three-dimensional space, respectively). Therefore, the toy rod segment has a greater degree of stiffness or structural rigidity in its width direction dimension (Y-axis) and a greater degree of flexibility in its thickness direction dimension (Z-axis). Hinge axes 56 and 58 are typically aligned in the thickness direction (Z) dimension, allowing the rod segment 40 to fold relative to each other in the width direction (Y) dimension (in the XY plane), such as... Figure 5B As shown. In an exemplary embodiment, the legs 70 of the toy rod assembly 30 are configured to align the retaining groove 76 with the thickness direction (Z) dimension, such that when assembled for use, the rod assembly flexes in the thickness direction dimension (i.e., flexes about the bending axis in the width direction (Y) dimension and bends into an arc shape in the XZ plane), as... Figure 5D and Figure 1 As shown. Thus, the greater stiffness of the rod assembly 30 in the width direction dimension (Y-axis, XY plane) and its arched configuration (Z-axis, XZ plane) provide considerable three-dimensional structural strength and resistance to bending under load, while its greater flexibility in the thickness direction dimension (Z-axis, XY plane) facilitates assembly during use. When the toy rod assembly 30 flexes, the alignment of the hinge 50 with the toy rod segment 40 in the width direction dimension (Y-axis, XY plane) prevents the hinge from being compressed in its folding direction, thereby avoiding or preventing unintentional folding during use.

[0033] Figure 6A and Figure 6B Other alternative embodiments of the toy rod assembly are shown. Figure 6A A toy rod assembly 130 with four segments (segments 140a, 140b, 140c, 140d) and three hinges (150) is shown. The foam padding 42 and the outer cover 44 are not shown in Figure 6 and... Figure 7 It is shown in the figure, but can be provided in a typical form. Figure 6B A two-segment (segments 240a, 240b) single-hinge (250) toy rod assembly 230 is shown. In further alternative embodiments, more segments or segments and hinges or other connection arrangements may be provided in different configurations. In some exemplary embodiments, the toy rod segments include rods with circular cross-sections, rods with rectangular cross-sections, cylindrical tubes, or other configurations. In some example embodiments, the toy rod segments have an axial length L of no more than approximately 400 mm. Band a diameter or lateral dimension of approximately 15 mm. In exemplary embodiments, the rod segments and / or hinge components may be injection molded, extruded, machined, cut, or otherwise manufactured. In some exemplary embodiments, each rod segment of the toy rod assembly is an identical component for manufacturing and packaging efficiency. Alternatively, one or more rod segments of the toy rod assembly may differ from the other rod segments, for example, by having different lengths. In a further example, each rod segment of the toy rod assembly is substantially similar in length in order to minimize the packaging size for a given total toy rod assembly length, for example, where the length L of all rod segments of the toy rod assembly is... B The differences between them do not exceed approximately 25%, and in certain example embodiments, the differences do not exceed approximately 10%.

[0034] refer to Figure 7 Compared to previously known monolithic or unsegmented toy rods, the segmented toy rod assembly of this disclosure allows for more convenient and compact packaging for transport and storage when not in use. In the illustrated example form, one, two, or more toy rod assemblies 30 can be folded into their compact folded configuration and housed (optionally together with play mat 20, toys 12, 14, 16, and / or other accessory parts) within a box or other package 90, which defines a packaging sleeve (maximum dimension of the contained volume) having a length L. P Width W P and / or height H PThe dimensions are significantly smaller than one or more corresponding dimensions of previously known toy rod packaging (or packaging for children's accessories including such toy rods). For example, in some embodiments, a folding toy rod assembly 30 according to the present disclosure, having an overall length of at least 100 to 150 centimeters in its unfolded configuration, can be accommodated in a packaging sleeve less than 55 centimeters long and / or less than 43 centimeters wide, such as, for example, in a packaging sleeve approximately 46 centimeters long and / or approximately 25 centimeters wide. In other exemplary embodiments, a toy rod assembly according to the present disclosure, having an overall length of approximately 138 centimeters in its unfolded configuration, can be accommodated in its folded or compact configuration in a packaging sleeve not exceeding approximately 35 centimeters long by approximately 12 centimeters wide by approximately 4 centimeters high. In a further exemplary embodiment, a toy rod according to the present invention can be accommodated in its compact configuration in a packaging sleeve not exceeding approximately 46 centimeters long by approximately 9 centimeters wide by approximately 3 centimeters high. Furthermore, the compact, foldable toy rod assembly 30 according to the invention can be housed within a reduced-size packaging sleeve without causing the toy rod segments 40 to flex or bend, thus allowing the toy rod assembly to be packaged more stably and securely without the risk of accidental unfolding and detachment, or the risk of popping out of the packaging as with previously known toy rod packaging. The reduced-size packaging sleeve achieved by the segmented toy rod assembly of this disclosure thereby reduces packaging costs, transportation costs, storage space requirements, and improves user experience and convenience.

[0035] Figure 8A , Figure 8B , Figure 8C and Figure 8D(Collectively referred to as FIG8) illustrates a resiliently coupled and translationally connected segmented toy rod assembly 830 according to another exemplary embodiment of the present disclosure. For better illustration of the rod segments and connection arrangement, the foam-lined sleeves, external textile coverings, and support legs are not shown in this and subsequent embodiments; however, it will be understood that these features can be provided in a typical manner in various embodiments of the disclosed toy rod assembly. This embodiment is substantially similar to the embodiments described above, with the differences as described. The rod assembly 830 includes a plurality of rod segments 840, which are connected to each other by a resilient translational connector 850 to form an extended, elongated configuration for use and to allow the assembly to be disassembled or disassembled into a more compact or foldable configuration for transport and storage. The connector 850 includes a convex protrusion or pin element 852 attached to the end of a rod segment, and a concave receiving sleeve or collar 854 configured to receive and engage the protrusion or pin element to connect adjacent rod segments to each other. An elastic member or cord 856 optionally engages between facing convex protrusions or pin elements 852 of adjacent rod segments. In use, the user assembles the toy rod assembly 830 into its unfolded configuration by axially aligning the toy rod segments 840 and inserting the opposing convex protrusions or pin elements 852 of adjacent rod segments into the opposing ends of the intermediate concave receiver sleeve or collar 854. The toy rod assembly 830 can be disassembled or folded into its compact folding structure by axially pulling the rod segments 840 apart to retract the convex protrusions or pin elements 852 from the concave receiver sleeve or collar 854 and folding the rod segments relative to each other, such as... Figure 8D As shown. An elastic member or cord 856 holds the components together and assists the user in assembly. The toy rod assembly 830 can be packaged in a box or other packaging 890 in its compact or foldable configuration. In an exemplary embodiment, the foldable toy rod assembly 830, having a length of approximately 138 cm when unfolded, can be housed in a packaging sleeve with a length not exceeding approximately 40 cm, a width not exceeding approximately 8 cm, and / or a height not exceeding approximately 2-3 cm in its compact or foldable configuration.

[0036] Figure 9A , Figure 9B and Figure 9C (Collectively referred to as FIG. 9) illustrates a hinged or pivotally connected segmented toy rod assembly 930 according to another exemplary embodiment of the present invention. This embodiment is substantially similar to the embodiments described above, except as described. The rod assembly 930 includes a plurality of rod segments 940 interconnected by pivot connectors or hinges 950 to form an extended, elongated configuration for use. Figure 9B It allows components to fold into a more compact or foldable configuration. Figure 9CFor transport and storage. The pivot connector 950 includes a single axis of rotation about a hinge pin 952, which is laterally offset from the longitudinal axis of the rod segment 940 and laterally offset (in the direction of the hinge axis) from the rod receiver 954 to allow a 180° folding range with sufficient spacing between the rod segments to accommodate the foam sleeve and fabric cover of the toy rod assembly without shearing and without pinch points during use. In an exemplary embodiment, the folded toy rod assembly 930, having a length of approximately 138 cm in its unfolded configuration, can be housed in its compact or folded configuration within a packaging sleeve not exceeding approximately 38 cm in length, not exceeding approximately 5 cm in width, and / or not exceeding approximately 2-3 cm in height.

[0037] Figure 10A , Figure 10B , Figure 10C , Figure 10D , Figure 10E and Figure 10F (Collectively referred to as FIG. 10) illustrates a threaded or torsion-connected segmented toy rod assembly 1030 according to another exemplary embodiment of the present disclosure. This embodiment is substantially similar to the embodiments described above, except as described. The rod assembly 1030 includes a plurality of rod segments 1040 interconnected by threaded or torsion couplings 1050 to form an extended, elongated configuration for use. Figure 10A This allows components to be disassembled or broken down into more compact or foldable configurations for transport and storage. Figure 10F The connector 1050 includes a convex mounting portion 1052 configured to be received and engaged within a concave mounting portion 1054. The connector 1050 may incorporate mutually engaging helical thread elements 1056 and optional locking tabs 1058. In use, the user axially aligns the toy rod segment 1040 (…). Figure 10B The convex and concave connecting portions 1052 and 1054 of adjacent rod segments are twisted in opposite directions along the longitudinal axis of the rod assembly to join them together. Figure 10C , Figure 10D , Figure 10E Assemble the toy rod assembly 1030 into its unfolded configuration. For example... Figure 10F As shown, the toy rod assembly 1030 can be disassembled and folded into its compact or folded configuration by twisting in opposite directions, separating the rod segments 1040 from each other, and folding the rod segments relative to each other. The toy rod assembly 1030 can be packaged in its compact or folded configuration in a box or other package 1090. In an exemplary embodiment, the folded toy rod assembly 1030, which has a length of approximately 138 cm when unfolded, can be housed in its compact or folded configuration within a packaging sleeve that is no more than approximately 36 cm long, no more than approximately 10 cm wide, and / or no more than approximately 2-3 cm high.

[0038] Figure 11A , Figure 11B , Figure 11C , Figure 11D and Figure 11E (Collectively referred to as FIG11) illustrates a segmented toy rod assembly 1130 with an integral or hinged connection according to another exemplary embodiment of the present disclosure. This embodiment is substantially similar to the embodiments described above, except as described. The rod assembly 1130 includes a plurality of rod segments 1140, which are connected to each other by hinged connectors 1150 to form an extended, elongated configuration for use. Figure 11A , Figure 11B ), and allows components to fold into a more compact or foldable configuration. Figure 11E For transport and storage. The movable hinge connector 1150 includes an integrally molded body comprising a first rod segment receiving sleeve 1152 and a second rod segment receiving sleeve 1154, wherein a flexible interconnecting material plate 1156 extends between the receiving sleeves and forms a hinge segment. The hinge formed by the interconnecting plate 1156 defines a single axis of rotation laterally offset from the longitudinal axis of the rod segment 1140 and their respective coaxial sleeves 1152, 1154 to allow a 180° folding range, wherein there is sufficient spacing between the rod segments to accommodate the foam sleeves and fabric coverings of the toy rod assembly without shearing and without pinch points during use, such as Figure 11E As shown.

[0039] Figure 12A , Figure 12B , Figure 12C and Figure 12D (Collectively referred to as FIG. 12) illustrates a segmented toy rod assembly 1230 with a slidingly engaged slot and flange connection according to another exemplary embodiment of the present disclosure. In an example embodiment, assembly 1230 includes a plurality of leg assemblies (three shown, connected together via a central hub connector 1235). Each leg assembly includes two or more toy rod segments, which, in the illustrated embodiment, include an upper rod segment 1240a and a lower rod segment 1240b. The upper rod segment 1240a has an upper end configured for attachment to a hub 1235, and the lower rod segment 1240b has a lower end configured for supporting the assembly on a ground, floor, or other supporting surface. The facing lower ends of the upper rod segment 1240a and the upper ends of the lower rod segment 1240b include mutually engaging slot and flange connection features 1250a, 1250b, which are configured to slidably or translationally engage with each other, such as... Figure 12CAs shown. In some exemplary embodiments, one or both of the upper rod segment 1240a and the lower rod segment 1240b include a curved or arcuate, substantially rigid, bow-shaped member. In a further exemplary embodiment, one or both of the upper rod segment 1240a and the lower rod segment 1240b at least partially comprise natural or synthetic wood material or veneer. The toy rod assembly 1230 may be packaged in its compact or folded form within a box or other package 1290. In an exemplary embodiment, the toy rod assembly 1230 may be housed in its compact or folded configuration within a packaging sleeve with a length not exceeding about 17 inches (about 43 cm), a width not exceeding about 7 inches (about 18 cm), and / or a height not exceeding about 4 inches to 5 inches (about 10 to 13 cm).

[0040] Figure 13A and Figure 13B An alternative arrangement of the hinge connector 1350 for a segmented toy rod assembly according to another exemplary embodiment of the present disclosure is shown. The hinge connector 1350 is substantially similar to the hinge 50 disclosed above, except as previously described. The body of the hinge connector 1350 includes a hinge body or housing, which includes a first half-shell element 1353 and a second half-shell element 1355. In some example embodiments, for manufacturing efficiency, the two half-shell elements 1353, 1355 include the same molded part. In an exemplary embodiment, the half-shell elements 1353, 1355 each include a hinge pin 1357, a hinge pin receiving recess 1359, a 180° limiting stop abutment 1361, a 90° limiting stop abutment 1363, and an indexing position locking element 1365 for releasably holding the toy rod segment 1340 in 180° and 90° positions. The connector 1350 is assembled by mounting the first half-shell element 1353 and the second half-shell element 1355 in a mirror arrangement facing each other, wherein the hinge pin of each half-shell is received in a receiving recess of the other half-shell, and the half-shells are connected by ultrasonic welding, adhesive, thermal or solvent bonding, one or more fasteners or other attachment devices.

[0041] In an exemplary method of use of the toy rod assembly according to exemplary embodiments of the present disclosure, a toy rod assembly is provided for connecting children's accessories, such as play gyms or play mats. The toy rod may be provided to a user, such as an adult caregiver of a child, in a packaged state, wherein the toy rod is in a compact configuration within a box or other packaging. The toy rod assembly includes two or more toy rod segments and at least one connector located between two adjacent toy rod segments. A user can remove the assembly from the packaging and extend the toy rod segments into an unfolded configuration, for example, wherein the toy rod segments extend axially aligned to define an unfolded length. The unfolded toy rod assembly may be mounted to a mat or other play accessory, for example, by flexing it into an arched configuration positioned above a play area, and optionally by connecting the legs of the toy rod assembly to the play mat or other accessory. One or more toys or entertainment features may be suspended from the toy rod for children to interact with. The connection between the toy rod segments allows the user to selectively and controllably reconfigure the toy rod assembly between an unfolded configuration and a compact configuration. In its compact configuration, the toy rod assembly is configured to be fitted within a packaging sleeve, defined as the smallest sized packaging space (not necessarily including physical packaging) in which the toy rod can be fitted in its compact configuration. In an exemplary embodiment, the compact configuration packaging sleeve defines a compact length significantly smaller than the unfolded length of the toy rod assembly. In an exemplary embodiment, the compact length may be at least 25% smaller than the unfolded length, and in certain embodiments, at least 40%, 50%, or 75% smaller. In other words, in an exemplary embodiment, the compact length may be less than about 75% of the unfolded length, and in certain embodiments, less than about 60%, about 50%, or about 25% of the unfolded length. In an exemplary embodiment, the toy rod assembly is packaged within a package having an internal space or volume defining the size of the packaging sleeve, wherein the toy rod segments are in their compact configuration and are stably and securely fitted within the packaging sleeve without flexing, bending, or otherwise deforming the toy rod segments. In some embodiments, the toy rod assembly may be set and maintained in its unfolded configuration. In other embodiments, the toy rod assembly can be repeatedly reconfigured by being set in its unfolded configuration and folded back to its compact configuration between uses.

[0042] Although the invention has been described with reference to exemplary embodiments, those skilled in the art will understand that various modifications, additions, and deletions are within the scope of the invention, which is defined by the following claims.

Claims

1. A segmented toy rod assembly, comprising: First toy rod segment; Second toy rod segment; as well as At least one pivoting connector connects the first toy rod segment to the second toy rod segment. The pivoting connector is configured to allow reconfiguration of the segmented toy rod assembly between a deployed configuration and a compact configuration. In the deployed configuration, the first and second toy rod segments extend axially aligned to define a deployed length. In the compact configuration, the first and second toy rods are configured to fit within a packaging sleeve having a compact length significantly smaller than the deployed length. The first and second toy rod segments each include a flexible member, the cross-sectional profile of which has a width and a thickness, wherein the width is at least twice the thickness. The pivoting connector includes a single axis of rotation about a hinge pin laterally offset from the longitudinal axes of the first and second toy rod segments, and wherein the pivoting connector includes a pair of rod receivers laterally offset from the single axis of rotation and offset from each other along the single axis of the hinge pin, each rod receiver being configured to receive one of the toy rod segments, wherein the pivoting connector is configured to allow a 180° folding range between the first and second toy rod segments, and wherein there is sufficient spacing between the first and second toy rod segments to accommodate a padding sleeve and a cover extending on the first and second toy rod segments and the at least one pivoting connector.

2. The segmented toy rod assembly as described in claim 1, wherein, The at least one pivoting connector includes a hinge connection that allows relative pivoting movement between the first toy segment and the second toy segment.

3. The segmented toy rod assembly as described in claim 2, wherein, The at least one pivoting connector includes a double-hinge mechanism, wherein the two hinge axes of the double-hinge mechanism are separated from each other by a distance.

4. The segmented toy rod assembly as described in claim 2, wherein, The at least one pivoting connector includes a movable hinge.

5. The segmented toy rod assembly as described in claim 2, wherein, The at least one pivoting connector includes a hinge axis that is laterally offset from the longitudinal axes of the first toy rod segment and the second toy rod segment.

6. The segmented toy rod assembly as described in claim 2, wherein, The at least one pivot connector comprises an assembly consisting of two identical half-shell components.

7. The segmented toy rod assembly as claimed in claim 1, wherein, The at least one pivoting connector includes a torsion connector.

8. The segmented toy rod assembly as claimed in claim 1, wherein, The at least one pivoting connector includes a translational connector, which includes a receiver and an elastic member engaging between the first toy rod segment and the second toy rod segment.

9. The segmented toy rod assembly as claimed in claim 1, wherein, The at least one pivoting connector includes a groove-flange connector.

10. The segmented toy rod assembly of claim 1, further comprising a liner sleeve and a cover extending over the first toy rod segment, the second toy rod segment, and the at least one pivot connector.

11. The segmented toy rod assembly as claimed in claim 10, wherein, The pivot connector is configured to allow a 180° folding range between the first toy rod segment and the second toy rod segment, and sufficient spacing between the first toy rod segment and the second toy rod segment to accommodate the padding sleeve and the cover.

12. The segmented toy rod assembly of claim 1, further comprising a support leg at its distal end.

13. The segmented toy rod assembly of claim 1, further comprising a play mat.

14. The segmented toy rod assembly of claim 1, further comprising at least one suspended toy.

15. The segmented toy rod assembly of claim 1, further comprising a third toy rod segment, and wherein, The at least one pivoting connector includes a first connector between the first toy rod and the second toy rod, and a second connector between the second toy rod and the third toy rod.

16. The segmented toy rod assembly of claim 1, further comprising packaging defining an internal space consistent with the packaging sleeve.

17. The segmented toy rod assembly as claimed in claim 1, wherein, The compact length is at least about 25% smaller than the unfolded length.

18. The segmented toy rod assembly as claimed in claim 1, wherein, The compact length is at least about 50% smaller than the unfolded length.

19. The segmented toy rod assembly as claimed in claim 1, wherein, The compact length is at least about 75% smaller than the unfolded length.

20. A segmented toy rod assembly, comprising: First toy rod segment; Second toy rod segment; At least one hinge connector pivotally connects the proximal ends of the first toy rod segment and the second toy rod segment; as well as A first support member and a second support member are respectively attached and fixed to the distal ends of the first toy rod segment and the second toy rod segment; The at least one hinge connector includes a single axis of rotation about a hinge pin laterally offset from the longitudinal axes of the first and second toy rod segments, and wherein the at least one hinge connector includes a pair of rod receivers laterally offset from the single axis of rotation and offset from each other along the single axis of the hinge pin, each rod receiver being configured to receive one of the toy rod segments, wherein the at least one hinge connector is configured to allow a 180° folding range between the first and second toy rod segments, and sufficient spacing between the first and second toy rod segments to accommodate a padding sleeve and a cover extending on the first and second toy rod segments and the at least one pivot connector; Each of the first and second toy rod segments includes a flexible member, the cross-sectional profile of which has a width and a thickness, the width being at least twice the thickness; and The first and second toy rods are at least partially made of flexible and elastic materials with sufficient elasticity and internal resilience or shape memory to be repeatedly flexed into an arc or curved shape and released to return to a straight state.

21. The segmented toy rod assembly as claimed in claim 20, wherein, The at least one hinge connector includes a double hinge mechanism, wherein the two hinge axes of the double hinge mechanism are separated from each other by a distance.

22. The segmented toy rod assembly as claimed in claim 20, wherein, The at least one hinge connector includes a movable hinge.

23. The segmented toy rod assembly as claimed in claim 20, wherein, The at least one hinge connector includes a hinge axis that is laterally offset from the longitudinal axes of the first toy rod segment and the second toy rod segment.

24. The segmented toy rod assembly as claimed in claim 20, wherein, The at least one hinge connector comprises an assembly consisting of two identical half-shell parts.

25. The segmented toy rod assembly of claim 20, further comprising a liner sleeve and a cover extending over the first toy rod segment, the second toy rod segment, and the at least one hinge connector.

26. The segmented toy rod assembly as claimed in claim 25, wherein, The connector is configured to allow a 180° folding range between the first toy rod segment and the second toy rod segment, and sufficient spacing between the first toy rod segment and the second toy rod segment to accommodate the padding sleeve and the cover.

27. The segmented toy rod assembly of claim 20, wherein, The at least one hinge connector allows the segmented toy rod assembly to be reconfigured between an extended configuration and a compact configuration, in which the first and second toy rod segments are extended to define an extended length, and in the compact configuration, the first and second toy rods are folded to define a compact length significantly smaller than the extended length.

28. The segmented toy rod assembly as claimed in claim 27, wherein, The compact length is at least about 25% smaller than the unfolded length.

29. The segmented toy rod assembly as claimed in claim 27, wherein, The compact length is at least about 50% smaller than the unfolded length.

30. The segmented toy rod assembly as claimed in claim 27, wherein, The compact length is at least about 75% smaller than the unfolded length.

31. The segmented toy rod assembly of claim 20, further comprising a play mat, and wherein, The first support member and the second support member are configured for engagement of the play mat.

32. The segmented toy rod assembly of claim 20, further comprising at least one suspended toy.

33. The segmented toy rod assembly of claim 20, further comprising a third toy rod segment, wherein, The at least one pivoting connector includes a first connector between the first toy rod and the second toy rod, and a second connector between the second toy rod and the third toy rod.

34. A segmented toy rod assembly, comprising: First toy rod segment; Second toy rod segment; Third toy rod segment; A first connector rotatably connects the first toy rod segment and the second toy rod segment; A second connector rotatably connects the second toy rod segment and the third toy rod segment; as well as The first support leg and the second support leg are respectively attached and fixed to the far ends of the first toy rod segment and the second toy rod segment; The first and second connectors each include a single axis of rotation about a hinge pin and a pair of toy rod receivers, the pair of rod receivers being laterally offset from the single axis of rotation and offset from each other along the single axis of the hinge pin. Each of the first toy rod segment and the second toy rod segment includes a flexible member, the cross-sectional profile of which defines a width and a thickness, the width being at least twice the thickness; The first and second toy rods are at least partially made of flexible and elastic materials with sufficient elasticity and internal resilience or shape memory to be repeatedly flexed into an arc or curved shape and released to return to a straight state; and The first and second connectors allow the segmented toy rod assembly to be reconfigured between an extended configuration with a defined extended length and a compact configuration with a significantly smaller extended length.

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