A profile automated processing device and processing method

Abstract

The invention discloses an automatic processing device and a processing method for profiles. In order to solve the problem of "dragging the knife", a transverse moving component is added to the cutting mechanism. After the saw blade component is cut, the saw blade component is controlled by the transverse moving component to move the saw blade component in the horizontal direction so that the saw blade is away from the profile. Then the cutting mechanism is reset by the longitudinal component, so as to prevent the cutting direction from deviating and the surface finish of the material after cutting from being not high enough. In addition, the cutting mechanism includes a longitudinal moving component, a transverse moving component and a saw blade component. The angle of the saw blade component can be adjusted at any angle between ‑45° and ‑45°, that is, only one saw blade is needed to cut at any angle between ‑45° and ‑45°. A clamping mechanism is also provided to stabilize the profile and ensure accurate drilling and cutting. The clamping mechanism also serves to transport the profile.

Description

Technical Field

[0001] The invention belongs to the technical field of profile processing, and in particular relates to an automatic profile processing device and a processing method. Background Art

[0002] In the process of cutting materials, the existing profile automation production equipment often has the phenomenon of "drag knife" because most of the blades cut the material by descending when the material is sensed or when the material reaches under the blade. After the cutting is completed, the blade moves upward to reset. The reason for this phenomenon is that the blade exerts a force on the material when it moves in the vertical direction. As the cutting is completed, the force gradually decreases and the blade resets vertically upward, which will cause the cutting direction to deviate and the cutting accuracy cannot be guaranteed. The second reason is that when the blade is slightly worn, the back angle of the blade will drag on the cutting surface, affecting the surface finish of the material.

[0003] In addition, existing profile automation production equipment often uses mechanical drilling, which is unable to complete mechanical drilling of small holes of 0.1mm, 0.2mm and below. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a profile automatic processing device and processing method.

[0005] The technical solution of the present invention is:

[0006] The present invention discloses an automatic processing device for profiles, comprising a cutting mechanism, a milling mechanism and a clamping mechanism, wherein the cutting mechanism is located on one side of the milling mechanism, and the clamping mechanism is located on the sides of the cutting mechanism and the milling mechanism;

[0007] The cutting mechanism comprises a longitudinal moving assembly, a transverse moving assembly and a saw blade assembly, wherein the transverse moving assembly is movably arranged on the longitudinal moving assembly, and the saw blade assembly is fixed on the transverse moving assembly;

[0008] The milling mechanism includes a drilling and milling assembly, a laser assembly and an integrated moving assembly. Both the drilling and milling assembly and the laser assembly can be movably arranged on the integrated moving assembly. The drilling and milling assembly includes a Y-axis drill head group and a Z-axis drill head group. The laser assembly is arranged on the side of the Y-axis drill head group.

[0009] The clamp feeding mechanism comprises a roller assembly and a tensioning assembly, and the tensioning assembly is arranged on the side of the roller assembly.

[0010] Furthermore, the transverse moving assembly includes a transverse guide rail, a transverse slide and a transverse cylinder. The transverse guide rail is movably arranged on the longitudinal moving assembly, the transverse slide is movably arranged on the transverse guide rail, and the transverse cylinder drives and connects the transverse slide.

[0011] Furthermore, the longitudinal moving assembly includes a longitudinal guide rail, a longitudinal slide and a longitudinal cylinder, the longitudinal slide is movably arranged on the longitudinal guide rail, the longitudinal cylinder drives and connects the longitudinal slide, and the transverse guide rail is fixed on the longitudinal slide.

[0012] Furthermore, the saw blade assembly includes an angle drive, a saw blade and a starting drive, the angle drive is connected to the starting drive, and the saw blade is arranged on the starting drive.

[0013] Furthermore, the saw blade assembly also includes a mounting seat and a rotary arm, wherein the mounting seat is fixed on the transverse slide, and the rotary arm is arranged between the angle drive and the starting drive.

[0014] Further, the integrated moving component includes an X-axis guide rail, an X-axis slider, an X-axis driver, a Y-axis guide rail, a Y-axis slider, a Y-axis driver, a Z-axis guide rail, a Z-axis slider and a Z-axis driver, the X-axis slider is movably mounted on the X-axis guide rail, the Y-axis guide rail is fixed on the X-axis slider, the X-axis driver is connected to the Y-axis guide rail, the Y-axis slider is movably mounted on the Y-axis guide rail, the Z-axis guide rail is fixed on the Y-axis slider, the Y-axis driver is connected to the Z-axis guide rail, the Z-axis slider is movably mounted on the Z-axis guide rail, and the Z-axis driver is connected to the Z-axis slider.

[0015] Further, the Y-axis slider, Z-axis driver, Z-axis guide rail, Z-axis slider and Z-axis driver are respectively provided with a pair 7, which are respectively the first Y-axis slider, the second Y-axis slider, the first Y-axis driver, the second Y-axis driver, the first Z-axis guide rail, the second Z-axis guide rail, the first Z-axis slider, the second Z-axis slider, the first Z-axis driver and the second Z-axis driver, the first Y-axis slider and the second Y-axis slider are both arranged on the Y-axis slide rail, the first Z-axis guide rail is arranged on the first Y-axis slider, the second Z-axis guide rail is arranged on the second Y-axis slider, the first Z-axis slider is arranged on the first Z-axis guide rail, the second Z-axis slider is arranged on the second Z-axis guide rail, the first Y-axis driver is connected to the first Z-axis guide rail, the second Y-axis driver is connected to the second Z-axis guide rail, the first Z-axis driver is connected to the first Z-axis slider, and the second Z-axis driver is connected to the second Z-axis slider.

[0016] Furthermore, the drilling and milling assembly includes a first drilling and milling head, a second drilling and milling head, a third drilling and milling head and a fourth drilling and milling head, the first drilling and milling head and the second drilling and milling head are both arranged on the first Z-axis slider, the first drilling and milling head and the second drilling and milling head are arranged perpendicular to each other, the third drilling and milling head and the fourth drilling and milling head are both arranged on the second Z-axis slider, and the third drilling and milling head and the fourth drilling and milling head are arranged perpendicular to each other; the laser assembly includes a first laser head and a second laser head, the first laser head is arranged on the side of the second drilling and milling head, and the second laser head is arranged on the side of the third drilling and milling head.

[0017] Furthermore, the roller assembly includes a roller frame and a plurality of rollers, the rollers are fixed on the roller frame, and the tensioning assembly includes a cylinder and a clamping block, and the clamping block is fixedly connected to the cylinder.

[0018] The present invention also discloses a profile automated processing method, using the profile automated processing device, comprising the following steps:

[0019] S1. The profile to be processed is located on the clamping mechanism, and the clamping mechanism clamps and fixes the profile to be processed. The milling mechanism performs drilling, milling, laser cutting and laser marking on the four surfaces of the profile in sequence. When the corresponding drilling and milling head or laser head is working, the integrated moving component moves the corresponding drilling and milling head or laser head close to the profile. After the drilling, milling, laser cutting and laser marking are completed, the clamping mechanism clamps and releases the profile to be processed;

[0020] S2. As the profile moves, the cutting mechanism cuts the profile that has been drilled, milled, laser cut and laser marked, the clamping mechanism clamps and fixes the two ends of the profile, and the longitudinal moving assembly drives the saw blade assembly to descend to perform the first cut;

[0021] S3, when the first cut is completed, the lateral moving assembly translates the saw blade assembly to move the saw blade away from another section of the profile, the longitudinal moving assembly then moves the saw blade assembly upward and resets it, and the clamping mechanism then moves the section of the profile that has been cut away;

[0022] S4, the uncut profiles continue to be clamped by the clamping mechanism, the angle driver rotates the saw blade to a set angle, stops rotating after reaching the set angle, and the longitudinal moving assembly drives the saw blade assembly to descend, performs the second cut, and cuts off the waste;

[0023] S5. The lateral moving assembly translates the saw blade assembly to move the saw blade away from the other section of the profile to be cut. The longitudinal moving assembly then moves the saw blade assembly upward, and the angle driver resets the saw blade to the angle of the first cut.

[0024] The beneficial effects of the present invention are as follows: in order to solve the problem of "dragging the knife", a transverse moving component is added to the cutting mechanism, and the saw blade component is controlled by the transverse moving component to move the saw blade component horizontally after cutting is completed, so that the saw blade is away from the profile, and then the cutting mechanism is reset by the longitudinal component, which can prevent the cutting direction from deviating and the surface finish of the material after cutting from being not high enough; in addition, the cutting mechanism includes a longitudinal moving component, a transverse moving component and a saw blade component, and the angle of the saw blade component can be adjusted at any angle between -45° and 45°, that is, only one saw blade is needed to cut at any angle between -45° and 45°; a clamping mechanism is also provided to stabilize the profile to ensure accurate drilling and precise cutting, and the clamping mechanism also serves to transport the profile; a laser component can be used to quickly drill small holes of 0.1mm, 0.2mm and below. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The overall structure of an automatic processing device for profiles of the present invention is shown in FIG. Figure 1 ;

[0026] Figure 2 The overall structure of an automatic processing device for profiles of the present invention is shown in FIG. Figure 2 ;

[0027] Figure 3 It is a schematic structural diagram of a cutting mechanism of a profile automated processing device of the present invention;

[0028] Figure 4 It is a schematic diagram of the exploded structure of a milling mechanism of a profile automated processing device of the present invention;

[0029] Figure 5 It is a schematic diagram of a partially exploded structure of a milling mechanism of a profile automated processing device of the present invention;

[0030] Figure 6 It is a structural schematic diagram of a loosening and tightening assembly on the side of a cutting mechanism of an automated profile processing device of the present invention;

[0031] Figure numerals: 1, cutting mechanism, 11, longitudinal moving assembly, 111, longitudinal guide rail, 112, longitudinal slide, 113, longitudinal cylinder, 12, transverse moving assembly, 121, transverse guide rail, 122, transverse slide, 123, transverse cylinder, 13, saw blade assembly, 131, mounting seat, 132, swing arm, 133, angle drive, 134, saw blade, 135, start drive, 2, milling mechanism, 21, drilling and milling assembly, 21a, Y-axis drill head group, 21b, Z-axis drill head group, 211, first drilling and milling head, 212, second drilling and milling head, 213, third drilling and milling head, 214, fourth drilling and milling head, 22 , laser mechanism, 221, first laser head, 222, second laser head, 23, integrated moving component, 231, X-axis slide rail, 232, X-axis slider, 233, X-axis driver, 234, Y-axis slide rail, 235, Y-axis slider, 236, Y-axis driver, 237, Z-axis slide rail, 238, Z-axis slider, 239, Z-axis driver, 3, clamping mechanism, 31, roller assembly, 311, roller frame, 312, roller, 32, tensioning component, 321, cylinder, 322, clamping block, 323, horizontal tensioning component, 324, longitudinal tensioning piece, 325, slide rail, 326, integrated slider, 4, frame. DETAILED DESCRIPTION

[0032] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0033] It should be noted that when a component is referred to as being "installed on," "provided on," "located on," "connected to," or "dynamically connected to" another component, it can be directly on the other component or indirectly on the other component.

[0034] It should be understood that, in the description of the present invention, “several” means two or more than two, unless otherwise clearly and specifically defined.

[0035] In addition, the orientations or positional relationships indicated by terms such as "inside", "upper", "lower", "between", "one end", "one side", "the other end", and "side" are based on the orientations or positional relationships shown in the drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0036] It should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features.

[0037] Please refer to Figure 1-Figure 5 The present invention provides an automatic processing device for profiles, comprising a cutting mechanism 1, a milling mechanism 2 and a clamping mechanism 3. The cutting mechanism 1, the milling mechanism 2 and the clamping mechanism 3 are arranged together on a frame 4. The cutting mechanism 1 is responsible for cutting the profile into several sections. The milling mechanism 2 is responsible for drilling, milling, laser cutting and laser marking the profile. The clamping mechanism 3 is responsible for clamping and transporting the profile. The cutting mechanism 1 is located on one side of the milling mechanism 2, and the clamping mechanism 3 is located on the side of the cutting mechanism 1 and the milling mechanism 2. Figure 1 and Figure 2 As shown, the clamp feeding mechanism 3 is located below the saw blade 134, and the clamp feeding mechanism 3 is also located between the drilling and milling head and the laser head, and the cutting mechanism 1 and the milling and laser mechanism 2 are arranged side by side;

[0038] Reference Figure 3 The cutting mechanism 1 includes a longitudinal moving component 11, a transverse moving component 12 and a saw blade component 13. The transverse moving component 12 is movably arranged on the longitudinal moving component 11, and the saw blade component 13 is fixed on the transverse moving component 12. The longitudinal moving component 11 is responsible for lifting and lowering the saw blade component 13 on the z-axis, that is, lowering the saw blade component 13 to cut the profile and raising and resetting the saw blade component 13; the transverse moving component 12 is responsible for translating the saw blade component 13 on the x-axis, that is, moving the saw blade component 13 away from the profile after completing the cutting, so as to prevent the saw blade component 13 from accidentally cutting the profile during the rising process, resulting in the inability to accurately cut the profile;

[0039] Furthermore, the longitudinal moving assembly 11 includes a longitudinal guide rail 111, a longitudinal slide plate 112 and a longitudinal cylinder 113. Figure 1 A longitudinal frame is provided on the frame 4, a longitudinal guide rail 111 is fixed on the longitudinal frame, the longitudinal slide 112 is movably arranged on the longitudinal guide rail 111, and the longitudinal cylinder 113 drives and connects the longitudinal slide 112.

[0040] Furthermore, the transverse moving assembly 12 includes a transverse guide rail 121, a transverse slide 122 and a transverse cylinder 123. The transverse guide rail 121 is movably arranged on the longitudinal moving assembly 11, that is, the transverse guide rail 121 is fixed on the longitudinal slide 112, the transverse slide 122 is movably arranged on the transverse guide rail 121, the transverse cylinder 123 drives and connects the transverse slide 122, and the saw blade assembly 13 is fixedly connected to the transverse slide 122.

[0041] Furthermore, the saw blade assembly 13 includes a mounting seat 131, a rotary arm 132, an angle driver 133, a saw blade 134 and a start driver 135, wherein the mounting seat 131 is fixed to the transverse slide 122, the angle driver 133 is fixed to the mounting seat 131, one end of the rotary arm 132 is fixedly connected to the mounting seat 131, the other end of the rotary arm 132 is provided with a start driver 135, and the saw blade 134 is provided on the start driver 135, that is, the rotary arm 132 is provided between the angle driver 133 and the start driver 135. , the angle driver 133 is connected to the starting driver 135; when the angle of the saw blade needs to be changed, the angle driver 133 drives the rotary arm 132 and the starting driver 135 at the same time, driving the rotary arm 132, the starting driver 135 and the saw blade 134 to rotate the angle together, and the angle rotation range is -45° to 45°. The starting driver 135 is responsible for realizing the continuous rotation cutting of the saw blade, thereby eliminating the need to use multiple saw blades, multiple starting drivers and multiple lifting mechanisms, reducing the footprint of the profile automation processing device; at the same time, it can also meet the refined processing of the profile.

[0042] When the profile automation processing device is used for door and window profile processing, since most of the doors and windows are rectangular structures, they are divided into four profiles. The cutting angles of the four profiles are different, and corner guards need to be cut. That is, after a bevel cut, the saw blade angle needs to be quickly changed to perform a vertical cut; therefore, the saw blade assembly 13 can realize the saw blade 134 to quickly change the angle and perform rapid cutting of the corner guard.

[0043] Reference Figure 4 and Figure 5 The milling mechanism 2 includes a drilling and milling component 21, a laser component 22 and an integrated moving component 23. The drilling and milling component 21 is responsible for mechanical drilling, and the laser component 22 is responsible for laser cutting holes and laser marking. The laser component can quickly drill small holes of 0.1 mm, 0.2 mm and below. The integrated moving component 23 is responsible for moving the drilling and milling component 21 and the laser component 22 to the vicinity of the profile or away from the profile. The drilling and milling component 21 and the laser component 22 can be movably arranged on the integrated moving component 23. The drilling and milling component 21 includes a Y-axis drill head group 21a and a Z-axis drill head group 21b. The laser component 22 is arranged on the side of the Y-axis drill head group 21a.

[0044] Furthermore, the drilling and milling assembly 21 includes a first drilling and milling head 211, a second drilling and milling head 212, a third drilling and milling head 213 and a fourth drilling and milling head 214, wherein the second drilling and milling head 212 and the third drilling and milling head 213 belong to the Y-axis drill head group 21a, the first drilling and milling head 211 and the fourth drilling and milling head 214 belong to the Z-axis drill head group 21b, the first drilling and milling head 211 and the second drilling and milling head 212 are both arranged on the first Z-axis slide, the first drilling and milling head 211 and the second drilling and milling head 212 are arranged perpendicular to each other, the third drilling and milling head 213 and the fourth drilling and milling head 214 are both arranged on the second Z-axis slide, and the third drilling and milling head 213 and the fourth drilling and milling head 21 4 are arranged perpendicular to each other; the laser assembly 22 includes a first laser head 221 and a second laser head 222, the first laser head 221 is arranged on the side of the second drilling and milling head 212, and the second laser head 222 is arranged on the side of the third drilling and milling head 213, specifically, the first drilling and milling head 211 is located above the second drilling and milling head 212, and the fourth drilling and milling head 214 is located below the third drilling and milling head 213, that is, the first drilling and milling head 211, the second drilling and milling head 212, the third drilling and milling head 213 and the fourth drilling and milling head 214 are evenly distributed on the upper, lower, left and right four surfaces of the profile, and the first laser head 211 and the second laser head 212 are only located on the left and right two surfaces of the profile.

[0045] Further, the integrated moving assembly 23 includes an X-axis guide rail 231, an X-axis slider 232, an X-axis driver 233, a Y-axis guide rail 234, a Y-axis slider 235, a Y-axis driver 236, a Z-axis guide rail 237, a Z-axis slider 238 and a Z-axis driver 239, wherein the X-axis slider 232 is movably mounted on the X-axis guide rail 231, the Y-axis guide rail 234 is fixed on the X-axis slider 232, the X-axis driver 233 is connected to the Y-axis guide rail 234, the Y-axis slider 235 is movably mounted on the Y-axis guide rail 234, the Z-axis guide rail 237 is fixed on the Y-axis slider 235, the Y-axis driver 236 is connected to the Z-axis guide rail 237, the Z-axis slider 238 is movably mounted on the Z-axis guide rail 237, and the Z-axis driver 239 is connected to the Z-axis slider 238. Specifically, referring to Figure 4The X-axis slider 232 is provided with a moving seat, and the Y-axis guide rail 234 is fixed on the moving seat. The X-axis driver 233 is connected to the moving seat. The moving seat and the Y-axis guide rail 234 can also be summarized as an integrated structure, that is, the drilling and milling assembly 21 and the laser assembly 22 are moved along the x-axis direction by the X-axis guide rail 231, the X-axis slider 232 and the X-axis driver 233, and the drilling and milling assembly 21 and the laser assembly 22 are moved along the y-axis direction by the Y-axis guide rail 234, the Y-axis slider 235 and the Y-axis driver 236, so that the drilling and milling assembly 21 and the laser assembly 22 are moved closer to or away from the profile; the drilling and milling assembly 21 and the laser assembly 22 are moved along the z-axis direction by the Z-axis guide rail 237, the Z-axis slider 238 and the Z-axis driver 239, specifically, the first drilling and milling head 211 and the fourth drilling and milling head 214 are moved closer to or away from the profile, thereby realizing fine automated drilling and laser cutting. The three-axis motion structure is designed as one, which further reduces the size of the equipment.

[0046] Furthermore, the Y-axis slider 235, the Y-axis driver 236, the Z-axis guide rail 237, the Z-axis slider 238 and the Z-axis driver 239 are respectively provided with a pair, which are respectively a first Y-axis slider, a second Y-axis slider, a first Y-axis driver, a second Y-axis driver, a first Z-axis guide rail, a second Z-axis guide rail, a first Z-axis slider, a second Z-axis slider, a first Z-axis driver and a second Z-axis driver, the first Y-axis slider and the second Y-axis slider are both provided on the Y-axis guide rail 234, the first Z-axis guide rail is provided on the first Y-axis slider, the second Z-axis guide rail is provided on the second Y-axis slider, and the first The Z-axis slider is arranged on the first Z-axis guide rail, the second Z-axis slider is arranged on the second Z-axis guide rail, the first Y-axis driver is connected to the first Z-axis guide rail, the second Y-axis driver is connected to the second Z-axis guide rail, the first Z-axis driver is connected to the first Z-axis slider, and the second Z-axis driver is connected to the second Z-axis slider; in a non-moving state, the first Y-axis slider, the first Z-axis guide rail, the first Z-axis slider and the second Y-axis slider, the second Z-axis guide rail and the second Z-axis slider are symmetrically arranged to realize drilling and milling of four surfaces of the profile and laser cutting of two surfaces.

[0047] The clamp feeding mechanism 3 includes a roller assembly 31 and a tensioning assembly 32 , and the tensioning assembly 31 is arranged on the side of the roller assembly 32 .

[0048] Furthermore, the roller assembly 31 includes a roller frame 311 and a plurality of rollers 312, wherein the rollers 312 are fixed on the roller frame 311. The roller assembly 31 is a passive structure. When the profile above it is moved by an external force, the rollers 312 rotate along with the movement of the profile, thereby assisting the movement of the profile. The tensioning assembly 32 includes a cylinder 321 and a clamping block 322, wherein the clamping block 322 is fixedly connected to the cylinder 311, and the clamping block is driven by the cylinder 321 to clamp or loosen the profile.

[0049] Specifically, refer to Figure 1 and Figure 2 The tensioning assembly 32 has two structures. The first structure has a cylindrical clamping block located on the side of the milling mechanism. When the profile needs to be drilled, milled or laser cut, the profile is fixed by the cylindrical clamping block. The second structure has a square block shape, which is located on the side of the cutting mechanism. When the profile needs to be cut, the profile is clamped by the square block clamping block.

[0050] Further, refer to Figure 6 The tension component 32 located on the side of the cutting mechanism 1 includes a transverse tension component 323, a longitudinal tension piece 324, a slide rail 325 and an integrated slider 326. The transverse tension component 323 and the longitudinal tension piece 324 are both arranged on the integrated slider 326. The integrated slider 326 is a mirrored "7" shape. Through the slide rail 325 and the integrated slider 326, the cut profile can be clamped and sent out of the profile automation processing device.

[0051] in addition, Figure 6 The tensioning assembly shown in the figure is also provided with a slide rail and a slider in the X-axis direction, so that Figure 6 The tensioning assembly shown can be moved along the X-axis to change the position of the profile clamping.

[0052] The present invention also discloses a profile automated processing method, using the profile automated processing device, especially for automated processing of door and window profiles, comprising the following steps:

[0053] S1, the profile to be processed is located on the feeding and clamping mechanism 3, and the feeding and clamping mechanism 3 clamps and fixes the profile to be processed, and the milling mechanism 2 performs drilling, laser cutting and laser marking on the four surfaces of the profile in sequence. When the corresponding drilling and milling head or laser head is working, the integrated moving component 23 brings the corresponding drilling and milling head or laser head close to the profile. After the drilling and milling, laser cutting and laser marking are completed, the feeding and clamping mechanism 3 clamps and releases the profile to be processed;

[0054] S2. As the profile moves, the cutting mechanism 1 cuts the profile that has been drilled, laser cut and laser marked, the clamping mechanism 3 clamps and fixes the two ends of the profile, and the longitudinal moving assembly 11 drives the saw blade assembly 13 to descend to perform the first cut;

[0055] S3, when the first cut is completed, the lateral moving assembly 12 translates the saw blade assembly 13 to move the saw blade 134 away from another section of the profile, the longitudinal moving assembly 11 then moves the saw blade assembly 13 upward and resets it, and the clamping mechanism 3 then moves the section of the profile that has been cut away;

[0056] S4, the uncut profile continues to be clamped by the clamping mechanism 3, the angle driver 133 rotates the saw blade 134 to a set angle, stops rotating after reaching the set angle, and the longitudinal moving assembly 11 drives the saw blade assembly 13 to descend, performs the second cut, and cuts off the waste material;

[0057] S5, the lateral moving component 12 translates the saw blade component 13 to move the saw blade 134 away from the other section of the profile to be cut, and the longitudinal moving component 11 moves the saw blade component 13 upward, and the angle driver 133 resets the saw blade 134 to the angle of the first cut.

[0058] In the above step S5, after the saw blade 134 is reset to the angle of the first cut, the clamping mechanism 3 continues to move the profile to be cut to the bottom of the cutting mechanism 1, and then returns to step S2 to continue cutting the profile.

[0059] In the above step S3, when the corner guard cutting is required, the clamping mechanism 3 continues to clamp the profile, and when the corner guard cutting is completed, the clamping mechanism 3 removes the cut section of the profile.

[0060] The reason why the profile moves in the above step S2 is that the profile automated processing device also has a feeding mechanism arranged on the side, which actively pushes the profile to the side of the milling mechanism 2. Therefore, the feeding and clamping mechanism 3 is a passive structure and only assists in the transportation of the profile.

[0061] The above-mentioned embodiment only expresses one implementation mode of the present invention, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A profile automated processing device, characterized in that: It comprises a cutting mechanism (1), a milling mechanism (2) and a clamping mechanism (3), wherein the cutting mechanism (1) is located on one side of the milling mechanism (2), and the clamping mechanism (3) is located on the sides of the cutting mechanism (1) and the milling mechanism (2); The cutting mechanism (1) comprises a longitudinal moving component (11), a transverse moving component (12) and a saw blade component (13); the transverse moving component (12) is movably arranged on the longitudinal moving component (11), and the saw blade component (13) is fixed on the transverse moving component (12); The milling mechanism (2) comprises a drilling and milling assembly (21), a laser assembly (22) and an integrated movable assembly (23); the drilling and milling assembly (21) and the laser assembly (22) are both movably arranged on the integrated movable assembly (23); the drilling and milling assembly (21) comprises a Y-axis drill head group (21a) and a Z-axis drill head group (21b); and the laser assembly (22) is arranged on the side of the Y-axis drill head group (21a); The clamp feeding mechanism (3) comprises a roller assembly (31) and a tensioning assembly (32), wherein the tensioning assembly (32) is arranged on the side of the roller assembly (31); The transverse moving assembly (12) comprises a transverse guide rail (121), a transverse slide plate (122) and a transverse cylinder (123); the transverse guide rail (121) is movably arranged on the longitudinal moving assembly (11); the transverse slide plate (122) is movably arranged on the transverse guide rail (121); and the transverse cylinder (123) is drivingly connected to the transverse slide plate (122); The integrated moving assembly (23) comprises an X-axis guide rail (231), an X-axis slider (232), an X-axis driver (233), a Y-axis guide rail (234), a Y-axis slider (235), a Y-axis driver (236), a Z-axis guide rail (237), a Z-axis slider (238) and a Z-axis driver (239); the X-axis slider (232) is movably mounted on the X-axis guide rail (231); the Y-axis guide rail (234) is fixed on the X-axis slider (232); The X-axis driver (233) is connected to the Y-axis guide rail (234), the Y-axis slider (235) is movably mounted on the Y-axis guide rail (234), the Z-axis guide rail (237) is fixed on the Y-axis slider (234), the Y-axis driver (236) is connected to the Z-axis guide rail (237), the Z-axis slider (238) is movably mounted on the Z-axis guide rail (237), and the Z-axis driver (239) is connected to the Z-axis slider (238); The roller assembly (31) comprises a roller frame (311) and a plurality of rollers (312), wherein the rollers (311) are fixed on the roller frame (312), and the tensioning assembly (32) comprises a cylinder (321) and a clamping block (322), wherein the clamping block (322) is fixedly connected to the cylinder (321).

2. The profile automated processing device according to claim 1, characterized in that: The longitudinal moving assembly (11) comprises a longitudinal guide rail (111), a longitudinal slide plate (112) and a longitudinal cylinder (113); the longitudinal slide plate (112) is movably arranged on the longitudinal guide rail (111); the longitudinal cylinder (113) is driven and connected to the longitudinal slide plate (112); and the transverse guide rail (121) is fixed on the longitudinal slide plate (112).

3. The profile automated processing device according to claim 2, characterized in that: The saw blade assembly (13) comprises an angle driver (133), a saw blade (134) and a starting driver (135); the angle driver (133) is connected to the starting driver (135), and the saw blade (134) is arranged on the starting driver (135).

4. The profile automated processing device according to claim 3, characterized in that: The saw blade assembly (3) further comprises a mounting seat (131) and a rotary arm (132), wherein the mounting seat (131) is fixed on the transverse slide plate (122), and the rotary arm (132) is arranged between the angle driver (133) and the starting driver (135).

5. The profile automated processing device according to claim 1, characterized in that: The Y-axis slider (235), the Y-axis driver (236), the Z-axis guide rail (237), the Z-axis slider (238) and the Z-axis driver (239) are respectively provided with a pair, which are respectively a first Y-axis slider, a second Y-axis slider, a first Y-axis driver, a second Y-axis driver, a first Z-axis guide rail, a second Z-axis guide rail, a first Z-axis slider, a second Z-axis slider, a first Z-axis driver and a second Z-axis driver; the first Y-axis slider and the second Y-axis slider are both arranged on the Y-axis slide rail (234); the first Z-axis guide rail is arranged on the first Y-axis slider, the second Z-axis guide rail is arranged on the second Y-axis slider; the first Z-axis slider is arranged on the first Z-axis guide rail, the second Z-axis slider is arranged on the second Z-axis guide rail; the first Y-axis driver is connected to the first Z-axis guide rail, the second Y-axis driver is connected to the second Z-axis guide rail, the first Z-axis driver is connected to the first Z-axis slider, and the second Z-axis driver is connected to the second Z-axis slider.

6. The profile automated processing device according to claim 5, characterized in that: The drilling and milling assembly (21) further comprises a first drilling and milling head (211), a second drilling and milling head (212), a third drilling and milling head (213) and a fourth drilling and milling head (214); the first drilling and milling head (211) and the second drilling and milling head (212) are both arranged on a first Z-axis slider; the first drilling and milling head (211) and the second drilling and milling head (212) are arranged perpendicularly to each other; the third drilling and milling head (213) and the fourth drilling and milling head (214) are both arranged on a second Z-axis slider; the third drilling and milling head (213) and the fourth drilling and milling head (214) are arranged perpendicularly to each other; the laser assembly (22) comprises a first laser head (221) and a second laser head (222); the first laser head (221) is arranged on the side of the second drilling and milling head (212); and the second laser head (222) is arranged on the side of the third drilling and milling head (213).

7. A profile automated processing method, using the profile automated processing device according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, the profile to be processed is located on the feeding and clamping mechanism (3), and the feeding and clamping mechanism (3) clamps and fixes the profile to be processed, and the milling and laser mechanism (2) performs drilling, laser cutting and laser marking on the four surfaces of the profile in sequence. When the corresponding drilling and milling head or laser head is working, the integrated moving component (23) moves the corresponding drilling and milling head or laser head close to the profile. After the drilling and milling, laser cutting and laser marking are completed, the feeding and clamping mechanism (3) clamps and releases the profile to be processed; S2. As the profile moves, the cutting mechanism (1) cuts the profile that has been drilled, laser cut and laser marked, the clamping mechanism (3) clamps and fixes the two ends of the profile, and the longitudinal moving assembly (11) drives the saw blade assembly (13) to descend to perform the first cut; S3, when the first cut is completed, the transverse moving assembly (12) translates the saw blade assembly (13) to move the saw blade (134) away from another section of the profile, the longitudinal moving assembly (11) then moves the saw blade assembly (13) upward and resets it, and the clamping mechanism (3) then moves the section of the profile that has been cut away; S4, the uncut profile continues to be clamped by the clamping mechanism (3), the angle driver (133) rotates the saw blade (134) to a set angle, stops rotating after reaching the set angle, and the longitudinal moving assembly (11) drives the saw blade assembly (134) to descend, performs a second cut, and cuts off the waste material; S5, the lateral moving assembly (12) translates the saw blade assembly (13) to move the saw blade (134) away from another section of the profile to be cut, the longitudinal moving assembly (11) then moves the saw blade assembly (13) upward, and the angle driver (133) resets the saw blade (134) to the angle of the first cut.

Images