A master pinion manufacturing apparatus and process
By using a dual clamping device to clamp the head and tail of the main gear shaft respectively, the problem of poor clamping compatibility in the existing technology is solved, the machining accuracy and efficiency are improved, and an energy-saving and environmentally friendly machining process is achieved.
Patent Information
- Application Number
- CN202311079375.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-24
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2043-08-24
AI Technical Summary
In the existing technology, due to the different structures of the head and tail of the main gear shaft, the adaptability of the clamping fixture is poor, which affects the machining stability and accuracy.
A dual clamping device is used to clamp the head and tail of the main gear shaft respectively. The head and tail are machined separately by a cutting device. The smooth switching between the head and tail is achieved by using a positioning pin and a connecting port. Waste chip handling is optimized by combining a cover plate and a drive assembly.
It improves the machining accuracy and efficiency of the main gear shaft, reduces the energy consumption of waste chip disposal, reduces equipment wear, and achieves an energy-saving and environmentally friendly machining process.
Smart Images

Figure CN117047538B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of main gear shaft manufacturing, and in particular to a main gear shaft manufacturing equipment and process. Background Technology
[0002] A type of main gear shaft, such as Figure 1 As shown, it includes a head 11 and a tail 12, which are integrally formed. The length of the tail 12 is greater than the length of the head 11. The head 11 and the tail 12 are machined to form a plurality of stepped surfaces 13, which are spaced apart. Both the head 11 and the tail 12 are machined to form end grooves 14 for ejector pins to be inserted. When the ejector pin is inserted into the end groove 14 of the head 11, the ejector pin is flush with the surface of the head 11. When the ejector pin is inserted into the end groove 14 of the tail 12, the ejector pin is flush with the surface of the tail 12.
[0003] In related technologies, when machining the main gear shaft, the tail of the main gear is held by a fixture, and the head is machined by a cutting device. After machining, the head is held by the fixture, and the tail is machined by the cutting device. In the above process, due to the different structures of the tail and the head, the adaptability of the fixture when holding the tail and the head is different, which affects the stability of the tail or head during machining, and thus affects the machining accuracy of the main gear shaft, which needs to be improved. Summary of the Invention
[0004] To improve the machining accuracy of the main gear shaft, this application provides a main gear shaft manufacturing equipment and process.
[0005] Firstly, the main gear shaft manufacturing equipment provided in this application adopts the following technical solution:
[0006] A main gear shaft manufacturing machine includes a bed, on which machining station one and machining station two are provided. The bed is also provided with a clamping device one, a clamping device two, a cutting device one, and a cutting device two. The clamping device one and the cutting device one are located in machining station one, with the clamping device one clamping the head and the cutting device one machining the tail. The clamping device two and the cutting device two are located in machining station two, with the clamping device two clamping the tail and the cutting device two machining the head.
[0007] By adopting the above technical solution, during the processing, clamping device one clamps the head of the workpiece, exposing the tail. Cutting device one moves according to the actually set path to process the tail. After processing, clamping device two clamps the processed tail, exposing the head. Cutting device two moves according to the actually set path to process the head. By clamping the head and tail with clamping device one and clamping device two respectively, it is beneficial to improve the compatibility between clamping device one and the unprocessed head, as well as the compatibility between clamping device two and the processed tail. This improves the positioning stability of the head and tail during the cutting process, thereby improving the processing accuracy.
[0008] Preferably, the first clamping device is provided with a first clamping space, the second clamping device is provided with a second clamping space, and the bed is provided with a positioning post. The first clamping device and the second clamping device are respectively located on opposite sides of the positioning post. The positioning post has a connection port, and the connection port, the first clamping space, and the second clamping space are connected. The first clamping space and the second clamping space are located on the extension path of the connection port.
[0009] By adopting the above technical solution, during the processing, the head is placed in clamping space one, and clamping device one clamps the head. At this time, the head is located on the side of the tail near clamping device two. After the tail is processed, clamping device one releases the head, and another main gear shaft is placed into clamping device one. The main gear shaft with the processed tail is pushed to move towards clamping device two, so that the head enters clamping space two along clamping space one and the connecting port. The head extends out of clamping space two, so that the processed tail is moved into clamping space two. Clamping device two clamps and positions the processed tail, and the head can be processed by cutting device two. This helps to reduce the movement path of the main gear shaft from clamping device one to clamping device two, and helps to improve the processing efficiency of the main gear shaft.
[0010] Preferably, when clamping device one clamps the head of the main gear shaft, clamping workpiece two clamps the tail of another main gear shaft, at which time the adjacent main gear shafts abut against each other.
[0011] By adopting the above technical solution, after the head of the new main gear shaft is placed into the clamping space one, the head of the main gear shaft abuts against the tail of another main gear shaft, so that the tail of the main gear shaft with the processed tail is located in the clamping space two, which makes it easy for the clamping device two to clamp the tail of the main gear shaft.
[0012] Preferably, the bed is provided with a receiving groove, which is located below the second clamping device. A cover plate is rotatably connected to the bed, which is used to cover the receiving groove. The second clamping device is provided with a second driving component, which drives the cover plate to rotate.
[0013] By adopting the above technical solution, during the processing, the cover plate closes the receiving groove, preventing iron filings from entering the receiving groove. After the head of the clamping device 2 is processed, a new main gear shaft is placed into the clamping device 1, causing the main gear shaft processed at the clamping device 2 to fall. When the new main gear shaft is placed into the clamping device 1, the drive assembly 2 drives the cover plate to rotate and open the receiving groove, allowing the main gear shaft falling from the clamping device 2 to fall into the receiving groove, making the receiving of materials timely and convenient.
[0014] Preferably, the bed has a waste chip groove, the cover plate covers the waste chip groove, and the pivot of the cover plate is located between the waste chip groove and the cover plate.
[0015] By adopting the above technical solution, when the cover plate rotates to open the receiving groove, it rotates upward. At this time, the cover plate tilts downward towards the waste chip trough, so that the waste chips above the cover plate move downward into the waste chip trough under the action of gravity, which helps to reduce the amount of waste chips above the cover plate entering the receiving groove.
[0016] Preferably, the clamping device two includes a mounting part one, a rotating part one rotatably connected to the mounting part one, and a plurality of grippers one slidably connected to the rotating part one. The plurality of grippers one are arranged around the outer periphery of the clamping space two. The grippers one slide closer to or away from the clamping space two. The driving assembly two includes a plurality of driving blocks one slidably connected to the mounting part one, a driving member one disposed on the mounting part one, and a driving rod slidably connected to the mounting part one. The driving blocks one are arranged around the outer periphery of the clamping space two. The driving blocks one are located on the side of the grippers one away from the clamping space two. The driving member one drives the driving blocks one to slide closer to or away from the clamping space two. The driving blocks one and the waste chip tray are respectively located on opposite sides of the driving rod. The driving rod is located on the moving path of the driving blocks one. The driving rod abuts against the cover plate.
[0017] By adopting the above technical solution, during the process of driving the first drive block to move closer to the clamping space 2, the first drive block abuts against the first gripper to clamp the tail of the first gripper. After processing, the first drive block moves away from the clamping space 2 and disengages from the first gripper, causing the first gripper to release the tail. During this process, the first drive block abuts against the drive rod and pushes the cover plate to rotate towards the waste chip tray, opening the receiving tray. The second drive assembly simultaneously controls the clamping of the first gripper and the opening and closing of the cover plate. There is no need to set up a separate drive device to drive the clamping of the first gripper and the opening and closing of the cover plate separately, which helps to reduce energy consumption and reflects the concept of energy conservation and environmental protection.
[0018] Preferably, a roller is rotatably connected to the drive block, and the drive block abuts against the gripper via the roller.
[0019] By adopting the above technical solution, the roller abuts against the first gripper, which helps to reduce the friction between the first gripper and the first drive block when the first rotating part drives the first gripper to rotate. This helps to reduce the wear of both the first gripper and the first drive block, and thus helps to improve the service life of the first gripper and the first drive block.
[0020] Preferably, the center of gravity of the cover plate is located on the side of the cover plate's rotation axis closer to the receiving groove.
[0021] By adopting the above technical solution, when the drive block drives the gripper to clamp the tail, the cover plate can quickly close the receiving trough under its own gravity.
[0022] Secondly, regarding the first aspect, the main gear shaft manufacturing process provided by this application includes the following steps: placing the head on a clamping device one, clamping the head on the clamping device one, with the tail outside the clamping device one, and machining the tail on a cutting device one; removing the head from the clamping device one and placing it on a clamping device two that is adapted to the structure of the machined tail, clamping the tail on the clamping device two, with the head outside the clamping device two, and machining the head on the cutting device two.
[0023] By adopting the above technical solution, the head and tail are clamped by clamping device one and clamping device two respectively, which helps to improve the compatibility between clamping device one and the unprocessed head and the compatibility between clamping device two and the processed tail, improve the positioning stability of the head and tail during the cutting process, and thus help to improve the machining accuracy.
[0024] In summary, this application includes at least one of the following beneficial technical effects:
[0025] 1. By clamping the head and tail with clamping device one and clamping device two respectively, it is beneficial to improve the compatibility between clamping device one and the unprocessed head and the compatibility between clamping device two and the processed tail, improve the positioning stability of the head and tail during the cutting process, and thus improve the machining accuracy.
[0026] 2. When the cover plate rotates to open the receiving trough, it rotates upwards. At this time, the cover plate tilts downwards towards the waste trough, so that the waste on the top of the cover plate moves downwards into the waste trough under the action of gravity, which helps to reduce the amount of waste on the top of the cover plate entering the receiving trough.
[0027] 3. When the drive block drives the gripper to clamp the tail, the cover plate can quickly close the receiving trough under its own gravity. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the main gear shaft.
[0029] Figure 2 This is a schematic diagram of the overall structure of the main gear shaft manufacturing equipment in this embodiment.
[0030] Figure 3 The partial structural diagram in this embodiment mainly shows the structure of clamping device one.
[0031] Figure 4 This is a partial structural diagram of this embodiment, mainly showing the structure at the two processing stations.
[0032] Figure 5 for Figure 4 The enlarged view of section A mainly shows the structure of clamping device two.
[0033] Figure 6 This is a partial cross-sectional view of the positioning post in this embodiment, mainly used to show the positioning component one.
[0034] Explanation of reference numerals in the attached drawings: 11. Head; 12. Tail; 13. Stepped surface; 14. End groove; 2. Bed; 21. Base; 211. Receiving groove; 212. Waste chute; 213. Cover plate; 22. Support plate one; 23. Support plate two; 24. Positioning post; 241. Connection port; 3. Clamping device one; 31. Mounting part 2; 32. Rotating part 2; 33. Gripper 2; 321. Clamping space 1; 4. Cutting device 1; 41. Sliding seat 1; 42. Tool post 1; 5. Drive assembly 3; 51. Drive block 2; 52. Drive component 2; 53. Roller 2; 6. Clamping device 2; 61. Mounting part 1; 62. Rotating part 1; 63. Gripper 1; 64. Clamping space 2; 7. Cutting device 2; 71. Sliding seat 2; 72. Tool post 2; 8. Drive assembly 1; 81. Drive component 3; 82. Driven disc 1; 83. Driven disc 2; 84. Driven disc 1; 85. Driven disc 2; 86. Connecting belt 1; 87. Connecting belt 2; 9. Drive assembly 2; 91. Drive block 1; 92. Drive component 1; 93. Drive rod; 94. Roller 1. Detailed Implementation
[0035] The present application will be further described in detail below with reference to the accompanying drawings.
[0036] A type of main gear shaft, reference Figure 1 It includes a head 11 and a tail 12, which are integrally formed. The length of the tail 12 is greater than the length of the head 11. The head 11 and the tail 12 are machined to form a number of stepped surfaces 13, which are spaced apart. Both the head 11 and the tail 12 are machined to form end grooves 14 for ejector pins to be inserted. When the ejector pin is inserted into the end groove 14 of the head 11, the ejector pin is flush with the surface of the head 11. When the ejector pin is inserted into the end groove 14 of the tail 12, the ejector pin is flush with the surface of the tail 12.
[0037] This application discloses a main gear shaft manufacturing apparatus. (Refer to...) Figure 2A main gear shaft manufacturing device includes a bed 2, which includes a base 21, a first support plate 22, and a second support plate 23. The first support plate 22 and the second support plate 23 are located above the base 21. The first support plate 22 is distributed horizontally at intervals. The first support plate 22 and the second support plate 23 are spliced with the base 21 to form a right angle. A positioning post 24 is fixed on the base 21. The positioning post 24 is vertically arranged. The first support plate 22 and the second support plate 23 are located on opposite sides of the positioning post 24 and are in contact with each other. A processing station 1 is formed by splicing the base 21 and the first support plate 22, and a processing station 2 is formed by splicing the base 21 and the second support plate 23. The first processing station and the second processing station are located on opposite sides of the positioning post 24.
[0038] Reference Figure 2 The support plate 22 is equipped with a clamping device 3, and the base 21 is equipped with a cutting device 4. Both the clamping device 3 and the cutting device 4 are located in the machining station. The clamping device is used to clamp the head 11 of the main gear shaft, and the cutting device 4 is used to machine the tail 12 of the main gear shaft.
[0039] Reference Figure 2 and Figure 3 The clamping device 3 includes a mounting part 31, a rotating part 32, and several grippers 33. The mounting part 31 is located on the side of the support plate 22 away from the positioning post 24. The rotating part 32 passes through the support plate 22. The mounting part 31 is arranged around the outer periphery of the rotating part 32. The rotating part 32 is rotatably connected to the support plate 22. The rotation axis of the rotating part 32 is parallel to the distribution direction of the support plate 22 and the support plate 23. The grippers 33 are located on the rotating part 32 near the machining station. On the side, a clamping space 321 is provided on the rotating part 32. The clamping space 321 passes through the rotating part 32 along a rotation axis parallel to the rotating part 32. Several grippers 33 are evenly distributed at equal intervals around the outer periphery of the clamping space 321. The grippers 33 are slidably connected to the rotating part 32. The sliding direction of the grippers 33 is parallel to the radial direction of the rotating part 62. A drive assembly 5 is provided on the mounting part 61. The drive assembly 5 drives the grippers 33 to move closer to or away from the rotating part 62.
[0040] Reference Figure 3The drive assembly 35 includes several drive blocks 2 51 and several drive members 2 52. The drive blocks 2 51 are evenly distributed at equal intervals around the outer periphery of the clamping space 1 321. The drive blocks 2 51 are slidably connected to the mounting part 2 31. The sliding direction of the drive blocks 2 51 is parallel to the radial direction of the rotating part 2 32. The drive blocks 2 51 are located on the side of the gripper 2 33 away from the clamping space 1 321. The gripper 2 33 is located on the moving path of the drive blocks 2 51. The drive blocks 2 51 move to abut against the gripper 2 33, causing the gripper 2 33 to move towards the clamping space 1 321 to clamp. The second driving component 52 is fixed on the second mounting part 31. The position and number of the second driving component 52 correspond one-to-one with the position and number of the second driving block 51. The second driving component 52 is located on the side of the corresponding second driving block 51 away from the first clamping space 321. The piston rod of the second driving component 52 is fixedly connected to the corresponding second driving block 51. The second driving component 52 drives the corresponding second driving block 51 to move closer to or away from the first clamping space 321. In this embodiment, the second driving component 52 is a cylinder or a hydraulic cylinder.
[0041] Reference Figure 3 The drive block 2 51 is rotatably connected to the side of the gripper 2 33. Several rollers 2 53 protrude from the drive block 2 51. The rotation axis of the rollers 2 53 is parallel to the rotation axis of the rotating part 2 32. The drive block 2 51 abuts against the gripper 2 33 through the rollers 2 53, which helps to reduce the friction between the gripper 2 33 and the drive block 2 51 when the rotating part 2 32 drives the gripper 2 33 to rotate.
[0042] Reference Figure 2 The cutting device 4 includes a sliding seat 41 and a tool holder 42. The sliding seat 41 is slidably connected to the base 21 and slides closer to or further away from the gripper 33. The tool holder 42 is located above the sliding seat 41 and is slidably connected to the sliding seat 41. The sliding direction of the tool holder 42 is horizontal and perpendicular to the sliding direction of the sliding seat 41. The tool holder 42 is used to machine a stepped surface 13 and an end groove 14 at the tail 12. In this embodiment, the sliding seat 41 is driven to move by a motor and a lead screw, and the tool holder 42 is driven to move by a cylinder.
[0043] Reference Figure 2 The support plate 23 is equipped with a clamping device 26, and the base 21 is equipped with a cutting device 27. Both the clamping device 26 and the cutting device 27 are located in the machining station 2. The clamping device 26 is used to clamp the tail 12 of the main gear shaft, and the cutting device 27 is used to machine the head 11 of the main gear shaft.
[0044] Reference Figure 4 and Figure 5The clamping device 26 includes a mounting part 161, a rotating part 162, and a plurality of grippers 163. The mounting part 161 is located on the side of the support plate 23 away from the positioning post 24. The rotating part 162 passes through the support plate 23. The mounting part 161 is arranged around the outer periphery of the rotating part 162. The rotating part 162 is rotatably connected to the support plate 23. The rotation axis of the rotating part 162 is parallel to the distribution direction of the support plate 22 and the support plate 23. The grippers 163 are located on the side of the rotating part 162 closer to the processing station 2. A clamping space 264 is provided on the rotating part 162. The clamping space 264 passes through the rotating part 162 along the rotation axis of the rotating part 162. A plurality of grippers 163 are evenly distributed at equal intervals around the outer periphery of the clamping space 264. The grippers 163 are slidably connected to the rotating part 162. The sliding direction of the grippers 163 is parallel to the radial direction of the rotating part 162.
[0045] Reference Figure 2 The cutting device 2 7 includes a sliding seat 2 71 and a tool holder 2 72. The sliding seat 2 71 is slidably connected to the base 21 and slides closer to or further away from the gripper 1 63. The tool holder 2 72 is located above the sliding seat 2 71, and the tool holder 1 42 is slidably connected to the sliding seat 2 71. The sliding direction of the tool holder 2 72 is horizontal and perpendicular to the sliding direction of the sliding seat 2 71. The tool holder 2 72 is used to machine the stepped surface 13 and the end groove 14 on the head 11. In this embodiment, the sliding seat 2 71 is driven to move by a motor and a lead screw, and the tool holder 2 72 is driven to move by a cylinder.
[0046] Reference Figure 6 The positioning post 24 has a connection port 241. The extension direction of the connection port 241 is parallel to the distribution direction of the support plate 1 22 and the support plate 23. The connection port 241 passes through the positioning post 24 and connects the clamping space 1 321 and the clamping space 2 64. The projections of the clamping space 1 321 and the clamping space 2 64 in their own extension directions are both located at the connection port 241. The distance between clamping space 1 321 and clamping space 2 64 is equal to the sum of the lengths of the two tails 12 and the length of the head 11. After the tails 12 are processed, the head 11 of the main gear shaft to be processed is placed into clamping space 1 321. The head 11 of the main gear shaft to be processed abuts against the processed tails 12, so that the main gear shaft of the previous processed tail 12 moves into the connection port 241. Then, the head 11 of the main gear shaft of the next processed tail 12 is moved out of clamping space 2 64. The head 11 is located between several jaws 1 63 and abuts against the jaws 1 63.
[0047] Reference Figure 6A drive assembly 8 is connected to the support plate 22. The drive assembly 8 drives the rotating parts 62 and 32 to rotate. The drive assembly 8 includes a drive component 81, a drive disc 82, a drive disc 83, a driven disc 84, a driven disc 85, a connecting belt 86, and a connecting belt 87. The drive component 81 is located between the support plate 22 and the support plate 23, and is fixedly connected to the support plate 22 and the support plate 23. The drive discs 82 and 83 are coaxially fixedly connected to the output shaft of the drive component 81. The distribution direction of the drive discs 82 and 83 is parallel to the distribution direction of the support plate 22 and the support plate 23. The drive disc 82 is located on the side of the drive component 81 closest to the support plate 22, and the drive disc 83 is located on the side of the drive component 81 closest to the support plate 23. The driven disc 84 is coaxially fixed. On the rotating part 2 32, the driven disk 2 85 is coaxially fixed on the rotating part 1 62. The connecting belt 1 86 is tensioned on the outer periphery of the driving disk 1 82 and the driven disk 1 84, and the connecting belt 2 87 is tensioned on the outer periphery of the driving disk 2 83 and the driven disk 2 85. The driving component 3 81 drives the driving disk 1 82 and the driving disk 2 83 to rotate. The driving component 3 81 drives the rotating part 2 32 to rotate through the driving disk 1 82, the connecting belt 1 86 and the driven disk 1 84. The driving component 3 81 drives the rotating part 1 62 to rotate through the driving disk 2 83, the connecting belt 2 87 and the driven disk 2 85. In this embodiment, the driving component 3 81 is a dual-axis motor.
[0048] Reference Figure 4 and Figure 5 The base 21 has a receiving groove 211 and a waste chip groove 212, which are located within the second machining station. The waste chip groove 212 is located on the side of the receiving groove 211 near the second support plate 23. The receiving groove 211 is used for the machined main gear shaft to fall into. A cover plate 213 is rotatably connected to the base 21. The rotation axis of the cover plate 213 is horizontal and parallel to the distribution direction of the receiving groove 211 and the waste chip groove 212. The rotation axis of the cover plate 213 is located between the receiving groove 211 and the waste chip groove 212. The center of gravity of the cover plate 213 is located on the side of the rotation axis near the receiving groove 211. The cover plate 213 closes the receiving groove 211 and the waste chip groove 212 under its own weight. A second drive assembly 9 is installed on the second mounting part 31. The second drive assembly 9 drives the cover plate 213 to rotate and the first gripper 63 to clamp or loosen.
[0049] Reference Figure 4 and Figure 5The drive assembly 2 9 includes a plurality of drive blocks 1 91, a plurality of drive members 1 92, and a drive rod 93. The plurality of drive blocks 1 91 are evenly distributed at equal intervals around the outer periphery of the clamping space 2 64. The drive blocks 1 91 are slidably connected to the mounting part 1 61. The sliding direction of the drive blocks 1 91 is parallel to the radial direction of the rotating part 1 62. The drive blocks 1 91 are located on the side of the gripper 1 63 away from the clamping space 2 64. The gripper 1 63 is located on the moving path of the drive blocks 1 91. The drive blocks 1 91 move to abut against the gripper 1 63, causing the gripper 1 63 to move towards the clamping space 2 321 to clamp. A drive component 92 is fixed to the mounting part 61. The position and number of drive components 92 correspond one-to-one with the position and number of drive blocks 91. The drive component 92 is located on the side of the corresponding drive block 91 away from the clamping space 64. The piston rod of the drive component 92 is fixedly connected to the corresponding drive block 91. The drive component 92 drives the corresponding drive block 91 to move closer to or away from the clamping space 64. In this embodiment, the drive component 92 is a pneumatic cylinder or a hydraulic cylinder.
[0050] Reference Figure 5 A number of rollers 94 are rotatably connected to the side of the drive block 91 near the gripper. The rollers 94 are evenly distributed at equal intervals along the outer periphery of the clamping space 64. The rotation axis of the rollers 94 is parallel to the rotation axis of the rotating part. The rollers 94 protrude from the drive block 91 in the direction close to the gripper 33.
[0051] One of the drive blocks 91 is located on the side of the clamping space 64 near the waste chip trough 212, which is located below the rotating part 62. The drive rod 93 is located between the clamping space 64 and the waste chip trough 212, and on the side of the drive block 91 away from the clamping space 64. The drive rod 93 is slidably connected to the mounting part 61 and slides closer to or away from the waste chip trough 212. The drive rod 93 is located on the sliding path of the drive block 91 below the clamping space 64. The side of the drive rod 93 away from the drive block 91 abuts against the cover plate 213, and the drive block 91 abuts against the drive rod 93. The drive rod 93 abuts against the cover plate 213, causing the side of the cover plate 213 near the waste chip trough 212 to rotate downward and extend into the waste chip trough 212. This causes the side of the cover plate 213 near the receiving groove 211 to rotate upward and open the receiving groove 211.
[0052] During the machining of the main gear shaft, the head 11 of the main gear shaft to be machined is placed into the clamping space 321, causing the previous main gear shaft to move into the connecting port 241. Then, the finished tail 12 of the previous main gear shaft moves into the clamping space 64. The jaws 33 fit against the head 11 of the main gear shaft to be machined. The driving component 52 drives the driving block 51 to move closer to the clamping space 321. The driving block 51 abuts against the jaws 33 via rollers 53, causing the jaws 33 to move closer to the clamping space 321 to clamp the head 11. The first moving part 92 drives the first gripper 63 to clamp the tail 12 of the main gear shaft located in the second clamping space 64. The third driving part 81 drives the first rotating part 62 and the second rotating part 32 to rotate, thereby driving the main gear shaft at the first clamping space 321 and the second clamping space 64 to rotate. The first tool holder 42, through its cooperation with the first sliding seat 41, processes the corresponding stepped surface 13 and end groove 14 along the cutting path at the tail 12. The second tool holder 72, through its cooperation with the second sliding seat 71, processes the corresponding stepped surface 13 and end groove 14 along the cutting path at the head 11.
[0053] When the gripper 63 on the second processing station releases the processing tail 12, the main gear shaft is processed. The drive unit 92 releases the gripper, and the drive block 51 located below the clamping space 64 moves downward. The drive rod 93 abuts against the cover plate 213, causing the cover plate 213 to rotate and open the receiving groove 211. As the new main gear shaft is placed into the clamping space 321, the processed main gear shaft is pushed into the feeding groove.
[0054] When the first chuck 63 holds the machined tail 12 of the main gear shaft, the first chuck 63 is in contact with the machined tail 12 of the main gear shaft. When the second chuck 33 holds the machined head 11 of the main gear shaft, the second chuck 33 is in contact with the unmachined head 11.
[0055] The implementation principle of a main gear shaft manufacturing equipment according to an embodiment of this application is as follows: the head 11 and tail 12 of the main gear shaft are clamped by clamping device 3 and clamping device 6 respectively, so that clamping device 3 is adapted to the head 11 and clamping device 6 is adapted to the machined tail 12, which makes the main gear shaft less prone to shaking during processing and helps to improve processing accuracy.
[0056] This application also discloses a main gear shaft manufacturing process, including the following steps: placing the head 11 into the clamping space 321, clamping the head 11 with the jaw 33, machining the tail 12 with the jaw 63, moving the head 11 into the clamping space, clamping the tail 12 with the clamping device 6, and machining the head 11 with the tool holder 72.
[0057] The implementation principle of a main gear shaft manufacturing process in this application embodiment is as follows: the head 11 and tail 12 of the main gear shaft are clamped by clamping jaw 1 63 and clamping jaw 2 33 respectively, so that clamping device 1 3 is adapted to the head 11 and clamping device 2 6 is adapted to the machined tail 12, which makes the main gear shaft less prone to shaking during machining and helps to improve machining accuracy.
[0058] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A main gear shaft manufacturing device, comprising a bed (2), characterized in that: The machine bed (2) is provided with a machining station one and a machining station two. The machine bed (2) is provided with a clamping device one (3), a clamping device two (6), a cutting device one (4), and a cutting device two (7). The clamping device one (3) and the cutting device one (4) are located in the machining station one. The clamping device one (3) clamps the head (11) of the main gear shaft, and the cutting device one (4) processes the tail (12) of the main gear shaft. The clamping device two (6) and the cutting device two (7) are located in the machining station two. The clamping device two (6) clamps the tail (12) of the main gear shaft, and the cutting device two (7) processes the head (11) of the main gear shaft. The machine bed (2) is provided with a drive assembly one (8). The drive assembly one (8) drives the clamping device one (3) and the clamping device two (6) to rotate. The clamping device one (3) is provided with a clamping space one (321), and the clamping device two (6) is provided with a clamping space one (321). The bed (2) is provided with a clamping space 2 (64), and the bed (2) is provided with a positioning column (24). The clamping device 1 (3) and the clamping device 2 (6) are respectively located on opposite sides of the positioning column (24). The positioning column (24) is provided with a connection port (241). The connection port (241), the clamping space 1 (321) and the clamping space 2 (64) are connected. The projections of the clamping space 1 (321) and the clamping space 2 (64) in their own extension direction are both located at the connection port (241). The bed (2) is provided with a receiving groove (211). The receiving groove (211) is located below the clamping device 2 (6). The bed (2) is rotatably connected with a cover plate (213). The cover plate (213) is used to cover the receiving groove (211). The clamping device 2 (6) is provided with a driving component 2 (9). The driving component 2 (9) drives the cover plate (213) to rotate.
2. The main gear shaft manufacturing equipment according to claim 1, characterized in that: When clamping device one (3) clamps the head (11) of the main gear shaft, clamping device two (6) clamps the tail (12) of another main gear shaft, at which time the adjacent main gear shafts abut against each other.
3. The main gear shaft manufacturing equipment according to claim 1, characterized in that: The bed (2) is provided with a waste chip groove (212), and the cover plate (213) covers the waste chip groove (212). The pivot of the cover plate (213) is located between the waste chip groove (212) and the cover plate (213).
4. The main gear shaft manufacturing equipment according to claim 3, characterized in that: The clamping device two (6) includes a mounting part one (61), a rotating part one (62) rotatably connected to the mounting part one (61), and a plurality of grippers one (63) slidably connected to the rotating part one (62). The plurality of grippers one (63) are arranged around the outer periphery of the clamping space two (64), and the grippers one (63) slide closer to or away from the clamping space two (64). The driving assembly two (9) includes a plurality of driving blocks one (91) slidably connected to the mounting part one (61), a driving member one (92) provided on the mounting part one (61), and a plurality of driving blocks one (91) slidably connected to the mounting part one (61). 1) Upper drive rod (93), the drive block one (91) is arranged around the outer periphery of the clamping space two (64), the drive block one (91) is located on the side of the gripper one (63) away from the clamping space two (64), the drive member one (92) drives the drive block one (91) to slide closer to or away from the clamping space two (64), the drive block one (91) and the waste chip groove (212) are respectively located on opposite sides of the drive rod (93), the drive rod (93) is located on the moving path of the drive block one (91), and the drive rod (93) abuts against the cover plate (213).
5. The main gear shaft manufacturing equipment according to claim 4, characterized in that: A roller (94) is rotatably connected to the drive block (91), and the drive block (91) abuts against the gripper (63) through the roller (94).
6. The main gear shaft manufacturing equipment according to claim 3, characterized in that: The center of gravity of the cover plate (213) is located on the side of the cover plate (213) near the receiving groove (211) on the rotation axis of the cover plate (213).
7. A manufacturing process for a main gear shaft, comprising the following steps: The head (11) of the main gear shaft is placed on the clamping device one (3) of the main gear shaft manufacturing equipment according to any one of claims 1-6. The clamping device one (3) clamps the head (11) of the main gear shaft. The tail (12) of the main gear shaft is located outside the clamping device one (3). The cutting device one (4) processes the tail (12) of the main gear shaft. The head (11) of the main gear shaft is taken out from the clamping device one (3) and placed on the clamping device two (6) which is adapted to the structure of the tail (12) of the main gear shaft after processing. The clamping device two (6) clamps the tail (12) of the main gear shaft. The head (11) of the main gear shaft is located outside the clamping device two (6). The cutting device two (7) processes the head (11) of the main gear shaft.
Citation Information
Patent Citations
Multistage lathe
CN201644797U