A collision-proof climbing support device for offshore wind turbine maintenance operations

By designing anti-collision climbing support equipment and utilizing components such as sliding grooves, sliding blocks, and servo motors, the equipment protects climbers, solves the problem of climbing safety hazards during offshore wind turbine maintenance operations, and improves safety and convenience.

CN117052617BActive Publication Date: 2026-05-26JIANGSU UNIV OF SCI & TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU UNIV OF SCI & TECH
Filing Date
2023-08-22
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

During existing offshore wind turbine maintenance operations, manual climbing by workers poses a safety hazard, as they are prone to bumping into the climbing frame or the inner wall of the wind turbine.

Method used

A collision-resistant climbing support device was designed. It utilizes components such as sliding grooves, sliding blocks, transmission mechanisms, and servo motors, along with an inflatable air cushion and adjustable-length climbing poles, to provide protection for climbers and prevent collisions.

Benefits of technology

This effectively prevents workers from bumping into the inner wall of the fan during the climbing process, improving safety and ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses an anti-collision climbing support device for offshore wind turbine maintenance operations; relating to the technical field of offshore wind turbine maintenance equipment, it includes a wind turbine body, with multiple corresponding first sliding grooves inside the wind turbine body, and second sliding grooves on both sides of the first sliding grooves inside the wind turbine body. A second sliding block is slidably connected inside the first sliding groove, and a first sliding block is fixedly connected to both sides of the second sliding block. The first sliding block is slidably connected inside the second sliding groove, and an inflatable air cushion is fixedly connected to the side of the second sliding block away from the wind turbine body. The cooperation of the first sliding block, second sliding block, sliding gear, third sliding groove, first rotating groove, first rotating shaft, first gear, and first servo motor in this invention can drive the inflatable air cushion to extend, thereby protecting the sides of the climbing personnel.
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Description

Technical Field

[0001] This invention belongs to the technical field of offshore wind turbine maintenance equipment, and in particular, relates to an anti-collision climbing support device for offshore wind turbine maintenance operations. Background Technology

[0002] Wind power generation is one of the most technologically mature, scalable, and commercially viable power generation methods in the renewable energy sector. Offshore wind turbines are a new type of power generation equipment that utilizes offshore wind resources. Offshore wind turbines require regular maintenance during operation, which necessitates climbing to the top of the turbine. Currently, commonly used climbing equipment includes wind turbine climbing aids, wind turbine climb-free devices, and dedicated wind turbine elevators. Among these, wind turbine climb-free devices occupy less space and are currently the mainstream method for climbing wind turbines.

[0003] However, when the wind turbine is not in operation, workers need to manually climb the climbing frame to the wind turbine nacelle to install and maintain the wind turbine. When workers climb manually, the large range of motion can easily cause them to bump into the climbing frame or the inner wall of the wind turbine, posing a safety hazard. Therefore, a collision-proof climbing frame device for offshore wind turbine maintenance operations has been proposed. Summary of the Invention

[0004] To address the aforementioned problems, this invention provides a collision-resistant climbing support device for offshore wind turbine maintenance operations, thus solving the problems mentioned in the background section.

[0005] The technical solution of the present invention is as follows: The present invention provides a collision-resistant climbing support device for offshore wind turbine maintenance operations, comprising a wind turbine body, a plurality of corresponding first sliding grooves are provided inside the wind turbine body, a second sliding groove is provided inside the wind turbine body on both sides of the first sliding grooves, a second sliding block is slidably connected inside the first sliding groove, a first sliding block is fixedly connected on both sides of the second sliding block, the first sliding block is slidably connected inside the second sliding groove, an inflatable air cushion is fixedly connected on the side of the second sliding block away from the inside of the wind turbine body, a third sliding groove is provided inside the wind turbine body on one side of one of the second sliding grooves, a first transmission mechanism is provided inside the third sliding groove, a plurality of corresponding first internal grooves are provided inside the wind turbine body, and a climbing pole is slidably connected inside the first internal groove;

[0006] The first transmission mechanism includes a sliding rack, which is slidably connected to the inside of a third sliding groove. One side of the sliding rack is slidably connected to one of the first sliding grooves. A first rotating groove is provided inside the blower body and on one side of the third sliding groove. A first rotating shaft is rotatably connected inside the first rotating groove. A first gear is fixedly connected outside the first rotating shaft and inside the first rotating groove. The sliding rack and the first gear mesh with each other. The first transmission mechanism drives the first sliding block and the second sliding block to slide inside the second sliding groove and the first sliding groove, thereby controlling the extension and retraction of the inflatable air cushion, thus protecting the sides of the climbing workers and preventing them from bumping into the inner walls on the left and right sides.

[0007] Furthermore, a first servo motor is fixedly installed inside the main body of the fan. The output end of the first servo motor is fixedly connected to the first rotating shaft. Through the cooperation between the first servo motor and the first rotating shaft, the normal operation of the first transmission mechanism is ensured.

[0008] Furthermore, two corresponding fourth sliding grooves are formed inside the wind turbine body and on one side of the first internal groove. A fourth sliding rod is slidably connected inside the fourth sliding groove, and one end of the fourth sliding rod is fixedly connected to the climbing rod. A fifth sliding groove is formed inside the wind turbine body and on the outside of the fourth sliding rod. A fifth sliding rod is fixedly connected to the outside of the fourth sliding rod and slidably connected inside the fifth sliding groove. A threaded rod is rotatably connected inside the fourth sliding rod, and the threaded rod passes through the fourth sliding rod and is threadedly connected to it. Through the cooperation of the fourth sliding groove, the fourth sliding rod, the fifth sliding groove, the fifth sliding rod, and the threaded rod, the climbing rod can be extended and retracted. This allows the extension length of the climbing rod to be controlled as needed, facilitating climbing by workers and ensuring the stability of the anti-collision climbing support equipment during offshore wind turbine maintenance operations.

[0009] Furthermore, multiple corresponding second rotating slots are provided inside the main body of the wind turbine. A second rotating shaft is rotatably connected inside the second rotating slot. One end of the second rotating shaft is fixedly connected to a second bevel gear. A third rotating shaft is rotatably connected inside the second rotating slot. A third bevel gear is fixedly connected to the outside of the third rotating shaft and inside the second rotating slot. The third bevel gear meshes with the second bevel gear. One end of the second rotating shaft extends into the interior of the fifth sliding slot and is fixedly connected thereto. Through the mutual cooperation of the second rotating slot, the second rotating shaft, the second bevel gear, the third rotating shaft, and the third bevel gear, the threaded rod can be driven to rotate, thereby ensuring the normal operation of the first sliding mechanism and ensuring the stability of the anti-collision climbing support equipment during the maintenance of the offshore wind turbine.

[0010] Furthermore, multiple corresponding third rotating slots are provided inside the wind turbine body. A fourth rotating shaft is rotatably connected inside the third rotating slot. A fifth bevel gear is fixedly connected to the outside of the fourth rotating shaft and inside the third rotating slot. One end of the third rotating shaft extends into the third rotating slot and is fixedly connected to the fourth bevel gear. The fifth bevel gear meshes with the fourth bevel gear. Through the mutual cooperation of the third rotating slot, the fourth bevel gear, the fourth rotating shaft, the fifth bevel gear, and the third rotating shaft, the normal operation of the second transmission mechanism is ensured, thereby ensuring the stability of the anti-collision climbing support equipment during the maintenance of the offshore wind turbine.

[0011] Furthermore, a second servo motor is fixedly installed inside the main body of the fan. The output end of the second servo motor is fixedly connected to the fourth rotating shaft. Through the cooperation between the second servo motor and the fourth rotating shaft, the normal operation of the third transmission mechanism can be guaranteed.

[0012] Furthermore, a protective slide rail is fixedly connected to the outside of the main body of the fan, a protective slider is slidably connected inside the protective slide rail, a telescopic belt is fixedly connected to the outside of the protective slider, and a protective strap is fixedly connected to one end of the telescopic belt. Through the cooperation of the protective slide rail, the protective slider, the telescopic belt and the protective strap, the safety of the climber can be protected, preventing the climber from falling accidentally and protecting the personal safety of the climber.

[0013] The beneficial effects of this invention are: 1. The anti-collision climbing support device for offshore wind turbine maintenance operations, through the mutual cooperation of the first sliding groove, the second sliding groove, the first sliding block, the second sliding block, the sliding gear, the third sliding groove, the first rotating groove, the first rotating shaft, the first gear, and the first servo motor, can drive the inflatable air cushion to extend and retract. During use, the inflatable air cushion can be extended and inflated, thereby protecting the sides of the climbing personnel and preventing them from bumping into the inner wall of the main body, thus ensuring the personal safety of the personnel; 2. The anti-collision device for offshore wind turbine maintenance operations... The collision-resistant climbing support equipment, through the coordinated operation of the fourth sliding groove, fourth sliding rod, fifth sliding groove, fifth sliding rod, threaded rod, second rotating groove, second rotating shaft, second bevel gear, third rotating shaft, third bevel gear, third rotating groove, fourth bevel gear, fourth rotating shaft, fifth bevel gear, and second servo motor, can drive the climbing pole to extend and retract. The extension length of the climbing pole can be adjusted according to the climbing habits of different personnel, thereby avoiding collisions between workers and the inner wall of the main structure during climbing. Compared with general anti-collision climbing support equipment for offshore wind turbine maintenance operations, it is more convenient to use. Attached Figure Description

[0014] Figure 1This is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 This is a cross-sectional schematic diagram of the present invention;

[0016] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0017] Figure 4 This is a schematic diagram of the first transmission mechanism in this invention;

[0018] Figure 5 for Figure 4 Enlarged view of point B in the middle;

[0019] Figure 6 This is a schematic diagram of the second sliding mechanism in the present invention;

[0020] Figure 7 for Figure 6 Enlarged view of point C in the middle;

[0021] In the diagram: 1. Fan body; 2. First internal groove; 3. Climbing pole; 4. Protective slide rail; 5. Protective slider; 7. Telescopic belt; 8. Protective strap; 9. First sliding groove; 10. Second sliding groove; 11. First sliding block; 12. Second sliding block; 13. Inflatable air cushion; 14. Sliding gear; 15. Third sliding groove; 16. First rotating groove; 17. First rotating shaft; 18. First gear; 19. First servo motor; 20. Fourth sliding groove; 21. Fourth sliding rod; 22. Fifth sliding groove; 23. Fifth sliding rod; 24. Threaded rod; 25. Second rotating groove; 26. Second rotating shaft; 27. Second bevel gear; 28. Third rotating shaft; 29. ​​Third bevel gear; 30. Third rotating groove; 31. Fourth bevel gear; 32. Fourth rotating shaft; 33. Fifth bevel gear; 34. Second servo motor. Detailed Implementation

[0022] To more clearly illustrate the technical solution of the present invention, the technical solution of the present invention will be further described in detail below with reference to the accompanying drawings:

[0023] like Figure 1-7As shown, the present invention provides a technical solution: a collision-resistant climbing support device for offshore wind turbine maintenance operations, comprising a wind turbine body 1, a plurality of corresponding first sliding grooves 9 are provided inside the wind turbine body 1, a second sliding groove 10 is provided inside the wind turbine body 1 on both sides of the first sliding grooves 9, a second sliding block 12 is slidably connected inside the first sliding groove 9, a first sliding block 11 is fixedly connected on both sides of the second sliding block 12, the first sliding block 11 is slidably connected inside the second sliding groove 10, an inflatable air cushion 13 is fixedly connected on the side of the second sliding block 12 away from the inside of the wind turbine body 1, a third sliding groove 15 is provided inside the wind turbine body 1 on one side of one of the second sliding grooves 10, a first transmission mechanism is provided inside the third sliding groove 15, a plurality of corresponding first internal grooves 2 are provided inside the wind turbine body 1, and a climbing pole 3 is slidably connected inside the first internal groove 2;

[0024] The first transmission mechanism includes a sliding rack 14, which is slidably connected to the inside of a third sliding groove 15. One side of the sliding rack 14 is slidably connected to one of the first sliding grooves 9. A first rotating groove 16 is provided inside the blower body 1 and on one side of the third sliding groove 15. A first rotating shaft 17 is rotatably connected inside the first rotating groove 16. A first gear 18 is fixedly connected outside the first rotating shaft 17 and inside the first rotating groove 16. The sliding rack 14 and the first gear 18 mesh with each other. The first transmission mechanism drives the first sliding block 11 and the second sliding block 12 to slide inside the second sliding groove 10 and the first sliding groove 9, thereby controlling the extension and retraction of the inflatable air cushion 13, thus protecting the sides of the climbing workers and preventing them from bumping into the inner walls on the left and right sides. The main body 1 has a first servo motor 19 fixedly installed inside. The output end of the first servo motor 19 is fixedly connected to the first rotating shaft 17. Through the cooperation of the first servo motor 19 and the first rotating shaft 17, the normal operation of the first transmission mechanism is ensured. In use, the first servo motor 19 is started first to drive the first rotating shaft 17 to rotate, and then drives multiple first gears 18 to rotate. The first gears 18 and sliding racks 14 mesh with each other, and drive multiple sliding racks 14 to slide inside the third sliding groove 15. Then the sliding racks 14 drive the first sliding block 11 to slide inside the first sliding groove 9. Then the first sliding block 11 drives the second sliding block 12 to slide inside the second sliding groove 10. Then the second sliding block 12 drives the inflatable air cushion 13 to extend. Then the inflatable air cushion 13 is inflated to protect the two sides of the climbing frame.

[0025] Inside the fan body 1 and on one side of the first internal groove 2, two corresponding fourth sliding grooves 20 are formed. A fourth sliding rod 21 is slidably connected inside each fourth sliding groove 20. One end of the fourth sliding rod 21 is fixedly connected to a climbing rod 3. Inside the fan body 1 and on the outside of the fourth sliding rod 21, a fifth sliding groove 22 is formed. A fifth sliding rod 23 is fixedly connected to the outside of the fourth sliding rod 21. The fifth sliding rod 23 is slidably connected inside the fifth sliding groove 22. A threaded rod 24 is rotatably connected inside the fourth sliding rod 21, passing through and threadedly connecting to it. The connection is achieved through the fourth sliding groove 20, the fourth sliding rod 21, the fifth sliding groove 22, and the fourth sliding rod 21. The cooperation of the sliding rod 23 and the threaded rod 24 allows the climbing rod 3 to extend and retract, thus controlling the extension length of the climbing rod 3 as needed. This facilitates climbing by workers and ensures the stability of the anti-collision climbing support equipment during offshore wind turbine maintenance operations. Multiple corresponding second rotating slots 25 are provided inside the wind turbine body 1. A second rotating shaft 26 is rotatably connected inside the second rotating slot 25. One end of the second rotating shaft 26 is fixedly connected to a second bevel gear 27. A third rotating shaft 28 is rotatably connected inside the second rotating slot 25. A third bevel gear 29 is fixedly connected to the outside of the third rotating shaft 28 and inside the second rotating slot 25. Wheel 29 meshes with the second bevel gear 27. One end of the second rotating shaft 26 extends into and is fixedly connected to the interior of the fifth sliding groove 22. Through the mutual cooperation of the second rotating groove 25, the second rotating shaft 26, the second bevel gear 27, the third rotating shaft 28, and the third bevel gear 29, the threaded rod 24 can be driven to rotate, thereby ensuring the normal operation of the first sliding mechanism and ensuring the stability of the anti-collision climbing support equipment during the maintenance of the offshore wind turbine. The wind turbine body 1 has multiple corresponding third rotating grooves 30 inside. A fourth rotating shaft 32 is rotatably connected inside the third rotating groove 30. A fifth bevel gear 33 is fixedly connected to the outside of the fourth rotating shaft 32 and inside the third rotating groove 30. One end of the third rotating shaft 28 extends into the interior of the third rotating groove 30 and is fixedly connected to the fourth bevel gear 31. The fifth bevel gear 33 meshes with the fourth bevel gear 31. Through the mutual cooperation of the third rotating groove 30, the fourth bevel gear 31, the fourth rotating shaft 32, the fifth bevel gear 33, and the third rotating shaft 28, the normal operation of the second transmission mechanism is ensured, thereby ensuring the stability of the anti-collision climbing support equipment during the maintenance of the offshore wind turbine. A second servo motor 34 is fixedly installed inside the wind turbine body 1. The output end of the second servo motor 34 is fixedly connected to the fourth rotating shaft 32. Through the mutual cooperation of the second servo motor 34 and the fourth rotating shaft 32, the normal operation of the third transmission mechanism can be ensured.First, the second servo motor 34 is started, driving the fourth rotating shaft 32 to rotate. This, in turn, drives the fifth bevel gear 33 to rotate. Through the meshing of the fifth bevel gear 33 and the fourth bevel gear 31, the fourth bevel gear 31 rotates, which in turn drives the third rotating shaft 28 to rotate. This, in turn, drives the second rotating groove 25. Through the meshing of the second rotating groove 25 and the second bevel gear 27, the second bevel gear 27 rotates, which in turn drives the second rotating shaft 26 to rotate. This, in turn, drives the threaded rod 24 to rotate, causing the fourth sliding rod 21 and the fifth sliding rod 23 to slide within the fourth sliding groove 20 and the fifth sliding groove 22, thereby extending the climbing pole 3.

[0026] A protective slide rail 4 is fixedly connected to the outside of the main body 1 of the fan. A protective slider 5 is slidably connected inside the protective slide rail 4. A telescopic belt 7 is fixedly connected to the outside of the protective slider 5. A protective strap 8 is fixedly connected to one end of the telescopic belt 7. Through the cooperation of the protective slide rail 4, the protective slider 5, the telescopic belt 7 and the protective strap 8, the safety of the climber can be protected, preventing the climber from falling accidentally and protecting the personal safety of the climber.

[0027] In summary, the anti-collision climbing support equipment for offshore wind turbine maintenance operations operates as follows: First, the operator starts the second servo motor 34, which drives the fourth rotating shaft 32 to rotate. This drives the fifth bevel gear 33 to rotate. The meshing of the fifth bevel gear 33 and the fourth bevel gear 31 drives the fourth bevel gear 31 to rotate, which in turn drives the third rotating shaft 28 to rotate. This drives the second rotating groove 25, which in turn meshes with the second bevel gear 27, causing the second bevel gear 27 to rotate. This drives the second rotating shaft 26 to rotate, which in turn drives the threaded rod 24 to rotate. This causes the fourth sliding rod 21 and the fifth sliding rod 23 to slide within the fourth sliding groove 20 and the fifth sliding groove 22, thereby extending the climbing pole 3. The extension length of the climbing pole 3 can be adjusted according to the needs. Then, the first servo motor 19 is started to drive the first rotating shaft 17 to rotate, which in turn drives multiple first gears 18 to rotate. The meshing of the first gears 18 and the sliding rack 14 causes the multiple sliding racks 14 to slide inside the third sliding groove 15. Then, the sliding rack 14 drives the first sliding block 11 to slide inside the first sliding groove 9. Then, the first sliding block 11 drives the second sliding block 12 to slide inside the second sliding groove 10. Then, the second sliding block 12 drives the inflatable air cushion 13 to extend. The inflatable air cushion 13 is then inflated to protect both sides of the climbing frame. Then, the protective straps 8 are tied to the outside of the body. Then, the protective slider 5 is engaged inside the protective slide rail 4 before climbing.

Claims

1. A collision-resistant climbing support device for offshore wind turbine maintenance operations, comprising a wind turbine body (1), characterized in that: Multiple corresponding first sliding grooves (9) are provided inside the fan body (1). Second sliding grooves (10) are provided inside the fan body (1) and on both sides of the first sliding grooves (9). A second sliding block (12) is slidably connected inside the first sliding groove (9). A first sliding block (11) is fixedly connected on both sides of the second sliding block (12). The first sliding block (11) is slidably connected inside the second sliding groove (10). An inflatable air cushion (13) is fixedly connected on the side of the second sliding block (12) away from the inside of the fan body (1). A third sliding groove (15) is provided inside the fan body (1) and on one side of one of the second sliding grooves (10). A first transmission mechanism is provided inside the third sliding groove (15), and multiple corresponding first internal grooves (2) are opened inside the fan body (1). A climbing rod (3) is slidably connected inside the first internal groove (2).

2. The anti-collision climbing support device for offshore wind turbine maintenance operations according to claim 1, characterized in that: The first transmission mechanism includes a sliding rack (14), which is slidably connected to the inside of the third sliding groove (15). One side of the sliding rack (14) is slidably connected to one of the first sliding grooves (9). A first rotating groove (16) is provided inside the fan body (1) and on one side of the third sliding groove (15). A first rotating shaft (17) is rotatably connected inside the first rotating groove (16). A first gear (18) is fixedly connected outside the first rotating shaft (17) and inside the first rotating groove (16). The sliding rack (14) and the first gear (18) mesh with each other.

3. The anti-collision climbing support device for offshore wind turbine maintenance operations according to claim 2, characterized in that: A first servo motor (19) is fixedly installed inside the main body (1) of the fan, and the output end of the first servo motor (19) is fixedly connected to the first rotating shaft (17).

4. The anti-collision climbing support device for offshore wind turbine maintenance operations according to claim 1, characterized in that: Two corresponding fourth sliding grooves (20) are provided inside the fan body (1) and on one side of the first internal groove (2). A fourth sliding rod (21) is slidably connected inside the fourth sliding groove (20). One end of the fourth sliding rod (21) is fixedly connected to the climbing rod (3). A fifth sliding groove (22) is provided inside the fan body (1) and on the outside of the fourth sliding rod (21). A fifth sliding rod (23) is fixedly connected on the outside of the fourth sliding rod (21). The fifth sliding rod (23) is slidably connected inside the fifth sliding groove (22). A threaded rod (24) is rotatably connected inside the fourth sliding rod (21). The threaded rod (24) passes through the fourth sliding rod (21) and is threadedly connected to it.

5. The anti-collision climbing support device for offshore wind turbine maintenance operations according to claim 1, characterized in that: Multiple corresponding second rotating slots (25) are provided inside the fan body (1). A second rotating shaft (26) is rotatably connected inside the second rotating slot (25). A second bevel gear (27) is fixedly connected to one end of the second rotating shaft (26). A third rotating shaft (28) is rotatably connected inside the second rotating slot (25). A third bevel gear (29) is fixedly connected to the outside of the third rotating shaft (28) and inside the second rotating slot (25). The third bevel gear (29) meshes with the second bevel gear (27). One end of the second rotating shaft (26) extends into the interior of the fifth sliding slot (22) and is fixedly connected thereto.

6. The anti-collision climbing support device for offshore wind turbine maintenance operations according to claim 5, characterized in that: Multiple corresponding third rotating slots (30) are provided inside the main body (1) of the fan. A fourth rotating shaft (32) is rotatably connected inside the third rotating slot (30). A fifth bevel gear (33) is fixedly connected to the outside of the fourth rotating shaft (32) and inside the third rotating slot (30). One end of the third rotating shaft (28) extends into the inside of the third rotating slot (30) and is fixedly connected to the fourth bevel gear (31). The fifth bevel gear (33) meshes with the fourth bevel gear (31).

7. The anti-collision climbing support device for offshore wind turbine maintenance operations according to claim 6, characterized in that: A second servo motor (34) is fixedly installed inside the main body (1) of the fan, and the output end of the second servo motor (34) is fixedly connected to the fourth rotating shaft (32).

8. The anti-collision climbing support device for offshore wind turbine maintenance operations according to claim 1, characterized in that: A protective slide rail (4) is fixedly connected to the outside of the fan body (1), and a protective slider (5) is slidably connected inside the protective slide rail (4).

9. The anti-collision climbing support device for offshore wind turbine maintenance operations according to claim 8, characterized in that: An elastic band (7) is fixedly connected to the outside of the protective slider (5), and a protective strap (8) is fixedly connected to one end of the elastic band (7).