A surface pressing device and method for non-woven fabric production

By designing detachable embossing components and non-woven surface pressing equipment supported by inflatable bags, the shortcomings of existing equipment in changing styles and retaining patterns are solved, and quick replacement and convenient operation are achieved, and the retaining effect of the patterns is improved.

CN117071235BActive Publication Date: 2025-06-24SHANDONG QILU CHEM TEXTILE CO LTD
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Patent Information

Application Number
CN202311112086.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-31
Publication Date
2025-06-24
Estimated Expiration
2043-08-31

AI Technical Summary

Technical Problem

The existing surface pressing equipment for non-woven fabric production is costly and has troublesome when replacing the pressing style, and the texture is easy to disappear after pressing, and the applicability is poor.

Method used

A surface pressing device including a main body assembly and a frame assembly is designed. The main body assembly includes a feed roller, a dryer, a frame assembly and a post-treatment assembly. The mesh sleeve is supported by a detachable embossing assembly and an inflatable bag to achieve rapid replacement and convenient operation.

Benefits of technology

It realizes the quick replacement of pressing styles and the convenience of operation, improves the retaining effect of the texture, avoids the disappearance of the texture, and improves the effect of surface treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a surface pressing device and method for non-woven fabric production, belonging to the technical field of non-woven fabric surface treatment. It includes a main body component. The main body component includes a bottom plate, and a feeding roller is rotatably installed on one side of the upper end of the bottom plate. A dryer is fixedly installed on the other side of the upper surface of the bottom plate. A frame component is fixedly installed on the upper end of the bottom plate on one side of the feeding roller. The frame component includes a support frame, and a embossing component is rotatably placed above the inside of the support frame. The frame component drives the embossing component, and a post-treatment component is fixedly installed on the upper surface of the bottom plate on one side of the frame component. When in use, an air bag supports the reticulated sleeve to provide hardness, which is convenient for replacing the reticulated sleeve when inflating and deflating, facilitating operation and using different required patterns. Moreover, through the hydroentangling device and the post-treatment component, after surface pressing, it is convenient to maintain the pattern and prevent it from disappearing, improving the surface treatment effect.
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Description

Technical Field

[0001] The present invention relates to a surface pressing device and method for non-woven fabric production, belonging to the technical field of non-woven fabric surface treatment. Background Art

[0002] Non-woven fabric, also known as non-woven cloth, needle-punched cotton, needle-punched non-woven fabric, etc., can be made into different thicknesses, handfeel, hardness, etc. Non-woven fabric has the characteristics of moisture-proof, breathable, flexible, light, flame-retardant, non-toxic and odorless, low price, recyclable, etc. It can be used in different industries, such as sound insulation, heat insulation, heating sheets, masks, clothing, medical use, filling materials, etc., and is widely used. When producing non-woven fabric, through surface pressing, it makes the surface of the non-woven fabric arranged regularly or in a twill pattern to form unevenness, and this kind of non-woven fabric has a high water absorption rate.

[0003] For example, the publication number is: CN109825981A, a pattern embossing device for efficient non-woven fabric production, including a base, a cloth receiving shaft, a raw material shaft, an upper embossing roller, and a lower embossing roller. There are the cloth receiving shaft and the raw material shaft at both ends of the base. There is non-woven fabric outside the cloth receiving shaft. There is the lower embossing roller above the middle of the base, and there is the upper embossing roller above the lower embossing roller. There is an inflection point between the upper embossing roller and the cloth receiving shaft. There is a connecting rod between the inflection point and the base. There is a rear pressing rod on the side of the inflection point away from the connecting rod, and there is a rear tightening roller on the side of the rear pressing rod away from the inflection point. There is a front pressing rod between the upper embossing roller and the raw material shaft, and there is a front tightening roller on the side of the front pressing rod away from the inflection point. There is a driving device below the cloth receiving shaft. The beneficial effects are as follows: The present invention can automatically emboss non-woven fabric, with good embossing effect, fast embossing speed, little damage to non-woven fabric, can change the pattern shape according to production needs, has reasonable structure setting, and high production efficiency.

[0004] Another example is the publication number: CN113373643A, a pattern embossing device for efficient non-woven fabric production, related to the field of non-woven fabric production, including fixed side plates. The bottom surface of the fixed side plates is vertically welded with support vertical rods. The two ends of the fixed side plates are symmetrically welded with extension cross bars. The extension cross bars are provided with clamping grooves at the ends far from the fixed side plates. The inner sides of the clamping grooves are inserted with flipping rods. The two extension cross bars are horizontally butted with extension rods at the ends far from the fixed side plates. A feeding rod body is horizontally inserted between the extension rod and the extension cross bar. A transmission motor is bolted to the side of one of the extension cross bars. A fixed plate is horizontally welded between the fixed side plates. The device of the present invention has a simple structure and convenient operation. The adoption of the flipping structure design makes the feeding and replacement more simple and efficient. At the same time, the multiple support structures make the fabric flatter, which is beneficial to the integrity of the indentation and makes the indentation more beautiful.

[0005] However, during use, when surface pressing non-woven fabrics of different batches, different reticulate patterns or decorative patterns are required. When changing the patterns, the pressing rollers need to be replaced, which not only incurs a relatively high cost but also involves cumbersome operations, making it inconvenient to use and having poor applicability. Moreover, during processing, after hydroentangling and surface pressing, it is not convenient to perform subsequent processing, easily resulting in the disappearance of the pressed patterns and being inconvenient to use. Summary of the Invention

[0006] The object of the present invention is to solve the above problems by providing a surface pressing device and method for non-woven fabric production, which can facilitate the rapid replacement of the pressed patterns, facilitate operation and subsequent processing, improve the state of the patterns, and avoid disappearance.

[0007] The present invention achieves the above object through the following technical solutions. A surface pressing device and method for non-woven fabric production includes a main body component. The main body component includes a bottom plate. One side of the upper end of the bottom plate is rotatably installed with a feeding roller, and a dryer is fixedly installed on the other side of the upper surface of the bottom plate. The upper end of the bottom plate is fixedly installed with a frame component on one side of the feeding roller. The frame component includes a support frame, and a embossing component is rotatably placed above the inside of the support frame. The frame component drives the embossing component, and a post-treatment component is fixedly installed on one side of the upper surface of the bottom plate where the frame component is located. The post-treatment component is located between the frame component and the dryer. During use, the non-woven fabric is introduced into this technical solution through the feeding roller, and after passing through the embossing component, it is introduced into the post-treatment component. After being processed by the post-treatment component, it enters the inside of the dryer for drying treatment. When introducing and pulling out, a tensioning force is applied to the non-woven fabric, so that the non-woven fabric is pressed tightly against the embossing component. The frame component drives the embossing component to rotate slowly, so that when the non-woven fabric passes through the embossing component, reticulate patterns are formed on the non-woven fabric, which is convenient for operation and use. And when it is necessary to change the pattern of the reticulate pattern, the embossing component is removed from the frame component, and the pattern on the embossing component is changed, which is convenient for operation and convenient to use.

[0008] Preferably, in order to facilitate the installation of the feeding roller, brackets are fixedly installed at both ends of one side of the upper surface of the bottom plate, and the feeding roller is rotatably installed between the brackets. Through the brackets, it is convenient to install the feeding roller, and the height of the feeding roller is lower than the height of the embossing component, so that the non-woven fabric forms a V-shaped structure on both sides of the embossing component, which is convenient for embossing.

[0009] Preferably, for facilitating the clamping of the embossing assembly, a bayonet is provided on one side at the middle position of the support frame, and both ends of the embossing assembly are clamped inside the bayonet. Electric telescopic rods are fixedly installed on both sides at the upper end of the support frame, and a hydroentangling device is fixedly installed at the output end of the electric telescopic rod. The output end of the hydroentangling device is located above the embossing assembly. Through the bayonet, it is convenient to place the embossing assembly, enabling the embossing assembly to rotate inside the bayonet. Moreover, the hydroentangling device is pushed to rise and fall by the electric telescopic rod. When replacing the embossing assembly, the hydroentangling device rises. When processing the non-woven fabric, the output end of the hydroentangling device approaches the embossing assembly, facilitating the hydroentangling operation on the non-woven fabric and applying pressure to the non-woven fabric in the direction of the embossing assembly, further improving the embossing effect.

[0010] Preferably, for facilitating the driving of the embossing assembly, a drive shaft is rotatably installed between the lower ends of the support frame, and a reduction motor is fixedly installed at the middle position of the drive shaft. The reduction motor drives the drive shaft, and both ends of the drive shaft extend outside both ends of the support frame. Drive pulleys are fixedly installed at both ends of the drive shaft, a belt is sleeved on the drive pulley, and the belt is sleeved on both ends of the embossing assembly. When driving the embossing assembly, the drive shaft is driven to rotate by the reduction motor, thereby causing the drive pulley to rotate. Moreover, through the belt, it is convenient to drive the embossing assembly. When replacing the embossing assembly, the belt is disengaged from the embossing assembly, facilitating the removal of the embossing assembly. Moreover, during the embossing operation, the belt also applies a downward pulling force to the embossing assembly to prevent the embossing assembly from disengaging from the bayonet.

[0011] Preferably, for facilitating embossing, the embossing assembly includes an embossing shaft, and bearings are fixedly installed at both ends of the embossing shaft. The bearings are clamped inside the bayonet, and driven pulleys are fixedly installed at both ends of the embossing shaft. The belt is sleeved on the driven pulleys, and end plates are fixedly installed on the inner sides of both ends of the embossing shaft close to the bearings. An inflatable bag is fixedly installed on the outer side between the end plates, and the inside of the embossing shaft is a hollow structure. An air charging and discharging port is fixedly installed at one end of the embossing shaft, and the air charging and discharging port is communicated with the inside of the inflatable bag through the hollow structure inside the embossing shaft. Through the embossing shaft and the bearings, it is convenient to clamp the embossing shaft inside the bayonet, and through the driven pulleys, it is convenient to drive the embossing shaft to rotate on the bearings. And through the inflatable bag, high-pressure gas is filled into the inside of the inflatable bag through the air charging and discharging port, so as to provide sufficient hardness during embossing. And when changing the pattern, by deflating the inflatable bag, it is convenient to disassemble the reticulated sleeve, which is convenient for operation and replacement.

[0012] Preferably, for facilitating the formation of reticulations and the replacement of reticulation patterns, a reticulated sleeve is sleeved on the outer side of the inflatable bag, and connecting ears are fixedly installed at both ends of the reticulated sleeve in a circumferential array. Threaded holes are opened on the outer side of the end plate in a circumferential array, and fixing screws are threadedly connected to the connecting ears, and one end of the fixing screw is threadedly connected inside the threaded hole. Through the reticulated sleeve, it is convenient to replace the reticulation patterns during pressing. And after replacement, through the fixing screws, the reticulated sleeve is fixed between the end plates, and the inflatable bag provides hardness for the reticulated sleeve, so as to facilitate the embossing process.

[0013] Preferably, for facilitating the post-treatment of the embossed non-woven fabric, the post-treatment assembly includes a treatment tank, and a guide roller is rotatably installed at the lower end of the middle position inside the treatment tank. A driving gear is fixedly installed at one end of the guide roller. Stirring rollers are rotatably installed on both sides of the guide roller at the lower end inside the treatment tank. A driven gear is fixedly installed at one end of the stirring roller. The driven gear meshes with the driving gear, and stirring blades are uniformly fixedly installed on the stirring roller. By injecting a post-treatment liquid, such as a softener, into the treatment tank, when the non-woven fabric passes through the guide roller, it immerses into the post-treatment liquid, and through the driving gear and the driven gear, when the guide roller rotates, the stirring roller rotates, so that the stirring blades stir the post-treatment liquid inside the treatment tank, improving the effect of the post-treatment of the non-woven fabric.

[0014] Preferably, in order to facilitate the export of the non-woven fabric, fixing plates are fixedly installed at both ends of the upper side of the treatment box near the dryer. An outlet roller is rotatably installed on one side between the fixing plates, and a pressing roller is slidably clamped on the other side between the fixing plates. The pressing roller and the outlet roller are parallel to each other. Through the outlet roller, it is convenient to lead out the post-treated non-woven fabric and introduce it into the dryer for drying treatment.

[0015] Preferably, in order to facilitate the extrusion of the post-treatment agent remaining on the non-woven fabric, a chute is formed on the fixing plate, and a slider is slidably clamped inside the chute. The pressing roller is rotatably installed between the sliders, and springs are fixedly installed at the upper and lower ends of one side of the slider. The other ends of the springs are fixedly connected to one side inside the chute. By applying a thrust force to the slider through the spring, the pressing roller is moved towards the outlet roller, facilitating the extrusion of the led non-woven fabric to squeeze out the excess post-treatment solution on the non-woven fabric, which is convenient for recycling.

[0016] A pressing method for a surface pressing device for non-woven fabric production is as follows during pressing:

[0017] Step 1: Pass the non-woven fabric to be processed through the feed roller, the embossing sleeve, the guide roller, between the outlet roller and the pressing roller, and the dryer in sequence, and apply a tension force during feeding and discharging.

[0018] Step 2: Drive the drive shaft through the reduction motor, and drive the embossing shaft to rotate through the belt. Press patterns on the non-woven fabric through the embossing sleeve, and perform hydroentangling on the non-woven fabric through the hydroentangling device.

[0019] Step 3: Pour the post-treatment agent into the interior of the treatment box, and introduce the non-woven fabric after pressing and hydroentangling into the treatment agent through the guide roller for post-treatment. And through the outlet roller and the pressing roller, squeeze and pre-dry the treatment agent on the non-woven fabric led out from the treatment agent.

[0020] Step 4: Dry the treatment agent remaining on the non-woven fabric through the dryer to complete the surface pressing process.

[0021] Step 4: When it is necessary to replace the pressed pattern, take out the embossing assembly from the frame assembly, deflate the inflatable bag, disassemble the embossing sleeve from the end plate, replace the embossing sleeve, and after replacement, fill the interior of the inflatable bag with high-pressure gas to provide sufficient hardness for the embossing sleeve to perform surface pressing into patterns.

[0022] The beneficial effects of the present invention are as follows: When in use, the reticulated sleeve is supported by the inflatable bag to provide hardness, which facilitates the replacement of the reticulated sleeve during inflation and deflation, making the operation convenient, enabling the use of different required patterns, and through the hydroentangling device and the post-treatment component, after surface pressing, it is convenient to maintain the pattern, prevent it from disappearing, and improve the surface treatment effect. Brief Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention when in use.

[0024] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0025] Figure 3 It is a schematic diagram of the structure of the main body component in the present invention.

[0026] Figure 4 It is a schematic diagram of the structure of the main body component and the frame component in the present invention.

[0027] Figure 5 It is a schematic diagram of the structure of the frame component in the present invention.

[0028] Figure 6 It is a partial schematic diagram of the position of the embossing shaft in the present invention.

[0029] Figure 7 It is a schematic diagram of the structure at the position of the reticulated sleeve in the present invention.

[0030] Figure 8 It is a schematic diagram of the structure of the post-treatment component in the present invention.

[0031] In the figure: 1. Main body component; 101. Base plate; 102. Feeding roller; 103. Dryer; 104. Support.

[0032] 2. Frame component; 201. Support frame; 202. Bayonet; 203. Electric telescopic rod; 204. Hydroentangling device; 205. Drive shaft; 206. Reduction motor; 207. Driving pulley; 208. Belt.

[0033] 3. Embossing component; 301. Embossing shaft; 302. Bearing; 303. Driven pulley; 304. End plate; 305. Inflatable bag; 306. Inflation and deflation port; 307. Reticulated sleeve; 308. Connecting ear; 309. Threaded hole; 3010. Fixing screw.

[0034] 4. Post-treatment component; 401. Treatment box; 402. Guide roller; 403. Driving gear; 404. Stirring roller; 405. Driven gear; 406. Stirring blade; 407. Fixed plate; 408. Discharging roller; 409. Pressing roller; 4010. Chute; 4011. Slide block; 4012. Spring. Detailed implementation manners

[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0036] Please refer to Figure 1-8 As shown, a surface pressing device and method for non-woven fabric production includes a main body assembly 1. The main body assembly 1 includes a bottom plate 101, and a feeding roller 102 is rotatably installed on one side of the upper end of the bottom plate 101. A dryer 103 is fixedly installed on the other side of the upper surface of the bottom plate 101. A frame assembly 2 is fixedly installed on the upper end of the bottom plate 101 on the side of the feeding roller 102. The frame assembly 2 includes a support frame 201. A embossing assembly 3 is rotatably placed above the inside of the support frame 201. The frame assembly 2 drives the embossing assembly 3. A post-treatment assembly 4 is fixedly installed on the upper surface of the bottom plate 101 on the side of the frame assembly 2. The post-treatment assembly 4 is located between the frame assembly 2 and the dryer 103. When in use, the non-woven fabric is introduced into this technical solution through the feeding roller 102, and after passing through the embossing assembly 3, it is introduced into the post-treatment assembly 4. After being processed by the post-treatment assembly 4, it enters the inside of the dryer 103 for drying treatment. When introducing and pulling out, a tensioning force is applied to the non-woven fabric, so that the non-woven fabric is pressed tightly on the embossing assembly 3. The frame assembly 2 drives the embossing assembly 3 to rotate slowly, so that when the non-woven fabric passes through the embossing assembly 3, a mesh pattern is formed on the non-woven fabric, which is convenient for operation and use. And when it is necessary to change the pattern of the mesh pattern, the embossing assembly 3 is removed from the frame assembly 2, and the pattern on the embossing assembly 3 is changed, which is convenient for operation and use. Both ends of one side of the upper surface of the bottom plate 101 are fixedly installed with brackets 104, and the feeding roller 102 is rotatably installed between the brackets 104. Through the brackets 104, it is convenient to install the feeding roller 102, and the height of the feeding roller 102 is lower than the height of the embossing assembly 3, so that the non-woven fabric forms a V-shaped structure on both sides of the embossing assembly 3, which is convenient for embossing.

[0037] As Figure 5As shown, a bayonet 202 is provided on one side of the middle position of the support frame 201, and both ends of the embossing assembly 3 are clamped inside the bayonet 202. Electric telescopic rods 203 are fixedly installed on both sides of the upper end of the support frame 201. The output end of the electric telescopic rod 203 is fixedly installed with a hydroentangling device 204. The output end of the hydroentangling device 204 is located above the embossing assembly 3. Through the bayonet 202, it is convenient to place the embossing assembly 3, so that the embossing assembly 3 rotates inside the bayonet 202. And the hydroentangling device 204 is pushed up and down by the electric telescopic rod 203. When replacing the embossing assembly 3, the hydroentangling device 204 rises. When processing the non-woven fabric, the output end of the hydroentangling device 204 approaches the embossing assembly 3, which is convenient for performing hydroentangling operations on the non-woven fabric and applying pressure to the non-woven fabric in the direction of the embossing assembly 3, further improving the embossing effect. A drive shaft 205 is rotatably installed between the lower ends of the support frame 201, and a reduction motor 206 is fixedly installed at the middle position of the drive shaft 205. The reduction motor 206 drives the drive shaft 205, and both ends of the drive shaft 205 extend outside both ends of the support frame 201. Drive pulleys 207 are fixedly installed at both ends of the drive shaft 205. A belt 208 is sleeved on the drive pulley 207, and the belt 208 is sleeved on both ends of the embossing assembly 3. When driving the embossing assembly 3, the reduction motor 206 drives the drive shaft 205 to rotate, thereby causing the drive pulley 207 to rotate. And through the belt 208, it is convenient to drive the embossing assembly 3. When replacing the embossing assembly 3, the belt 208 is disengaged from the embossing assembly 3, which is convenient for taking out the embossing assembly 3. And during the embossing operation, the belt 208 also applies a downward pulling force to the embossing assembly 3 to prevent the embossing assembly 3 from disengaging from the bayonet 202.

[0038] As Figure 6 and Figure 7As shown, the embossing assembly 3 includes an embossing shaft 301, and bearings 302 are fixedly installed at both ends of the embossing shaft 301. The bearings 302 are clamped inside the bayonet 202. Driven pulleys 303 are fixedly installed at both ends of the embossing shaft 301. The belt 208 is sleeved on the driven pulleys 303. End plates 304 are fixedly installed on the inner sides of both ends of the embossing shaft 301 near the bearings 302. An air bag 305 is fixedly installed on the outer side between the end plates 304. The inside of the embossing shaft 301 is a hollow structure. An air charging and discharging port 306 is fixedly installed at one end of the embossing shaft 301. The air charging and discharging port 306 is communicated with the inside of the air bag 305 through the hollow structure inside the embossing shaft 301. Through the embossing shaft 301 and the bearings 302, it is convenient to clamp the embossing shaft 301 inside the bayonet 202, and through the driven pulleys 303, it is convenient to drive the embossing shaft 301 to rotate on the bearings 302. And through the air bag 305, high-pressure gas is filled into the inside of the air bag 305 through the air charging and discharging port 306, so as to provide sufficient hardness during embossing. And when changing the pattern, by deflating the air bag 305, it is convenient to disassemble the reticule sleeve 307, which is convenient for operation and replacement. A reticule sleeve 307 is sleeved on the outer side of the air bag 305. Connecting ears 308 are fixedly installed at both ends of the reticule sleeve 307 in a circumferential array. Threaded holes 309 are opened on the outer side of the end plates 304 in a circumferential array. Fixing screws 3010 are threadedly connected to the connecting ears 308. One end of the fixing screws 3010 is threadedly connected inside the threaded holes 309. Through the reticule sleeve 307, it is convenient to change the reticule pattern for pressing. And after the replacement, through the fixing screws 3010, the reticule sleeve 307 is fixed between the end plates 304, and the air bag 305 provides hardness for the reticule sleeve 307, so as to facilitate the embossing process.

[0039] As Figure 8As shown in the figure, the post-treatment component 4 includes a treatment tank 401. At the lower end of the middle position inside the treatment tank 401, a guide roller 402 is rotatably installed. One end of the guide roller 402 is fixedly installed with a driving gear 403. On both sides of the guide roller 402 at the lower end inside the treatment tank 401, stirring rollers 404 are rotatably installed. One end of the stirring roller 404 is fixedly installed with a driven gear 405. The driven gear 405 meshes with the driving gear 403. And evenly fixed stirring blades 406 are installed on the stirring roller 404. By injecting a post-treatment liquid, such as a softener, into the treatment tank 401, when the non-woven fabric passes through the guide roller 402, it is immersed in the post-treatment liquid. And through the driving gear 403 and the driven gear 405, when the guide roller 402 rotates, the stirring roller 404 is driven to rotate, so that the stirring blades 406 stir the post-treatment liquid inside the treatment tank 401, improving the effect of post-treatment of the non-woven fabric. At both ends of one side of the treatment tank 401 close to the dryer 103 above, fixing plates 407 are fixedly installed. A discharge roller 408 is rotatably installed on one side between the fixing plates 407. And a pressing roller 409 is slidably clamped on the other side between the fixing plates 407. The pressing roller 409 and the discharge roller 408 are in a parallel state. Through the discharge roller 408, it is convenient to lead out the post-treated non-woven fabric and introduce it into the dryer 103 for drying treatment. A chute 4010 is formed on the fixing plate 407. A slider 4011 is slidably clamped inside the chute 4010. The pressing roller 409 is rotatably installed between the sliders 4011. And springs 4012 are fixedly installed at the upper and lower ends of one side of the slider 4011. The other ends of the springs 4012 are fixedly connected to one side inside the chute 4010. By applying a thrust to the slider 4011 through the springs 4012, the pressing roller 409 is moved towards the discharge roller 408, facilitating the extrusion of the non-woven fabric, squeezing out the excess post-treatment solution on the non-woven fabric, and facilitating recycling.

[0040] The pressing method of the surface pressing device for non-woven fabric production is as follows during pressing: Step 1: Pass the non-woven fabric to be processed through the feeding roller 102, the mesh sleeve 307, the guide roller 402, between the discharge roller 408 and the pressing roller 409, and the dryer 103 in sequence, and pass through the technical solution of the present invention. And when feeding and discharging, a tension force is applied.

[0041] Step 2: Drive the driving shaft 205 through the reduction motor 206, and drive the embossing shaft 301 through the belt 208. Press patterns on the non-woven fabric through the mesh sleeve 307, and hydroentangle the non-woven fabric through the hydroentangling device 204.

[0042] Step 3: Pour the post-treatment agent into the interior of the treatment tank 401, and introduce the non-woven fabric after pressing and hydroentangling into the treatment agent through the guide roller 402 for post-treatment. Then, through the discharge roller 408 and the pressing roller 409, squeeze and pre-dry the treatment agent on the non-woven fabric drawn out from the treatment agent.

[0043] Step 4: Use the dryer 103 to dry the remaining treatment agent on the non-woven fabric to complete the surface pressing process.

[0044] Step 4: When it is necessary to replace the pressed pattern, take out the embossing assembly 3 from the frame assembly 2, deflate the inflatable bag 305, disassemble the reticulated sleeve 307 from the end plate 304, replace the reticulated sleeve 307, and after replacement, fill the interior of the inflatable bag 305 with high-pressure gas to provide sufficient hardness for the reticulated sleeve 307 to perform surface pressing into a pattern.

[0045] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0046] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A surface pressing device for non-woven fabric production, characterized in that: It includes a main body component (1), the main body component (1) includes a bottom plate (101), and a feeding roller (102) is rotatably installed on one side of the upper end of the bottom plate (101). On the other side of the upper surface of the bottom plate (101), a dryer (103) is fixedly installed. On the upper end of the bottom plate (101) and on one side of the feeding roller (102), a frame component (2) is fixedly installed. The frame component (2) includes a support frame (201). Above the inside of the support frame (201), a corrugating component (3) is rotatably placed. The frame component (2) drives the corrugating component (3). On the upper surface of the bottom plate (101) and on one side of the frame component (2), a post-treatment component (4) is fixedly installed. The post-treatment component (4) is located between the frame component (2) and the dryer (103); The post-treatment component (4) includes a treatment box (401). At the lower end of the middle position inside the treatment box (401), a guiding roller (402) is rotatably installed. At one end of the guiding roller (402), a driving gear (403) is fixedly installed. On both sides of the guiding roller (402) at the lower end inside the treatment box (401), stirring rollers (404) are rotatably installed. At one end of the stirring roller (404), a driven gear (405) is fixedly installed. The driven gear (405) meshes with the driving gear (403). On the stirring roller (404), stirring blades (406) are evenly fixedly installed; The corrugating component (3) includes a corrugating shaft (301). At both ends of the corrugating shaft (301), bearings (302) are fixedly installed. The bearings (302) are clamped inside the bayonet (202). At both ends of the corrugating shaft (301), driven belt pulleys (303) are fixedly installed. A belt (208) is sleeved on the driven belt pulleys (303). At the inner sides of both ends of the corrugating shaft (301) close to the bearings (302), end plates (304) are fixedly installed. On the outer side between the end plates (304), an inflatable bag (305) is fixedly installed. The inside of the corrugating shaft (301) is a hollow structure. At one end of the corrugating shaft (301), an air charging and discharging port (306) is fixedly installed. The air charging and discharging port (306) is communicated with the inside of the inflatable bag (305) through the hollow structure inside the corrugating shaft (301); A reticulated sleeve (307) is sleeved on the outer side of the inflatable bag (305). At both ends of the reticulated sleeve (307), connecting ears (308) are fixedly installed in a circumferential array. Threaded holes (309) are opened in a circumferential array on the outer side of the end plate (304). A fixing screw (3010) is threadedly connected to the connecting ear (308). One end of the fixing screw (3010) is threadedly connected inside the threaded hole (309).

2. The surface pressing device for non-woven fabric production according to claim 1, characterized in that: At both ends of one side of the upper surface of the bottom plate (101), brackets (104) are fixedly installed. The feeding roller (102) is rotatably installed between the brackets (104).

3. The surface pressing device for non-woven fabric production according to claim 1, characterized in that: One side of the middle position of the support frame (201) is provided with a bayonet (202), and both ends of the embossing assembly (3) are clamped inside the bayonet (202). On both sides of the upper end of the support frame (201), electric telescopic rods (203) are fixedly installed. The output end of the electric telescopic rod (203) is fixedly installed with a hydroentangling device (204), and the output end of the hydroentangling device (204) is located above the embossing assembly (3).

4. The surface pressing device for non-woven fabric production according to claim 3, characterized in that: A drive shaft (205) is rotatably installed between the lower ends of the support frame (201), and a reduction motor (206) is fixedly installed at the middle position of the drive shaft (205). The reduction motor (206) drives the drive shaft (205), and both ends of the drive shaft (205) extend outside the two ends of the support frame (201). Drive pulleys (207) are fixedly installed at both ends of the drive shaft (205), a belt (208) is sleeved on the drive pulley (207), and the belt (208) is sleeved on both ends of the embossing assembly (3).

5. The surface pressing device for non-woven fabric production according to claim 1, wherein: Fixed plates (407) are fixedly installed at both ends of one side of the upper part of the treatment box (401) close to the dryer (103). An outlet roller (408) is rotatably installed on one side between the fixed plates (407), and a pressing roller (409) is slidably clamped on the other side between the fixed plates (407). The pressing roller (409) and the outlet roller (408) are in a parallel state.

6. The surface pressing device for non-woven fabric production according to claim 5, characterized in that: A chute (4010) is formed in the fixed plate (407), and a slider (4011) is slidably clamped inside the chute (4010). The pressing roller (409) is rotatably installed between the sliders (4011), and springs (4012) are fixedly installed at the upper and lower ends of one side of the slider (4011). The other end of the spring (4012) is fixedly connected to one side inside the chute (4010).

Citation Information

Patent Citations

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