Environment-friendly cement automatic unpacking equipment and use method thereof
By designing an environmentally friendly automatic cement bag unsealing device, the problems of excessive manpower and dust pollution in cement bag unsealing are solved by using mechanization and a dust collection system. This achieves automated and dust-free cement bag unsealing, improving construction efficiency and safety.
Patent Information
- Application Number
- CN202310929543.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-27
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-07-27
AI Technical Summary
Unsealing cement bags requires the cooperation of multiple workers, increasing labor costs, and the process generates a large amount of dust, which affects the environment and human health.
Design an environmentally friendly automatic cement unsealing device, including a feeding mechanism, a dust collection system, a filter component, a conveyor belt, a crushing component, and a storage bin. The device automatically unseales cement bags using a mechanized method and uses a vacuum cleaner to absorb dust.
It enables automated unsealing of cement bags, reducing labor costs, minimizing dust pollution, and improving construction efficiency and safety.
Smart Images

Figure CN117087967B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of grouting auxiliary equipment, and particularly relates to an environment-friendly cement automatic unpacking equipment and a use method thereof. BACKGROUND
[0002] The reliability of the grouting process is increasingly mature, and its application range is increasingly wide, and the use in the fields of construction, transportation, coal mine and the like is particularly common, but people have neglected the upgrading and reconstruction of the equipment technology in the construction process all the time, so that many links not only need a large amount of manpower cooperation in the construction process, but also cause environmental pollution.
[0003] The unpacking of the cement bag is a seemingly simple work link, but there are two problems that have plagued construction personnel all the time. First, how to get rid of or reduce the cooperation of manpower, and change the unpacking process of the cement bag to mechanization and automation; second, how to eliminate the influence of a large amount of dust generated in the unpacking process of the cement on the construction environment and the health of personnel.
[0004] Therefore, the following technical problems exist in the unpacking of the cement bag at present: first, the unpacking of the cement bag needs the cooperation of multiple workers, increases the labor, and increases the cost of the enterprise; second, the space of the unpacking of the cement bag is relatively open, a large amount of dust is generated, and the environment and the health of personnel are influenced. SUMMARY
[0005] The present application aims to provide an environment-friendly cement automatic unpacking equipment and a use method thereof, and aims to solve the technical problems proposed in the background.
[0006] To achieve the above-mentioned purpose, the present application is implemented as follows: an environment-friendly cement automatic unpacking equipment, comprising a box body, both ends of the box body are open structure, one end of the box body is provided with a feeding mechanism, the feeding mechanism is used for adding the cement bag to be unpacked into the box body; the other end of the box body is provided with a dust suction nozzle, the dust suction nozzle and a dust collector are connected through a dust suction pipe, the dust collector is installed on a dust suction box;
[0007] The box body is further provided with a filter assembly and a conveyor belt, the conveyor belt is located above the filter assembly; the filter assembly comprises a horizontal filter plate;
[0008] The box body is further provided with a storage bin, the storage bin is located below the filter assembly.
[0009] Further, the end of the box body on the same side of the dust suction nozzle is further provided with a bag collecting bin, the bag collecting bin is provided with a baffle, and the bag collecting bin is used for collecting the cement bag after pouring cement.
[0010] Further, the horizontal filter plate is provided with an inclined filter plate on both sides.
[0011] Further, the conveying belt is provided with two, and the directions of the two conveying belts are relatively inclined.
[0012] The conveying belt and the filter assembly are inclined in the direction of the cement bag conveying direction.
[0013] Further, one side of the storage bin is also provided with a supporting inclined plate, which facilitates the concentrated flow of cement into the storage bin.
[0014] Further, two groups of partitions are also supported and fixed in the inner cavity of the box, and a crushing motor is also arranged in the box.
[0015] Further, the first crushing assembly and the second crushing assembly are the same in structure and both include two groups of crushing knife groups, which are vertically distributed in an up-down structure.
[0016] The crushing knife group includes a knife shaft and a knife blade, and a plurality of knife blades are installed on the knife shaft.
[0017] Further, the two groups of partitions are different in height, and are arranged in front and back.
[0018] Further, the bottom of the box is provided with universal wheels, which are flexible and convenient to transport.
[0019] Further, the feeding mechanism includes a machine base fixedly installed on the box.
[0020] The front and rear ends of the rotating roller are also provided with blocking plates to prevent the cement bags placed on the rotating roller from sliding off.
[0021] In a second aspect, in another embodiment of the present application, a method for using the environment-friendly automatic cement unpacking equipment is provided, and the method comprises the following steps: driving the motor to rotate the rotating roller, and the moving grate plate is inserted through the fixed grate plate, so that the cement bag placed on the moving grate plate is taken away through the fixed grate plate; and further, the cement bag is unpacked by cooperation of the crushing assembly, the conveying belt and the filtering assembly; and the dust generated when the cement bag is unpacked is synchronously absorbed by the dust collector
[0022] Compared with the prior art, the environment-friendly automatic cement unpacking equipment provided by the present application can rotate the rotating roller, and the moving grate plate is inserted through the fixed grate plate, so that the cement bag placed on the moving grate plate is taken away through the fixed grate plate; and further, the cement bag is unpacked by cooperation of the crushing assembly, the conveying belt and the filtering assembly; and after the dust collector is started, the airflow in the box can be drained, that is, the airflow enters from one end of the box to the other end of the box, so that the dust generated when the cement bag is unpacked in the box is synchronously absorbed;
[0023] In summary, the equipment can efficiently and automatically unpack the bagged construction materials such as cement in an environment-friendly and dust-free manner, which can accelerate the construction progress and reduce the influence of the dust of the materials such as cement on the construction environment and construction personnel. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application.
[0025] Figure 1 FIG. 1 is a first perspective view of the environment-friendly automatic cement unpacking equipment according to the present application;
[0026] Figure 2 FIG. 2 is a second perspective view of the environment-friendly automatic cement unpacking equipment according to the present application;
[0027] Figure 3 FIG. 3 is a top view of the environment-friendly automatic cement unpacking equipment according to the present application;
[0028] Figure 4 FIG. 4 is a schematic view of the crushing assembly in the environment-friendly automatic cement unpacking equipment according to the present application;
[0029] Figure 5 FIG. 5 is a structural schematic view of the feeding mechanism in the environment-friendly automatic cement unpacking equipment according to the present application;
[0030] Figure 6 FIG. 6 is a cooperation schematic view of the feeding mechanism and the storage bin according to the present application;
[0031] Figure 7 The internal structure diagram of the box body of the environment-friendly cement automatic unpacking equipment provided by the present application is shown in the figure.
[0032] Figure 8 The relative position diagram of the filter assembly and the storage bin of the present application is shown in the figure.
[0033] In Figures 1-8 , the present application provides an environment-friendly cement automatic unpacking equipment.
[0034] 100, box body; 101, universal wheel;
[0035] 200, dust collection box; 201, dust collector; 202, dust collection pipe; 203, dust collection nozzle;
[0036] 300, bag collection bin; 301, baffle;
[0037] 400, feeding mechanism; 401, machine base; 402, rotating roller; 403, blocking plate; 404, moving grate; 405, driving motor;
[0038] 500, crushing motor; 501, first crushing assembly; 502, second crushing assembly; 503, transmission chain;
[0039] 600, storage bin; 601, support inclined plate;
[0040] 700, horizontal filter plate; 701, inclined filter plate; 702, fixed grate;
[0041] 800, conveying belt;
[0042] 900, partition plate. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0044] The specific implementation of the present application is described in detail below in combination with specific examples.
[0045] Example 1
[0046] As Figures 1-3 shown in the figure, in the embodiment of the present application, an environment-friendly cement automatic unpacking equipment is used to unpack cement bags.
[0047] The cement automatic unsealing equipment comprises a box body 100, both ends of the box body 100 are open structures, one end of the box body 100 is provided with a feeding mechanism 400, the feeding mechanism 400 is used for adding cement bags to be unsealed into the box body 100, and the other end of the box body 100 is provided with a dust suction nozzle 203, and the dust suction nozzle 203 is connected with a dust collector 201 through a dust suction pipe 202.
[0048] The dust collector 201 is installed on a dust suction box 200, the dust suction box 200 is fixedly arranged on the box body 100, after the dust collector 201 is started, the airflow in the box body 100 can be guided, that is, the airflow enters one end of the box body 100 to the other end of the box body 100, so that the dust generated when the cement bag is unsealed in the box body 100 is synchronously absorbed and treated.
[0049] Please continue to refer to Figure 2 、 Figures 6-8 In the embodiment of the application, the box body 100 is further provided with a filtering assembly and a conveying belt 800, the conveying belt 800 is located above the filtering assembly, the filtering assembly comprises a horizontal filter plate 700, and both sides of the horizontal filter plate 700 are provided with inclined filter plates 701.
[0050] The conveying belt 800 is provided with two conveying belts 800, the directions of the two conveying belts 800 are relatively inclined, and the conveying belt 800 and the filtering assembly are designed in an inverted trapezoidal shape.
[0051] As preferred, the filtering assembly can be designed in a vibration mode, which can effectively accelerate the pouring speed of the cement downward after the cement bag is unsealed, and ensure that the cement can be poured clean in a short time; wherein, an exciting motor can be installed on the horizontal filter plate 700 and the inclined filter plate 701 to realize the vibration mode of the filtering assembly.
[0052] As preferred, in the embodiment of the application, the conveying belt 800 and the filtering assembly are designed in an inclined structure along the conveying direction of the cement bag.
[0053] Please continue to refer to Figure 2 、 Figure 4 and Figure 7 In the embodiment of the application, the box body 100 is further provided with a storage bin 600, the storage bin 600 is located below the filtering assembly, one side of the storage bin 600 is further provided with a supporting inclined plate 601, the supporting inclined plate 601 facilitates the centralized flow guide of the cement into the storage bin 600, and the bottom of the storage bin 600 is designed in an inclined shape, so that the cement can be conveniently taken in the later construction.
[0054] Please continue to refer to Figure 2 and Figure 7In the embodiment of the present application, two groups of partition plates 900 are further supported and fixed in the inner cavity of the box 100, and a crushing motor 500 is further arranged in the box 100, the crushing motor 500 comprises a first crushing assembly 501 corresponding to one group of partition plates 900, and the crushing motor 500 further comprises a second crushing assembly 502 corresponding to the other group of partition plates 900, the first crushing assembly 501 and the second crushing assembly 502 are drivingly connected through a transmission chain 503, and the second crushing assembly 502 is driven by the crushing motor 500, so that the first crushing assembly 501 and the second crushing assembly 502 can be synchronously rotated by starting the crushing motor 500.
[0055] Further, the first crushing assembly 501 and the second crushing assembly 502 have the same structure, and each comprises two groups of crushing knife sets in a vertical up-down distribution structure, so that when the cement bags enter the box 100 along the conveying belt 800 to the position of the crushing assembly, better unsealing effect is achieved, and the cement can be quickly poured out.
[0056] The crushing knife set comprises a knife shaft and a plurality of knife blades mounted on the knife shaft, and the cutting edge direction of the knife blades is perpendicular to the movement direction of the conveying belt, so that the cement bags can be quickly and effectively unpacked.
[0057] As a preferred, the two groups of partition plates 900 have different heights, and are arranged in front and back, and the front is higher than the back. The function of the partition plates 900 is to prolong the residence time of the cement bags in the box 100 if the cement is not timely and effectively poured out, so as to ensure that the cement bags can be completely poured out.
[0058] As a preferred, in the embodiment of the present application, universal wheels 101 are arranged at the bottom of the box 100, so that the transportation is flexible and convenient, the direction and position of the equipment can be flexibly adjusted according to the requirements of construction, and the construction site can be quickly converted.
[0059] Further, as shown in Figure 1 The end of the box 100 on the same side of the dust suction nozzle 203 is further provided with a bag collecting bin 300, the bag collecting bin 300 is provided with a baffle 301, and the bag collecting bin 300 is arranged to collect the cement bags after pouring cement.
[0060] In the embodiment of the present application, the feeding mechanism 400 comprises a base 401 fixedly installed on the box 100; the feeding mechanism 400 further comprises a rotating roller 402 supported and rotatably arranged on the base 401, and a driving motor 405 for driving the rotating roller 402 to rotate is installed on the feeding mechanism 400; a plurality of groups of moving grating plates 404 are arranged in an axial array on the rotating roller 402; a fixed grating plate 702 cooperating with the moving grating plates 404 is arranged at the end of the horizontal filter plate 700; when the rotating roller 402 rotates, the moving grating plates 404 pass through the fixed grating plate 702, so that the cement bags placed on the moving grating plates 404 are lifted and taken away by the fixed grating plate 702, and then the cement bags fall on the horizontal filter plate, and are moved along the horizontal filter plate 700 by the pushing of the conveying belt 800.
[0061] Preferably, in the embodiment of the present application, the front and rear ends of the rotating roller 402 are further provided with blocking plates 403 to prevent the cement bags placed on the rotating roller 402 from sliding off.
[0062] In summary, the device can efficiently and automatically quickly unpack the bagged construction materials such as cement in an environmentally friendly and dust-free manner, which can accelerate the construction progress and reduce the impact of dust from the cement and other materials on the construction environment and workers.
[0063] Embodiment 2
[0064] The embodiment of the present application provides a use method of the environmentally friendly cement automatic unpacking device provided in the embodiment 1, and the method comprises the following steps: the driving motor 405 drives the rotating roller 402 to rotate, the moving grating plates 404 pass through the fixed grating plate 702, so that the cement bags placed on the moving grating plates 404 are taken away by the fixed grating plate 702; and further, the cooperation of the crushing assembly, the conveying belt 800 and the filtering assembly is utilized to unpack the cement bags; and the dust generated when the cement bags are unpacked is synchronously absorbed and treated by the dust collector 201.
[0065] The above schemes are only descriptions of a preferred embodiment, but are not limited thereto. In the implementation of the present application, appropriate replacement and / or modification can be made according to the needs of users.
[0066] The number of devices and the scale of processing described herein are used to simplify the description of the present application. The application, modification and change of the present application are obvious to those skilled in the art.
[0067] While embodiments of the application have been disclosed in connection with the above specification, it will be apparent to those skilled in the art that numerous modifications can be made thereto without departing from the underlying concept of the application. Accordingly, it is intended that all such modifications be included within the scope of the claims and their equivalents.
Claims
1. An environmentally friendly cement automatic unpacking equipment, comprising a box (100), characterized in that: both ends of the box (100) are open structures, one end of the box (100) is provided with a feeding mechanism (400); the other end of the box (100) is provided with a dust suction nozzle (203), the dust suction nozzle (203) is connected with a dust collector (201) through a dust suction pipe (202), and the dust collector (201) is installed on a dust suction box (200); a filter assembly and a conveyor belt (800) are further arranged in the box (100), and the conveyor belt (800) is located above the filter assembly; the filter assembly comprises a horizontal filter plate (700); a storage bin (600) is further arranged in the box (100), and the storage bin (600) is located below the filter assembly; inclined filter plates (701) are arranged on both sides of the horizontal filter plate (700); two conveyor belts (800) are arranged, and the directions of the two conveyor belts (800) are opposite; the conveyor belt (800) and the filter assembly are arranged in an inclined structure along the cement bag conveying direction; two groups of partition plates (900) are further arranged in the inner cavity of the box (100), and a crushing motor (500) is further arranged in the box (100); the crushing motor (500) comprises a first crushing assembly (501) corresponding to one group of partition plates (900), and the crushing motor (500) further comprises a second crushing assembly (502) corresponding to the other group of partition plates (900); the first crushing assembly (501) and the second crushing assembly (502) are drivingly connected through a transmission chain (503); the second crushing assembly (502) is driven by the crushing motor (500); the first crushing assembly (501) and the second crushing assembly (502) have the same structure and both comprise two groups of crushing knife sets arranged in a vertical up-down distribution structure; the crushing knife set comprises a knife shaft and a knife blade, and a plurality of knife blades are installed on the knife shaft; the two groups of partition plates (900) have different heights and are arranged in front and back with the front higher than the back; the feeding mechanism (400) comprises a machine base (401) fixedly installed on the box (100); the feeding mechanism (400) further comprises a rotating roller (402) supported and rotatably arranged on the machine base (401), and a driving motor (405) for driving the rotating roller (402) to rotate is further installed on the feeding mechanism (400); a plurality of moving grating plates (404) are arranged in an axial array on the rotating roller (402); a fixed grating plate (702) matched with the moving grating plate (404) is arranged at the end of the horizontal filter plate (700); and blocking plates (403) are further arranged at the front and rear ends of the rotating roller (402).
2. The environment-friendly cement automatic unpacking equipment according to claim 1, characterized in that, A bag collecting bin (300) is further arranged at the end of the box (100) on the same side as the dust suction nozzle (203), and a baffle (301) is arranged on the bag collecting bin (300).
3. The environment-friendly cement automatic unpacking equipment according to claim 2, characterized in that, The storage bin (600) is further provided with a supporting inclined plate (601) on one side.
4. A method of using the automatic unpacking equipment for environment-friendly cement according to any one of claims 1-3, characterized in that, The use method comprises the following steps: driving the motor (405) to rotate the rotating roller (402), and the moving grate plate (404) penetrates through the fixed grate plate (702), so that the cement bag placed on the moving grate plate (404) is taken away by the fixed grate plate (702); and further, the cooperation of the crushing assembly, the conveying belt (800) and the filtering assembly is utilized to unseal the cement bag; and the dust collector (201) synchronously absorbs the dust generated when the cement bag is unsealed.
Citation Information
Patent Citations
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