A bench saw applied to steel pipe production and a use method thereof

By designing an automated table saw, which utilizes components such as servo motors and cylinders to achieve automatic positioning and cutting of steel pipes, the problem of frequent manual operation in the traditional sawing process is solved, improving work efficiency and intelligence.

CN117102577BActive Publication Date: 2025-12-19JIANGSU HAIZHOU HYDRAULIC PARTS MFG CO LTD
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Patent Information

Application Number
CN202311289801.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-08
Publication Date
2025-12-19
Estimated Expiration
2043-10-08

AI Technical Summary

Technical Problem

Traditional steel pipe sawing processes require frequent manual operation, consume a lot of manpower, and have a low level of automation, which cannot maximize work efficiency.

Method used

A table-type saw was designed, comprising an operating bed, a sawing mechanism, a feeding mechanism, a storage rack, a pressing mechanism, and a collection box. Through the cooperation of servo motors, cylinders, and clamping components, it realizes the automatic positioning, cutting, and collection of steel pipes.

Benefits of technology

It has achieved automated cutting and feeding of steel pipes, reducing manual operation and improving work efficiency and intelligence.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a bench saw applied to steel pipe production and belonging to the technical field of saws. The device comprises an operation bed, the operation bed comprises a bed body, a plurality of first supporting legs are fixedly connected to the bottom of the bed body, an inclined chute is arranged at the top of the bed body and used for cutting the steel pipe, a discharging port communicated with the inclined chute is arranged at one side of the bed body and used for automatically discharging the cut steel pipe, a clamping assembly for clamping the steel pipe is arranged in the inclined chute; a sawing mechanism is arranged at the top of the bed body and used for cutting the steel pipe; and the use method is also disclosed. The steel pipe is stored through the storage rack, the automatic feeding of the steel pipe is completed through the cooperation of the feeding mechanism and the pressing mechanism, the automatic positioning of the steel pipe is completed through the cooperation of the positioning block and the resisting block, the fixed-length cutting of the steel pipe is realized, and a large amount of manual labor can be saved in the whole process, the operation is simple, and the intelligent degree is high.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of sawing machines, and relates to a bench saw applied to steel pipe production and a use method thereof. BACKGROUND

[0002] A complete hydraulic system is composed of five parts, namely, power elements, execution elements, control elements, auxiliary elements and hydraulic oil. The execution elements are used to convert the pressure energy of the liquid into mechanical energy to drive the load to move linearly or rotate. When it is used to realize reciprocating motion, the speed reduction device can be omitted, and there is no transmission gap, so the motion is stable, and therefore the hydraulic system is widely used in various machines.

[0003] The cylinder body of the hydraulic cylinder is usually sawed by a sawing machine. During the machining of the hydraulic cylinder body, a long steel pipe is placed on the workbench, and the sawing position of the steel pipe is determined by the scale on the workbench. Then, the steel pipe is clamped and sawed by a circular saw blade. The traditional method needs to manually place one steel pipe on the sawing machine, position and cut the steel pipe, take out the cut steel pipe, and then position and cut the next steel pipe. The operation is relatively troublesome, needs to be operated repeatedly, consumes a large amount of manual labor, cannot maximize the work efficiency, and has low intelligence. Therefore, the application provides a bench saw applied to steel pipe production and a use method thereof to solve the above problems. SUMMARY

[0004] Therefore, the application provides a bench saw applied to steel pipe production and a use method thereof to solve the problems of the traditional method, such as relatively troublesome operation, repeated operation, consumption of a large amount of manual labor, inability to maximize work efficiency, and low intelligence.

[0005] To achieve the above purpose, the application provides the following technical scheme:

[0006] The operation bed comprises a bed body, a plurality of first supporting legs are fixedly connected to the bottom of the bed body, an inclined chute is formed in the top of the bed body and used for cutting the steel pipe, a discharge port is formed in one side of the bed body and communicates with the inclined chute, and the discharge port is used for automatically discharging the cut steel pipe; and a clamping assembly for clamping the steel pipe is arranged in the inclined chute.

[0007] A sawing mechanism is arranged on the top of the bed body and used for cutting the steel pipe.

[0008] A feeding mechanism is arranged on one side of the bed body and used for conveying the steel pipe and automatically feeding the steel pipe into the inclined chute.

[0009] The storage rack is used for storing steel pipes and cooperates with the feeding mechanism to complete automatic feeding of the steel pipes.

[0010] The pressing mechanism is arranged on the feeding mechanism and cooperates with the feeding mechanism to complete the intermittent feeding of the temporarily stored steel pipes in the storage rack.

[0011] The collecting box is arranged on one side of the bed body and cooperates with the discharge port to collect the discharged steel pipes.

[0012] Further, the storage rack comprises a rack body which is a box structure with an open top, an opening is formed on one side of the rack body, the bottom wall of the rack body is an inclined surface, the low end of the inclined surface is located at one end of the opening, which facilitates automatic discharge, and a plurality of second supporting legs are fixedly connected to the bottom of the rack body.

[0013] Further, the clamping assembly comprises a positioning block and a resisting block which are slidingly connected to the bottom wall of the chute, an installation groove is formed in the top of the bed body and communicates with the chute, a screw rod is transversely rotatably connected to the inside of the installation groove, an L-shaped connecting block is threadedly sleeved on the outer wall of the screw rod, the L-shaped connecting block is fixedly connected to one side of the positioning block, a driven gear is fixedly sleeved on the outer wall of the screw rod, a servo motor is fixedly connected to the bottom wall of the installation groove, a driving gear which meshes with the driven gear is fixedly sleeved on the output shaft of the servo motor, an adjusting screw is rotatably connected to one side of the resisting block, one end of the adjusting screw is threadedly connected to one side of the bed body, two guide rods are fixedly connected to one side of the resisting block in a symmetrical manner, and one end of each of the two guide rods is slidingly connected to one side of the bed body.

[0014] Further, the sawing mechanism comprises a sliding rod which is fixedly connected to the top of the bed body, a lifting plate is slidingly sleeved on the outer wall of the sliding rod, an installation plate is fixedly connected to one side of the lifting plate, a rotating rod is rotatably connected to the bottom of one side of the installation plate, a circular saw blade and a driven pulley are fixedly sleeved on the outer wall of the rotating rod, a driving motor is fixedly connected to one side of the installation plate, a driving pulley is rotatably penetrating through the installation plate and fixedly sleeved on the output shaft of the driving motor, the same synchronous belt is drivingly sleeved on the driving pulley and the driven pulley, a lifting cylinder is fixedly connected to the top of the bed body, the output end of the lifting cylinder is fixedly connected to the bottom of the lifting plate, and a gap groove which cooperates with the circular saw blade is formed at the communication position of the chute and the discharge port.

[0015] Further, the bottom of the installation plate is fixedly connected to a vertical plate, the bottom of the vertical plate slidingly penetrates through the bottom wall of the discharge port and extends below the bed body, the bottom wall of the discharge port is embedded with a baffle which is rotatably connected, the top surface of the baffle is flush with the bottom surface of the discharge port, a slot is formed on one side of the top of the baffle, a pull rope is fixedly connected to the inner wall of one side of the slot, and the other end of the pull rope penetrates through the bottom of the bed body and is fixedly connected to the bottom of the vertical plate.

[0016] Further, a soft pad is embedded on the top of the baffle.

[0017] Further, the feeding mechanism comprises an inclined plate slidingly connected to the bed body away from the discharge opening, and a resisting plate fixedly connected to the side of the inclined plate away from the bed body and matched with the opening to block the opening.

[0018] Further, the bottom of the horizontal plate is fixedly connected with an L-shaped top plate, the top of the L-shaped top plate is fixedly connected with a plurality of vertical rods, a plurality of sliding grooves are equidistantly formed in the sidewall of the bottom wall of the chute near the high end, a plurality of L-shaped supporting plates are slidingly connected to the inner wall of one side of the bed body, and the L-shaped supporting plates are completely inserted into the sliding grooves when they are located at the bottom end, the top ends of the vertical rods are respectively extended into the sliding grooves and fixedly connected with the bottoms of the corresponding L-shaped supporting plates, and the top of each L-shaped supporting plate is provided with an arc-shaped supporting groove for supporting the steel pipe.

[0019] Further, the pressing mechanism comprises two triangular blocks fixedly connected to the top edges of the inclined plate, a fixed rod fixedly connected to the top of each triangular block, a same long strip plate fixedly connected to the top ends of the two fixed rods, a plurality of supporting rods equidistantly fixedly connected to one side of the long strip plate, a sleeve fixedly connected to the other end of each supporting rod, an inner rod slidingly embedded into the bottom end of the sleeve, a same compression spring fixedly connected between the top end of the inner rod and the top wall of the sleeve, and a pressing block fixedly connected to the bottom end of the inner rod for pressing the steel pipe, wherein the bottom of the pressing block is provided with an arc-shaped pressing groove.

[0020] A use method of a bench saw applied to steel pipe production, comprising the following steps:

[0021] S1, first, the steel pipes to be cut are stored in the storage rack for automatic feeding;

[0022] S2, then, the jacking cylinder is started to lower the inclined plate and the resisting plate to the bottom end, at this time, the steel pipes located at the edge directly roll onto the inclined plate, and the remaining steel pipes are temporarily retained in the storage rack by the pressing block;

[0023] S3, the jacking cylinder is started again to raise the inclined plate and the resisting plate to the highest end, at this time, the steel pipes roll onto the plurality of L-shaped supporting plates for temporary support;

[0024] S4, the jacking cylinder is started again to lower the inclined plate and the resisting plate to the bottom end, at this time, the L-shaped supporting plates send the steel pipes into the chute, and the steel pipes in the storage rack are supplemented to the inclined plate again;

[0025] S5, the servo motor is started to drive the positioning block to slide, and the steel pipe is pushed to move and matched with the resisting block to complete the clamping of both ends of the steel pipe;

[0026] S6, then, the lifting cylinder and the driving motor are started at the same time to drive the high-speed rotating circular saw blade to move downward to complete the cutting of the steel pipe;

[0027] S7. Finally, the cut steel pipes roll down the discharge port into the collection box for centralized collection.

[0028] The beneficial effects of this invention are as follows:

[0029] 1. The table-type saw disclosed in this invention, applied to steel pipe production, drives the positioning block to move by starting the servo motor, and pushes one end of the steel pipe to move. When the other end of the steel pipe abuts against the stop block, the servo motor is turned off, and the positioning and clamping of the steel pipe is completed. The positioning length of the steel pipe can be adjusted by rotating the adjusting screw to drive the stop block to move, so as to facilitate the cutting of different lengths.

[0030] 2. The table-type saw disclosed in this invention, applied to steel pipe production, moves the horizontal plate up and down by activating the lifting cylinder, which simultaneously moves the back plate and the inclined plate up and down. When the back plate and the inclined plate move to the bottom, the steel pipe located in the frame can roll down onto the inclined plate through the opening, and the steel pipe is stored by cooperating with the bed body. When the back plate and the inclined plate move to the top, the steel pipe located on the inclined plate is released from the bed body's resistance limit and can fall directly into the inclined groove, achieving the effect of automatic feeding.

[0031] 3. The table-type saw disclosed in this invention, applied to steel pipe production, moves the horizontal plate upward, simultaneously moving the L-shaped top plate upward, and the vertical rod moves the L-shaped support plate upward. When the inclined plate reaches its highest point, the L-shaped support plate is flush with the top of the machine body. At this point, the steel pipe on the inclined plate can roll down the edge of the machine body onto multiple L-shaped support plates, where multiple arc-shaped grooves provide limiting support for the steel pipe. Then, the lifting cylinder is activated again to move the inclined plate and L-shaped top plate downward to reset, while the vertical rod moves the L-shaped support plate downward to reset. When the L-shaped support plate is fully inserted into the chute, the steel pipe will automatically roll downward along the inclined surface of the chute. The downward movement of the steel pipe supported by the L-shaped support plate prevents the steel pipe from falling automatically, effectively improving the positioning accuracy of the steel pipe.

[0032] 4. The table-type saw disclosed in this invention, applied to steel pipe production, uses a pressure block and a spring to compress the steel pipes located within the frame. Only the outermost steel pipes can roll down onto the inclined plate through the opening, while the remaining pipes are confined within the frame to prevent excess pipes from rolling down. When the lifting cylinder is activated, the inclined plate and the stop plate move upwards. Simultaneously, the triangular block and the fixing rod move the long plate upwards, which in turn moves the sleeve and inner rod upwards via the support rod. Finally, the pressure block moves upwards and releases its pressure on the steel pipe, allowing it to roll down and be stopped by the stop plate. When the inclined plate and the stop plate move downwards again to the bottom, the pressure block again compresses and limits the steel pipe. After rolling down to the outermost edge and releasing the stop plate, the pipe rolls back onto the inclined plate. This process is repeated to complete the automatic feeding.

[0033] 5. The table-type saw disclosed in this invention, applied to steel pipe production, involves a lifting cylinder that moves the mounting plate downwards. Simultaneously, the circular saw blade moves downwards to cut the steel pipe, and the mounting plate moves the vertical plate downwards. At this point, a pull rope can be used to pull the baffle upwards, making it vertical. After the steel pipe is cut, its downward rolling motion is first blocked by the baffle, preventing excessive speed. After cutting, the lifting cylinder is activated again to move the mounting plate upwards to reset, and the vertical plate moves upwards as well. At this point, the baffle automatically flips downwards to reset due to its own weight and the pressure of the steel pipe. Once the baffle flips into the slot, the obstruction to the steel pipe disappears, and it continues to roll downwards into the collection box, preventing damage to the steel pipe due to excessive speed.

[0034] This invention uses a storage rack to store steel pipes and utilizes the cooperation of a feeding mechanism and a pressing mechanism to automatically feed the steel pipes. At the same time, it uses the cooperation of a positioning block and a stop block to automatically position the steel pipes and achieve fixed-length cutting of the steel pipes. The whole process can save a lot of manual labor, is simple to operate, and has a high degree of intelligence.

[0035] Other advantages, objectives, and features of the invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination, or may be learned from practice of the invention. The objectives and other advantages of the invention can be realized and obtained through the following description. Attached Figure Description

[0036] To make the objectives, technical solutions, and advantages of the present invention clearer, the preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, wherein:

[0037] Figure 1 This is a first-view perspective perspective view of the overall structure of a benchtop saw used in steel pipe production according to the present invention.

[0038] Figure 2 Figure 2 is a second perspective view of the overall structure of the table saw used in the production of steel pipes according to the present application;

[0039] Figure 3 Figure 3 is a top view of the overall structure of the table saw used in the production of steel pipes according to the present application;

[0040] Figure 4 Figure 4 is a front view of the overall structure of the table saw used in the production of steel pipes according to the present application;

[0041] Figure 5 Figure 5 is a front sectional view of the overall structure of the table saw used in the production of steel pipes according to the present application;

[0042] Figure 6 Figure 6 is an enlarged view of the A portion of the table saw used in the production of steel pipes according to the present application;

[0043] Figure 7 Figure 7 is a perspective view of the operation bed structure of the table saw used in the production of steel pipes according to the present application;

[0044] Figure 8 Figure 8 is a perspective view of the storage rack structure of the table saw used in the production of steel pipes according to the present application;

[0045] Figure 9 Figure 9 is a perspective view of the feeding mechanism structure of the table saw used in the production of steel pipes according to the present application;

[0046] Figure 10 Figure 10 is a front view of the feeding mechanism structure of the table saw used in the production of steel pipes according to the present application;

[0047] Figure 11 Figure 11 is a perspective view of the sawing mechanism structure of the table saw used in the production of steel pipes according to the present application;

[0048] Figure 12 Figure 12 is a perspective view of the sawing mechanism structure of the table saw used in the production of steel pipes according to the present application, with the circular saw blade removed;

[0049] Figure 13 Figure 13 is a perspective view of the pressing mechanism structure of the table saw used in the production of steel pipes according to the present application;

[0050] Figure 14 Figure 14 is a front sectional view of the pressing mechanism structure of the table saw used in the production of steel pipes according to the present application.

[0051] Reference signs:

[0052] 10, operating bed; 101, bed body; 1011, chute; 1012, mounting groove; 1013, discharge port; 1014, clearance groove; 1015, sliding groove; 102, screw rod; 103, driven gear; 104, servo motor; 105, driving gear; 106, L-shaped connecting block; 107, positioning block; 108, adjusting screw rod; 109, abutting block; 110, guide rod; 111, baffle; 1111, notch; 112, pull rope; 113, cushion; 114, first supporting leg;

[0053] 20, storage rack; 201, rack body; 2011, opening; 202, second supporting leg;

[0054] 30, feeding mechanism; 301, inclined plate; 302, abutting plate; 303, horizontal plate; 304, jacking cylinder; 305, L-shaped top plate; 306, vertical rod; 307, L-shaped supporting plate; 3071, arc-shaped supporting groove;

[0055] 40, sawing mechanism; 401, sliding rod; 402, lifting plate; 403, lifting cylinder; 404, mounting plate; 405, driving motor; 406, driving pulley; 407, rotating rod; 408, circular saw blade; 409, driven pulley; 410, synchronous belt; 411, vertical plate;

[0056] 50, pressing mechanism; 501, triangular block; 502, fixed rod; 503, long strip plate; 504, supporting rod; 505, sleeve; 506, inner rod; 507, pressing block; 5071, arc-shaped pressing groove; 508, compression spring;

[0057] 60, collection box. DETAILED DESCRIPTION

[0058] The present application is further illustrated by the following specific examples that set forth in detail and together with the accompanying drawings show how the application can be made and used. Other advantages of the present application will be readily appreciated as the same becomes better understood by reference to the following detailed description and drawings, in which:

[0059] Wherein, the drawings are only used for example illustration, the representation is only schematic diagram, not real object drawing, and cannot be understood as the limitation to the present application; in order to better illustrate the embodiments of the present application, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for the person skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings can be omitted.

[0060] The same or similar reference numerals in the drawings of the embodiments of the present application correspond to the same or similar components; in the description of the present application, it is understood that if the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "back" and the like are based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationships in the drawings are only used for exemplary illustration and cannot be understood as a limitation on the present application, for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.

[0061] Embodiment 1: As shown in Figures 1-5 , Figure 7 A bench saw applied to steel pipe production, comprising an operation bed 10, the operation bed 10 comprising a bed body 101, a plurality of first supporting legs 114 are fixedly connected to the bottom of the bed body 101, an inclined chute 1011 is formed in the top of the bed body 101 for cutting the steel pipe, a discharge port 1013 in communication with the inclined chute 1011 is formed in one side of the bed body 101 for automatically discharging the cut steel pipe, a clamping assembly for clamping the steel pipe is arranged in the inclined chute 1011;

[0062] In one aspect of the present embodiment, as Figure 7As shown, the clamping assembly includes a positioning block 107 and a stop block 109 slidingly connected to the bottom wall of the chute 1011, the top of the bed body 101 is provided with an installation groove 1012 communicating with the chute 1011, the inside of the installation groove 1012 is transversely rotatably connected with a lead screw 102, the outer wall of the lead screw 102 is threadedly sleeved with an L-shaped connecting block 106, and the L-shaped connecting block 106 is fixedly connected to one side of the positioning block 107, the outer wall of the lead screw 102 is fixedly sleeved with a driven gear 103, the bottom wall of the installation groove 1012 is fixedly connected with a servo motor 104, the output shaft of the servo motor 104 is fixedly sleeved with a driving gear 105 engaged with the driven gear 103, one side of the stop block 109 is rotatably connected with an adjusting screw 108, one end of the adjusting screw 108 is threadedly connected with one side of the bed body 101, and one side of the stop block 109 is fixedly connected with two guide rods 110 symmetrically, one end of each of the two guide rods 110 is slidingly connected with one side of the bed body 101. When the steel pipe falls into the chute 1011, it rolls to the bottom end of the inclined surface and contacts the low end side wall of the chute 1011, then the servo motor 104 is started, the lead screw 102 is driven to rotate through the meshing movement of the driving gear 105 and the driven gear 103, the positioning block 107 is moved through the L-shaped connecting block 106, and one end of the steel pipe is pushed to move, and when the other end of the steel pipe abuts against the stop block 109, the servo motor 104 is turned off, and the positioning and clamping of the steel pipe are completed. When different lengths of steel pipes need to be cut, the stop block 109 can be moved by rotating the adjusting screw 108 to adjust the positioning length of the steel pipe, so that different lengths of steel pipes can be cut.

[0063] As Figure 8 shown, the table saw also includes a storage rack 20 for storing steel pipes, which is used in cooperation with the feeding mechanism 30 to complete automatic conveying of the steel pipes; the storage rack 20 includes a rack body 201 which is a box-shaped structure with an open top, one side of the rack body 201 is provided with an opening 2011, and the bottom wall of the rack body 201 is an inclined surface, one end of the opening 2011 is a low end of the inclined surface to facilitate automatic discharge, and a plurality of second supporting legs 202 are fixedly connected to the bottom of the rack body 201. First, the steel pipe to be cut is placed in the rack body 201 for storage, and is automatically discharged from the opening 2011 along the bottom inclined surface.

[0064] As Figures 11-12As shown, the table saw also includes a sawing mechanism 40 arranged on the top of the bed body 101 for cutting the steel pipe; the sawing mechanism 40 includes a sliding rod 401 fixedly connected to the top of the bed body 101, the outer wall of the sliding rod 401 is slidingly sleeved with a lifting plate 402, one side of the lifting plate 402 is fixedly connected with a mounting plate 404, the bottom of one side of the mounting plate 404 is rotatably connected with a rotating rod 407, the outer wall of the rotating rod 407 is respectively fixedly sleeved with a circular saw blade 408 and a driven pulley 409, one side of the mounting plate 404 is fixedly connected with a driving motor 405, the output shaft of the driving motor 405 is rotatably penetrated through the mounting plate 404 and fixedly sleeved with a driving pulley 406, the driving pulley 406 and the driven pulley 409 are drivingly sleeved with a same synchronous belt 410, the top of the bed body 101 is fixedly connected with a lifting cylinder 403, the output end of the lifting cylinder 403 is fixedly connected with the bottom of the lifting plate 402, the communication part of the inclined chute 1011 and the discharge port 1013 is provided with a give-way groove 1014 matched with the circular saw blade 408. When the steel pipe is clamped and positioned by the positioning block 107 and the resisting block 109, at this time, the driving motor 405 is started to drive the rotating rod 407 to rotate, and in turn drive the circular saw blade 408 to rotate at high speed, at the same time, the lifting cylinder 403 is started to drive the lifting plate 402 to move downward, and in turn drive the driving motor 405 and the circular saw blade 408 to move downward through the mounting plate 404, so as to cut the steel pipe, the circular saw blade 408 is given way to move downward through the give-way groove 1014, and the cut steel pipe can automatically roll out along the discharge port 1013 and fall into the collecting box 60 for centralized collection

[0065] In one aspect of the embodiment, as Figures 5-6 、 Figure 12As shown, the bottom of the mounting plate 404 is fixedly connected with a vertical plate 411, the bottom of the vertical plate 411 slidingly penetrates the bottom wall of the discharge port 1013 and extends to below the bed body 101, the bottom wall of the discharge port 1013 is embedded with the baffle 111 which is rotationally connected, the top surface of the baffle 111 is flush with the bottom surface of the discharge port 1013, the top of the baffle 111 is provided with a notch 1111, one side inner wall of the notch 1111 is fixedly connected with a pull rope 112, the other end of the pull rope 112 penetrates the bottom of the bed body 101 and is fixedly connected with the bottom of the vertical plate 411. When the lifting cylinder 403 is started to drive the mounting plate 404 to move downward, at this time the circular saw blade 408 moves downward to cut the steel pipe, meanwhile the mounting plate 404 drives the vertical plate 411 to move downward, at this time the baffle 111 can be pulled upward and turned to a vertical state through the pull rope 112, when the steel pipe is cut, the downward rolling is first blocked by the baffle 111 to prevent the rolling speed from being too fast; after cutting, the lifting cylinder 403 is started again to drive the mounting plate 404 to move upward and reset, and drives the vertical plate 411 to move upward, at this time the baffle 111 can be automatically turned downward and reset through its own gravity and the pressure of the steel pipe, when the baffle 111 is turned to the notch 1111, the steel pipe is blocked and disappears, at this time the steel pipe continues to roll downward to the collecting box 60, preventing the damage of the steel pipe caused by the speed being too fast.

[0066] In one aspect of the embodiment, as shown in Figure 3 、 Figure 7 As shown, the top of the baffle 111 is embedded with a soft pad 113. Through the soft pad 113, the steel pipe can be effectively protected when the baffle 111 is in a vertical state and the initial falling speed of the steel pipe is slowed down when the baffle 111 is in an inclined state.

[0067] As shown in Figure 9 、 Figure 10As shown, the table saw also includes a feeding mechanism 30 arranged on one side of the bed body 101 for conveying the steel pipe and automatically feeding the steel pipe into the chute 1011; the feeding mechanism 30 includes a slope plate 301 slidably connected to the side of the bed body 101 away from the discharge port 1013, the side of the slope plate 301 away from the bed body 101 is fixedly connected with a stop plate 302 which is in blocking cooperation with the opening 2011, one side of the stop plate 302 and the bottom of the slope plate 301 are fixedly connected with a same horizontal plate 303, and the bottom of the horizontal plate 303 is fixedly connected with a jacking cylinder 304. Starting the jacking cylinder 304 drives the horizontal plate 303 to move up and down, which can simultaneously drive the stop plate 302 and the slope plate 301 to move up and down, when the stop plate 302 and the slope plate 301 move to the bottom end, the steel pipe located in the rack 201 can roll through the opening 2011 to the slope plate 301 at this time, and the steel pipe is stored through cooperation between the slope plate 301 and the bed body 101; when the stop plate 302 and the slope plate 301 move to the top end, the steel pipe located on the slope plate 301 is disengaged from the abutting limit of the bed body 101 at this time, and the steel pipe can directly fall into the chute 1011 at this time, realizing the effect of automatic feeding.

[0068] In one aspect of the embodiment, as shown in Figure 5 、 Figure 9 、 Figure 10 The bottom of the horizontal plate 303 is fixedly connected with an L-shaped top plate 305, the top of the L-shaped top plate 305 is fixedly connected with a plurality of vertical rods 306, a plurality of sliding grooves 1015 are equidistantly arranged on the side wall position of the bottom wall of the chute 1011 close to the high end, a plurality of L-shaped supporting plates 307 are slidably connected to the inner wall of one side of the bed body 101, and the L-shaped supporting plates 307 are completely entered into the sliding grooves 1015 when located at the bottom end, the top ends of the plurality of vertical rods 306 are respectively extended into the plurality of sliding grooves 1015 and fixedly connected with the bottoms of the corresponding L-shaped supporting plates 307, and the top of each of the plurality of L-shaped supporting plates 307 is provided with an arc-shaped supporting groove 3071 for supporting the steel pipe. When the jacking cylinder 304 is started, the L-shaped top plate 305 is driven to move upward by the horizontal plate 303, and the L-shaped supporting plates 307 are driven to move upward by the vertical rods 306, when the slope plate 301 moves to the highest position, the L-shaped supporting plates 307 are just moved to be flush with the top of the bed body 101, at this time, the steel pipe located on the slope plate 301 can roll along the edge of the bed body 101 to the plurality of L-shaped supporting plates 307, and the steel pipe is limited and supported by the plurality of arc-shaped supporting grooves 3071; then the jacking cylinder 304 is started again to drive the slope plate 301 and the L-shaped top plate 305 to move downward and reset, and the L-shaped supporting plates 307 are driven to move downward and reset by the vertical rods 306, when the L-shaped supporting plates 307 are completely entered into the sliding grooves 1015, the steel pipe will automatically roll downward along the slope of the chute 1011, and the steel pipe is prevented from automatically falling by the downward movement of the L-shaped supporting plates 307, which effectively improves the precision of the steel pipe positioning.

[0069] AsFigures 1-5 As shown, the bench saw also includes a collection box 60 arranged on one side of the bed body 101 and corresponding to the discharge port 1013 to collect the discharged steel pipes.

[0070] Embodiment 2: This embodiment is a further improvement on the previous embodiment: as Figures 13-14 As shown, the bench saw also includes a pressing mechanism 50 arranged on the feeding mechanism 30 and used in cooperation with the feeding mechanism 30 to complete the restricted transfer of the temporarily stored steel pipes in the storage rack 20 and realize intermittent feeding; the pressing mechanism 50 includes two triangular blocks 501 fixedly connected to the top edges of the inclined plate 301, the top of each triangular block 501 is fixedly connected with a fixed rod 502, the top ends of the two fixed rods 502 are fixedly connected with the same long strip plate 503, one side of the long strip plate 503 is fixedly connected with a plurality of support rods 504 at equal intervals, the other ends of the plurality of support rods 504 are fixedly connected with sleeve pipes 505, the bottom ends of the sleeve pipes 505 are embeddedly and slidingly connected with inner rods 506, the top end of each inner rod 506 and the top wall of the sleeve pipe 505 are fixedly connected with the same compression spring 508, the bottom end of each inner rod 506 is fixedly connected with a pressing block 507 for pressing the steel pipe, and the bottom of the pressing block 507 is provided with an arc-shaped pressing groove 5071. When the inclined plate 301 and the stop plate 302 are at the bottommost end, the steel pipes in the rack body 201 can be extruded by the pressing block 507 through the elastic extrusion of the compression spring 508 at this time, only the steel pipes at the edge can roll down to the inclined plate 301 through the opening 2011, and the remaining steel pipes are limited in the rack body 201 to prevent the excess steel pipes from rolling down together; when the lifting cylinder 304 drives the inclined plate 301 and the stop plate 302 to move upward, the long strip plate 503 can be driven to move upward through the triangular blocks 501 and the fixed rods 502, and then the sleeve pipes 505 and the inner rods 506 can be driven to move upward through the support rods 504, and finally the pressing block 507 can be driven to move upward and be separated from the pressing of the steel pipe, at this time the steel pipe rolls down and is resisted by the stop plate 302. When the inclined plate 301 and the stop plate 302 move downward to the bottommost end again, the pressing block 507 presses the steel pipe again, and after the steel pipe rolls down to the edge and is separated from the resistance of the stop plate 302, it rolls down to the inclined plate 301, and the operation is repeated to complete the automatic feeding.

[0071] A use method of a bench saw applied to steel pipe production, comprising the following steps:

[0072] S1, first, store the steel pipes to be cut in the storage rack 20 for automatic feeding;

[0073] S2, then, start the lifting cylinder 304 to lower the inclined plate 301 and the stop plate 302 to the bottommost end, at this time the steel pipes at the edge directly roll down to the inclined plate 301, and the remaining steel pipes are temporarily left in the storage rack 20 by the pressing of the pressing block 507;

[0074] S3, the jacking cylinder 304 is started again to lift the inclined plate 301 and the stop plate 302 to the highest end, at which time the steel pipe rolls down to the plurality of L-shaped supporting plates 307 for temporary supporting;

[0075] S4, the jacking cylinder 304 is started again to lower the inclined plate 301 and the stop plate 302 to the lowest end, at which time the L-shaped supporting plates 307 send the steel pipe into the chute 1011, and the storage rack 20 again supplies a steel pipe to the inclined plate 301;

[0076] S5, the servo motor 104 is started to drive the positioning block 107 to slide, push the steel pipe to move and cooperate with the stop block 109, and complete clamping of both ends of the steel pipe;

[0077] S4, then, the lifting cylinder 403 and the driving motor 405 are started at the same time to drive the high-speed rotating circular saw blade 408 to move downward, and complete cutting of the steel pipe;

[0078] S5, finally, the cut steel pipe rolls down along the discharge port 1013 into the collection box 60 for centralized collection.

[0079] However, as known to those skilled in the art, the working principles and wiring methods of the servo motor 104, the jacking cylinder 304, the lifting cylinder 403 and the driving motor 405 are common, which all belong to conventional means or common knowledge, and will not be described here again, and those skilled in the art can make any selection according to their needs or convenience.

[0080] Finally, it is to be explained that the above embodiments are only used to illustrate the technical solutions of the present application but not limit, although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the purpose and scope of the technical solutions, which should all be covered in the scope of the claims of the present application.

Claims

1. A bench saw for use in the production of steel pipes, characterized in that, The utility model relates to an automatic steel pipe cutting device, including: An operating bed (10) comprising a bed body (101), the bottom of the bed body (101) is fixedly connected with a plurality of first supporting legs (114), the top of the bed body (101) is provided with an inclined chute (1011) for cutting a steel pipe, one side of the bed body (101) is provided with a discharge port (1013) communicated with the inclined chute (1011) for automatically discharging the cut steel pipe, the inclined chute (1011) is provided with a clamping assembly for clamping the steel pipe; A sawing mechanism (40) arranged on the top of the bed body (101) for cutting the steel pipe; A feeding mechanism (30) arranged on one side of the bed body (101) for conveying the steel pipe and automatically feeding the steel pipe into the inclined chute (1011); A storage rack (20) for storing the steel pipe and cooperating with the feeding mechanism (30) to complete automatic conveying of the steel pipe; A pressing mechanism (50) arranged on the feeding mechanism (30) and cooperating with the feeding mechanism (30) to complete intermittent feeding by limiting the temporary steel pipe in the storage rack (20) from moving; A collection box (60) arranged on one side of the bed body (101) and corresponding with the discharge port (1013) to collect the discharged steel pipe; The sawing mechanism (40) comprises a sliding rod (401) fixedly connected to the top of the bed body (101), a lifting plate (402) slidably sleeved on the outer wall of the sliding rod (401), an installation plate (404) fixedly connected to one side of the lifting plate (402), a rotating rod (407) rotatably connected to the bottom of one side of the installation plate (404), a circular saw blade (408) and a driven pulley (409) fixedly sleeved on the outer wall of the rotating rod (407), a driving motor (405) fixedly connected to one side of the installation plate (404), an output shaft of the driving motor (405) rotatably penetrating through the installation plate (404) and fixedly sleeving a driving pulley (406), the top of the bed body (101) is fixedly connected with a lifting cylinder (403), the output end of the lifting cylinder (403) is fixedly connected with the bottom of the lifting plate (402), the communication part of the inclined chute (1011) and the discharge port (1013) is provided with a gap (1014) for cooperating with the circular saw blade (408); The bottom of the installation plate (404) is fixedly connected with a vertical plate (411), the bottom of the vertical plate (411) slidably penetrates through the bottom wall of the discharge port (1013) and extends below the bed body (101), the bottom wall of the discharge port (1013) is rotatably connected with a baffle (111) embedded therein, the top surface of the baffle (111) is flush with the bottom surface of the discharge port (1013), a slot (1111) is formed on one side of the top of the baffle (111), a pull rope (112) is fixedly connected to the inner wall of one side of the slot (1111), the other end of the pull rope (112) penetrates through the bottom of the bed body (101) and is fixedly connected with the bottom of the vertical plate (411). The top of the baffle (111) is embedded with a soft pad (113); The feeding mechanism (30) comprises an inclined plate (301) slidably connected to the bed body (101) away from the discharge port (1013), a resisting plate (302) fixedly connected to the side of the inclined plate (301) away from the bed body (101) and in blocking cooperation with the opening (2011), and a horizontal plate (303) fixedly connected between one side of the resisting plate (302) and the bottom of the inclined plate (301). The bottom of the horizontal plate (303) is fixedly connected with an L-shaped top plate (305), the top of the L-shaped top plate (305) is fixedly connected with a plurality of vertical rods (306), a plurality of sliding grooves (1015) are equidistantly formed in the sidewall position of the bottom wall of the chute (1011) close to the high end, a plurality of L-shaped supporting plates (307) are slidably connected to the side inner wall of the bed body (101), and the L-shaped supporting plates (307) are completely arranged in the sliding grooves (1015) when located at the bottom end, the top ends of the plurality of vertical rods (306) extend into the plurality of sliding grooves (1015) and are fixedly connected with the bottoms of the corresponding L-shaped supporting plates (307), and the top of each of the plurality of L-shaped supporting plates (307) is provided with an arc-shaped supporting groove (3071) for supporting the steel pipe. The pressing mechanism (50) comprises two triangular blocks (501) fixedly connected to the top edges of the inclined plate (301), the top of each of the two triangular blocks (501) is fixedly connected with a fixed rod (502), the top ends of the two fixed rods (502) are fixedly connected with a same long strip plate (503), one side of the long strip plate (503) is equidistantly fixedly connected with a plurality of supporting rods (504), the other ends of the plurality of supporting rods (504) are fixedly connected with a plurality of sleeve pipes (505), the bottom ends of the sleeve pipes (505) are embedded with inner rods (506) in sliding connection, the top end of each of the inner rods (506) and the top wall of the sleeve pipe (505) are fixedly connected with a same compression spring (508), the bottom end of each of the inner rods (506) is fixedly connected with a pressing block (507) for pressing the steel pipe, and the bottom of the pressing block (507) is provided with an arc-shaped pressing groove (5071).

2. A bench saw for use in the production of steel pipes as claimed in claim 1, characterized in that, The material storage rack (20) comprises a rack body (201) in a box-shaped structure with an open top, an opening (2011) is formed in one side of the rack body (201), the bottom wall of the rack body (201) is an inclined surface, one end of the opening (2011) is a low end of the inclined surface, and the automatic discharge is facilitated, and a plurality of second supporting legs (202) are fixedly connected to the bottom of the rack body (201).

3. A bench saw for use in the production of steel pipes as claimed in claim 2, characterized in that, The clamping assembly comprises a positioning block (107) and a resisting block (109) slidably connected to the bottom wall of the chute (1011), the top of the bed body (101) is provided with an installation groove (1012) communicating with the chute (1011), the inside of the installation groove (1012) is transversely rotatably connected with a lead screw (102), the outer wall of the lead screw (102) is threadedly sleeved with an L-shaped connecting block (106), the L-shaped connecting block (106) is fixedly connected to one side of the positioning block (107), the outer wall of the lead screw (102) is fixedly sleeved with a driven gear (103), the bottom wall of the installation groove (1012) is fixedly connected with a servo motor (104), the output shaft of the servo motor (104) is fixedly sleeved with a driving gear (105) engaged with the driven gear (103), one side of the resisting block (109) is rotatably connected with an adjusting screw (108), one end of the adjusting screw (108) is threadedly connected with one side of the bed body (101), and the side of the resisting block (109) is symmetrically fixedly connected with two guide rods (110), one end of each of the two guide rods (110) is slidably connected with one side of the bed body (101).

4. The method of using a bench saw for use in the production of steel pipe as defined in claim 3, wherein, The method comprises the following steps: S1, first, the steel pipe to be cut is stored in the storage rack (20) for automatic feeding; S2, then, the jacking cylinder (304) is started to lower the inclined plate (301) and the resisting plate (302) to the bottom end, at this time, the steel pipe located at the edge directly rolls onto the inclined plate (301), and the remaining steel pipes are temporarily retained in the storage rack (20) under the pressing of the pressing block (507); S3, the jacking cylinder (304) is started again to raise the inclined plate (301) and the resisting plate (302) to the highest end, at this time, the steel pipe rolls onto the plurality of L-shaped supporting plates (307) for temporary supporting; S4, the jacking cylinder (304) is started again to lower the inclined plate (301) and the resisting plate (302) to the bottom end, at this time, the L-shaped supporting plate (307) sends the steel pipe into the chute (1011), and the steel pipe in the storage rack (20) is supplemented again to the inclined plate (301); S5, the servo motor (104) is started to drive the positioning block (107) to slide, push the steel pipe to move and cooperate with the resisting block (109), and the clamping of both ends of the steel pipe is completed; S6, then, the lifting cylinder (403) and the driving motor (405) are started at the same time, the high-speed rotating circular saw blade (408) is driven to move downward, and the cutting of the steel pipe is completed; S7, finally, the cut steel pipe rolls along the discharge port (1013) and falls into the collecting box (60) for centralized collection.

Citation Information

Patent Citations

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