A device for forming a ceramic block

Abstract

The application discloses a ceramic granule block forming device and relates to the technical field of forming devices.The application comprises a forming base, a pair of side plates one and a pair of side plates two arranged on the upper surface of the base, the two ends of the side plates one abutting against the inner side surfaces of the two side plates two, the two side plates one being parallel to each other, the two side plates two being parallel to each other, and the side plates one being perpendicular to the side plates two; the upper surface of the forming base is provided with a first supporting mechanism for driving the side plates two to abut against the end portions of the side plates one; and the upper surface of the forming base is provided with a second supporting mechanism for supporting and fixing the side plates one.The side plates two and the side plates one are arranged on the forming base in a left-right translation mode, the forming cavity in a cubic structure is formed by the side plates two and the side plates one, and the side plates two and the side plates one are removed in a left-right translation mode after the blocks are formed.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of forming device, in particular relates to a kind of ceramsite block forming device. BACKGROUND

[0002] Ceramsite has excellent performance, such as low density, high cylinder pressure strength, high porosity, high softening coefficient, good frost resistance, excellent alkali aggregate reactivity, etc. Especially due to the small density of ceramsite, the internal porous, uniform morphology, composition, and certain strength and firmness, so it has light weight, thermal insulation, cold insulation and sound insulation, low water absorption, fire resistance, frost resistance, shock resistance, corrosion resistance and other multi-functional characteristics. Therefore, if ceramsite is used as raw material to configure concrete and then processed, the ceramsite concrete block is an excellent building material. In recent years, there have been some technologies for preparing ceramsite concrete blocks by using ceramsite to prepare concrete. Such as patent number 200510030258.7, named "super-insulation high-performance building block and its manufacturing process", patent application number 200810072390.8, named "ultra-light ceramsite foaming block and its production method"; patent application number 201010620953.X, named "method for manufacturing ceramsite self-insulation aerated block", these building materials-concrete blocks all contain ceramsite components. The proportion of ceramsite in the above-mentioned concrete blocks is calculated by weight ratio, which is: ceramsite accounts for 15-20%; ceramsite accounts for about 19%; ceramsite accounts for 16-28%.

[0003] The ceramsite aerated block forming mold on the market has a fixed side plate at the head and tail. After the ceramsite aerated block is solidified, the side plate needs to be pulled out upward. This structure, after the side plate is pulled out upward, the top end part of the ceramsite block will be pulled out due to sticking to the side plate, which leads to a large area of the top edge of the ceramsite block being torn off, and it is also easy to take out. When the ceramsite aerated block is cut into ceramsite bricks, the uneven area needs to be cut off, resulting in low utilization rate of the ceramsite aerated block cut into ceramsite bricks. SUMMARY

[0004] The purpose of the present application is to provide a kind of ceramsite block forming device, by adopting the left and right translation type side plate two and side plate one installed on the forming base, the forming cavity of cubic structure is formed by side plate two and side plate one, after the block is formed, the removal of side plate two and side plate one is carried out by left and right translation mode, which solves the problems raised in the background art.

[0005] To solve the above technical problems, the present application is realized by the following technical scheme:

[0006] The present invention relates to a ceramsite block forming device, which comprises a forming base, a pair of first side plates and a pair of second side plates arranged on the upper surface of the forming base; both ends of the first side plates respectively abut against the inner sides of the two second side plates; the two first side plates are parallel to each other, the two second side plates are parallel to each other, and the first side plates are perpendicular to the second side plates; a first support mechanism for driving the second side plates to abut against the end parts of the first side plates is installed on the upper surface of the forming base; a second support mechanism for supporting and fixing the first side plates is installed on the upper surface of the forming base.

[0007] Further, the first support mechanism comprises a bracket A installed on the edge side of the forming base, one side of the bracket A is connected with a frame A abutting against the outer side wall of the second side plate through a telescopic module A; adjusting bolts A abutting against the outer side wall of the second side plate are respectively arranged on four corner sides of the frame A.

[0008] Further, the frame A is in a structure of "field", "day" or "work"; guiding telescopic sleeve rods A are respectively connected between four corner sides of the frame A and the bracket A, and locking bolts A for restricting telescopic movement are arranged on the guiding telescopic sleeve rods A.

[0009] Further, the second support mechanism comprises a bracket B installed on the edge side of the forming base, one side of the bracket B is connected with a frame B through a telescopic module B, L-shaped abutting blocks abutting against the outer side wall of the first side plate are respectively arranged on four corner sides of the frame B, and L-shaped clamping blocks matched with the L-shaped abutting blocks are arranged on the outer side wall of the first side plate; a stud is arranged on the L-shaped abutting block, and an operating part is arranged on the outer peripheral side of the stud; when in use, the end part of the driving stud abuts against the L-shaped clamping block.

[0010] Further, guiding telescopic sleeve rods B are respectively connected between four corner sides of the frame B and the bracket B, and locking bolts B for restricting telescopic movement are arranged on the guiding telescopic sleeve rods B; the frame B is in a structure of "field", "day" or "work"; at least two inserting columns are arranged at the bottom end of the bracket B, inserting sleeves for the inserting columns to insert are arranged on the upper surface of the forming base, and a locking bolt C is arranged on the inserting sleeve.

[0011] Further, a support system for supporting the first side plates and the second side plates is further arranged inside the area surrounded by the first side plates and the second side plates; the support system comprises a main body and support modules arranged on the peripheral side of the main body and respectively abutting against the inner walls of the first side plates and / or the second side plates.

[0012] Further, the support module comprises a sealingly fitted inner sleeve and outer sleeve, and a spring A connected between the inner sleeve and the outer sleeve, the main body is internally provided with a piston cavity, the piston cavity is internally provided with a piston in sliding fit along the piston cavity, the piston is connected with a piston rod; the inner sleeve is in communication with the piston cavity, the end of the outer sleeve is provided with a support block abutting against the inner wall of the side plate one and / or the side plate two; the top end of the main body is provided with a control rod, the top of the control rod is provided with a handle, the piston rod penetrates through the end of the control rod and is connected with a clasp at the end; the inner side wall of the piston cavity is provided with a stop ring for limiting the movement of the piston.

[0013] Further, the top of the main body is provided with a clamping module for clamping and fixing the side plate one or the side plate two; the clamping module comprises a telescopic rod arranged at the end, the end of the telescopic rod is provided with a groove plate with an inner wall abutting against the inner wall of the side plate one or the side plate two, and lock bolts D are arranged at the two ends of the side wall outside the groove plate.

[0014] Further, the telescopic rod comprises an inner sleeve rod and an outer sleeve rod in mutual fit, a spring B is connected between the inner sleeve rod and the outer sleeve rod, and lock bolts E are arranged at the end of the outer sleeve rod.

[0015] The present application has the following beneficial effects:

[0016] 1. By adopting the left-right translation type of installing the side plate two and the side plate one on the forming base, the side plate two and the side plate one are combined to form a cubic structure of a forming cavity, and after the block is formed, the side plate two and the side plate one are removed in the left-right translation mode.

[0017] By arranging the support system, the support system is placed on the upper surface of the forming base during installation, the side plate two is controlled to be placed, the ends of the two side plate two are adjusted to be substantially flush, the side plate two is fixed by the first support mechanism and the support system, then the side plate one is abutted to the support system and fixed, so that the assembly of the forming device is completed.

[0018] Of course, any product implementing the present application does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0020] Figure 1 It is a structural schematic diagram of the forming device of the present application;

[0021] Figure 2 For Figure 1 the local enlarged view at A in the middle;

[0022] Figure 3 For Figure 1 the front view;

[0023] Figure 4 For Figure 3 the sectional view at A-A in the middle. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0025] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the referred component or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0026] Please refer to Figure 1 The present application discloses a ceramic block forming device, which comprises a cubic forming cavity composed of a forming base 1, a side plate two 3 and a side plate one 2.

[0027] Specifically, the upper surface of the forming base 1 is provided with a pair of side plate one 2 and a pair of side plate two 3; meanwhile, the forming base 1 is provided with a first supporting mechanism 4 and a second supporting mechanism 5; after installation, the two ends of the side plate one 2 are respectively abutted against the inner side surfaces of the two side plate two 3, and the side plate one 2 and the side plate two 3 are perpendicular to each other.

[0028] After the above installation, the two side plate two 3 are parallel to each other, and the side plate one 2 is perpendicular to the side plate two 3.

[0029] In the present application, as Figure 1, the first support mechanism 4 drives the driving side plate two 3 to abut against the end of the side plate one 2; specifically, the first support mechanism 4 includes a bracket A40 installed on the edge side of the molding base 1, and one side of the bracket A40 is connected with a frame A42 abutting against the outer wall of the side plate two 3 through a telescopic module A41; adjusting bolts A43 abutting against the outer wall of the side plate two 3 are respectively arranged on four corner sides of the frame A42; during use, the frame A42 is driven to move by controlling the telescopic module A41 to extend and retract, so as to drive the frame A42 to closely adhere to the outer wall of the side plate two 3, and by the support of the side plate one 2, the side plate two 3 is driven to closely adhere to the end side of the side plate one 2.

[0030] Meanwhile, in the present invention, as Figure 1 and 2 , the second support mechanism 5 includes a bracket B50 installed on the edge side of the molding base 1, one side of the bracket B50 is connected with a frame B52 through a telescopic module B51, L-shaped abutting blocks 53 abutting against the outer wall of the side plate one 2 are respectively arranged on four corner sides of the frame B52, and L-shaped clamping blocks 54 cooperating with the L-shaped abutting blocks 53 are arranged on the outer wall of the side plate one 2; a stud 55 is arranged on the L-shaped abutting block 53, and an operating part 551 is arranged on the outer peripheral side of the stud 55; during use, the end of the stud 55 is driven to abut against the L-shaped clamping block 54; during use, the bracket B50 is first controlled in the vertical direction so that the L-shaped abutting block 53 is clamped into the area formed by the L-shaped clamping block 54 and the outer wall of the side plate one 2; then, two inserting columns 57 are arranged at the bottom end of the bracket B50, and an inserting sleeve 58 for the inserting column 57 to insert is arranged on the molding base 1, and a locking bolt C581 is arranged on the inserting sleeve 58. After the bracket B50 is fixed as above, the operating part is rotated to drive the end of the stud 55 to abut against the L-shaped clamping block 54. With the arrangement of the L-shaped clamping block 54, it is convenient to support and fix the side plate one 2 through the second support mechanism 5.

[0031] Based on the above arrangements of the first support mechanism 4 and the second support mechanism 5, during use, the side plate one 2 is first installed and fixed through the second support mechanism 5; then the side plate two 3 is supported and fixed by using the first support mechanism 4.

[0032] Specifically, it can be understood that the frame 42 has a "field", "day" or "work" character structure; the frame B52 has a "field", "day" or "work" character structure.

[0033] Meanwhile, it can be understood that in some real-time modes, such as Figure 1 , guiding telescopic sleeve rods A44 are respectively connected between four corner sides of the frame A42 and the bracket A40, and locking bolts A45 restricting the telescopic movement are arranged on the guiding telescopic sleeve rods A44. With the arrangement of the guiding telescopic sleeve rods A44, when the frame A42 is driven to move by the telescopic module A41 to extend and retract, the side of the frame A42 is ensured not to tilt.

[0034] Meanwhile, it is understandable that in some real-time configurations, guide telescopic sleeves B56 are connected to the four corner sides of the frame B52 and the bracket B50, respectively. Locking bolts B are provided on the guide telescopic sleeves B56 to limit the extension and retraction. By using the guide telescopic sleeves B56, the side of the frame B52 is guaranteed not to tilt when the frame B52 is moved by the extension and retraction of the telescopic module B51.

[0035] It is understandable that, such as Figures 1-4 In some possible embodiments, to facilitate the installation of side plate 1 2 and side plate 2 3 and to prevent them from tilting during installation, a support system 7 is provided inside the area enclosed by side plate 1 2 and side plate 2 3 to support side plate 1 2 and side plate 2 3. The support system 7 includes a main body 70 and support modules disposed around the main body 70 and respectively abutting against the inner walls of side plate 1 2 and / or side plate 2 3. During the above installation, the support system 7 is first placed on the upper surface of the molding base 1, then the side plate 2 3 is placed and the ends of the two side plates 2 3 are adjusted to be basically flush. The side plate 2 3 is fixed by the first support mechanism 4 and the support system 7, and then the side plate 1 2 is abutted against the support system 7 and fixed using the method disclosed above.

[0036] It is understandable that, such as Figure 4 The support module includes an inner sleeve 712 and an outer sleeve 711 that are sealed together, and a spring A705 is connected between the inner sleeve 712 and the outer sleeve 711. A piston chamber 701 is provided inside the main body 70, and a piston 702 that slides along the piston chamber 701 is provided inside the piston chamber 701. The piston 702 is connected to a piston rod 703. The inner sleeve 712 communicates with the piston chamber 701. A support block 706 is provided at the end of the outer sleeve 711, abutting against the inner wall of side plate 2 and / or side plate 3. A control rod 72 is provided at the top of the main body 70. The part is equipped with a handle 73, and the piston rod 703 passes through the end of the control rod 72 and is connected to the end with a retaining ring 704; the inner wall of the piston cavity 701 is provided with a stop ring 707 for restricting the movement of the piston 702. Thus, when the side plate 1 2 and side plate 2 3 are installed and it is necessary to remove the molded cavity inside the support system 7, the control retaining ring 704 is lifted. At this time, under the action of atmospheric pressure, the support module is contracted, and the support block 706 is detached from the side plate 1 2 and side plate 2 3 respectively, so that the support system 7 can be pulled out as a whole.

[0037] Based on the above, after side plate 1 2 and side plate 2 3 are completed, slurry is injected into the molding cavity and vibration is applied to form the mold; after forming, side plate 2 3 is removed first, and then side plate 1 2 is removed.

[0038] It is understandable that, such as Figure 4A clamping module for clamping and fixing the side plate one 2 or the side plate two 3 is arranged on the top of the main body 70; the clamping module comprises a telescopic rod 74 arranged at the end, the end of the telescopic rod 74 is provided with a groove plate 75 abutting against the inner wall of the side plate one 2 or the side plate two 3, the groove plate 75 is provided with locking bolts D751 at the two ends of the outer side wall; the telescopic rod 74 comprises an inner sleeve rod and an outer sleeve rod matched with each other, a spring B is connected between the inner sleeve rod and the outer sleeve rod, and the end of the outer sleeve rod is provided with a locking bolt E. By arranging the clamping module, the side plate one 2 and the side plate two 3 are clamped by the clamping module before installation, and then the side plate one 2 and the side plate two 3 are fixed by the first supporting mechanism 4 and the second supporting mechanism 5.

[0039] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details and limit the application to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of the present specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their full scope and equivalents.

Claims

1. A device for forming a ceramsite block, characterized by: It includes a forming base (1), a pair of first side plates (2) and a pair of second side plates (3) arranged on the upper surface of the forming base (1); Both ends of the first side plate (2) are respectively abutted against the inner sides of the two second side plates (3); Among them, the two first side plates (2) are parallel to each other, the two second side plates (3) are parallel to each other, and the first side plate (2) is perpendicular to the second side plate (3); A first support mechanism (4) for driving the second side plate (3) to abut against the end of the first side plate (2) is installed on the upper surface of the forming base (1); A second support mechanism (5) for supporting and fixing the first side plate (2) is installed on the upper surface of the forming base (1); A support system (7) for supporting the first side plate (2) and the second side plate (3) is further arranged inside the area surrounded by the first side plate (2) and the second side plate (3); The support system (7) includes a main body (70), and support modules arranged on the peripheral side of the main body (70) and respectively abutted against the inner walls of the first side plate (2) and / or the second side plate (3); The support module includes a sealingly fitted inner sleeve (712) and an outer sleeve (711), and a spring A (705) is connected between the inner sleeve (712) and the outer sleeve (711). A piston cavity (701) is arranged inside the main body (70), and a piston (702) slidingly fitted along the piston cavity (701) is arranged in the piston cavity (701), and the piston (702) is connected to a piston rod (703); And the inner sleeve (712) is communicated with the piston cavity (701), and a support block (706) abutting against the inner wall of the first side plate (2) and / or the second side plate (3) is arranged at the end of the outer sleeve (711); A control rod (72) is arranged at the top end of the main body (70), a handle (73) is arranged at the top of the control rod (72), the piston rod (703) passes through the end of the control rod (72), and a snap ring (704) is connected to the end; 2. A device for forming a ceramsite block according to claim 1, wherein The first support mechanism (4) includes a bracket A (40) installed on the edge side of the forming base (1), one side of the bracket A (40) is connected with a frame A (42) abutting against the outer wall of the second side plate (3) through a telescopic module A (41); Adjusting bolts A (43) abutting against the outer wall of the second side plate (3) are respectively arranged on the four corner sides of the frame A (42); 3. A device for forming a ceramsite block according to claim 2, wherein The frame A (42) has a "field", "day" or "work" - shaped structure; Guide telescopic sleeve rods A (44) are respectively connected between the four corner sides of the frame A (42) and the bracket A (40), and locking bolts A (45) for restricting telescoping are arranged on the guide telescopic sleeve rods A (44); 4. The device for forming a ceramsite block according to claim 1, wherein The second support mechanism (5) includes a bracket B (50) installed on the edge side of the forming base (1), one side of the bracket B (50) is connected with a frame B (52) through a telescopic module B (51), L - shaped abutting blocks (53) abutting against the outer wall of the first side plate (2) are respectively arranged on the four corner sides of the frame B (52), and L - shaped clamping blocks (54) cooperating with the L - shaped abutting blocks (53) are arranged on the outer wall of the first side plate (2); A stud (55) is provided on the L-shaped abutting block (53), and an operating part is provided on the outer peripheral side of the stud (55); during use, the end of the driven stud (55) abuts against the L-shaped clamping block (54).

5. A device for forming a ceramsite block according to claim 4, wherein Guide telescopic sleeves B (56) are respectively connected between the four corner sides of the frame B (52) and the support B (50), and locking bolts B for restricting telescoping are provided on the guide telescopic sleeves B (56); The frame B (52) has a structure in the shape of "field", "day" or "work"; At least two insertion posts (57) are provided at the bottom end of the support B (50), an insertion sleeve (58) for the insertion posts (57) to insert is provided on the upper surface of the forming base (1), and a locking bolt C (581) is provided on the insertion sleeve (58).

6. The device for forming a ceramsite block according to claim 1, wherein A stop ring (707) for restricting the movement of the piston (702) is provided on the inner side wall of the piston chamber (701).

7. A device for forming a ceramsite block according to claim 6, wherein A clamping module for clamping and fixing the side plate one (2) or the side plate two (3) is provided at the top of the main body (70); the clamping module includes a telescopic rod (74) provided at the end, and a groove plate (75) whose inner wall abuts against the inner wall of the side plate one (2) or the side plate two (3) is provided at the end of the telescopic rod (74), and locking bolts D (751) are respectively provided at both ends of the side wall of the groove plate (75) located on the outside.

8. The device for forming a ceramsite block according to claim 7, wherein The telescopic rod (74) includes a nested rod and an outer sleeve rod that cooperate with each other, a spring B is connected between the nested rod and the outer sleeve rod, and a locking bolt E is provided at the end of the outer sleeve rod.

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