A winding device for needle textiles
By combining the design of tensioning, dust removal and edge pressing mechanisms, the problems of loose winding and curled edges in the winding equipment are solved, and the tight winding and flatness of knitted textiles are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-18
- Publication Date
- 2026-03-27
AI Technical Summary
Existing winding equipment has difficulty effectively and tightly winding knitted textiles, resulting in loose fabric and curled edges, which affects the flatness of the fabric.
The tensioning mechanism uses a motor-driven rotating shaft for angle adjustment, combined with a dust removal mechanism and a smoothing mechanism, to ensure that the fabric is tightly rolled up; at the same time, the edge pressing mechanism uses elastic linkage rods and pulleys to prevent edge curling and avoid fabric damage.
It enables the tight winding of knitted and woven fabrics, avoiding looseness and curling, improving the flatness of the fabric and preventing damage.
Smart Images

Figure CN117104968B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of needle textiles, more particularly, to a winding device for needle textiles. BACKGROUND
[0002] The needle textile is a kind of textile made by using knitting technology, which includes knitted shirts, knitted trousers, knitted socks and the like. Unlike traditional textiles, the needle textile uses a knitting machine to weave a fabric by threading yarn through needle eyes and moving the needle. After the needle textile is produced, a winding device is used to wind the fabric into a whole bundle for storage and preservation.
[0003] However, the winding device has the following disadvantages during the winding process of the needle textile. The winding device conducts the fabric through multiple guide rollers and then winds the fabric by rotating the winding roller. The orientation of the winding roller is fixed. Once the needle textile fabric loosens on the winding roller during the final winding, it cannot be properly tensioned and adjusted, which makes it difficult to tightly wind the needle textile fabric, causing the wound needle textile fabric to easily loosen. In addition, the two sides of the needle textile fabric are prone to edge rolling during the conduction process, which can cause wrinkles in the needle textile fabric after winding, reducing the flatness of the needle textile fabric for later use. SUMMARY
[0004] The technical solution adopted by the present application to achieve the technical purpose is as follows: the winding device for needle textiles comprises a conduction box, a box door, a window, and a winder. The box door is installed on the outside of the conduction box, and the window is embedded on the front end face of the box door. The winder is installed at the lower left end of the conduction box.
[0005] As a further improvement of the present application, the winder comprises a support base plate, a support frame, a tensioning mechanism, and an edge pressing mechanism. The support base plate is installed at the lower left end of the conduction box, and the support frame is fixedly installed on the upper end of the support base plate. The support frame is connected to the lower end of the tensioning mechanism, and the edge pressing mechanism is installed on the upper end of the inner side of the support frame. The edge pressing mechanism is located to the right of the tensioning mechanism.
[0006] As a further improvement of the present application, the tensioning mechanism comprises a rotating shaft, a dust removal mechanism, a motor, a rotating shaft, a winding roller, and a flattening mechanism. The lower end of the dust removal mechanism is connected to the inner side of the support frame through the rotating shaft, and the motor is installed on the outer side of the upper end of the dust removal mechanism. The output end of the motor rotates synchronously with the shaft center of the rotating shaft. The winding roller is installed on the top of the dust removal mechanism, and the flattening mechanism is installed in the middle of the dust removal mechanism. The rotating shaft is a fixed shaft, which can be arbitrarily adjusted and positioned automatically after adjustment.
[0007] As a further improvement of the application, the dust cleaning mechanism comprises an adjusting frame, a fan shell, a fan, a conducting pipe and a jet hole, the lower end of the adjusting frame is connected to the inner side of the support frame through a rotating shaft, and the upper end of the adjusting frame is provided with a motor on the outer side, the fan is installed in the fan shell, and the fan shell is fixedly installed on the inner side of the upper end of the adjusting frame, the fan rotates synchronously with the output end of the motor, the conducting pipe is connected to the fan shell through the middle end, and the conducting pipe is installed on the upper end side of the adjusting frame, the conducting pipe is provided with a jet hole on the upper end and is connected through, the smoothing mechanism is installed on the inner side of the middle part of the adjusting frame, the fan shell is in the structure of a hollow cylinder, and the fan is installed on the inner side of the fan shell at the same center.
[0008] As a further improvement of the application, the dust cleaning mechanism comprises an adjusting frame, a fan shell, a fan, a conducting pipe and a jet hole, the lower end of the adjusting frame is connected to the inner side of the support frame through a rotating shaft, and the upper end of the adjusting frame is provided with a motor on the outer side, the fan is installed in the fan shell, and the fan shell is fixedly installed on the inner side of the upper end of the adjusting frame, the fan rotates synchronously with the output end of the motor, the conducting pipe is connected to the fan shell through the middle end, and the conducting pipe is installed on the upper end side of the adjusting frame, the conducting pipe is provided with a jet hole on the upper end and is connected through, the smoothing mechanism is installed on the inner side of the middle part of the adjusting frame, the fan shell is in the structure of a hollow cylinder, and the fan is installed on the inner side of the fan shell at the same center.
[0009] As a further improvement of the application, the dust cleaning mechanism comprises an adjusting frame, a fan shell, a fan, a conducting pipe and a jet hole, the lower end of the adjusting frame is connected to the inner side of the support frame through a rotating shaft, and the upper end of the adjusting frame is provided with a motor on the outer side, the fan is installed in the fan shell, and the fan shell is fixedly installed on the inner side of the upper end of the adjusting frame, the fan rotates synchronously with the output end of the motor, the conducting pipe is connected to the fan shell through the middle end, and the conducting pipe is installed on the upper end side of the adjusting frame, the conducting pipe is provided with a jet hole on the upper end and is connected through, the smoothing mechanism is installed on the inner side of the middle part of the adjusting frame, the fan shell is in the structure of a hollow cylinder, and the fan is installed on the inner side of the fan shell at the same center.
[0010] As a further improvement of the application, the dust cleaning mechanism comprises an adjusting frame, a fan shell, a fan, a conducting pipe and a jet hole, the lower end of the adjusting frame is connected to the inner side of the support frame through a rotating shaft, and the upper end of the adjusting frame is provided with a motor on the outer side, the fan is installed in the fan shell, and the fan shell is fixedly installed on the inner side of the upper end of the adjusting frame, the fan rotates synchronously with the output end of the motor, the conducting pipe is connected to the fan shell through the middle end, and the conducting pipe is installed on the upper end side of the adjusting frame, the conducting pipe is provided with a jet hole on the upper end and is connected through, the smoothing mechanism is installed on the inner side of the middle part of the adjusting frame, the fan shell is in the structure of a hollow cylinder, and the fan is installed on the inner side of the fan shell at the same center.
[0011] The application has the following advantages:
[0012] 1. The motor on the tensioning mechanism drives the rotating shaft to rotate, so that the winding roller winds the textile fabric, and the rotating shaft can adjust the angle of the dust cleaning mechanism on the support frame during winding, and the dust cleaning mechanism is automatically positioned after adjustment, the needle textile fabric in the conducting box is adjusted in tension, and the winding roller can wind the needle textile fabric more tightly.
[0013] 2. The motor rotates at the same time to drive the fan to rotate inside the fan shell to generate wind energy, which is discharged into the conduction pipe, and finally sprayed from multiple air injection holes, thereby cleaning the surface of the needle textile fabric to ensure that the needle textile fabric can be tightly wound on the winding roller;
[0014] 3. When the tensioning mechanism is rotating for loose adjustment, the torsion shaft applies torsion elastic force to the rotating plate, so that the adjusting mechanism rotates for adjustment, and the pulley outside the adjusting mechanism can assist the needle textile fabric to slide, so as to avoid the sharp resistance of the adjusting mechanism to the needle textile fabric during the rotating adjustment process, and prevent the needle textile fabric from being damaged;
[0015] 4. The spring rod inside the side plate applies rotating elastic force to the two connecting rods, so that the connecting rods can be elastically connected, driving the pressing piece to elastically press the edge of the needle textile fabric, so as to avoid the edge rolling of the needle textile fabric during the conduction process. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure diagram of the present application for a needle textile fabric winding device.
[0017] Figure 2 It is an inside structure diagram of the present application winding device.
[0018] Figure 3 It is a working state structure diagram of the present application tensioning mechanism.
[0019] Figure 4 It is an inside structure diagram of the present application dust cleaning mechanism.
[0020] Figure 5 It is an inside structure diagram of the present application smoothing mechanism.
[0021] Figure 6 It is a working state structure diagram of the present application edge pressing mechanism.
[0022] Figure 7 It is an inside structure diagram of the present application adjusting mechanism.
[0023] In the figure: the transmission box-1, the box door-2, the window-3, the coiler-4, the support base-41, the support frame-42, the tensioning mechanism-43, the edge pressing mechanism-44, the rotating shaft-43a, the dust cleaning mechanism-43b, the motor-43c, the rotating shaft-43d, the coiling roller-43e, the smoothing mechanism-43f, the adjusting frame-b1, the fan shell-b2, the fan-b3, the transmission pipe-b4, the air injection hole-b5, the support connecting rod-f1, the through plate-f2, the smoothing plate-f3, the rotating plate-44a, the torsion shaft-44b, the adjusting mechanism-44c, the pulley-44d, the side plate-c1, the connecting rod-c2, the spring rod-c3, the pressing piece-c4. DETAILED DESCRIPTION
[0024] The application is further described below in conjunction with the accompanying drawings:
[0025] Example 1
[0026] As shown in the accompanying drawings: Figure 1 to the accompanying drawings: Figure 5 As shown in the accompanying drawings:
[0027] The application is further described below in conjunction with the accompanying drawings:
[0028] The coiler 4 includes a support base 41, a support frame 42, a tensioning mechanism 43, and an edge pressing mechanism 44. The support base 41 is installed at the lower left end of the transmission box 1, and the support base 41 is fixedly installed with the support frame 42 at the upper end. The support frame 42 is connected with the lower end of the tensioning mechanism 43, and the edge pressing mechanism 44 is installed at the upper end of the inner side of the support frame 42. The edge pressing mechanism 44 is located at the right side of the tensioning mechanism 43.
[0029] The tensioning mechanism 43 includes a rotating shaft 43a, a dust cleaning mechanism 43b, a motor 43c, a rotating shaft 43d, a coiling roller 43e, and a smoothing mechanism 43f. The dust cleaning mechanism 43b is connected with the inner side of the support frame 42 through the rotating shaft 43a at the lower end, and the motor 43c is installed at the outer side of the upper end of the dust cleaning mechanism 43b. The output end of the motor 43c is synchronously rotated with the shaft center of the rotating shaft 43d. The coiling roller 43e is installed at the top of the dust cleaning mechanism 43b, and the smoothing mechanism 43f is installed at the middle of the dust cleaning mechanism 43b.
[0030] The rotating shaft 43a is a fixed rotating shaft, and the ash removal mechanism 43b can be arbitrarily rotated and adjusted on the support frame 42 through the rotating shaft 43a and automatically positioned after adjustment, so that the winding roller 43e at the top of the ash removal mechanism 43b can adjust the tightness of the needle textile fabric Z conducted in the internal transmission box 1, and ensure that the winding roller 43e can wind the needle textile fabric Z more tightly.
[0031] The ash removal mechanism 43b comprises an adjusting frame b1, a fan shell b2, a fan b3, a transmission pipe b4, and a jet hole b5. The lower end of the adjusting frame b1 is connected to the inner side of the support frame 42 through the rotating shaft 43a, and the upper end of the adjusting frame b1 is provided with a motor 43c on the outer side. The fan shell b2 is internally provided with the fan b3, and the fan shell b2 is fixedly installed on the inner side of the upper end of the adjusting frame b1. The fan b3 rotates synchronously with the output end of the motor 43c. The transmission pipe b4 is connected to the fan shell b2 through the middle end, and the transmission pipe b4 is installed on the upper end side of the adjusting frame b1. The transmission pipe b4 is provided with the jet hole b5 on the upper end and is connected through. The smoothing mechanism 43f is installed on the inner side of the middle part of the adjusting frame b1.
[0032] The fan shell b2 is in a hollow cylindrical structure, and the fan b3 is installed on the inner side of the fan shell b2 at the same center. The fan b3 rotates in the fan shell b2 to generate wind energy, which is discharged into the transmission pipe b4 and finally sprayed from the multiple jet holes b5, so as to perform the ash removal and dust removal work on the surface of the needle textile fabric Z, and ensure that the needle textile fabric Z can be tightly wound on the winding roller 43e.
[0033] The smoothing mechanism 43f comprises a supporting connecting rod f1, a through plate f2, and a smoothing plate f3. The lower end of the supporting connecting rod f1 is installed on the inner side of the middle part of the adjusting frame b1, and the upper end of the supporting connecting rod f1 is hingedly connected to the middle end of the bottom of the through plate f2. The inner side of the through plate f2 is provided with the smoothing plate f3.
[0034] The through plate f2 is in a hollow rectangular body structure, and the upper and lower ends of the inner side are each provided with a smoothing plate f3. The needle textile fabric Z can be flattened by the upper and lower smoothing plates f3, so as to improve the overall flatness of the textile fabric Z wound on the winding roller 43e.
[0035] The specific use and effect of the embodiment are as follows:
[0036] In the application, the textile fabric Z is placed in the conduction box 1 after production for conduction. During the conduction process, the textile fabric Z needs to pass through the edge pressing mechanism 44 and the tensioning mechanism 43 respectively. The motor 43c on the tensioning mechanism 43 drives the rotating shaft 43d to rotate, so that the winding roller 43e winds the textile fabric Z. During the winding process, the rotating shaft 43a can adjust the arbitrary rotation of the dust removal mechanism 43b on the support frame 42 and automatically position after adjustment, so that the winding roller 43e at the top of the dust removal mechanism 43b can adjust the tightness of the textile fabric Z conducted in the conduction box 1, ensuring that the winding roller 43e can wind the textile fabric Z more tightly. The motor 43c rotates at the same time to drive the fan b3 to rotate in the fan shell b2 to generate wind energy, which is discharged into the conduction pipe b4 and finally sprayed from the multiple air injection holes b5, thereby cleaning the surface of the textile fabric Z. The textile fabric Z can be tightly wound on the winding roller 43e. At the same time, the textile fabric Z is flattened by the upper and lower flattening plates f3 in the through plate f2 before being wound onto the winding roller 43e, improving the overall flatness of the textile fabric Z wound on the winding roller 43e.
[0037] Example 2:
[0038] As shown in the accompanying Figure 6 to the accompanying Figure 7 :
[0039] The edge pressing mechanism 44 includes a rotating plate 44a, a torsion shaft 44b, an adjusting mechanism 44c, and a pulley 44d. The rotating plate 44a is installed on the inner side of the support frame 42 through the torsion shaft 44b, and the adjusting mechanism 44c is installed on the inner side of the rotating plate 44a. The outer side of the adjusting mechanism 44c is provided with a pulley 44d.
[0040] The rotating plate 44a is in a frame structure, and the two adjusting mechanisms 44c are installed in an upper and lower limiting manner, so that the two adjusting mechanisms 44c are installed in an upper and lower parallel and symmetrical manner. Each of the two outer sides of the two adjusting mechanisms 44c is provided with a pulley 44d. The two adjusting mechanisms 44c can press the edges of the textile fabric Z, and the pulley 44d can assist the sliding of the textile fabric Z, avoiding the sharp resistance of the edges to the textile fabric Z during the angle rotation of the adjusting mechanism 44c, and preventing the textile fabric Z from being damaged.
[0041] The adjusting mechanism 44c comprises a side plate c1, a connecting rod c2, a spring rod c3 and a pressing piece c4, the side plate c1 is installed on the inner side of the rotating plate 44a, and the upper middle end of the inner side of the side plate c1 is connected with one end of the connecting rod c2 through a shaft, the other end of the connecting rod c2 is hinged with the pressing piece c4, and the spring rod c3 is fixedly installed on the upper middle end of the inner side of the side plate c1 through a clearance fit;
[0042] The connecting rod c2 and the pressing piece c4 are both provided with two, and are installed in a left-right symmetrical manner with the center of the side plate c1 as the center, the connecting rod c2 on both sides is elastically connected through the spring rod c3, so that the connecting rod c2 can be elastically connected, and the pressing piece c4 is elastically pressed on the edge of the needle textile fabric Z, so that the edge curling of the needle textile fabric Z during the transmission is avoided.
[0043] The specific use mode and effect of the embodiment are as follows:
[0044] In the application, before the needle textile fabric Z is transmitted from the inside of the transmission box 1 to the tensioning mechanism 43 for winding, the needle textile fabric Z first penetrates through the two adjusting mechanisms 44c, when the tensioning mechanism 43 is adjusted in rotation, the torsion shaft 44b is used to apply torsional elastic force to the rotating plate 44a, so that the adjusting mechanism 44c can be adjusted in rotation following the stretching of the needle textile fabric Z, and the sliding wheel 44d on the outer side of the adjusting mechanism 44c can assist the sliding of the needle textile fabric Z, so that the edge of the adjusting mechanism 44c does not cause sharp resistance to the needle textile fabric Z during the adjustment in rotation, and the needle textile fabric Z is prevented from being damaged, and the spring rod c3 in the side plate c1 is used to apply torsional elastic force to the connecting rod c2 on both sides, so that the connecting rod c2 can be elastically connected, and the pressing piece c4 is elastically pressed on the edge of the needle textile fabric Z, so that the edge curling of the needle textile fabric Z during the transmission is avoided.
[0045] The technical solutions of the application or the technical solutions of the application inspired by the skilled in the art, similar technical solutions are designed to achieve the above technical effects, and are all within the protection scope of the application.
Claims
1. A winding device for knitted textiles, comprising a transmission box (1), a box door (2), a viewing window (3), and a winding device (4), characterized in that: The transmission box (1) is equipped with a door (2) on the outside, and a viewing window (3) is embedded in the front end of the door (2). The winding device (4) is installed at the lower left end of the transmission box (1). The winding device (4) includes a support base plate (41), a support frame (42), a tensioning mechanism (43), and a pressing mechanism (44). The support base plate (41) is installed at the lower left end of the transmission box (1), and the support frame (42) is fixedly installed at the upper end of the support base plate (41). The support frame (42) is connected to the lower end of the tensioning mechanism (43), and the pressing mechanism (44) is installed at the upper inner side of the support frame (42). The pressing mechanism (44) is located to the right of the tensioning mechanism (43). The tensioning mechanism (43) includes a rotating shaft (43a), a dust removal mechanism (43b), a motor (43c), a rotating shaft (43d), a take-up roller (43e), and a smoothing mechanism (43f). The lower end of the dust removal mechanism (43b) is connected to the inner side of the support frame (42) through the rotating shaft (43a), and the upper outer side of the dust removal mechanism (43b) is equipped with a motor (43c). The output end of the motor (43c) rotates synchronously with the axis of the rotating shaft (43d). The take-up roller (43e) is installed on the top of the dust removal mechanism (43b), and the smoothing mechanism (43f) is installed in the middle of the dust removal mechanism (43b). The dust removal mechanism (43b) includes an adjusting frame (b1), a fan housing (b2), a fan (b3), a transmission pipe (b4), and an air jet (b5). The lower end of the adjusting frame (b1) is connected to the inner side of the support frame (42) via a rotating shaft (43a), and a motor (43c) is installed on the outer side of the upper end of the adjusting frame (b1). The fan (b3) is installed inside the fan housing (b2), and the fan housing (b2) is fixedly installed on the upper inner side of the adjusting frame (b1). The fan (b3) rotates synchronously with the output end of the motor (43c). The middle end of the transmission pipe (b4) is connected to the fan housing (b2), and the transmission pipe (b4) is installed on the upper side of the adjusting frame (b1). The upper end of the transmission pipe (b4) is provided with an air jet (b5) and is connected through it. The smoothing mechanism (43f) is installed in the middle of the inner side of the adjusting frame (b1). The smoothing mechanism (43f) includes a support link (f1), a through plate (f2), and a smoothing plate (f3). The lower end of the support link (f1) is installed in the middle of the inner side of the adjusting frame (b1), and the upper end of the support link (f1) is hinged to the middle of the bottom of the through plate (f2). The smoothing plate (f3) is provided on the inner side of the through plate (f2). The pressing mechanism (44) includes a rotating plate (44a), a torque shaft (44b), an adjusting mechanism (44c), and a pulley (44d). The middle end of the rotating plate (44a) is mounted on the upper inner side of the support frame (42) via the torque shaft (44b), and the adjusting mechanism (44c) is installed on the inner side of the rotating plate (44a). The outer edge of the adjusting mechanism (44c) is provided with a pulley (44d). The adjusting mechanism (44c) includes a side plate (c1). The components include a connecting rod (c2), a spring rod (c3), and a pressing plate (c4). The side plate (c1) is installed inside the rotating plate (44a), and the upper middle end of the inner side of the side plate (c1) is axially connected to one end of the connecting rod (c2). The other end of the connecting rod (c2) is hinged to the pressing plate (c4), and the spring rod (c3) passes through one end of the connecting rod (c2) with a clearance fit. The spring rod (c3) is fixedly installed on the upper middle end of the inner side of the side plate (c1).
Citation Information
Patent Citations
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CN205471892U
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