Automatic dancer communication method, system and apparatus

By receiving and processing monitoring images of the unloading process using 5G base stations, automatic unloading scheduling tasks are generated, which solves the problem of untimely unloading in chemical fiber production, realizes efficient automatic unloading operation, reduces costs, and improves the level of production intelligence and informatization.

CN117105010BActive Publication Date: 2026-03-20ZHEJIANG HENGYI PETROCHEMICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-08
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In chemical fiber production, the unwinding operation after the winding machine is fully wound is not timely, and the existing data acquisition methods are inflexible and costly, resulting in low unwinding efficiency.

Method used

The system receives the drum-dropping monitoring images from the terminal device via a 5G base station, uses a text recognition system to identify the status data of the winding machine, generates an automatic drum-dropping scheduling task, and sends it to the automatic drum-dropping device for execution via the network device, thereby realizing the automatic drum-dropping operation.

Benefits of technology

It has improved the intelligence and informatization of spinning production, reduced the cost of purchasing data from winding machine suppliers, improved doffing efficiency and data transmission speed, and ensured timely execution of tasks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present disclosure provides an automatic doffing communication method, a control system, a communication system and a network device. The method comprises: receiving a doffing monitoring image from a terminal device; sending the doffing monitoring image to a character recognition system; receiving an automatic doffing scheduling task from the automatic doffing system; wherein the automatic doffing scheduling task comprises a task generated by the automatic doffing system according to the recognition result of the doffing monitoring image by the character recognition system; and sending the automatic doffing scheduling task to an automatic doffing device. According to the present disclosure, the automation degree of doffing in the spinning process can be improved, and the doffing efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The present disclosure relates to the technical field of computers, and particularly relates to the technical field of communications and the technical field of automatic control. BACKGROUND

[0002] At present, in the production of chemical fibers, after the winding machine is full, the silk spool needs to be transferred to the subsequent inspection, packaging and other processes through the silk car after the silk spool is dropped from the winding machine. At present, the relevant data of the winding machine is mainly obtained by purchasing value-added services from the winding machine manufacturer, and the data acquisition method is not flexible, the cost is high, and the silk spool is prone to be dropped in time. SUMMARY

[0003] The present disclosure provides an automatic winding communication method, system and device to solve or alleviate one or more technical problems in the prior art.

[0004] In a first aspect, the present disclosure provides an automatic winding communication method applied to a network device, comprising:

[0005] receiving a winding monitoring image from a terminal device;

[0006] sending the winding monitoring image to a character recognition system;

[0007] receiving an automatic winding scheduling task from the automatic winding system; wherein the automatic winding scheduling task comprises a task generated by the automatic winding system according to the recognition result of the character recognition system on the winding monitoring image;

[0008] sending the automatic winding scheduling task to an automatic winding device.

[0009] In a second aspect, the present disclosure provides an automatic winding communication method applied to an automatic winding system, comprising:

[0010] receiving a recognition result of a character recognition system on a winding monitoring image; wherein the winding monitoring image is received by the character recognition system from a network device;

[0011] generating an automatic winding scheduling task according to the recognition result of the winding monitoring image;

[0012] sending the automatic winding scheduling task to the network device, and forwarding the automatic winding scheduling task to an automatic winding device by the network device.

[0013] In a third aspect, a network device is provided, comprising:

[0014] a first receiving module configured to receive a winding monitoring image from a terminal device;

[0015] a first sending module configured to send the winding monitoring image to a character recognition system;

[0016] a second receiving module, configured to receive an automatic reel-up scheduling task from the automatic reel-up system; wherein the automatic reel-up scheduling task comprises a task generated by the automatic reel-up system according to the recognition result of the reel-up monitoring image by the character recognition system;

[0017] a second sending module, configured to send the automatic reel-up scheduling task to an automatic reel-up device.

[0018] In a fourth aspect, an automatic reel-up system is provided, comprising:

[0019] a first receiving module, configured to receive a recognition result of a reel-up monitoring image by a character recognition system; wherein the reel-up monitoring image is received by the character recognition system from a network device;

[0020] a processing module, configured to generate an automatic reel-up scheduling task according to the recognition result of the reel-up monitoring image;

[0021] a first sending module, configured to send the automatic reel-up scheduling task to the network device, and configured to forward the automatic reel-up scheduling task by the network device to an automatic reel-up device.

[0022] In a fifth aspect, an automatic reel-up communication system is provided, comprising:

[0023] a network device, configured to perform any one of the automatic reel-up communication methods performed by the network device in embodiments of the present disclosure;

[0024] an automatic reel-up system, configured to perform any one of the automatic reel-up communication methods performed by the automatic reel-up system in embodiments of the present disclosure;

[0025] a character recognition system, configured to receive a reel-up monitoring image from the network device, and configured to perform identification on the reel-up monitoring image to obtain a recognition result.

[0026] In a sixth aspect, an electronic device is provided, comprising:

[0027] at least one processor; and

[0028] a memory connected with the at least one processor in communication; wherein,

[0029] the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor to enable the at least one processor to perform any one of the methods in embodiments of the present disclosure.

[0030] In a seventh aspect, a non-transitory computer-readable storage medium storing computer instructions is provided, wherein the computer instructions are used to cause the computer to perform the method according to any one of the embodiments of the present disclosure.

[0031] In an eighth aspect, a computer program product is provided, including a computer program which, when executed by a processor, implements a method according to any of the embodiments of the present disclosure.

[0032] The beneficial effects of the technical solutions provided by the present disclosure at least include:

[0033] According to the embodiments of the present disclosure, the network device, for example, the 5G base station, provides the basis for the automatic bobbin winding scheduling task by receiving and forwarding the bobbin monitoring image. The network device also enables the automatic bobbin winding device to perform the automatic bobbin winding scheduling task by receiving and forwarding the bobbin monitoring image. The bobbin winding state data on the bobbin winding machine monitoring device can be obtained through the bobbin monitoring image, reducing the cost of purchasing the bobbin winding state data and saving the production cost. By automatically generating and executing the automatic bobbin winding scheduling task, the bobbin winding operation is completed, which can improve the intelligentization and informatization level of the spinning production and improve the bobbin winding efficiency. Using the 5G technology to transmit the bobbin monitoring image and the automatic bobbin winding scheduling task can improve the speed and quantity of data transmission and improve the timeliness of information acquisition and task publishing.

[0034] It should be understood that the content described in this part is not intended to identify the key or important features of the embodiments of the present disclosure, nor is it used to limit the scope of the present disclosure. Other features of the present disclosure will become apparent from the following description. BRIEF DESCRIPTION OF DRAWINGS

[0035] In the drawings, like reference numerals refer to same or similar functionalities throughout the several views. The drawings are not necessarily to scale. It is to be understood that these drawings only depict some embodiments in accordance with the present disclosure and should not be considered to be limiting of the scope of the present disclosure.

[0036] Figure 1 is a flowchart of an automatic bobbin winding communication method according to an embodiment of the present disclosure;

[0037] Figure 2 is a flowchart of an automatic bobbin winding communication method according to another embodiment of the present disclosure;

[0038] Figure 3 is a schematic diagram of an example bobbin monitoring image of the present disclosure;

[0039] Figure 4 is a flowchart of an automatic bobbin winding communication method according to another embodiment of the present disclosure;

[0040] Figure 5 is a flowchart of an automatic bobbin winding communication method according to another embodiment of the present disclosure;

[0041] Figure 6 is a flowchart of an automatic lap communication method according to another embodiment of the present disclosure;

[0042] Figure 7 is a flowchart of an automatic lap communication method according to an embodiment of the present disclosure;

[0043] Figure 8 is a flowchart of an automatic lap communication method according to another embodiment of the present disclosure;

[0044] Figure 9 is a flowchart of an automatic lap communication method according to another embodiment of the present disclosure;

[0045] Figure 10 is a flowchart of an automatic lap communication method according to another embodiment of the present disclosure;

[0046] Figure 11 is a flowchart of an automatic lap communication method according to another embodiment of the present disclosure;

[0047] Figure 12 is a flowchart of an automatic lap communication method according to another embodiment of the present disclosure;

[0048] Figure 13 is a structural diagram of a network device according to an embodiment of the present disclosure;

[0049] Figure 14 is a structural diagram of an automatic lap system according to an embodiment of the present disclosure;

[0050] Figure 15 is a structural diagram of an automatic lap communication system according to an embodiment of the present disclosure;

[0051] Figure 16 is a system overall architecture diagram according to an example of the present disclosure;

[0052] Figure 17 is a flowchart of an automatic lap through a transfer station according to an example of the present disclosure;

[0053] Figure 18 is a flowchart of automatic lap control through a buffer station according to an example of the present disclosure;

[0054] Figure 19 is a flowchart of an automatic lap control method;

[0055] Figure 20 is a flowchart of an automatic lap control method according to an example of the present disclosure;

[0056] Figure 21is a block diagram of an electronic device for implementing the method of the embodiments of the present disclosure. DETAILED DESCRIPTION

[0057] The present disclosure will be further described by reference to the drawings. Like reference numerals can indicate corresponding or similar elements throughout the several figures of the drawings. Although the various aspects of the embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless specifically noted.

[0058] In addition, for the purpose of clarity, numerous specific details are set forth in the following detailed description of the present disclosure. It should be understood, however, that the present disclosure can be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been described in detail in order to avoid obscuring the subject matter of the present disclosure.

[0059] Figure 1 is a flowchart of an automatic lap communication method according to an embodiment of the present disclosure, applied to a network device, the method comprising:

[0060] S101, receiving a lap monitoring image from a terminal device.

[0061] S102, sending the lap monitoring image to a character recognition system.

[0062] S103, receiving an automatic lap scheduling task from the automatic lap system; wherein the automatic lap scheduling task comprises a task generated by the automatic lap system according to the recognition result of the character recognition system on the lap monitoring image.

[0063] S104, sending the automatic lap scheduling task to an automatic lap device.

[0064] In the embodiments of the present disclosure, the network device can include a 5G base station, a 5G base station server, and the like. The terminal device can include a personal digital assistant (PDA), a screen of a doffing monitoring device, a workshop data monitoring screen, and the like. The doffing monitoring image can be obtained by using a terminal device to take a picture or by using the terminal device to take a screenshot. For example, a PDA with an image sensor is used to take a picture of a doffing monitoring page on the screen of a winding machine monitoring device at both ends of a production line, to obtain a doffing monitoring image, and to transmit the doffing monitoring image to a 5th generation mobile communication technology (5G) base station. For another example, a doffing monitoring device takes a screenshot of a doffing monitoring page on its own screen, to obtain a doffing monitoring image, and to transmit the doffing monitoring image to a 5G base station. In the embodiments of the present disclosure, the terminal device can detect the doffing monitoring image, and do not retain and send the doffing monitoring image that is not clear enough or is not complete. The doffing in the embodiments of the present disclosure can also be described as a winding, which can represent a spool taken off a winding machine.

[0065] In the embodiments of the present disclosure, the automatic doffing system can further include an automatic doffing scheduling system. The automatic doffing scheduling task can be generated by the automatic doffing scheduling system. For example, the automatic doffing system receives the state data of the winding machine obtained by the character recognition system, and the automatic doffing scheduling system can generate an automatic doffing scheduling task according to the state data of the winding machine. The automatic doffing scheduling system can send the generated automatic doffing scheduling task to a network device such as a 5G base station.

[0066] In the embodiments of the present disclosure, the automatic doffing device can include an automatic doffing robot, a track type automatic doffing device, and the like. The automatic doffing robot can include an AGV for automatic doffing. The track type automatic doffing device can include a ceiling track, a floor track, a ceiling and floor track, and the like.

[0067] In the embodiments of the present disclosure, the network device can send the automatic doffing scheduling task to the automatic doffing device, which can include that the network device such as a 5G base station sends the received automatic doffing scheduling task to the corresponding automatic doffing robot or track type automatic doffing device according to the identification information of the automatic doffing device in the automatic doffing scheduling task, and the automatic doffing device performs a doffing operation according to the received automatic doffing scheduling task.

[0068] According to an embodiment of the present disclosure, the network device, for example, the 5G base station, provides the basis for the automatic bobbin winding scheduling task by receiving and forwarding the bobbin winding monitoring image. The network device also enables the automatic bobbin winding device to perform the automatic bobbin winding scheduling task by receiving and forwarding the bobbin winding monitoring image. The winding machine state data on the winding machine monitoring device can be obtained through the bobbin winding monitoring image, which can reduce the cost of continuously purchasing winding machine state data from the winding machine supplier every year and save production costs. By automatically generating and executing the automatic bobbin winding scheduling task, the operation of bobbin winding can be completed, and the intelligentization and informatization level of the spinning production can be improved, and the bobbin winding efficiency can be improved. Using 5G technology to transmit the bobbin winding monitoring image and the automatic bobbin winding scheduling task can improve the speed and quantity of data transmission and improve the timeliness of information acquisition and task publishing.

[0069] Figure 2 is a flow diagram of an automatic bobbin winding communication method according to another embodiment of the present disclosure. The method can include one or more features of the automatic bobbin winding communication method described above. In an embodiment, the method further includes:

[0070] S201, sending the automatic bobbin winding scheduling task to at least one of the PDA, the screen of the bobbin winding monitoring device, and the workshop data monitoring screen.

[0071] In an embodiment of the present disclosure, after receiving the automatic bobbin winding scheduling task, the network device can also send the automatic bobbin winding to the terminal device for display. For example, after receiving the automatic bobbin winding scheduling task, the network device, for example, the 5G base station, can send the automatic bobbin winding scheduling task to the PDA of the relevant personnel and display the automatic bobbin winding scheduling task on the display page of the PDA. The relevant personnel can include personnel assisting in bobbin winding. For another example, after receiving the automatic bobbin winding scheduling task, the network device, for example, the 5G base station, can send the automatic bobbin winding scheduling task to the workshop data monitoring screen or the PDA when there is no idle automatic bobbin winding device, and the workshop data monitoring screen or the PDA displays the automatic bobbin winding scheduling task so as to perform bobbin winding through other ways, for example, manual bobbin winding or adding a new automatic bobbin winding robot.

[0072] According to an embodiment of the present disclosure, the terminal device can display the information of the automatic bobbin winding scheduling task in real time, provide intuitive visual management basis for workshop production management, and improve the intelligentization and informatization level of the workshop production management. By displaying the automatic bobbin winding scheduling task that is not executed by the automatic bobbin winding device on the PDA, the screen of the bobbin winding monitoring device, and the workshop data monitoring screen, the relevant personnel can be prompted to handle the related task in time, and the pipe explosion can be avoided.

[0073] In an embodiment, the recognition result of the text recognition system on the bobbin winding monitoring image includes the state data of the winding machine.

[0074] In the embodiments of the present disclosure, the automatic winding-up system can use an OCR character recognition model to recognize the winding-up monitoring image to obtain the state data of the winding machine. Figure 3 is a schematic diagram of an example winding-up monitoring image of the present disclosure, which includes a winding-up monitoring page, and each row of the winding-up monitoring page stores the state data of one winding machine. The state data of each winding machine is arranged vertically, and the specific data corresponding to the attribute of the state data of each winding machine. The winding-up monitoring page further includes a table header, which can include the attribute names of various state data, such as line and / or machine number, winding time, remaining time, winding-up time, package weight, shovel plate setting, shovel plate signal, shovel plate time, current winding-up number, product specification, winding-up order, product batch number, etc. The character recognition system can process the winding-up monitoring image based on the OCR character recognition model to obtain the state data of the winding machine required for generating an automatic winding-up scheduling task, such as the line and / or machine number, and the winding time, remaining time, winding-up time, etc. corresponding to the line and / or machine number. The line can represent the production line where the winding machine producing the spool is located, and the machine number can represent the position of the winding machine producing the spool in the production line. The winding time can represent the length of time that the currently winding spool has been wound, the remaining time can represent the length of time that the currently winding spool needs to be wound, and the winding-up time can represent the time point at which the currently winding spool is expected to be wound up, at which time the winding-up needs to be performed. The package weight can represent the weight of the currently winding spool, which can be in kg. The shovel plate setting can represent the total number of shovel plate times of the winding machine within a set time. The shovel plate signal can represent whether the spinning beam connected to the current winding machine needs to be shovel plated. The shovel plate time can represent the length of time that the spinning beam connected to the current winding machine has been shovel plated. The current winding-up number can represent the winding-up number corresponding to the currently winding spool. The product specification can represent the type of the currently winding spool. The winding-up order can represent the winding-up order corresponding to the currently winding spool. The product batch number can represent a group of spools of the same specification or the same production batch.

[0075] According to the embodiments of the present disclosure, the network equipment such as the 5G base station transmits the winding-up monitoring image to the character recognition system, which provides data support for obtaining the state data of the winding machine. Using 5G technology to transmit the image can improve the efficiency of picture transmission and the timeliness of information acquisition.

[0076] Figure 4 is a flowchart of an automatic winding-up communication method according to another embodiment of the present disclosure, which can include one or more features of the above automatic winding-up communication method. In an implementation, the automatic winding-up system includes an automatic winding-up scheduling system, S103 receives an automatic winding-up scheduling task from the automatic winding-up system, including:

[0077] S401, receiving an automatic winding-up scheduling task from the automatic winding-up scheduling system.

[0078] The automatic winding-up scheduling task is a task generated by the automatic winding-up scheduling system according to the state data of the winding-up machine and the working state of the automatic winding-up device. The state data of the winding-up machine includes at least one of the winding-up time, the remaining time, and the winding-up time corresponding to the line and / or the machine number. The automatic winding-up scheduling task includes at least one of the identification information of the automatic winding-up device to be scheduled, the winding-up time, and the winding-up sequence.

[0079] In the embodiments of the present disclosure, when multiple automatic winding-up scheduling tasks need to be generated, the automatic winding-up scheduling system can sort the generated automatic winding-up scheduling tasks according to any one of the winding-up time, the remaining time, and the winding-up time. The automatic winding-up scheduling task can also be referred to as an automatic winding-up control task. Alternatively, the task for the automatic winding-up robot is referred to as the automatic winding-up scheduling task, and the task for the track type automatic winding-up device is referred to as the automatic winding-up control task. After obtaining the state data of the winding-up machine, the automatic winding-up scheduling system can generate an automatic winding-up scheduling task according to the line and / or machine number, winding-up time, remaining time, winding-up time, product batch number, and other data in the state data of the winding-up machine, as well as the bearing state, position, remaining power, identification information, and other data in the working state of the automatic winding-up device. The generated automatic winding-up scheduling task should at least include the identification information of the automatic winding-up device, the winding-up time, the winding-up sequence, the machine number, and other data. For example, the state data of the winding-up machine obtained by the automatic winding-up scheduling system includes: state data 1. Winding-up machine A, winding-up time is 11:50:00, batch number XB080512; state data 2. Winding-up machine B, winding-up time is 12:00:00, batch number XB080516; state data 3. Winding-up machine C, winding-up time is 11:40:00, batch number XB020717M. The working state of the automatic winding-up device obtained by the automatic winding-up scheduling system includes: working state 1. AGV1, empty, power 60%; working state 2. AGV2, full, power 63%; working state 3. AGV3, half load, power 13%; working state 4. AGV4, half load, power 81%. The automatic winding-up scheduling system generates an automatic winding-up task according to the above state data of the winding-up machine and the working state of the automatic winding-up device, which includes: task 1. AGV1, 11:40:00, winding-up machine C; task 2. AGV4, 11:50:00, winding-up machine A; task 3. AGV1, 12:00:00, winding-up machine B.

[0080] According to an embodiment of the present disclosure, a network device such as a 5G base station can receive an automatic coiling scheduling task generated by an automatic coiling scheduling system, and the received automatic coiling scheduling task contains the identification information of the automatic coiling device, thereby providing a basis for distributing the automatic coiling scheduling task.

[0081] Figure 5 FIG. 1 is a flow diagram of an automatic coiling communication method according to another embodiment of the present disclosure. The method can include one or more features of the automatic coiling communication method described above. In an implementation, the automatic coiling device includes an automatic coiling robot and / or a track-type automatic coiling device, and S104 sends the automatic coiling scheduling task to the automatic coiling device, including:

[0082] S501, in the case where the received multiple automatic coiling scheduling tasks include the coiling sequence, the multiple automatic coiling scheduling tasks are sent to the automatic coiling robot and / or the track-type automatic coiling device corresponding to the identification information of the automatic coiling device according to the coiling sequence and / or the coiling time.

[0083] In an embodiment of the present disclosure, the automatic coiling system can send the automatic coiling scheduling task to the corresponding automatic coiling device according to the identification information of the automatic coiling device in the automatic coiling scheduling task. In the case where multiple automatic coiling scheduling tasks are received, the automatic coiling scheduling task corresponding to the coiling sequence can be sent to the automatic coiling device in sequence according to the coiling sequence of the automatic coiling scheduling task. The network device can also send the automatic coiling scheduling task corresponding to the coiling sequence to the terminal device in sequence according to the coiling sequence of the automatic coiling scheduling task. For example, based on the automatic coiling tasks generated in the above example, the tasks include task 1, task 2, and task 3. When sending the generated automatic coiling tasks, the automatic coiling scheduling system can first send task 1 to the 5G base station, and then send task 2 to the 5G base station, and then send task 3 to the 5G base station, and then send task 3 to the 5G base station. The 5G base station sends task 1 to AGV1, and sends task 2 to AGV4, and sends task 3 to AGV1. Again, the automatic coiling scheduling system can send the above task 1, task 2, and task 3 to the 5G base station at one time, and then the 5G base station sends task 1 and task 3 to AGV1, and sends task 2 to AGV4.

[0084] According to an embodiment of the present disclosure, a network device such as a 5G base station can send the automatic coiling scheduling task to the corresponding automatic coiling device in sequence according to the identification information and the coiling sequence of the automatic coiling device in the automatic coiling scheduling task, thereby improving the intelligent degree of workshop production management. Based on the 5G technology, the speed and timeliness of task distribution can be improved, and the coiling task can be executed in time and effectively.

[0085] Figure 6is a flowchart of an automatic lap communication method according to another embodiment of the present disclosure, which can include one or more features of the automatic lap communication method described above. In an implementation, the state data of the winding machine further includes a turning requirement, and the method further includes:

[0086] S601, receiving a yarn package turning task from the automatic lap system; wherein the yarn package turning task is generated according to the turning requirement;

[0087] S602, sending the yarn package turning task to a yarn package transfer station.

[0088] In an embodiment of the present disclosure, the yarn package transfer station can be used to temporarily store yarn packages and transfer yarn packages to the yarn car for pre-processing before being sent to the packaging production line. The pre-processing method can include turning. The transfer station can include a yarn rack for temporarily storing yarn packages and a control device for rotating the yarn rack. The yarn package turning task includes the model or specification of the yarn package. The yarn package transfer station can perform the yarn package turning operation according to the yarn package turning task. Wherein, the way to generate the yarn package turning task can include: in the case of the type of the winding machine being a winding machine that simultaneously winds yarn packages through two rollers, the yarn package on one of the two rollers needs to be turned in the transfer station. For example, the winding machine that simultaneously winds yarn packages through two rollers can include a twin winding machine, a double-position winding machine, a double-roller winding machine, etc. The automatic lap system can generate a yarn package turning task according to the type of the winding machine and the identification of the roller, etc. The yarn package turning task can include information such as the yarn package that needs to be turned and / or the identification of the target yarn rack where the yarn package needs to be turned. The automatic lap system can send the yarn package turning task to a network device such as a 5G base station. The network device can send the yarn package turning task to the transfer station, and the control device for rotating the yarn rack at the transfer station can control the target yarn rack to rotate according to the yarn package turning task, thereby turning the yarn package hanging on the target yarn rack. In addition, when the yarn package transfer station receives the yarn package turning task sent by the network device, it queries the yarn rack temporarily storing the yarn package of the corresponding specification or model in its management system according to the model or specification of the yarn package in the yarn package turning task, and uses the control device for rotating the yarn rack to rotate the corresponding yarn rack to complete the turning operation.

[0089] In an embodiment of the present disclosure, the automatic lap system can generate a yarn package turning task according to the turning requirement in the state data of the winding machine, and can also determine whether the yarn package needs to be turned according to the product specification and / or product batch number in the state data of the winding machine. When there is a turning requirement, a yarn package turning task is generated.

[0090] According to the embodiment of the present disclosure, the network device such as the 5G base station can send the spool turning task to the spool transfer station, provide the basis for the spool turning operation performed by the spool transfer station, and improve the intelligentization and automation degree of production management. Using the 5G technology to transmit the spool turning task can improve the distribution efficiency and execution efficiency of the spool turning task.

[0091] Figure 7 is a flowchart of an automatic lap communication method according to an embodiment of the present disclosure, for an automatic lap system, the method comprising:

[0092] S701, receiving a recognition result of a lap monitoring image by a character recognition system; wherein the lap monitoring image is received by the character recognition system from a network device.

[0093] S702, generating an automatic lap scheduling task according to the recognition result of the lap monitoring image;

[0094] S703, sending the automatic lap scheduling task to the network device, and forwarding the automatic lap scheduling task to an automatic lap device by the network device.

[0095] In an embodiment, the lap monitoring image is received by the network device from a terminal device, and the acquisition method of the lap monitoring image comprises using the terminal device to take a picture or taking a screenshot of the screen of the terminal device.

[0096] In the embodiment of the present disclosure, the automatic lap system can include an automatic lap scheduling system, and the network device can include a 5G base station. The automatic lap system can receive the lap monitoring image sent by the network device, and the network device can receive the lap monitoring image from the terminal device. For example, the terminal device such as a PDA with an image sensor takes a picture of the lap monitoring page on the screen of the winding machine monitoring device at both ends of the production line to obtain the lap monitoring image, the terminal device sends the lap monitoring image to the 5G base station, the 5G base station sends the received lap monitoring image to the character recognition system, the character recognition system sends the state data parsed and recognized to the automatic lap scheduling system, and the automatic lap scheduling system generates the automatic lap scheduling task according to the state data. The automatic lap scheduling system can send the automatic lap scheduling task to the automatic lap device through the network device. For example, after generating the automatic lap scheduling task, the automatic lap scheduling system can send the automatic lap scheduling task to the network device such as the 5G base station, and the 5G base station can send the received automatic lap scheduling task to the corresponding automatic lap device such as AGV, overhead rail, ground rail, overhead-ground rail, etc. according to the identification in the task.

[0097] According to the embodiment of the present disclosure, the automatic doffing system can obtain the state data of the winding machine based on the obtained doffing monitoring image, and generate a corresponding automatic doffing scheduling task according to the state data of the winding machine, which can avoid the cost of applying to the winding machine supplier to directly obtain the state data of the winding machine, thereby saving the production cost. The state data of the winding machine can be quickly and comprehensively obtained by using the OCR model, thereby improving the intelligentization and automation degree of the spinning production.

[0098] Figure 8 is a flow diagram of an automatic doffing communication method according to another embodiment of the present disclosure. The method can include one or more features of the automatic doffing communication method described above. In an implementation, the method further includes:

[0099] S801, send the automatic doffing scheduling task to at least one of the PDA, the screen of the doffing monitoring device, and the workshop data monitoring screen.

[0100] In the embodiment of the present disclosure, after generating the automatic doffing scheduling task, the automatic doffing system can also send the automatic doffing task to the terminal device for display. The automatic doffing system can send the automatic doffing task to the terminal device through the network device, or directly send the automatic doffing task to the terminal device. For example, after the automatic doffing scheduling system generates the automatic doffing scheduling task, the automatic doffing scheduling task is sent to the automatic doffing device, and the automatic doffing scheduling task is also sent to the workshop data monitoring screen, and the automatic doffing scheduling task is displayed on the workshop data monitoring screen. For another example, in the case where there is no automatic doffing device that can receive the automatic doffing scheduling task, the automatic doffing system sends the automatic doffing scheduling task to the workshop data monitoring screen or the PDA, and the workshop data monitoring screen or the PDA displays the automatic doffing scheduling task.

[0101] According to the embodiment of the present disclosure, the terminal device can display the information of the automatic doffing scheduling task in real time, provide intuitive visual management basis for workshop production management, and improve the intelligentization and informatization degree of the workshop production management. By displaying the automatic doffing scheduling task that is not executed by the automatic doffing device through the PDA, the screen of the doffing monitoring device, and the workshop data monitoring screen, etc., the relevant personnel can be prompted to handle the related task in time, thereby avoiding pipe explosion.

[0102] Figure 9 is a flow diagram of an automatic doffing communication method according to another embodiment of the present disclosure. The method can include one or more features of the automatic doffing communication method described above. In an implementation, S702 generates an automatic doffing scheduling task according to the doffing monitoring image, including at least one of the following:

[0103] S901, the character recognition system identifies the winding-up monitoring image to obtain state data of the winding machine; wherein the state data of the winding machine includes at least one of winding time, remaining time, and winding-up time corresponding to the line and / or the machine number;

[0104] S902, the automatic winding-up scheduling system generates the automatic winding-up scheduling task according to the state data of the winding machine and the working state of the automatic winding-up device; wherein the automatic winding-up scheduling task includes at least one of the identification information of the automatic winding-up device to be scheduled, the winding-up time, and the winding-up sequence.

[0105] In the embodiments of the present disclosure, the automatic winding-up system can include a character recognition system. After receiving the winding-up monitoring image, the character recognition system identifies the winding-up monitoring image based on an optical character recognition (OCR) model to obtain the state data of the winding machine. After performing character recognition, the character recognition system can detect the obtained state data of the winding machine, and when the obtained state data of the winding machine is complete, sends the state data of the winding machine to the automatic winding-up scheduling system. When the obtained state data of the winding machine is incomplete, the winding-up monitoring image is reacquired and identified. The character recognition system can send the obtained state data of the winding machine to the automatic winding-up scheduling system, and the automatic winding-up scheduling system generates an automatic winding-up scheduling task according to the state data of the winding machine. After generating the automatic winding-up scheduling task, the automatic winding-up system can send the automatic winding-up scheduling task to the network device. The character recognition system can obtain the state data of the winding machine from the winding-up monitoring image based on the OCR model, and transmit the state data of the winding machine to the automatic winding-up scheduling system. In the embodiments of the present disclosure, when the terminal device does not screen the winding-up monitoring image, the winding-up monitoring image can be screened by the automatic winding-up system, for example, the character recognition system, and the winding-up monitoring image with insufficient or incomplete clarity is deleted.

[0106] In the embodiments of the present disclosure, the character recognition system can recognize the winding-up monitoring image based on the OCR character recognition model to obtain the state data of the winding machine. The state data of the winding machine can include the line and / or machine number, and the winding time, the remaining time, the winding-up time, the package weight, the shovel plate setting, the shovel plate signal, the shovel plate time, the current winding number, the product specification, the winding number, the product batch number corresponding to the line and / or machine number, and the like. After the character information is recognized by using the OCR character recognition model, the character information can be processed by using a regular expression to obtain the state data of the winding machine, such as the line and / or machine number, and the winding time, the remaining time, the winding-up time, the package weight, the shovel plate setting, the shovel plate signal, the shovel plate time, the current winding number, the product specification, the winding number, the product batch number corresponding to the line and / or machine number, and the like. After the character recognition system obtains the character information, the character information can also be directly sent to the automatic winding-up scheduling system, and the automatic winding-up scheduling system processes the character information by using a regular expression to obtain the state data of the winding machine.

[0107] In the embodiments of the present disclosure, the automatic winding-up scheduling system can generate an automatic winding-up scheduling task according to the state data of the winding machine. The automatic winding-up scheduling system can also request the working state of the automatic winding-up device from the automatic winding-up device, and the working state of the automatic winding-up device can include the identification information, the load condition, and the power condition of the automatic winding-up device, and the like. The automatic winding-up scheduling system can generate an automatic winding-up scheduling task based on the state data of the winding machine and the working state of the automatic winding-up device.

[0108] According to the embodiments of the present disclosure, the automatic winding-up system can obtain the state data of the winding machine according to the winding-up monitoring image, improve the efficiency and ease of use of the state data acquisition of the winding machine, and reduce the cost of obtaining the state data of the winding machine. The automatic winding-up system can also automatically generate a winding-up task according to the state data of the winding machine and the working state of the automatic winding-up device, and improve the generation speed of the automatic winding-up task.

[0109] In one implementation mode, as shown in Figure 9 S702, the automatic winding-up scheduling task is generated according to the winding-up monitoring image, and further includes:

[0110] S903, the plurality of automatic winding-up scheduling tasks are sorted according to the winding-up time of the plurality of automatic winding-up scheduling tasks to obtain the winding-up sequence of the plurality of automatic winding-up scheduling tasks.

[0111] In the embodiments of the present disclosure, the automatic can scheduling system can sort the generated multiple automatic can scheduling tasks according to the state data of the winding machine and / or the can time in the automatic can scheduling task, and generate a corresponding sorting serial number. For example, the automatic can scheduling tasks can be sorted in the order from early to late according to the can time. If the current generated automatic can scheduling tasks are three, the can time of task A is 10:50:00, the can time of task B is 10:30:00, and the can time of task C is 11:00:00. The order of the sorted automatic can scheduling tasks is: 1. Task B; 2. Task A; 3. Task C, wherein 1, 2, and 3 are the can order.

[0112] According to the embodiments of the present disclosure, the automatic can scheduling system can sort the automatic can scheduling tasks in the case of generating multiple automatic can scheduling tasks, and provide support for subsequent publishing of the automatic can scheduling tasks and execution of the automatic can scheduling tasks.

[0113] Figure 10 is a flowchart of an automatic can communication method according to another embodiment of the present disclosure. The method can include one or more features of the automatic can communication method described above. In an implementation, S703 sends the automatic can scheduling task to the network device, including:

[0114] S1001, in the case that the multiple automatic can scheduling tasks include the can order, the multiple automatic can scheduling tasks are sent to the network device in the can order and / or the can time of the multiple automatic can scheduling tasks; or,

[0115] S1002, in the case that the multiple automatic can scheduling tasks include the can order, the multiple automatic can scheduling tasks with the can order are sent to the network device.

[0116] In the embodiments of the present disclosure, when the automatic can system publishes multiple automatic can scheduling tasks, the automatic can scheduling tasks can be sent to the network device such as a 5G base station in the can order of the sorted multiple automatic can scheduling tasks in sequence, and then the network device such as a 5G base station sends the automatic can scheduling tasks to the automatic can device. When the automatic can system publishes multiple automatic can scheduling tasks, the multiple automatic can scheduling tasks with the can order generated can be packaged and sent to the network device such as a 5G base station, and then the network device such as a 5G base station sends each automatic can scheduling task to the corresponding automatic can device.

[0117] According to the embodiment of the present disclosure, the automatic can system can implement the automatic can scheduling task in the order of the can time. The time efficiency of the automatic can scheduling task is guaranteed by adopting the way of publishing one by one, and the execution efficiency of the automatic can scheduling task is guaranteed. The advantages of 5G communication are fully utilized, and the pressure of communication system request and response is reduced.

[0118] Figure 11 is a flow diagram of an automatic can communication method according to another embodiment of the present disclosure, which can include one or more features of the above automatic can communication method. In an embodiment, the automatic can device includes an automatic can robot and / or a rail type automatic can device, and the method further includes:

[0119] S1101, if the plurality of automatic can scheduling tasks include a can order, the automatic can scheduling tasks are sent to the automatic can robot and / or the rail type automatic can device corresponding to the identification information of the automatic can device according to the can order and / or the can time.

[0120] In the embodiment of the present disclosure, the automatic can scheduling task further includes the identification information of the automatic can device, and the identification information of the automatic can device can include the identification of the automatic can device executing the automatic can scheduling task. After receiving the automatic can scheduling task, the network device analyzes the can order of the task and the identification information of the automatic can device, and publishes the automatic can scheduling task to the automatic can device corresponding to the task, such as the automatic can robot (for example, AGV) and / or the rail type automatic can device (for example, sky rail, ground rail, sky-ground rail, etc.) according to the can order and the identification information of the automatic can device. For example, the network device, such as a 5G base station, receives 3 automatic can scheduling tasks, which are: 1. Task A, AGV1; 2. Task B, sky rail 1; 3. Task C, AGV2. The 5G base station can send task A to AGV1, send task B to sky rail 1, and publish task C to AGV2 in turn.

[0121] According to the embodiment of the present disclosure, the automatic can system can accurately publish the automatic can task to the corresponding automatic can device, and the corresponding automatic can device executes the task, which improves the efficiency and accuracy of task publishing and ensures the reliability of automatic can task execution.

[0122] Figure 12 is a flow diagram of an automatic can communication method according to another embodiment of the present disclosure, which can include one or more features of the above automatic can communication method. In an embodiment, the state data of the winding machine further includes a turning demand, and the method further includes:

[0123] S1201, the automatic can system generates a silk spool turning task according to the turning demand.

[0124] S1202, send the yarn spool turning task to the network device and / or the yarn spool transfer station.

[0125] In the embodiments of the present disclosure, the transfer station can turn the yarn spool according to the production requirements for the yarn spool that needs to use the transfer station for yarn spool transfer. The transfer station can include a rotatable yarn roller for hanging the yarn spool, and the turning operation of the yarn spool can be completed by rotating the yarn roller by 180 degrees after hanging a rod of yarn spool on the yarn roller; the transfer station can also include a yarn car that can be rotated, and the turning operation of the yarn spool can be completed by rotating the yarn car by 180 degrees after hanging a rod of yarn spool on the yarn roller of the yarn car.

[0126] In the embodiments of the present disclosure, the automatic can system can determine the yarn spool that needs to be turned according to the turning requirement in the state data of the winding machine, and generate a corresponding yarn spool turning task, which can include the yarn spool batch number and the hanging position of the yarn spool in the transfer station. The automatic can system can also query the turning requirement corresponding to the yarn specification in the automatic can system according to the yarn specification, and generate a yarn spool turning task. The automatic can system can send the yarn spool turning task to a network device such as a 5G base station, and the network device can forward the yarn spool turning task to the transfer station. The automatic can system can also directly send the yarn spool turning task to the transfer station. After receiving the yarn spool turning task, the transfer station can turn the corresponding yarn spool according to the yarn spool batch number and the hanging position of the yarn spool in the yarn spool turning task. When performing yarn spool packaging, the yarn spool two-dimensional code can be set on the inner surface of the yarn spool paper tube by means of inkjet, printing, pasting, etc.

[0127] According to the embodiments of the present disclosure, the yarn spool with turning requirement can be automatically turned, and the efficiency of yarn spool packaging can be improved.

[0128] In the embodiments of the present disclosure, the state data of the winding machine, the automatic can scheduling task, the yarn spool turning task, etc. can be associated and stored, and the stored data can include line number and / or machine number, can time, winding weight, product specification, merging number, product batch number, yarn spool two-dimensional code, yarn spool orientation, etc. The corresponding data of the yarn spool can be queried by scanning the two-dimensional code on the inner surface of the yarn spool paper tube, and the life cycle of the yarn spool can be monitored.

[0129] According to the embodiments of the present disclosure, the corresponding data of the yarn spool can be queried at any time through the yarn spool two-dimensional code, and the production information and specification information of the yarn spool can be obtained, which facilitates the customer to trace back the corresponding production process and production equipment after feeding back the problem, and to determine the cause of the problem.

[0130] Figure 13 is a structural schematic diagram of a network device according to an embodiment of the present disclosure. The network device can include:

[0131] The first receiving module 1301 is configured to receive a winding-up monitoring image from a terminal device.

[0132] The first sending module 1302 is configured to send the winding-up monitoring image to a character recognition system.

[0133] The second receiving module 1303 is configured to receive an automatic winding-up scheduling task from an automatic winding-up system, wherein the automatic winding-up scheduling task is generated by the automatic winding-up system according to a recognition result of the winding-up monitoring image by the character recognition system.

[0134] The second sending module 1304 is configured to send the automatic winding-up scheduling task to an automatic winding-up device.

[0135] In an embodiment, the winding-up monitoring image is obtained by using the terminal device to take a picture or by taking a screenshot of a screen of the terminal device.

[0136] In an embodiment, the terminal device includes at least one of a personal digital assistant (PDA), a screen of a winding-up monitoring device, and a screen of a workshop data monitoring device.

[0137] In an embodiment, the network device further includes:

[0138] The third sending module 1305 is configured to send the automatic winding-up scheduling task to at least one of the PDA, the screen of the winding-up monitoring device, and the screen of the workshop data monitoring device.

[0139] In an embodiment, the recognition result of the winding-up monitoring image by the character recognition system includes state data of the winding-up machine.

[0140] In an embodiment, the automatic winding-up system includes an automatic winding-up scheduling system, and the second receiving module is configured to receive the automatic winding-up scheduling task from the automatic winding-up scheduling system.

[0141] In an embodiment, the automatic winding-up scheduling task is generated by the automatic winding-up scheduling system according to the state data of the winding-up machine and a working state of the automatic winding-up device, the state data of the winding-up machine includes at least one of a winding-up time, a remaining time, and a winding-up time corresponding to a line type and / or a machine number, and the automatic winding-up scheduling task includes at least one of identification information of the automatic winding-up device to be scheduled, a winding-up time, and a winding-up sequence.

[0142] In an embodiment, the automatic winding-up device comprises an automatic winding-up robot and / or a track-type automatic winding-up device, and the second sending module is configured to send the plurality of automatic winding-up scheduling tasks to the automatic winding-up robot and / or the track-type automatic winding-up device corresponding to the identification information of the automatic winding-up device according to the winding-up sequence and / or the winding-up time if the received plurality of automatic winding-up scheduling tasks comprises the winding-up sequence.

[0143] In an embodiment, the state data of the winding-up machine further comprises a turning demand, and the network device further comprises:

[0144] The third receiving module 1306 is configured to receive a yarn spool turning task from the automatic winding-up system, wherein the yarn spool turning task is generated according to the turning demand;

[0145] The fourth sending module 1307 is configured to send the yarn spool turning task to a yarn spool transfer station.

[0146] Figure 14 FIG. 1 is a structural schematic diagram of an automatic winding-up system according to an embodiment of the present disclosure. The automatic winding-up system can comprise:

[0147] The first receiving module 1401 is configured to receive a recognition result of a winding-up monitoring image by a character recognition system, wherein the winding-up monitoring image is received by the character recognition system from a network device;

[0148] The processing module 1402 is configured to generate an automatic winding-up scheduling task according to the recognition result of the winding-up monitoring image;

[0149] The first sending module 1403 is configured to send the automatic winding-up scheduling task to the network device, and the network device forwards the automatic winding-up scheduling task to an automatic winding-up device.

[0150] In an embodiment, the winding-up monitoring image is received by the network device from a terminal device, and the winding-up monitoring image is obtained by using the terminal device to take a picture or by taking a screenshot of a screen of the terminal device.

[0151] In an embodiment, the terminal device comprises at least one of a personal digital assistant (PDA), a screen of a winding-up monitoring device, and a workshop data monitoring screen.

[0152] In an embodiment, the automatic winding-up system further comprises:

[0153] The second sending module 1404 is configured to send the automatic winding-up scheduling task to at least one of the PDA, the screen of the winding-up monitoring device, and the workshop data monitoring screen.

[0154] In an embodiment, the automatic can system comprises an automatic can scheduling system 1405, which can communicate with the character recognition system.

[0155] The character recognition system is configured to recognize the can monitoring image to obtain state data of the winding machine, wherein the state data of the winding machine comprises at least one of winding time, remaining time, and can time corresponding to a line and / or a machine number.

[0156] The automatic can scheduling system 1405 is configured to generate the automatic can scheduling task according to the state data of the winding machine and the working state of the automatic can equipment, wherein the automatic can scheduling task comprises at least one of identification information of the automatic can equipment to be scheduled, can time, and can order.

[0157] In an embodiment, the processing module 1402 is further configured to sort the plurality of automatic can scheduling tasks according to the can time of the plurality of automatic can scheduling tasks to obtain the can order of the plurality of automatic can scheduling tasks.

[0158] In an embodiment, the first sending module 1403 is configured to:

[0159] In a case where the plurality of automatic can scheduling tasks comprise the can order, the plurality of automatic can scheduling tasks are sent to the network device according to the can order and / or the can time of the plurality of automatic can scheduling tasks; or,

[0160] In a case where the plurality of automatic can scheduling tasks comprise the can order, the plurality of automatic can scheduling tasks with the can order are sent to the network device.

[0161] In an embodiment, the automatic can equipment comprises an automatic can robot and / or a track-type automatic can equipment.

[0162] In an embodiment, the automatic can system further comprises:

[0163] The third sending module 1406 is configured to, in a case where the plurality of automatic can scheduling tasks comprise the can order, send the plurality of automatic can scheduling tasks to the automatic can robot and / or the track-type automatic can equipment corresponding to the identification information of the automatic can equipment according to the can order and / or the can time.

[0164] In an embodiment, the state data of the winding machine further comprises a turning demand, and the processing module 1402 is further configured to generate a spool turning task according to the turning demand.

[0165] In an implementation, the automatic can system further includes a fourth sending module 1407 configured to send the yarn spool turning task to the network device and / or the yarn spool transfer station.

[0166] In an implementation, the processing module 1402 is further configured to store state data of the winding machine and the automatic can scheduling task in association, and store one or more two-dimensional codes and the above data correspondingly, wherein the one two-dimensional code corresponds to a set of corresponding data, and the two-dimensional code is used to query the corresponding data of the yarn spool.

[0167] Figure 15 FIG. 1 is a structural schematic diagram of an automatic can communication system according to an embodiment of the present disclosure, comprising:

[0168] a network device 1501 configured to perform the automatic can communication method performed by the network device;

[0169] an automatic can system 1502 configured to perform the automatic can communication method performed by the automatic can system;

[0170] a character recognition system 1503 configured to receive a can monitoring image from the network device, and recognize the can monitoring image to obtain a recognition result.

[0171] The specific functions and examples of the modules and sub-modules in the devices and systems of the embodiments of the present disclosure are described in the above method embodiments, and will not be described here.

[0172] Figure 16 FIG. 1 is a structural schematic diagram of an automatic can communication system according to an embodiment of the present disclosure, comprising: Figure 16As shown, the system can include a winding information system, a winding machine control system, a winding machine, a winding machine line side PC, a PDA / industrial tablet, a 5G base station, a 5G base station server, an automatic winding-up system, an automatic winding-up scheduling system, an optical character recognition system, a data storage system, a ground-track winding-up machine, and an AGV winding-up vehicle. The winding information system, the winding machine control system, the winding machine, and the winding machine line side PC can intercommunicate. The PDA / industrial tablet can obtain a winding-up monitoring image from the winding machine line side PC. The PDA / industrial tablet can obtain the winding-up monitoring image by, for example, capturing a monitoring page of the winding machine line side PC using the PDA / industrial tablet. The PDA / industrial tablet can send the winding-up monitoring image to the automatic winding-up system via a 5G communication system. The 5G base station and the 5G base station server jointly constitute the 5G communication system. The automatic winding-up system can include the automatic winding-up scheduling system and the optical character recognition system (e.g., an OCR analysis system). After receiving the winding-up monitoring image, the automatic winding-up system can process the winding-up monitoring image using the OCR analysis system to obtain state data of the winding machine, and then generate an automatic winding-up scheduling task based on the state data of the winding machine. The OCR analysis system can be part of the automatic winding-up system or can be independent of the automatic winding-up system. The automatic winding-up scheduling system can send the generated automatic winding-up scheduling task to the ground-track winding-up machine / AGV winding-up vehicle via the 5G communication system or directly to the ground-track winding-up machine / AGV winding-up vehicle. The data storage system can receive and store corresponding data streams from the automatic winding-up system. The PDA / industrial tablet can be used to query the corresponding data by scanning a two-dimensional code on the inner surface of a silk bobbin.

[0173] Figure 17 FIG. 1 is a schematic diagram of an automatic winding-up process via a transit station according to an example of the present disclosure. Figure 17 As shown, after the winding machine starts winding, a PDA is used to obtain a winding-up monitoring image and send it to the automatic winding-up system. The automatic winding-up system determines whether automatic winding-up is needed. If not, manual winding-up is performed. If so, an automatic winding-up scheduling task is generated to schedule the automatic winding-up machine (automatic winding-up device) to perform automatic winding-up.

[0174] After the automatic winding-up is completed, the automatic winding-up machine transfers the silk spool to the transit station. After receiving the silk spool from the automatic winding-up machine, the transit station stores the silk spool in a storage area. It is determined whether the silk car is in place on the rotating platform. If not, the silk spool continues to be stored in the storage area. If so, the transit station discharges the silk spool according to the batch number and the number of silk spools in the storage area.

[0175] During yarn output, it is determined whether the yarn spindle needs to be flipped. If so, the flipping action is performed, followed by yarn output; otherwise, yarn output proceeds directly. During output, the yarn spindle is transferred to the position of the robotic arm, which suspends the spindles sequentially on side A of the yarn cart. It is determined whether side A of the yarn cart is full. If not, yarn spindles are continued to be suspended on side A; otherwise, the rotary table rotates the yarn cart so that side B faces the robotic arm. After the yarn cart is in position, yarn continues to be suspended on side B until the cart is full. The transfer station sends the yarn spindle information for each position on the yarn cart to the printer, printing QR codes according to the yarn cart position. The yarn cart is removed from the production line, and all QR codes for the yarn are affixed to the inner wall of the yarn spindle paper tube. A PDA is used to scan the yarn cart QR code first, then the yarn spindle QR code, binding the yarn cart and yarn spindle information and uploading it to the yarn cart information management system. Yarn stripping and knotting operations are performed to remove excess yarn ends, and the yarn cart is moved to the balancing chamber for natural cooling.

[0176] Figure 18 This is a flowchart illustrating the automatic drop-off control process via a buffer station, as shown in this disclosure. Figure 18 As shown, this control flow is similar to Figure 17 The main difference between the automatic doffing control process at the transfer station and the process of the automatic doffing machine is that after the automatic doffing machine finishes doffing the yarn, it takes the yarn to the buffer station. The buffer station does not flip the yarn spindles; therefore, after receiving the yarn at the buffer station, the yarn spindles are directly suspended sequentially on sides A and B of the yarn cart until it is full. Once the yarn box / cart is full or the batch of yarn for that day has been produced, the yarn box / cart is automatically transported to the platform for stripping and knotting operations. Afterwards, the yarn box / cart is transported to the balancing warehouse. After the balancing time is complete, the yarn spindles cool naturally and are then shipped out according to the packaging task.

[0177] Figure 19 This is a flowchart illustrating an automatic drum dropping control method, such as... Figure 19 As shown, the winding information system sends a full-wind unwinding information message, which is then received and parsed by the automatic unwinding system to obtain the automatic unwinding task. The automatic unwinding system then sends the unwinding task to the automatic unwinding control system, pushes the information to the on-site large screen / PDA display, and designates an AGV or a drive-based unwinding machine to execute the unwinding task. Finally, the automatic unwinding machine completes the unwinding task, and the automatic unwinding system writes the information to the database. This solution executes based on the unwinding information, without unified scheduling and planning.

[0178] Figure 20 This is a flowchart illustrating an example of an automatic drum dropping control method according to this disclosure, such as... Figure 20As shown, this method utilizes OCR text recognition technology to acquire relevant data, thus eliminating the need to purchase value-added services from the winding machine manufacturer. In this method, a PDA / industrial computer is used to capture images of the corresponding information interface on the winding machine's line-side computer, obtaining a doffing monitoring image. An OCR model is used to parse the doffing monitoring image to obtain the winding machine's status data, such as doffing time and doffing information for each machine. The parsed winding machine status data is sent to the automatic doffing system. The automatic doffing system generates an automatic doffing task based on the winding machine's status data. The automatic doffing scheduling system sends the automatic doffing task to the AGV, which executes the automatic doffing task. Furthermore, the automatic doffing system pushes information such as the machine number, doffing time, batch number, specifications, and the AGV identifier executing the task to a large screen and PDA for display on-site.

[0179] The acquisition, storage, and application of user personal information involved in the technical solution disclosed herein comply with the provisions of relevant laws and regulations and do not violate public order and good morals.

[0180] Figure 21 This is a structural block diagram of an electronic device according to an embodiment of the present disclosure. Figure 21 As shown, the electronic device includes a memory 2110 and a processor 2120. The memory 2110 stores a computer program that can run on the processor 2120. The number of memories 2110 and processors 2120 can be one or more. The memory 2110 can store one or more computer programs, which, when executed by the electronic device, cause the electronic device to perform the method provided in the above-described method embodiments. The electronic device may also include a communication interface 2130 for communicating with external devices and performing data exchange and transmission.

[0181] If the memory 2110, processor 2120, and communication interface 2130 are implemented independently, they can be interconnected via a bus to communicate with each other. This bus can be an Industry Standard Architecture (ISA) bus, a Peripheral Component Interconnect (PCI) bus, or an Extended Industry Standard Architecture (EISA) bus, etc. This bus can be divided into address bus, data bus, control bus, etc. For ease of representation, Figure 21 The bus is represented by a single thick line, but this does not mean that there is only one bus or one type of bus.

[0182] Optionally, if the memory 2110, the processor 2120 and the communication interface 2130 are integrated on a chip, the memory 2110, the processor 2120 and the communication interface 2130 can complete the communication among each other through an internal interface.

[0183] It should be understood that the processor described above can be a central processing unit (CPU), and can also be other general-purpose processors, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor can be a microprocessor or any conventional processor, etc. It should be noted that the processor can be a processor supporting an advanced RISC machine (ARM) architecture.

[0184] Further, the aforementioned memory can include a read-only memory and a random access memory, and can also include a non-volatile random access memory. The memory can be a volatile memory or a non-volatile memory, or can include both volatile and non-volatile memory. The non-volatile memory can include a read-only memory (ROM), a programmable read-only memory (PROM), an erasable programmable read-only memory (EPROM), an electrically EPROM (EEPROM), or a flash memory. The volatile memory can include a random access memory (RAM) used as an external cache. By way of example, and not limitation, many forms of RAM can be used. For example, a static random access memory (SRAM), a dynamic random access memory (DRAM), a synchronous dynamic random access memory (SDRAM), a double data rate synchronous dynamic random access memory (DDR SDRAM), an enhanced SDRAM (ESDRAM), a Synchlink DRAM (SLDRAM), and a direct Rambus RAM (DR RAM) can be used.

[0185] In the above embodiments, all or part of the steps can be implemented by software, hardware, firmware or any combination thereof. When implemented by software, all or part of the steps can be implemented in the form of a computer program product. The computer program product includes one or more computer instructions. When the computer instructions are loaded and executed on a computer, all or part of the processes or functions described in the embodiments of the present disclosure are generated. The computer can be a general purpose computer, a special purpose computer, a computer network or other programmable apparatus. The computer instructions can be stored in a computer readable storage medium or transferred from one computer readable storage medium to another computer readable storage medium, for example, the computer instructions can be transferred from one website, computer, server or data center to another website, computer, server or data center through wired (for example: coaxial cable, optical fiber, digital subscriber line (DSL)) or wireless (for example: infrared, Bluetooth, microwave, etc.) mode. The computer readable storage medium can be any available medium accessible by a computer, or a data storage device such as a server, data center, etc. integrated with one or more available media. The available media can be a magnetic medium (for example: floppy disk, hard disk, magnetic tape), an optical medium (for example: digital versatile disc (DVD)) or a semiconductor medium (for example: solid state disk (SSD)) etc. It is worth noting that the computer readable storage medium mentioned in the present disclosure can be a non-volatile storage medium, in other words, it can be a non-transitory storage medium.

[0186] A person of ordinary skill in the art can understand that all or part of the steps of the above embodiments can be completed by hardware, or the program can instruct the related hardware to complete, and the program can be stored in a computer readable storage medium. The storage medium mentioned above can be a read-only memory, a magnetic disk or an optical disk.

[0187] In the description of the embodiments of the present disclosure, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.

[0188] In the description of the embodiments of the present disclosure, unless otherwise specified, " / " means or, for example, A / B can mean A or B. "And / or" in this document only describes the relationship between associated objects, which means that there can be three relationships, for example, A and / or B, which can mean: A exists alone, A and B exist together, and B exists alone.

[0189] In the description of the embodiments of the present disclosure, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present disclosure, unless otherwise specified, the meaning of "multiple" is two or more.

[0190] The above only describes exemplary embodiments of the present disclosure, and is not intended to limit the present disclosure. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims

1. An automatic drop-down communication method, applied to a network device, the method comprising: Receive monitoring images of the falling cylinder from the terminal device; The methods for obtaining the doffing monitoring image include: using the terminal device to capture the doffing monitoring page on the screen of the winding machine monitoring device; or, if the terminal device is a winding machine monitoring device, taking a screenshot of the doffing monitoring page on the screen of the winding machine monitoring device. Send the monitoring image of the falling cylinder to the text recognition system; Receive an automatic drum dropping scheduling task from the automatic drum dropping system; wherein, the automatic drum dropping scheduling task includes a task generated by the automatic drum dropping system based on the recognition result of the text recognition system on the drum dropping monitoring image and the working status of the automatic drum dropping equipment; the recognition result of the text recognition system on the drum dropping monitoring image includes the status data of the winding machine; Send the automatic drum dropping scheduling task to the automatic drum dropping equipment.

2. The method according to claim 1, wherein, The terminal device includes at least one of a personal digital assistant (PDA), a screen for a drop-off monitoring device, and a workshop data monitoring screen; the method further includes: The automatic drum-dropping scheduling task is sent to at least one of the PDA, the screen of the drum-dropping monitoring device, and the workshop data monitoring screen.

3. The method according to claim 1, wherein, The automatic drum dropping system includes an automatic drum dropping scheduling system, which receives automatic drum dropping scheduling tasks from the automatic drum dropping system, including: Receive automatic drum dropping scheduling tasks from the automatic drum dropping scheduling system; The automatic drum dropping scheduling task is generated by the automatic drum dropping scheduling system based on the status data of the winding machine and the working status of the automatic drum dropping equipment. The status data of the winding machine includes at least one of the winding time, remaining time, and drum dropping time corresponding to the line type and / or machine number. The automatic drum dropping scheduling task includes at least one of the identification information of the automatic drum dropping equipment to be scheduled, drum dropping time, and drum dropping order.

4. The method according to claim 3, wherein, The automatic drum dropping equipment includes an automatic drum dropping robot and / or a track-type automatic drum dropping device. Sending the automatic drum dropping scheduling task to the automatic drum dropping device includes: If multiple automatic drum dropping scheduling tasks are received, including the drum dropping order, the multiple automatic drum dropping scheduling tasks are sent to the automatic drum dropping robot and / or the track-type automatic drum dropping device corresponding to the identification information of the automatic drum dropping device, according to the drum dropping order and / or the drum dropping time.

5. The method according to claim 1, wherein the status data of the winding machine further includes a flipping requirement, and the method further includes: The system receives a spindle turning task from the automatic dosing system; wherein the spindle turning task is generated based on the turning requirement. Send the silk spindle flipping task to the silk spindle transfer station.

6. An automatic drum lowering communication method for an automatic drum lowering system, the method comprising: The system receives the recognition results of the text recognition system on the dosing monitoring image; wherein the dosing monitoring image is received by the text recognition system from the network device, and the dosing monitoring image is obtained by: using a terminal device to take a picture of the dosing monitoring page on the screen of the winding machine monitoring device; or, if the terminal device is a winding machine monitoring device, taking a screenshot of the dosing monitoring page on the screen of the winding machine monitoring device. An automatic drum-dropping scheduling task is generated based on the recognition results of the drum-dropping monitoring image and the working status of the automatic drum-dropping equipment; the recognition results of the text recognition system on the drum-dropping monitoring image include the status data of the winding machine; The network device sends the automatic tube-dropping scheduling task to the network device, and the network device forwards the automatic tube-dropping scheduling task to the automatic tube-dropping device.

7. The method according to claim 6, wherein, The monitoring image of the drop tube is received by the network device from the terminal device.

8. The method according to claim 6 or 7, wherein, The terminal device includes at least one of a personal digital assistant (PDA), a screen for a drop-off monitoring device, and a workshop data monitoring screen; the method further includes: The automatic drum-dropping scheduling task is sent to at least one of the PDA, the screen of the drum-dropping monitoring device, and the workshop data monitoring screen.

9. The method according to claim 6 or 7, wherein, The automatic drum dropping system includes an automatic drum dropping scheduling system, which generates automatic drum dropping scheduling tasks based on the drum dropping monitoring images, including: The text recognition system identifies the doffing monitoring image to obtain the status data of the winding machine; wherein, the status data of the winding machine includes at least one of the winding time, remaining time, and doffing time corresponding to the line type and / or machine number; The automatic drum dropping scheduling system generates the automatic drum dropping scheduling task based on the status data of the winding machine and the working status of the automatic drum dropping equipment; the automatic drum dropping scheduling task includes at least one of the identification information of the automatic drum dropping equipment to be scheduled, the drum dropping time, and the drum dropping order.

10. The method according to claim 9, wherein, The automatic drum-dropping scheduling task is generated based on the drum-dropping monitoring image, and also includes: Based on the dropping time of multiple automatic dropping scheduling tasks, the multiple automatic dropping scheduling tasks are sorted to obtain the dropping order of the multiple automatic dropping scheduling tasks.

11. The method according to claim 10, wherein, Sending the automatic drop-off scheduling task to the network device includes: When the plurality of automatic drop-out scheduling tasks include the drop-out order, the plurality of automatic drop-out scheduling tasks are sent to the network device according to the drop-out order and / or drop-out time of the plurality of automatic drop-out scheduling tasks; or... When the plurality of automatic drop-out scheduling tasks include the drop-out order, the plurality of automatic drop-out scheduling tasks with the drop-out order are sent to the network device.

12. The method according to claim 10, wherein, The automatic drum dropping device includes an automatic drum dropping robot and / or a track-type automatic drum dropping device, and the method further includes: When the multiple automatic drum dropping scheduling tasks include a drum dropping order, the multiple automatic drum dropping scheduling tasks are sent to the automatic drum dropping robot and / or the track-type automatic drum dropping device corresponding to the identification information of the automatic drum dropping device, according to the drum dropping order and / or drum dropping time.

13. The method according to claim 9, wherein the status data of the winding machine further includes a flipping requirement, and the method further includes: The automatic doffing system generates a spindle turning task based on the turning requirements. Send the silk spindle flipping task to the network device and / or the silk spindle transfer station.

14. A network device, comprising: The first receiving module is used to receive the drop-off monitoring image from the terminal device; The methods for obtaining the doffing monitoring image include: using the terminal device to capture the doffing monitoring page on the screen of the winding machine monitoring device; or, if the terminal device is a winding machine monitoring device, taking a screenshot of the doffing monitoring page on the screen of the winding machine monitoring device. The first sending module is used to send the falling tube monitoring image to the character recognition system; The second receiving module is used to receive an automatic drum dropping scheduling task from the automatic drum dropping system; wherein, the automatic drum dropping scheduling task includes a task generated by the automatic drum dropping system based on the recognition result of the text recognition system on the drum dropping monitoring image and the working status of the automatic drum dropping equipment; the recognition result of the text recognition system on the drum dropping monitoring image includes the status data of the winding machine; The second sending module is used to send the automatic drum dropping scheduling task to the automatic drum dropping device.

15. An automatic drum dropping system, comprising: The first receiving module is used to receive the recognition result of the text recognition system on the doffing monitoring image; wherein, the doffing monitoring image is received by the text recognition system from the network device, and the doffing monitoring image is obtained by: taking a picture of the doffing monitoring page on the screen of the winding machine monitoring device using a terminal device; or, if the terminal device is a winding machine monitoring device, taking a screenshot of the doffing monitoring page on the screen of the winding machine monitoring device. The processing module is used to generate an automatic drum dropping schedule task based on the recognition results of the drum dropping monitoring image and the working status of the automatic drum dropping equipment; the recognition results of the text recognition system on the drum dropping monitoring image include the status data of the winding machine; The first sending module is used to send the automatic tube dropping scheduling task to the network device, and the network device forwards the automatic tube dropping scheduling task to the automatic tube dropping device.

16. An automatic canister-dropping communication system, comprising: A network device for performing the method as described in any one of claims 1 to 5; An automatic drum dropping system for performing the method as described in any one of claims 6 to 13; The text recognition system is used to receive the drop-off monitoring image from the network device and to recognize the drop-off monitoring image to obtain the recognition result.

17. The system according to claim 16, wherein, The network equipment includes 5G base stations and 5G base station servers.

Citation Information

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