A high-frequency soldering iron intelligent temperature control device and method
Through the intelligent temperature control device of high-frequency soldering iron, using flexible water cables and copper coil heating, combined with temperature measuring probes and lifting mechanisms, the problems of existing soldering iron low heating efficiency and environmental pollution are solved, and precise temperature control and equipment protection are achieved.
Patent Information
- Application Number
- CN202210808085.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-11
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2042-07-11
AI Technical Summary
The existing soldering iron heating methods have problems such as low heating efficiency, insufficient temperature compensation, serious environmental pollution and easy equipment damage, which affects the welding efficiency and quality.
The intelligent temperature control device of high-frequency soldering iron is adopted to transmit current and water through flexible water cables, and eddy current heating is generated using copper coils. The voltage is adjusted in real time with the temperature measuring probe to control the temperature of the soldering iron head. It is equipped with a lifting mechanism and a protective cover for easy replacement and protection.
It improves welding efficiency and quality, improves the working environment, reduces equipment wear and resource waste, and achieves precise temperature control.
Smart Images

Figure CN117123877B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of intelligent temperature control, and in particular to an intelligent temperature control device, system and method for a high-frequency soldering iron. Background Art
[0002] A soldering iron is typically a tool used to solder electronic components. Soldering is used to connect the large end faces of power capacitor cores. Currently, the capacitor industry utilizes gas-fired soldering irons, electric soldering irons, and high-frequency soldering irons for large-face soldering. Electric soldering irons use resistance wire heating, which is slow, resulting in insufficient temperature compensation during the soldering process. This requires one person to rotate multiple soldering irons, resulting in low soldering efficiency. Gas-fired soldering irons offer high soldering efficiency, but they also generate significant waste and poor air quality. The continuous flow of compressed air and liquefied petroleum gas during soldering creates a high level of noise, typically reaching 85 to 92 decibels. Furthermore, gas-fired soldering irons typically reach temperatures exceeding 600°C, potentially damaging the packaging. High-frequency soldering irons are one of the lowest-power applications for induction heating, sharing the same high-speed, high-efficiency, and energy-saving characteristics of high-frequency induction heating. However, their soldering tips are consumable and susceptible to oxidation and wear. The invention of this soldering iron aims to improve the work environment for employees and enhance the quality and automation of core soldering. Summary of the Invention
[0003] The purpose of the present invention is to provide a high-frequency soldering iron intelligent temperature control device, system and method based on the existing technology.
[0004] Specifically, a high-frequency soldering iron intelligent temperature control device includes: a temperature control and heating device, a water power supply device, a handheld transformer device, and a flexible water cable;
[0005] The water power supply device includes a control panel and a power supply device, and the power supply device includes an interface for transmitting electricity;
[0006] The flexible water cable has two ends, one end is connected to the handheld transformer device, and the other end is connected to the water power supply device, and the flexible water cable is used to transmit current;
[0007] The handheld transformer has two ends, one end is connected to the flexible water cable, and the other end is connected to the temperature control and heating device. The handheld transformer is used to change the AC voltage;
[0008] The temperature control and heating device includes a soldering iron tip, a protective cover, a temperature control device, and a transmission channel; the transmission channel is connected to the temperature control device, and a copper wire is built into the transmission channel. One end of the copper wire is connected to a handheld transformer device, and the other end exceeds the length of the transmission channel and extends to both sides of the top of the soldering iron tip, forming a full or half-enclosed shape that can form eddy currents and can accommodate magnetic conductive objects such as soldering iron tips, so that when power is turned on, eddy currents are generated in the copper coil, causing the electron holes in the soldering iron tip in the copper coil to move, thereby generating heat; the protective cover is fixedly connected to the transmission channel, and the protective cover is connected to the soldering iron tip; the temperature control device includes an electric wire, a through hole and a temperature measuring probe, the electric wire is integrated into the handheld transformer device, and current is transmitted through a flexible water cable, one end of the temperature measuring probe passes through the through hole of the temperature control device, and the other end is used to detect the temperature of the soldering iron tip.
[0009] Furthermore, the water power supply device further comprises a water storage device, the interface is further used to transmit water, the interface comprises an output port and an input port, the water is transmitted from the water storage device to the power supply device; the control panel is used to control the transmission of water from the water storage device to the power supply device, and is used to control the power supply device to transmit electricity and water;
[0010] The flexible water cable has two ends, one end is connected to the handheld transformer device, and the other end is connected to the water power supply device. The flexible water cable has built-in input and output lines, and is used to transmit electricity and water;
[0011] The transmission channel includes an input channel and an output channel, and the input channel and the output channel are used to circulate and transmit water; the input channel includes a first input channel and a second input channel, and the output channel includes a first output channel and a second output channel, the first input channel and the second input channel are not connected, the first output channel and the second output channel are not connected, and the second input channel is connected to the second output channel; the first input channel and the first output channel are respectively built with copper wires; the first input channel, the second input channel, the first output channel and the second output channel are respectively provided with a first through hole, a second through hole, a third through hole and a fourth through hole; the first through hole is installed with a first water pipe joint, the second through hole is installed with a second water pipe joint, the third through hole is installed with a third water pipe joint, and the fourth through hole is installed with a fourth water pipe joint; when the first water pipe joint and the second water pipe joint are connected to the water pipe, water is transmitted, and when the third water pipe joint and the fourth water pipe joint are connected to the water pipe, water is transmitted; the first input channel, the second input channel, the first output channel and the second output channel are respectively connected to the temperature control device; the temperature control device has a through hole;
[0012] The upper portion of the protective cover is fixedly connected to the second input channel and the second output channel;
[0013] The handheld transformer device has a first through hole and a second through hole corresponding to the first input channel and the first output channel respectively. The first through hole and the second through hole are connected to the input line and the output line of the flexible water cable respectively.
[0014] Furthermore, the temperature control and heating device also includes a lifting mechanism, which has a rotating structure and a fixed structure. The fixed structure is fixed at one end of the through hole of the temperature control device and has a through hole for accommodating a temperature measuring probe. The through hole of the fixed structure and the through hole of the temperature control device are on the same straight line.
[0015] Furthermore, the fixed structure is connected to the rotating structure by mortise and tenon joints, and the top view of the fixed structure presents a "cross" structure. The rotating structure has a "cross" accommodating space corresponding to the "cross" structure of the fixed structure, which is used to accommodate the fixed structure and the "cross" accommodating space of the rotating structure.
[0016] Furthermore, a temperature measuring probe passes through the accommodating space in the middle of the fixed structure and is connected to the rotating structure. The temperature measuring probes include at least two, and the positions of the temperature measuring probes are fixed.
[0017] Furthermore, the top of the soldering iron tip is provided with grooves greater in number than the temperature measuring probes, and the grooves have an accommodating space for accommodating the temperature measuring probes. The positions between the grooves correspond to the positions between the temperature measuring probes, so that the temperature measuring device can be accurately inserted into the grooves.
[0018] Furthermore, the number of the grooves is more than 1 times the number of the temperature measuring probes, and the positions between the grooves correspond to the positions between the temperature measuring probes, so that the temperature measuring device can be accurately inserted into the grooves.
[0019] Furthermore, the top of the soldering iron tip is provided with slide grooves on both sides parallel to the tip of the soldering iron tip, and the protective cover is provided with a raised strip corresponding to the slide groove of the soldering iron tip, and a baffle is provided on one side of the raised strip to facilitate the sliding installation of the soldering iron tip on the protective cover.
[0020] Furthermore, the rotating structure of the lifting mechanism can be rotated into a locking mode and a fixed mode. When the lifting height is higher than the height of the fixed structure, it is rotated until the "cross" accommodating space of the rotating structure is staggered with the "cross" structure of the fixed structure, which is the locking mode. The end of the temperature measuring probe close to the soldering iron tip is moved out from the inside of the groove at the top of the soldering iron tip, making it easy to remove the soldering iron tip; when the lifting mechanism in the locking mode is rotated, it is rotated until the "cross" accommodating space of the rotating structure corresponds to the "cross" of the fixed structure and a mortise and tenon connection is performed, which is the fixed mode. The end of the temperature measuring probe close to the soldering iron tip is inserted into the inside of the groove at the top of the soldering iron tip.
[0021] Furthermore, the temperature measuring probe detects the temperature of the soldering iron tip and compares it with the preset temperature. The temperature control and heating device transmits a signal to the water power supply device, and the water power supply device adjusts the release of voltage to adjust the temperature. When the temperature measuring probe detects that the current temperature is greater than or equal to the preset temperature, the water power supply device reduces the release of voltage to adjust and prevent the temperature from rising. When the temperature measuring probe detects that the current temperature is lower than the preset temperature, the water power supply device increases the release of voltage to adjust and increase the speed of temperature rise.
[0022] Specifically, a high-frequency soldering iron intelligent temperature control method using a high-frequency soldering iron intelligent temperature control device includes the following steps:
[0023] Step 1: Connect the water power supply device and the temperature control and heating device with a flexible water cable;
[0024] Step 2: Start the water power supply device. The current is transmitted to the temperature control and heating device through the flexible water cable. The coil generates eddy current. The soldering iron tip generates heat through the eddy current generated by the coil to power the temperature control device.
[0025] Step 3: The temperature control and heating device uses a temperature probe to detect the temperature of the soldering iron tip. The temperature probe detects the temperature of the soldering iron tip and compares it with the preset temperature. The temperature control and heating device transmits the obtained signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature.
[0026] Furthermore, in step 2, the water power supply device is started, and water and electric current are transmitted to the temperature control and heating device through the flexible water cable; the coil generates eddy currents, and the soldering iron tip generates heat through the eddy currents generated by the coil to power the temperature control device; water is transmitted in the transmission channel to reduce the temperature of the transmission channel.
[0027] Furthermore, the step one also includes: installing and fixing the soldering iron tip, pressing down the lifting mechanism, inserting the temperature measuring probe into the groove provided on the top of the soldering iron tip, and fixing the position of the soldering iron tip.
[0028] Furthermore, the lifting mechanism is pressed downward, and the temperature measuring probe is inserted into the groove provided on the top of the soldering iron tip. Specifically, when the soldering iron tip is fixed, the lifting mechanism is pressed downward, and an end of the temperature measuring probe close to the soldering iron tip is inserted into the groove on the top of the soldering iron tip; when the soldering iron tip is replaced or removed, the end of the temperature measuring probe close to the soldering iron tip is moved out from the groove on the top of the soldering iron tip, thereby facilitating the removal of the soldering iron tip.
[0029] Furthermore, in step three, the temperature measuring probe detects the temperature of the soldering iron tip and compares it with the preset temperature, the temperature control and heating device transmits a signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature, specifically including: the temperature measuring probe detects the current temperature of the soldering iron tip in real time and compares it with the preset temperature, when the temperature measuring probe detects that the current temperature is greater than or equal to the preset temperature, the water power supply device reduces the voltage release to adjust and prevent the temperature from rising and causing unnecessary waste of resources; when the temperature measuring probe detects that the current temperature is lower than the preset temperature, the water power supply device increases the voltage release to adjust and increase the speed of temperature rise.
[0030] The advantages of the present invention are:
[0031] The invention of the soldering iron in this application is to improve the working environment of employees, enhance the quality and automation of core welding, and the structural design facilitates the replacement of high-frequency soldering irons. The transmission channel continuously passes water to reduce the temperature of other parts, ensuring the temperature of parts other than the soldering iron tip. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 The present invention is a schematic diagram of the main structure of a high-frequency soldering iron intelligent temperature control device.
[0033] Figure 2 The figure is a rear structural schematic diagram of a high-frequency soldering iron intelligent temperature control device according to the present invention.
[0034] Figure 3 It is a right side structural schematic diagram of a high-frequency soldering iron intelligent temperature control device of the present invention.
[0035] Figure 4 It is a schematic diagram of a water power supply device of the present invention.
[0036] Figure 5 It is a structural schematic diagram of a soldering iron tip of the present invention.
[0037] Figure 6 The present invention is a schematic structural diagram of a soldering iron tip connected to a protective cover.
[0038] Figure 7 The present invention is a flowchart of a high-frequency soldering iron intelligent temperature control method.
[0039] The main component symbols in the embodiment of the present invention are as follows:
[0040] Temperature control and heating device-1, water power supply device-2, handheld transformer device-3, flexible water cable-4, soldering iron tip-5, protective cover-6, temperature control device-7, transmission channel-8, control panel-9, power supply device-10, water storage device-11, first water pipe joint-12a, second water pipe joint-12b, third water pipe joint-12c, fourth water pipe joint-12d, lifting mechanism-13, temperature probe-14, copper wire-15, first input channel-16, second output channel-17, interface-18, raised strip-19, baffle-20; groove-21, rotating structure-22, fixed structure-23, slide-24. DETAILED DESCRIPTION
[0041] The technical solutions of the present invention are described in more detail below with reference to the accompanying drawings. The present invention includes but is not limited to the following embodiments.
[0042] As attached Figure 1-6 As shown, a schematic structural diagram of a high-frequency soldering iron intelligent temperature control device of the present invention, the device comprises: a temperature control and heating device, a water power supply device, a handheld transformer device, and a flexible water cable;
[0043] The water power supply device includes a control panel, a power supply unit, and a water storage unit. The power supply unit includes an interface for transmitting water and electricity, including an output port and an input port. Water is transmitted from the water storage unit to the power supply unit. The control panel is used to control the transmission of water from the water storage unit to the power supply unit, thereby controlling the transmission of electricity and water from the power supply unit. The control panel is used to monitor the water circulation device, specifically the water pressure in the transmission channel, for setting and monitoring the heating temperature of the soldering iron tip. The flexible water cable has two ends: one end is connected to the handheld transformer device, and the other end is connected to the water power supply unit. The flexible water cable has built-in input and output lines and is used to transmit electricity and water.
[0044] The transmission channel includes an input channel and an output channel, and the input channel and the output channel are used to circulate and transmit water; the input channel includes a first input channel and a second input channel, and the output channel includes a first output channel and a second output channel, the first input channel and the second input channel are not connected, the first output channel and the second output channel are not connected, and the second input channel is connected to the second output channel; the first input channel and the first output channel are respectively built-in copper wires; the first input channel, the second input channel, the first output channel and the second output channel are respectively provided with a first through hole, a second through hole, a third through hole and a fourth through hole; the first through hole is installed with a first water pipe joint, the second through hole is installed with a second water pipe joint, the third through hole is installed with a third water pipe joint, and the fourth through hole is installed with a fourth water pipe joint; when the first water pipe joint and the second water pipe joint are connected to the water pipe, water is transmitted, and when the third water pipe joint and the fourth water pipe joint are connected to the water pipe, water is transmitted; the first input channel, the second input channel, the first output channel and the second output channel are respectively connected to the temperature control device; the temperature control device has a through hole. The first input channel is disposed opposite the second input channel, and the first output channel is disposed opposite the second output channel. The first water pipe connector is mounted on the first input channel, the second water pipe connector is mounted on the second input channel, the third water pipe connector is mounted on the first output channel, and the fourth water pipe connector is mounted on the second output channel. The first water pipe connector is disposed opposite the second water pipe connector, and the third water pipe connector is disposed opposite the fourth water pipe connector. Water flows through the first input channel to the first water pipe connector, and then through the second water pipe connector to the second input channel and the first output channel in sequence. Water in the first output channel flows to the third water pipe connector and then to the corresponding fourth water pipe connector. Water in the fourth water pipe connector flows to the second output channel and returns to the water power supply device via the flexible water cable. The handheld transformer device has two ends, one end connected to the flexible water cable and the other end connected to the temperature control and heating device. The handheld transformer device is used to change the AC voltage and transmit water. The handheld transformer device has a first through hole and a second through hole corresponding to the first input channel and the first output channel, respectively. The first through hole and the second through hole are connected to the input and output lines of the flexible water cable, respectively.The temperature-controlled heating device includes a soldering iron tip, a protective cover, a temperature control device, and a transmission channel. The transmission channel is connected to the temperature control device and includes a copper wire. One end of the copper wire is connected to a handheld transformer, while the other end extends beyond the transmission channel to both sides of the top of the soldering iron tip, forming a fully or partially enclosed shape that can generate eddy currents and accommodate magnetic objects such as the soldering iron tip. When power is applied, eddy currents are generated in the copper coil, causing electron holes in the soldering iron tip to move, thereby generating heat. The protective cover is fixedly connected to the transmission channel and connected to the soldering iron tip. The temperature control device includes an electric wire, a through hole, and a temperature probe. The electric wire is integrated into the handheld transformer and transmits current via a flexible water cable. One end of the temperature probe passes through the through hole of the temperature control device, and the other end is used to detect the temperature of the soldering iron tip. This facilitates automatic control of the soldering iron tip temperature and voltage.
[0045] Among them, the temperature control and heating device also includes a lifting mechanism, which has a rotating structure and a fixed structure. The fixed structure is fixed at one end of the through hole of the temperature control device and has a through hole for accommodating a temperature measuring probe. The through hole of the fixed structure and the through hole of the temperature control device are on the same straight line.
[0046] The fixed structure and the rotating structure can be connected by mortise and tenon joints, and the top view of the fixed structure presents a "cross" structure. The rotating structure has a "cross" accommodating space corresponding to the "cross" structure of the fixed structure, which is used to accommodate the fixed structure and the "cross" accommodating space of the rotating structure. The fixed structure and the rotating structure are connected by mortise and tenon joints, and the top view of the fixed structure presents a "cross" structure. The rotating structure has a "cross" accommodating space corresponding to the "cross" structure of the fixed structure, which is used to accommodate the fixed structure and the "cross" accommodating space of the rotating structure.
[0047] The top of the soldering iron tip is provided with grooves greater than the number of temperature measuring probes. The grooves have a space for accommodating the temperature measuring probes. The positions between the grooves correspond to the positions between the temperature measuring probes, facilitating accurate insertion of the temperature measuring device into the grooves. The number of grooves can also be more than 1 times the number of temperature measuring probes. The positions between the grooves correspond to the positions between the temperature measuring probes, facilitating accurate insertion of the temperature measuring device into the grooves.
[0048] Among them, the top of the soldering iron tip is provided with slide grooves on both sides parallel to the tip of the soldering iron tip, and the protective cover is provided with a raised strip corresponding to the slide groove of the soldering iron tip. A baffle is provided on one side of the raised strip to facilitate the sliding installation of the soldering iron tip on the protective cover.
[0049] Among them, the temperature measuring probe detects the temperature of the soldering iron tip and compares it with the preset temperature. The temperature control and heating device transmits a signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature; when the temperature measuring probe detects that the current temperature is greater than or equal to the preset temperature, the water power supply device reduces the voltage release to adjust and prevent the temperature from rising and causing unnecessary waste of resources; when the temperature measuring probe detects that the current temperature is lower than the preset temperature, the water power supply device increases the voltage release to adjust and increase the speed of temperature rise.
[0050] Another embodiment of an intelligent temperature control device for a high-frequency soldering iron comprises a temperature control and heating device, a water power supply device, a handheld transformer, and a flexible water-powered cable. The water-powered device includes a control panel and a power supply device, which includes an interface for transmitting electricity. The flexible water-powered cable has two ends: one end connected to the handheld transformer device and the other end connected to the water power supply device, and the flexible water-powered cable is used to transmit current. The handheld transformer device has two ends: one end connected to the flexible water-powered cable and the other end connected to the temperature control and heating device, and the handheld transformer is used to change the AC voltage. The temperature-controlled heating device includes a soldering iron tip, a protective cover, a temperature control device, and a transmission channel. The transmission channel is connected to the temperature control device and includes a copper wire. One end of the copper wire is connected to a handheld transformer, while the other end extends beyond the transmission channel to both sides of the top of the soldering iron tip, forming a fully or partially enclosed shape that can generate eddy currents and accommodate magnetic objects such as the soldering iron tip. When power is applied, eddy currents are generated in the copper coil, causing electron holes in the soldering iron tip to move, thereby generating heat. The protective cover is fixedly connected to the transmission channel and connected to the soldering iron tip. The temperature control device includes an electric wire, a through hole, and a temperature probe. The electric wire is integrated into the handheld transformer and transmits current via a flexible water cable. One end of the temperature probe passes through the through hole of the temperature control device, and the other end is used to detect the temperature of the soldering iron tip. This facilitates automatic control of the soldering iron tip temperature and voltage.
[0051] Among them, the temperature control and heating device also includes a lifting mechanism, which has a rotating structure and a fixed structure. The fixed structure is fixed at one end of the through hole of the temperature control device and has a through hole for accommodating a temperature measuring probe. The through hole of the fixed structure and the through hole of the temperature control device are on the same straight line.
[0052] The fixed structure and the rotating structure can be connected by mortise and tenon joints, and the top view of the fixed structure presents a "cross" structure. The rotating structure has a "cross" accommodating space corresponding to the "cross" structure of the fixed structure, which is used to accommodate the fixed structure and the "cross" accommodating space of the rotating structure. The fixed structure and the rotating structure are connected by mortise and tenon joints, and the top view of the fixed structure presents a "cross" structure. The rotating structure has a "cross" accommodating space corresponding to the "cross" structure of the fixed structure, which is used to accommodate the fixed structure and the "cross" accommodating space of the rotating structure.
[0053] In another embodiment, the lifting mechanism comprises a rotating structure and a fixed structure. The fixed structure is fixed to one end of the through-hole of the temperature control device and has a central accommodating space coextensive with the space extending from the through-hole of the temperature control device. The fixed structure has a built-in fixing clip, such as a slide or a raised plate. The rotating structure has a fixing buckle corresponding to the fixing clip, such as a protrusion corresponding to the slide or another raised plate corresponding to the raised plate. The rotating structure is connected to the temperature measuring probe, which includes at least two temperature measuring probes, and the temperature measuring probes are fixed in position. The rotating structure of the lifting mechanism can be rotated between a locked mode and a fixed mode. When the lifting mechanism is raised and rotated until the fixing buckle is fixed to the fixing buckle, the locked mode is established, and the end of the temperature measuring probe near the tip is removed from the groove at the top of the tip, facilitating tip removal. When the lifting mechanism, which is in the locked mode, is rotated to a portion without the fixing buckle and lowered until the blocking block blocks the through-hole of the temperature control device, the fixed mode is established, and the end of the temperature measuring probe near the tip is inserted into the groove at the top of the tip.
[0054] The top of the soldering iron tip is provided with grooves greater than the number of temperature measuring probes. The grooves have a space for accommodating the temperature measuring probes. The positions between the grooves correspond to the positions between the temperature measuring probes, facilitating accurate insertion of the temperature measuring device into the grooves. The number of grooves can also be more than 1 times the number of temperature measuring probes. The positions between the grooves correspond to the positions between the temperature measuring probes, facilitating accurate insertion of the temperature measuring device into the grooves.
[0055] Among them, the top of the soldering iron tip is provided with slide grooves on both sides parallel to the tip of the soldering iron tip, and the protective cover is provided with a raised strip corresponding to the slide groove of the soldering iron tip. A baffle is provided on one side of the raised strip to facilitate the sliding installation of the soldering iron tip on the protective cover.
[0056] Among them, the temperature measuring probe detects the temperature of the soldering iron tip and compares it with the preset temperature. The temperature control and heating device transmits a signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature; when the temperature measuring probe detects that the current temperature is greater than or equal to the preset temperature, the water power supply device reduces the voltage release to adjust and prevent the temperature from rising and causing unnecessary waste of resources; when the temperature measuring probe detects that the current temperature is lower than the preset temperature, the water power supply device increases the voltage release to adjust and increase the speed of temperature rise.
[0057] As attached Figure 7 As shown, a schematic diagram of a process of a high-frequency soldering iron intelligent temperature control method of the present invention is shown, and the process includes:
[0058] Step 1: Connect the water power supply device and the temperature control and heating device with a flexible water cable;
[0059] Step 2: Start the water power supply device. The current is transmitted to the temperature control and heating device through the flexible water cable. The coil generates eddy current. The soldering iron tip generates heat through the eddy current generated by the coil to power the temperature control device.
[0060] Step 3: The temperature control and heating device uses a temperature probe to detect the temperature of the soldering iron tip. The temperature probe detects the temperature of the soldering iron tip and compares it with the preset temperature. The temperature control and heating device transmits the obtained signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature.
[0061] Among them, step one also includes: installing and fixing the soldering iron tip, pressing the lifting mechanism downward, inserting the temperature measuring probe into the groove set on the top of the soldering iron tip, and fixing the position of the soldering iron tip; a communication line for the temperature control and heating device is also built in.
[0062] Among them, the lifting mechanism is pressed down and the temperature measuring probe is inserted into the groove set on the top of the soldering iron tip. Specifically, when the soldering iron tip is fixed, the lifting mechanism is pressed down, and the end of the temperature measuring probe close to the soldering iron tip is inserted into the groove on the top of the soldering iron tip to fix the soldering iron tip and prevent the soldering iron tip from shaking; when the soldering iron tip is replaced or removed, the end of the temperature measuring probe close to the soldering iron tip is moved out from the groove on the top of the soldering iron tip to facilitate removal of the soldering iron tip.
[0063] Among them, the temperature measuring probe in step three detects the temperature of the soldering iron tip and compares it with the preset temperature, the temperature control and heating device transmits a signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature, specifically including: the temperature measuring probe detects the current temperature of the soldering iron tip in real time and compares it with the preset temperature. When the temperature measuring probe detects that the current temperature is greater than or equal to the preset temperature, the water power supply device reduces the voltage release to adjust and prevent the temperature from rising, which brings unnecessary waste of resources; when the temperature measuring probe detects that the current temperature is lower than the preset temperature, the water power supply device increases the voltage release to adjust and increase the speed of temperature rise.
[0064] Another embodiment of a high-frequency soldering iron intelligent temperature control method includes: a temperature control heating device,
[0065] Step 1: Connect the water power supply device and the temperature control and heating device with a flexible water cable;
[0066] Step 2: Start the water power supply device, and water and current are transmitted to the temperature control and heating device through the flexible water cable; the coil generates eddy currents, and the soldering iron tip generates heat through the eddy currents generated by the coil to power the temperature control device; water is transmitted in the transmission channel, reducing the temperature of the transmission channel;
[0067] Step 3: The temperature control and heating device uses a temperature probe to detect the temperature of the soldering iron tip. The temperature probe detects the temperature of the soldering iron tip and compares it with the preset temperature. The temperature control and heating device transmits the obtained signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature.
[0068] Among them, step one also includes: installing and fixing the soldering iron tip, pressing down the lifting mechanism, inserting the temperature measuring probe into the groove set on the top of the soldering iron tip, fixing the position of the soldering iron tip, and also having a built-in communication line for the temperature control and heating device.
[0069] Among them, the lifting mechanism is pressed down and the temperature measuring probe is inserted into the groove set on the top of the soldering iron tip. Specifically, when the soldering iron tip is fixed, the lifting mechanism is pressed down, and the end of the temperature measuring probe close to the soldering iron tip is inserted into the groove on the top of the soldering iron tip to fix the soldering iron tip and prevent the soldering iron tip from shaking; when the soldering iron tip is replaced or removed, the end of the temperature measuring probe close to the soldering iron tip is moved out from the groove on the top of the soldering iron tip to facilitate removal of the soldering iron tip.
[0070] In step 3, the temperature probe detects the temperature of the soldering iron tip and compares it with a preset temperature. The temperature control and heating device transmits a signal to the water power supply device, which adjusts the voltage release to adjust the temperature. Specifically, the temperature probe detects the current temperature of the soldering iron tip in real time and compares it with the preset temperature. When the temperature probe detects that the current temperature is greater than or equal to the preset temperature, the water power supply device reduces the voltage release to adjust and prevent the temperature from rising and causing unnecessary waste of resources. When the temperature probe detects that the current temperature is less than the preset temperature, the water power supply device increases the voltage release to adjust and increase the speed of temperature rise. The control screen is used to monitor the water circulation device, that is, the water pressure in the transmission channel, and is used to set and monitor the heating temperature of the soldering iron tip.
[0071] The present invention is not limited to the above-mentioned specific embodiments. A person skilled in the art can implement the present invention in a variety of other specific embodiments based on the embodiments and the contents disclosed in the drawings. Therefore, any design that adopts the design structure and ideas of the present invention and makes some simple transformations or changes falls within the scope of protection of the present invention.
Claims
1. A high-frequency soldering iron intelligent temperature control device, characterized in that: include: Temperature control and heating device, water power supply device, handheld transformer device, flexible water cable; The water power supply device includes a control panel and a power supply device, and the power supply device includes an interface for transmitting electricity; The flexible water cable has two ends, one end is connected to the handheld transformer device, and the other end is connected to the water power supply device, and the flexible water cable is used to transmit current; The handheld transformer has two ends, one end is connected to the flexible water cable, and the other end is connected to the temperature control and heating device. The handheld transformer is used to change the AC voltage; The temperature control and heating device includes a soldering iron tip, a protective cover, a temperature control device, and a transmission channel; the transmission channel is connected to the temperature control device, and a copper wire is built into the transmission channel. One end of the copper wire is connected to a handheld transformer device, and the other end exceeds the length of the transmission channel and extends to both sides of the top of the soldering iron tip, forming a shape that can form eddy currents and accommodate magnetic conductive objects, including a full or half-enclosed shape, so that when power is turned on, eddy currents are generated in the copper coil, causing the electron holes in the soldering iron tip in the copper coil to move, thereby generating heat; the protective cover is fixedly connected to the transmission channel, and the protective cover is connected to the soldering iron tip; the temperature control device includes an electric wire, a through hole and a temperature measuring probe, the electric wire is integrated inside the handheld transformer device, and current is transmitted through a flexible water cable, one end of the temperature measuring probe passes through the through hole of the temperature control device, and the other end is used to detect the temperature of the soldering iron tip.
2. The high-frequency soldering iron intelligent temperature control device according to claim 1, characterized in that: The water power supply device also includes a water storage device, the interface is also used to transmit water, the interface includes an output port and an input port, the water is transmitted from the water storage device to the power supply device; the control panel is used to control the transmission of water from the water storage device to the power supply device, and is used to control the power supply device to transmit electricity and water; The flexible water cable has two ends, one end is connected to the handheld transformer device, and the other end is connected to the water power supply device. The flexible water cable has built-in input and output lines, and is used to transmit electricity and water; The transmission channel includes an input channel and an output channel, and the input channel and the output channel are used to circulate and transmit water; the input channel includes a first input channel and a second input channel, and the output channel includes a first output channel and a second output channel, the first input channel and the second input channel are not connected, the first output channel and the second output channel are not connected, and the second input channel is connected to the second output channel; the first input channel and the first output channel are respectively built with copper wires; the first input channel, the second input channel, the first output channel and the second output channel are respectively provided with a first through hole, a second through hole, a third through hole and a fourth through hole; the first through hole is installed with a first water pipe joint, the second through hole is installed with a second water pipe joint, the third through hole is installed with a third water pipe joint, and the fourth through hole is installed with a fourth water pipe joint; when the first water pipe joint and the second water pipe joint are connected to the water pipe, water is transmitted, and when the third water pipe joint and the fourth water pipe joint are connected to the water pipe, water is transmitted; the first input channel, the second input channel, the first output channel and the second output channel are respectively connected to the temperature control device; the temperature control device has a through hole; The upper portion of the protective cover is fixedly connected to the second input channel and the second output channel; The handheld transformer device has a first through hole and a second through hole corresponding to the first input channel and the first output channel respectively. The first through hole and the second through hole are connected to the input line and the output line of the flexible water cable respectively.
3. A high-frequency soldering iron intelligent temperature control device according to claim 1 or 2, characterized in that: The temperature control and heating device also includes a lifting mechanism, which has a rotating structure and a fixed structure. The fixed structure is fixed to one end of the through hole of the temperature control device and has a through hole for accommodating a temperature measuring probe. The through hole of the fixed structure and the through hole of the temperature control device are on the same straight line.
4. The high-frequency soldering iron intelligent temperature control device according to claim 3, characterized in that: The fixed structure is connected to the rotating structure by mortise and tenon joints. The fixed structure presents a "cross" structure in a top view. The rotating structure has a "cross" accommodating space corresponding to the "cross" structure of the fixed structure, which is used to accommodate the fixed structure and the "cross" accommodating space of the rotating structure.
5. The high-frequency soldering iron intelligent temperature control device according to claim 3, characterized in that: The temperature measuring probe passes through the accommodating space in the middle of the fixed structure and is connected to the rotating structure. The temperature measuring probes include at least two, and the positions of the temperature measuring probes are fixed.
6. A high-frequency soldering iron intelligent temperature control device according to claim 1 or 2, characterized in that: The top of the soldering iron tip is provided with grooves greater in number than the temperature measuring probes. The grooves have an accommodating space for accommodating the temperature measuring probes. The positions between the grooves correspond to the positions between the temperature measuring probes, so that the temperature measuring device can be accurately inserted into the grooves.
7. The high-frequency soldering iron intelligent temperature control device according to claim 6, characterized in that: The number of the grooves is more than 1 times the number of the temperature measuring probes, and the positions between the grooves correspond to the positions between the temperature measuring probes, so that the temperature measuring device can be accurately inserted into the grooves.
8. A high-frequency soldering iron intelligent temperature control device according to claim 1 or 2, characterized in that: The top of the soldering iron tip is provided with sliding grooves on both sides parallel to the tip of the soldering iron tip, and the protective cover is provided with a raised strip corresponding to the sliding groove of the soldering iron tip. A baffle is provided on one side of the raised strip to facilitate the sliding installation of the soldering iron tip on the protective cover.
9. The high-frequency soldering iron intelligent temperature control device according to claim 3, characterized in that: The lifting mechanism's rotating structure can be rotated between a locking mode and a fixed mode. When the lifting height is higher than the height of the fixed structure, it rotates until the "cross" accommodating space of the rotating structure is offset from the "cross" structure of the fixed structure, entering the locking mode. The end of the temperature measuring probe closest to the soldering iron tip is removed from the groove on the top of the soldering iron tip, making it easier to remove the soldering iron tip. When the lifting mechanism is rotated in the locking mode, it is in the fixed mode when the "cross" accommodating space of the rotating structure corresponds to the "cross" of the fixed structure and a mortise and tenon connection is performed, and the end of the temperature measuring probe close to the soldering iron tip is inserted into the groove on the top of the soldering iron tip.
10. A high-frequency soldering iron intelligent temperature control device according to claim 1 or 2, characterized in that: The temperature probe detects the temperature of the soldering iron tip and compares it with the preset temperature. The temperature control and heating device transmits a signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature. When the temperature probe detects that the current temperature is greater than or equal to the preset temperature, the water power supply device reduces the voltage release to adjust and prevent the temperature from rising. When the temperature probe detects that the current temperature is lower than the preset temperature, the water power supply device increases the voltage release to adjust and increase the speed of temperature rise.
11. A high-frequency soldering iron intelligent temperature control method using the device according to any one of claims 1 to 10, characterized in that: The specific steps include: Step 1: Connect the water power supply device and the temperature control and heating device with a flexible water cable; Step 2: Start the water power supply device. The current is transmitted to the temperature control and heating device through the flexible water cable. The coil generates eddy current. The soldering iron tip generates heat through the eddy current generated by the coil to power the temperature control device. Step 3: The temperature control and heating device uses a temperature probe to detect the temperature of the soldering iron tip. The temperature probe detects the temperature of the soldering iron tip and compares it with the preset temperature. The temperature control and heating device transmits the obtained signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature.
12. The high-frequency soldering iron intelligent temperature control method according to claim 11, characterized in that: The specific steps include: starting the water power supply device in step 2, and transmitting water and current to the temperature control and heating device through the flexible water cable; the coil generates eddy currents, and the soldering iron tip generates heat through the eddy currents generated by the coil to power the temperature control device; water is transmitted in the transmission channel to reduce the temperature of the transmission channel.
13. The high-frequency soldering iron intelligent temperature control method according to claim 11, characterized in that: The step 1 further includes: installing and fixing the soldering iron tip, pressing the lifting mechanism downward, inserting the temperature measuring probe into the groove provided on the top of the soldering iron tip, and fixing the position of the soldering iron tip.
14. A high-frequency soldering iron intelligent temperature control method according to claim 13, characterized in that: The lifting mechanism is pressed down, and the temperature measuring probe is inserted into the groove provided on the top of the soldering iron tip. Specifically, when the soldering iron tip is fixed, the lifting mechanism is pressed down, and the end of the temperature measuring probe close to the soldering iron tip is inserted into the groove on the top of the soldering iron tip; when the soldering iron tip is replaced or removed, the end of the temperature measuring probe close to the soldering iron tip is moved out from the groove on the top of the soldering iron tip, making it easier to remove the soldering iron tip.
15. The high-frequency soldering iron intelligent temperature control method according to claim 11, characterized in that: In step three, the temperature measuring probe detects the temperature of the soldering iron tip and compares it with the preset temperature, the temperature control and heating device transmits a signal to the water power supply device, and the water power supply device adjusts the voltage release to adjust the temperature, specifically including: the temperature measuring probe detects the current temperature of the soldering iron tip in real time and compares it with the preset temperature. When the temperature measuring probe detects that the current temperature is greater than or equal to the preset temperature, the water power supply device reduces the voltage release to adjust and prevent the temperature from rising; when the temperature measuring probe detects that the current temperature is lower than the preset temperature, the water power supply device increases the voltage release to adjust and increase the speed of temperature rise.
Citation Information
Patent Citations
Intelligent temperature control device for high-frequency soldering iron
CN217859214U