Polystyrene foam board surface grooving device and use method thereof

By introducing structures such as protective boxes and brush rollers into the polystyrene foam board surface groove equipment, the safety and groove uneven problems caused by bare heating wires are solved, and the safety and groove quality are improved.

CN117124400BActive Publication Date: 2025-08-08青岛鑫天宇节能工程有限公司
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Patent Information

Application Number
CN202311142991.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-06
Publication Date
2025-08-08
Estimated Expiration
2043-09-06

AI Technical Summary

Technical Problem

The existing polystyrene foam board surface grooved equipment has problems of low safety and uneven grooved grooves, especially because the grooved electric heating wire is exposed and easily adheres to impurities, resulting in a risk of scald and a decrease in grooved quality.

Method used

A grooved device including a protective box, square block, brush roller and a synchronous moving mechanism is designed. The electric heating wire is blocked through the protective box, and the brush roller is cleaned up impurities, and the position and depth of the electric heating wire are adjusted through the synchronous moving mechanism to ensure safety and grooved quality.

Benefits of technology

It improves the safety of equipment use and the flatness of grooves, enhances the fixing effect on polystyrene foam boards, and ensures the accuracy and quality of grooves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of slotting technology. In order to solve the shortcomings of the prior art in that the slotting of polystyrene foam boards is unsafe and uneven, a device for slotting the surface of a polystyrene foam board and a method for using the device are proposed. The device comprises a base plate and a U-shaped frame, wherein the two vertical sides of the U-shaped frame are fixedly mounted at the two ends of the top of the base plate, and a first slide is horizontally arranged below the horizontal side of the U-shaped frame. A polystyrene foam board fixing mechanism is provided on each symmetrical side of the first slide. A protective box slides at the bottom of the first slide, and the bottom of the protective box is open. A connecting box is fixedly mounted on one side of the protective box, and the connecting box is connected to the inside of the protective box. The present invention can shield the slotted heating wire when not in use, thereby ensuring safety in use. The device can also adjust the position of the square block according to the depth of the slot to adjust the rotation of the square block to adjust the different slotted heating wires to face downward, thereby increasing the range of use of the device.
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Description

Technical Field

[0001] The present invention relates to the technical field of grooving, in particular to a polystyrene foam board surface grooving device and a use method thereof. Background Art

[0002] Polystyrene foam board is a closed-cell polystyrene foam plastic sheet made by pre-foaming expandable polystyrene beads by heating and then forming them in a mold. The raw materials undergo a series of processes, including pre-expansion, aging, forming, drying, and cutting. It can be made into foam products of varying densities and shapes, as well as various thicknesses. It is widely used in construction, insulation, packaging, refrigeration, daily necessities, industrial casting, and other fields. To meet specific application requirements, polystyrene foam board requires surface grooves.

[0003] In the existing equipment for grooving the surface of polystyrene foam boards, the grooved heating wires are exposed to the outside, and the grooved heating wires have a certain temperature after being heated. If the workers accidentally touch them, they may be scalded, which reduces the safety of use. In addition, the grooved heating wires may be adhered to impurities after grooving. If the impurities on the grooved heating wires are not cleaned, the flatness of the grooves of the grooved heating wires will be reduced next time, which reduces the effect of use. Therefore, it is urgent to redesign a polystyrene foam board surface grooving equipment to solve the problems of unsafe and uneven grooving when grooving polystyrene foam boards. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art in grooving polystyrene foam boards, such as unsafe and uneven grooving, and to propose a polystyrene foam board surface grooving device and a method of using the same.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A polystyrene foam board surface grooving device, including a bottom plate and a U-shaped frame, the two vertical sides of the U-shaped frame are fixedly installed at the two ends of the top of the bottom plate, and a first slide is horizontally arranged below the horizontal side of the U-shaped frame, and a polystyrene foam board fixing mechanism is provided on a symmetrical side of the first slide, a protection box slides at the bottom of the first slide, and the bottom of the protection box is open, a connecting box is fixedly installed on one side of the protection box, and the connecting box is connected to the inside of the protection box, a square block is rotatably installed at the center of the inside of the protection box, and a brush roller is rotatably installed inside the connecting box, a vertical plate is vertically installed on one side of the protection box, and three racks are vertically fixedly installed on one side of the vertical plate, and the three racks are numbered from right to left. They increase in sequence, and a longitudinal moving mechanism for longitudinally moving the vertical plate is provided on one side of the protective box. A synchronous moving mechanism for moving the protective box and the vertical plate is provided on the first slide. A third gear is rotatably provided on one side of the vertical plate, and the third gear is engaged with a rack away from the protective box. A first belt is vertically rotated on one side of the protective box, and pulleys are provided at both ends of the first belt. The third gear is fixedly installed on one side of the pulley located above, and the two pulleys are rotatably installed on one side of the protective box. The center of one side of one pulley and the center of one side of the square block are fixedly connected to the same connecting shaft, and a rotating mechanism for driving the brush roller to rotate is also provided on the side of the protective box.

[0007] As a further technical solution of the present invention, slides are provided at both ends of the bottom of the horizontal side of the U-shaped frame, and a screw rod is installed for horizontal rotation between the two vertical sides of the two U-shaped frames. The surface of the screw rod is connected to the inside of the two slides through threads, and the thread directions of the screw rod connecting the two slides are opposite. A first motor is installed on one of the vertical sides of the U-shaped frame, and the output shaft of the first motor is installed at the center of one end of the screw rod.

[0008] As a further technical solution of the present invention, symmetrically arranged movable rods are rotatably installed at the centers of the bottoms of the two slides, and the ends of the two movable rods are rotatably installed at the two ends of the top of the first slide respectively.

[0009] As a further technical solution of the present invention, the polystyrene foam board fixing mechanism includes: a pressing plate, which is horizontally arranged above one side of the base plate, and both ends of the top of the pressing plate are fixedly connected with symmetrically arranged folding rods, and the other two ends of the two folding rods are respectively fixedly installed at the two ends of one side of the first slide.

[0010] As a further technical solution of the present invention, a friction disc is fixedly installed on one side of the square block, and the side of the friction disc away from the square block and the side inside the protective box are horizontally fixedly connected with the same connecting shaft, and slotted heating wires are fixedly installed on the three adjacent sides of the square block, and the lengths of the three slotted heating wires increase from left to right.

[0011] As a further technical solution of the present invention, a third slide is provided at the bottom of the horizontal side of the U-shaped frame, and a first moving block is provided inside the third slide, and the end of the first moving block is fixedly installed at the top center of the vertical plate. A horizontal groove is horizontally opened on one side of the bottom of the horizontal side of the U-shaped frame, and a second moving block is provided inside the horizontal groove, and the end of the second moving block is fixedly installed at the top center of the third slide.

[0012] As a further technical solution of the present invention, the longitudinal moving mechanism includes: a second slide, the second slide is vertically fixedly installed on one side of the vertical plate, and a push plate slides inside the second slide, an electric telescopic rod is horizontally installed on one side of the protective box, and the output shaft of the electric telescopic rod is installed on one side of the push plate.

[0013] As a further technical solution of the present invention, the synchronous moving mechanism includes: a movable block and a bar-shaped groove, the movable block slides inside the first slide, a screw is installed inside the first slide for horizontal rotation, and the screw is connected to the inside of the movable block through a thread, a second motor is installed inside the first slide, and the output shaft of the second motor is installed at the center of one end of the screw, and the bottom of the movable block is fixedly installed on the top of the protective box.

[0014] As a further technical solution of the present invention, a strip groove is opened on one side of the first slide and is connected to the interior of the first slide, and a telescopic sleeve is horizontally fixedly installed on one side of the movable block, a slide groove is vertically opened on one side of the vertical plate, and a slider is slidably installed inside the slide groove, and the other end of the telescopic sleeve passes through the strip groove and is fixedly installed on one side of the slider.

[0015] As a further technical solution of the present invention, the rotating mechanism includes: a first gear, the first gear is rotatably installed on one side of the protective box through a rotating shaft, and a second pulley is fixedly installed on one side of the first gear, the first pulley is fixedly installed on one side of the third gear, and a second belt is sleeved on the first pulley and the second pulley, a second gear is meshed on one side of the first gear, and the center of one side of the second gear and the center of one side of the brush roller are fixedly connected to the same connecting shaft.

[0016] A method for using a polystyrene foam board surface grooving device comprises the following steps:

[0017] S1: First, place the polystyrene foam board on top of the bottom plate and heat the slotted heating wire. The first motor drives the screw to rotate, which drives the two slides to move. The movement of the two slides moves the movable rod. The movement of the two movable rods drives the first slide to move downward. The downward movement of the first slide drives the movable block and the folding rod to move downward. The downward movement of the folding rod drives the pressing plate to move downward. The downward movement of the pressing plate presses the polystyrene foam board tightly.

[0018] S2: The movable block moves downward, causing the protective box, telescopic sleeve and electric telescopic rod to move downward. The downward movement of the protective box will drive the connecting parts thereon to move downward, namely the three gears, belt, pulley, pulley, square block, brush roller, slotted heating wire and friction disk. The third gear moves downward, meshing with one of the racks and causing the third gear to rotate. The rotation of the third gear will drive the first pulley, the second belt, the second pulley, the pulley and the first belt to rotate. The rotation of one of the pulleys will drive the square block to rotate. The rotation of the square block will drive the three slotted heating wires to rotate, so that one of the slotted heating wires can face downward to facilitate subsequent slotting. In addition, the rotation of the second pulley will drive the first gear to rotate. The rotation of the first gear will rotate the second gear. The rotation of the second gear will drive the brush roller to rotate. The rotation of the brush roller will clean the slotted heating wire that passes by.

[0019] S3: When the protective box moves to the bottom, the second motor drives the lead screw to rotate, and the rotation of the lead screw drives the movable block to move, and the movement of the movable block drives the telescopic sleeve to move and the protective box to move horizontally. The horizontal movement of the protective box drives the square block and the slotted heating wire to move, so that the polystyrene foam board can be slotted, and the vertical plate and the three racks can move horizontally with the protective box. When it is necessary to slot different depths of the polystyrene foam board, it is only necessary to drive the push plate to move by the electric telescopic rod, and the movement of the push plate will drive the second slide to move, and the movement of the second slide will drive the vertical plate and the three racks to move, so that other racks can be replaced and engaged with the third gear, so that the square block can be rotated to different angles (90°, 180° and 270°) so that different slotted heating wires are slotted downward.

[0020] The beneficial effects of the present invention are:

[0021] First, the present invention, through the provision of a protective box, a square block and a vertical plate, can shield the slotted heating wire when not in use, thereby ensuring safety in use. In addition, the position of the square block can be adjusted according to the required slot depth to adjust the slotted heating wire to face downward, thereby increasing the range of use of the device.

[0022] Secondly, the present invention can clean the adherents on the surface of the slotted heating wire by setting the brush roller and the connecting box, thereby ensuring the neatness of the groove edge of the next slotting of the polystyrene foam board and improving the quality of the slotting of the polystyrene foam board;

[0023] Thirdly, the present invention can press the polystyrene foam board placed on the bottom plate by setting the pressing plate, ensuring that the polystyrene foam board will not move when the slotting heating wire slots the polystyrene foam board, thereby improving the accuracy of slotting the polystyrene foam board. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1This is a schematic structural diagram of a polystyrene foam board surface grooving device and its use method proposed by the present invention;

[0025] Figure 2 This is a cross-sectional schematic diagram of a polystyrene foam board surface grooving device and its use method proposed in the present invention;

[0026] Figure 3 This is a schematic diagram of the U-shaped frame structure from above of a polystyrene foam board surface grooving device and its use method proposed in the present invention;

[0027] Figure 4 This is a schematic diagram of the first slideway and its connection structure of a polystyrene foam board surface grooving device and its use method proposed in the present invention;

[0028] Figure 5 This is a schematic side cross-sectional view of the protective box of a polystyrene foam board surface grooving device and its use method proposed in the present invention;

[0029] Figure 6 This is a schematic diagram of the protective box and square block separation structure of a polystyrene foam board surface grooving device and its use method proposed in the present invention;

[0030] Figure 7 This is a schematic diagram of the bottom structure of the first slideway of a polystyrene foam board surface grooving device and a method of using the same proposed by the present invention;

[0031] Figure 8 for Figure 1 Enlarged schematic diagram of part A.

[0032] In the figure: 1. bottom plate; 2. U-shaped frame; 3. first motor; 4. pressure plate; 5. folding rod; 6. protective box; 7. lead screw; 8. slide plate; 9. movable rod; 11. square block; 12. vertical plate; 13. first belt; 14. pulley; 15. first gear; 16. first slideway; 17. strip notch; 18. connecting box; 19. brush roller; 20. friction disk; 21. slotted heating wire; 22. electric telescopic rod; 23. slideway; 24. second slideway; 25. slider; 26. telescopic sleeve; 27. second gear; 28. lead screw; 29. second motor; 30. movable block; 31. rack; 32. push plate; 33. third gear; 34. first pulley; 35. second pulley; 36. second belt; 37. third slideway; 38. horizontal groove. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0035] Please see the attached Figure 1 -Attached Figure 8 , a polystyrene foam board surface grooving equipment, including a base plate 1 and a U-shaped frame 2, the two vertical sides of the U-shaped frame 2 are fixedly installed at the two ends of the top of the base plate 1, and a first slide 16 is horizontally arranged below the horizontal side of the U-shaped frame 2, and a polystyrene foam board fixing mechanism is provided on a symmetrical side of the first slide 16, a protection box 6 is slid at the bottom of the first slide 16, and the bottom of the protection box 6 is open, and a connecting box 18 is fixedly installed on one side of the protection box 6, and the connecting box 18 is connected to the inside of the protection box 6, a square block 11 is rotatably installed at the center of the inside of the protection box 6, and a brush roller 19 is rotatably installed inside the connecting box 18, a vertical vertical plate 12 is vertically fixedly installed on one side of the protection box 6, and three racks 31 are vertically fixedly installed on one side of the vertical plate 12, the number of teeth of the three racks 31 increases from right to left, and a longitudinal moving mechanism for longitudinally moving the vertical plate 12 is provided on one side of the protection box 6, and a mechanism for moving the protection box 6 and the vertical plate 1 is provided on the first slide 16. The third gear 33 is provided on one side of the vertical plate 12 for rotation, and the third gear 33 is engaged with the rack 31 away from the protection box 6. A first belt 13 is provided on one side of the protection box 6 for vertical rotation, and pulleys 14 are provided at both ends inside the first belt 13. The third gear 33 is fixedly mounted on one side of the pulley 14 located above, and the two pulleys 14 are rotatably mounted on one side of the protection box 6. The center of one side of the pulley 14 and the center of one side of the square block 11 are fixedly connected to the same connecting shaft, and a rotating mechanism for driving the brush roller 19 to rotate is also provided on the side of the protection box 6. When the first belt 13 and the pulley 14 are set to mesh with the first gear 15 and the rack 31, the rotation of the first gear 15 will drive the square block 11 to rotate. Through the setting of the equipment, the side of the square block 11 without the slotted heating wire 21 can be faced downward when not in use, thereby avoiding the risk of accidental contact by the staff.

[0036] Please see the attached Figure 3 -Attached Figure 6 In a preferred embodiment, slide plates 8 are slidably provided at both ends of the bottom of the horizontal side of the U-shaped frame 2, and a screw rod 7 is horizontally rotatably installed between the two vertical sides of the two U-shaped frames 2. The surface of the screw rod 7 is connected to the inside of the two slide plates 8 by a thread, and the thread directions of the screw rod 7 connecting the two slide plates 8 are opposite. A first motor 3 is installed on one of the vertical sides of the U-shaped frame 2, and the output shaft of the first motor 3 is installed at the center of one end of the screw rod 7. A symmetrically arranged movable rod 9 is rotatably installed at the center of the bottom of the two slide plates 8, and the ends of the two movable rods 9 are rotatably installed at the two ends of the top of the first slideway 16 respectively.

[0037] Please see the attached Figure 1 -Attached Figure 5 In a preferred embodiment, the polystyrene foam board fixing mechanism includes: a pressing plate 4, the pressing plate 4 is horizontally arranged above one side of the bottom plate 1, and the two ends of the top of the pressing plate 4 are fixedly connected to symmetrically arranged folding rods 5, and the other two ends of the two folding rods 5 are respectively fixedly installed at the two ends of one side of the first slide 16. Through the setting of the polystyrene foam board fixing mechanism, the polystyrene foam board is fixed synchronously when the polystyrene foam board is grooved, which saves the time of manually fixing the polystyrene foam board before grooved, and improves the efficiency of grooved. A friction disc 20 is fixedly installed on one side of the square block 11, and the side of the friction disc 20 away from the square block 11 and the side inside the protective box 6 are horizontally fixedly connected with the same connecting shaft. The friction disc 20 is used to maintain stability when the third gear 33 is not yet engaged with the rack 31, and ensures that the third gear 33 can rotate only when the rack 31 and the third gear 33 are engaged. The three adjacent square blocks 11 The slotted heating wires 21 are fixedly installed on both sides, and the lengths of the three slotted heating wires 21 increase from left to right, which is convenient for opening slots of different depths. A third slide 37 is sliding at the bottom of the horizontal side of the U-shaped frame 2, and a first moving block slides inside the third slide 37, and the end of the first moving block is fixedly installed at the top center of the vertical plate 12. A horizontal groove 38 is horizontally opened on one side of the bottom of the horizontal side of the U-shaped frame 2, and a second moving block slides inside the horizontal groove 38, and the end of the second moving block is fixedly installed at the top center of the third slide 37. The arrangement of the third slide 37 and the horizontal groove 38 is used to limit the vertical plate 12. By setting different numbers of teeth on the three racks 31, the three racks 31 can be further adjusted to engage with the first gear 15 respectively, so that the square block 11 can rotate 90°, 180° or 270° when moving downward, so that different racks 31 are adjusted to engage with the first gear 15, so that different slotted heating wires 21 can be slotted downward.

[0038] Please see the attached Figure 8 In a preferred embodiment, the longitudinal movement mechanism includes: a second slide 24, the second slide 24 is vertically fixedly installed on one side of the vertical plate 12, and a push plate 32 slides inside the second slide 24, an electric telescopic rod 22 is horizontally installed on one side of the protective box 6, and the output shaft of the electric telescopic rod 22 is installed on one side of the push plate 32. Through the setting of the longitudinal movement mechanism, the position of the vertical plate 12 and the three racks 31 is adjusted so that the three racks 31 can all engage with the first gear 15.

[0039] Please see the attached Figure 1 , Attachment Figure 5 , Attachment Figure 6 and attached Figure 8In a preferred embodiment, the synchronous movement mechanism includes: a movable block 30 and a strip groove 17, the movable block 30 slides inside the first slide 16, and a screw 28 is installed horizontally and rotatably inside the first slide 16, and the screw 28 is connected to the movable block 30 by a thread, and a second motor 29 is installed inside the first slide 16, and the output shaft of the second motor 29 is installed at the center of one end of the screw 28, and the bottom of the movable block 30 is fixedly installed on the top of the protective box 6, the strip groove 17 is opened on one side of the first slide 16 and is connected to the inside of the first slide 16, and a telescopic sleeve 26 is horizontally fixedly installed on one side of the movable block 30, a slide groove 23 is vertically opened on one side of the vertical plate 12, and a slider 25 is slidably installed inside the slide groove 23, and the other end of the telescopic sleeve 26 passes through the strip groove 17 and is fixedly installed on one side of the slider 25. Through the setting of the synchronous movement mechanism, it is used to simultaneously drive the square block 11 and the brush roller 19 to rotate, so that the slotted heating wire 21 can be moved out of the protective box 6 for synchronous cleaning.

[0040] Please see the attached Figure 1 -Attached Figure 8 In a preferred embodiment, the rotating mechanism includes: a first gear 15, the first gear 15 is rotatably mounted on one side of the protective box 6 through a rotating shaft, and a second pulley 35 is fixedly mounted on one side of the first gear 15, a first pulley 34 is fixedly mounted on one side of the third gear 33, and a second belt 36 is sleeved on the first pulley 34 and the second pulley 35, one side of the first gear 15 is meshed with a second gear 27, and the center of one side of the second gear 27 and the center of one side of the brush roller 19 are fixedly connected with the same connecting shaft, through the setting of the first gear 15, the second belt 36, the first pulley 34 and the second pulley 35, it is used to speed up the second gear 27, so that the brush roller 19 can rotate quickly.

[0041] From the above description, it can be seen that the above-mentioned embodiment of the present invention achieves the following technical effects: first, the polystyrene foam board is placed on the top of the bottom plate 1 and the slotted heating wire 21 is heated, and the screw rod 7 is driven to rotate by the first motor 3. The rotation of the screw rod 7 will drive the two slides 8 to move, and the movement of the two slides 8 will move the movable rod 9, and the movement of the two movable rods 9 will drive the first slide 16 to move downward, and the downward movement of the first slide 16 will drive the movable block 30 and the folding rod 5 to move downward, and the downward movement of the folding rod 5 will drive the pressing plate 4 to move downward, and the downward movement of the pressing plate 4 will press the polystyrene foam board tightly, and the downward movement of the movable block 30 will protect the box 6. The telescopic sleeve 26 and the electric telescopic rod 22 move downward, and the protective box 6 moves downward, which will drive the connecting components thereon to move downward (three gears, belts, pulleys 14, pulleys, square blocks 11, brush rollers 19, slotted heating wires 21, and friction discs 20). The third gear 33 moves downward and engages with one of the racks 31, causing the third gear 33 to rotate. The rotation of the third gear 33 will drive the first pulley 34, the second belt 36, the second pulley 35, the pulley 14, and the first belt 13 to rotate. The rotation of one of the pulleys 14 will drive the square block 11 to rotate, and the rotation of the square block 11 will drive the three slotted heating wires 21 to rotate. , so that one of the slotted heating wires 21 can be directed downwards to facilitate subsequent slotting. In addition, the rotation of the second pulley 35 will drive the first gear 15 to rotate, the rotation of the first gear 15 will rotate the second gear 27, the rotation of the second gear 27 will drive the brush roller 19 to rotate, and the rotation of the brush roller 19 will clean the slotted heating wire 21 that passes by. When the protective box 6 moves to the bottom, the second motor 29 drives the lead screw 28 to rotate, and the rotation of the lead screw 28 will drive the movable block 30 to move, and the movement of the movable block 30 will drive the telescopic sleeve 26 to move and the protective box 6 to move horizontally. The horizontal movement of the protective box 6 will drive the square block 11 and the slotted heating wire 21 to move. The vertical plate 12 and the three racks 31 can move horizontally with the protective box 6. When it is necessary to make grooves of different depths in the polystyrene foam board, it is only necessary to drive the push plate 32 to move through the electric telescopic rod 22. The movement of the push plate 32 will drive the second slide 24 to move. The movement of the second slide 24 will drive the vertical plate 12 and the three racks 31 to move, so that other racks 31 and the third gear 33 can be engaged, so that the square block 11 can be rotated to different angles (90°, 180° and 270°) so that different slotted heating wires 21 are slotted downward, thereby improving the scope of use of the equipment.

[0042] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0043] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A polystyrene foam board surface grooving device, comprising a base plate (1) and a U-shaped frame (2), characterized in that: The two vertical sides of the U-shaped frame (2) are respectively fixedly installed at the two ends of the top of the bottom plate (1), and a first slideway (16) is horizontally arranged below the horizontal side of the U-shaped frame (2), and a polystyrene foam board fixing mechanism is provided on a symmetrical side of the first slideway (16). A protection box (6) is slidably provided at the bottom of the first slideway (16), and the bottom of the protection box (6) is open. A connecting box (18) is fixedly installed on one side of the protection box (6), and the connecting box (18) and the protection box (6) are connected inside. A square block (11) is rotatably installed at the center of the interior of the protection box (6), and a brush roller (19) is rotatably installed inside the connecting box (18). A vertical plate (12) is vertically installed on one side of the protection box (6), and three racks (31) are vertically fixedly installed on one side of the vertical plate (12). The number of teeth of the three racks (31) increases from right to left, and one side of the protection box (6) A longitudinal moving mechanism for longitudinally moving the vertical plate (12) is provided, and a synchronous moving mechanism for moving the protective box (6) and the vertical plate (12) is provided on the first slideway (16). A third gear (33) is rotatably provided on one side of the vertical plate (12), and the third gear (33) is engaged with a rack (31) away from the protective box (6). A first belt (13) is vertically rotatably provided on one side of the protective box (6), and pulleys (14) are provided at both ends of the first belt (13). The third gear (33) is fixedly installed on one side of the pulley (14) located above, and both pulleys (14) are rotatably installed on one side of the protective box (6). The center of one side of the pulley (14) and the center of one side of the square block (11) are fixedly connected to the same connecting shaft, and a rotating mechanism for driving the brush roller (19) to rotate is also provided on the side of the protective box (6).

2. The polystyrene foam board surface grooving device according to claim 1, characterized in that: Slide plates (8) are slidably provided at both ends of the bottom of the horizontal side of the U-shaped frame (2), and a screw rod (7) is horizontally rotatably installed between the two vertical sides of the two U-shaped frames (2). The surface of the screw rod (7) is connected to the inside of the two slide plates (8) through a thread, and the thread directions of the screw rod (7) connecting the two slide plates (8) are opposite. A first motor (3) is installed on one of the vertical sides of the U-shaped frame (2), and the output shaft of the first motor (3) is installed at the center of one end of the screw rod (7).

3. The polystyrene foam board surface grooving device according to claim 2, characterized in that: A symmetrically arranged movable rod (9) is rotatably mounted at the center of the bottom of each of the two slides (8), and the ends of the two movable rods (9) are rotatably mounted at the two ends of the top of the first slideway (16).

4. The polystyrene foam board surface grooving device according to claim 3, characterized in that: The polystyrene foam board fixing mechanism comprises: a pressing plate (4), the pressing plate (4) being horizontally arranged above one side of the bottom plate (1), and both ends of the top of the pressing plate (4) being fixedly connected to symmetrically arranged folding rods (5), and the other two ends of the two folding rods (5) being fixedly installed at the two ends of one side of the first slideway (16).

5. The polystyrene foam board surface grooving device according to claim 4, characterized in that: A friction disc (20) is fixedly mounted on one side of the square block (11), and a side of the friction disc (20) away from the square block (11) and a side inside the protective box (6) are horizontally fixedly connected to the same connecting shaft. Slotted heating wires (21) are fixedly mounted on three adjacent sides of the square block (11), and the lengths of the three slotted heating wires (21) increase sequentially from left to right.

6. The polystyrene foam board surface grooving device according to claim 5, characterized in that: A third slideway (37) is slidably provided at the bottom of the horizontal side of the U-shaped frame (2), and a first moving block is slidably provided inside the third slideway (37), and the end of the first moving block is fixedly installed at the top center of the vertical plate (12). A horizontal groove (38) is horizontally provided on one side of the bottom of the horizontal side of the U-shaped frame (2), and a second moving block is slidably provided inside the horizontal groove (38), and the end of the second moving block is fixedly installed at the top center of the third slideway (37).

7. The polystyrene foam board surface grooving device according to claim 6, characterized in that: The longitudinal movement mechanism includes: a second slide (24), the second slide (24) is vertically fixedly installed on one side of the vertical plate (12), and a push plate (32) slides inside the second slide (24), an electric telescopic rod (22) is horizontally installed on one side of the protective box (6), and the output shaft of the electric telescopic rod (22) is installed on one side of the push plate (32).

8. The polystyrene foam board surface grooving device according to claim 7, characterized in that: The synchronous movement mechanism comprises: a movable block (30) and a strip-shaped slot (17); the movable block (30) slides inside a first slideway (16); a screw (28) is installed inside the first slideway (16) for horizontal rotation, and the screw (28) is connected to the movable block (30) through a thread; a second motor (29) is installed inside the first slideway (16), and the output shaft of the second motor (29) is installed at the center of one end of the screw (28); the movable block (30) ) is fixedly installed at the top of the protective box (6), the strip groove (17) is opened on one side of the first slide (16) and is connected to the inside of the first slide (16), and a telescopic sleeve (26) is fixedly installed horizontally on one side of the movable block (30), a slide groove (23) is vertically opened on one side of the vertical plate (12), and a slider (25) is slidably installed inside the slide groove (23), and the other end of the telescopic sleeve (26) passes through the strip groove (17) and is fixedly installed on one side of the slider (25).

9. The polystyrene foam board surface grooving device according to claim 8, characterized in that: The rotating mechanism comprises: a first gear (15), the first gear (15) is rotatably mounted on one side of the protective box (6) via a rotating shaft, and a second pulley (35) is fixedly mounted on one side of the first gear (15), a first pulley (34) is fixedly mounted on one side of the third gear (33), and a second belt (36) is sleeved on the first pulley (34) and the second pulley (35), one side of the first gear (15) is meshed with a second gear (27), and the center of one side of the second gear (27) and the center of one side of the brush roller (19) are fixedly connected to the same connecting shaft.

10. The method for using the polystyrene foam board surface grooving device according to claim 9, characterized in that: The following steps are involved: S1: First, a polystyrene foam board is placed on the top of the bottom plate (1) and the slotted heating wire (21) is heated. The first motor (3) drives the screw rod (7) to rotate. The rotation of the screw rod (7) drives the two slides (8) to move. The movement of the two slides (8) moves the movable rod (9). The movement of the two movable rods (9) drives the first slide (16) to move downward. The downward movement of the first slide (16) drives the movable block (30) and the folding rod (5) to move downward. The downward movement of the folding rod (5) drives the pressing plate (4) to move downward. The downward movement of the pressing plate (4) presses the polystyrene foam board tightly. S2: The movable block (30) moves downward, causing the protective box (6), the telescopic sleeve (26) and the electric telescopic rod (22) to move downward. The protective box (6) moves downward, which drives the connecting components thereon to move downward (three gears, belts, pulleys (14), pulleys, square blocks (11), brush rollers (19), slotted heating wires (21) and friction discs (20)). The third gear (33) moves downward, meshing with one of the racks (31) and causing the third gear (33) to rotate. The rotation of the third gear (33) drives the first pulley (34), the second belt (36), the second pulley ( 35), the pulley (14) and the first belt (13) rotate, the rotation of one of the pulleys (14) drives the square block (11) to rotate, the rotation of the square block (11) drives the three slotted heating wires (21) to rotate, so that one of the slotted heating wires (21) can be turned downward to facilitate subsequent slotting, and the rotation of the second pulley (35) drives the first gear (15) to rotate, the rotation of the first gear (15) drives the second gear (27) to rotate, the rotation of the second gear (27) drives the brush roller (19) to rotate, and the rotation of the brush roller (19) cleans the slotted heating wire (21) passing by; S3: When the protective box (6) moves to the bottom, the second motor (29) drives the lead screw (28) to rotate, and the rotation of the lead screw (28) drives the movable block (30) to move, and the movement of the movable block (30) drives the telescopic sleeve (26) to move and the protective box (6) to move horizontally. The horizontal movement of the protective box (6) drives the square block (11) and the slotted heating wire (21) to move, so that the polystyrene foam board can be slotted, and the vertical plate (12) and the three racks (31) can move horizontally with the movement of the protective box (6). When it is necessary to open grooves of different depths on the polystyrene foam board, it is only necessary to drive the push plate (32) to move through the electric telescopic rod (22). The movement of the push plate (32) will drive the second slide (24) to move. The movement of the second slide (24) will drive the vertical plate (12) and the three racks (31) to move, so that other racks (31) and the third gear (33) can be engaged, so that the square block (11) can be rotated to different angles (90°, 180° and 270°) to make different slotted heating wires (21) face downward to open the grooves.

Citation Information

Patent Citations

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