Workpiece surface pretreatment device for vacuum evaporation and processing method thereof
By designing a workpiece surface pretreatment device for vacuum evaporation, and utilizing rotating and reciprocating moving components to automatically clean hardware parts, the problem of contaminant adhesion during vacuum evaporation of small hardware parts was solved, thereby improving coating quality and cleaning efficiency.
Patent Information
- Application Number
- CN202311017437.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-14
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-08-14
AI Technical Summary
During the vacuum evaporation process, small hardware accessories are prone to adhering to contaminants when they are attached, which affects the coating quality and makes cleaning difficult.
A workpiece surface pretreatment device for vacuum evaporation is designed, including a movable inner cylinder, a pretreatment component, a hanging component, and a cleaning component. Through a rotating structure and a reciprocating moving component, automated cleaning treatment of hardware accessories is achieved.
It improves coating quality, simplifies cleaning operations, avoids contamination caused by manual contact, and enhances cleaning efficiency and coating effect.
Smart Images

Figure CN117139229B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of vapor deposition equipment technology, specifically to a workpiece surface pretreatment device and method for vacuum vapor deposition. Background Technology
[0002] Vacuum evaporation is a processing method in which a material is heated and evaporated under vacuum conditions, and the evaporated particle stream is directly directed onto the object to be processed to deposit a solid thin film on the object.
[0003] In existing technologies, when coating the surface of metal workpieces, the metal is first cleaned, and then the cleaned and dried workpieces are hung or installed in vacuum evaporation equipment. When small hardware parts are vacuum coated, due to their relatively small size, they need to come into frequent contact with the operator when hanging on the workpiece rack. This can easily cause a layer of contaminants to adhere to the surface of the hardware parts, affecting the quality of the coating during vacuum evaporation. Furthermore, since a large number of hardware parts are coated at one time, it is inconvenient to clean them. Summary of the Invention
[0004] The purpose of this invention is to provide a workpiece surface pretreatment apparatus and method for vacuum evaporation deposition, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a workpiece surface pretreatment apparatus for vacuum evaporation deposition, the workpiece surface pretreatment apparatus for vacuum evaporation deposition comprising:
[0006] The movable inner cylinder is movably disposed on one side of the vapor deposition machine. A second traveling platform and a first traveling platform are horizontally provided at both the upper and lower ends of the movable inner cylinder. A central rotating platform is movably provided on one side of the first traveling platform and the second traveling platform through a rotating assembly. The rotating assembly includes a mounting base and a rotating shaft.
[0007] A pretreatment component, comprising a plurality of cleaning uprights, the plurality of cleaning uprights being movably disposed between two rotating shafts via two conversion components, the conversion components comprising a cantilevered pull plate and a rotating gear seat;
[0008] A plurality of mounting tubes are movably mounted between two cantilevered plates on one side via two mounting assemblies. Each mounting assembly includes a bearing seat, a prism box, and two mounting rods.
[0009] A reciprocating moving component, wherein the reciprocating moving component is movably inserted into the mounting tube, and the reciprocating moving component includes a moving column;
[0010] The hanging component assembly includes several hanging rods, each of which has one side horizontally penetrating the mounting pipe and contacting the movable column;
[0011] A cleaning assembly is provided on one side of the cleaning upright. The cleaning assembly includes several horizontal plates, and the horizontal plates and several hanging rods are staggered.
[0012] Preferably, the two mounting seats are respectively located at the upper and lower ends of the movable inner cylinder. Each mounting seat has a vertically mounted rotating shaft. The upper end of the rotating shaft is connected to the lower center of the central rotating platform. Several cantilevered plates are horizontally symmetrically arranged on the outside of the central rotating platform. A switching groove is opened through one side of each cantilevered plate. A control frame is provided at the lower end of each cantilevered plate on the side of the switching groove. The control frame is U-shaped. A control screw is horizontally inserted into the control frame through a bearing. A sliding seat is movably sleeved on the control screw through a screw thread sleeve. A drive platform is provided at the upper end of the mounting seat. A drive bevel gear ring is movably sleeved at the lower end of the central rotating platform. Several control screws pass through the control frame on the side near the drive bevel gear ring and are provided with bevel gears. Several bevel gears are meshed with one side of the drive bevel gear ring.
[0013] Preferably, a plurality of conversion teeth are symmetrically arranged on one side of the switching slot, the rotating tooth seat is movably connected to the upper center of the sliding seat through the bearing, a plurality of driven teeth are symmetrically arranged on one side of the rotating tooth seat, the driven teeth on one side of the rotating tooth seat mesh with the conversion teeth on one side of the switching slot, and a plurality of cleaning uprights are respectively vertically arranged on the upper end of a plurality of rotating tooth seats, and the cleaning uprights are arranged in an arc-shaped structure.
[0014] Preferably, several cantilevered plates of the two central rotating platforms are respectively connected to the first and second traveling platforms on one side. The several cantilevered plates of the two central rotating platforms are respectively arranged opposite each other. The upper end of the first traveling platform is provided with a traveling groove. Bearing holes are opened through the side of the cantilevered plates near the first and second traveling platforms. Several bearing seats are respectively movably inserted into the several bearing holes. The side of the bearing seat that passes through the bearing hole is inserted into the traveling groove and is provided with several actuating teeth in a circular array. An actuating tooth ring is provided at the upper end of one side of the traveling groove, and the actuating teeth on the side of the several bearing seats are respectively engaged and connected with the side of the actuating tooth ring.
[0015] Preferably, the bearing housing has a through-hole rotating groove, the lower end of the bearing housing has a rotating seat, the upper end of the rotating seat is movably inserted into the rotating groove through the bearing, the rotating seat is placed in the traveling groove, the lower end of the rotating seat has a wheel groove, two support wheels are vertically symmetrically arranged on both sides of the wheel groove, a connecting rod is horizontally eccentrically arranged between the two support wheels, a traction swing arm is movably sleeved at the center of the connecting rod, a movable block is vertically movably inserted into the upper end of the rotating seat, each movable block has a connecting lug at its lower end, and the upper end of the traction swing arm is connected to the connecting lug through a pin.
[0016] Preferably, the upper end of the movable block passes through the self-rotating seat and is connected to the bearing with a self-rotating pin. The upper and lower ends of the two bearing seats on one side are respectively provided with prismatic boxes. Each prismatic box has an open opening on one side. The upper and lower ends of the mounting tube are respectively inserted into the prismatic boxes of the two bearing seats on one side, and the mounting tube is arranged in a prismatic structure.
[0017] Preferably, two spring grooves are symmetrically formed on the side of the bearing housing near the opening. Two mounting rods are vertically and movably inserted into the two spring grooves. The upper end of each mounting rod in the spring groove is provided with a horizontal pressure plate. The pressure plate is square in structure. The mounting rod is sleeved with a mounting spring at the lower end of the pressure plate. The upper end of the mounting rod passes through the upper end of the spring groove and abuts against one side of the mounting tube. The side of the mounting rod passing through the upper end of the spring groove is inclined.
[0018] Preferably, the mounting tube has several grooves symmetrically arranged inside, and several reciprocating plates are symmetrically arranged on the outside of the movable column. The reciprocating plates are respectively inserted into the grooves. Several auxiliary support blocks are symmetrically arranged on the outside of the mounting tube near the grooves. Several hanging rods are inserted into the grooves through the auxiliary support blocks and fitted with reciprocating gears. Several hanging rings are symmetrically arranged on one side of the hanging rods. Several reciprocating teeth are symmetrically arranged on the side of the reciprocating plates near the reciprocating gears. The reciprocating gears are respectively meshed with the reciprocating teeth on one side. An offset groove is opened on one side of the lower end of the movable column. A bolt block is provided on one side of the upper end of the self-rotating pin. The bolt block is inserted into the offset groove. A splicing bolt is horizontally inserted into the movable column on one side of the offset groove by a thread, and one side of the splicing bolt is inserted into the bolt block.
[0019] Preferably, several horizontal plates are symmetrically arranged on one side of the arc-shaped structure of the cleaning plate. During the pretreatment operation, the arc-shaped structure of the cleaning plate faces the mounting tube. Several bristles are respectively arranged on the opposite side of two adjacent horizontal plates. During the coating operation, several cleaning plates are movably placed on one side of the central rotating table. Several cleaning plates are combined to form a sealed cylinder. Suction grooves are vertically opened on both sides of the cleaning plate. Suction grooves are opened through one side of the cleaning plate. Suction holes are opened through one side of the rotating tooth seat at the lower end of the suction grooves. Two discharge grooves are symmetrically opened on both sides of the sliding seat. The discharge grooves are arranged in an L-shape, and the two suction holes are respectively connected to the upper ends of the two discharge grooves.
[0020] A method for pretreating the surface of a workpiece for vacuum evaporation deposition, wherein the method is applied to the aforementioned workpiece surface pretreating apparatus for vacuum evaporation deposition, includes the following steps:
[0021] Step 1: Set the installation pipe vertically in the loading area, and hang the metal connecting parts to be coated on the hanging rings at the lower end of several support wheels. After the hanging is completed, push it to one side of the movable inner cylinder by the moving cart.
[0022] Step 2: Remove the installation tube from the mobile trolley and install it between the two bearing seats on one side. When the upper and lower ends of the installation tube contact the installation rod, the installation rod is compressed into the spring groove under the action of the inclined surface of the installation rod. After the installation tube is inserted into the prism box, the installation rod pops out under the action of the spring force of the installation spring, thus limiting the installation of the installation tube.
[0023] Step 3: After the vertical installation of the pipe is completed, connect the movable column to the self-rotating pin using splicing bolts;
[0024] Step 4: After all the mounting tubes are installed, the rotating shaft drives the central rotating table to rotate. The central rotating table drives several cantilevered plates to rotate synchronously. Then, the bearing seat rotates under the action of the teeth. When the bearing seat rotates, the mounting tube rotates synchronously. One side of several hanging rods contacts the bristles of several horizontal plates to complete the surface brushing treatment.
[0025] Step 5: When the central rotating platform and the cantilevered plate rotate, the bearing seat pulls the self-rotating seat to rotate along the travel groove. After the support wheel contacts the lower end of the travel groove, the support wheel rotates and travels. Then, the eccentrically set connecting rod drives the traction swing arm and the movable block connected by the connecting ear to move up and down reciprocally. Then, the self-rotating pin drives the movable column to move up and down. When the movable column moves up and down, it cooperates with several reciprocating plates and reciprocating teeth to move the reciprocating gears of several hanging rods to rotate back and forth. Several hardware connecting accessories to be coated and brush bristles are further fully contacted on one side of the hanging rod.
[0026] Step Six: When the metal connecting parts to be coated on the hanging rod come into contact with the brush bristles, the suction groove inside the cleaning plate is used for suction treatment, and the pollutants brushed off are sucked and collected from the suction groove.
[0027] Step 7: When the movable inner cylinder is coated, the motor drives the bevel gear ring to rotate, which in turn controls several control screws to rotate, pulling one side of the central rotating platform of the sliding seat box to slide. When the sliding seat moves, the rotating gear seat meshes with the teeth of the conversion gear, controlling the cleaning plate to rotate. When the cleaning plate is above the central rotating platform, the arc-shaped structures of several cleaning plates are arranged opposite each other, and the several cleaning plates are combined to form a cylinder.
[0028] Compared with the prior art, the beneficial effects of the present invention are:
[0029] By utilizing the traditional rotatable structure of the material rack, and adding reciprocating moving components and cleaning components, while the mounting tube rotates normally, it drives the internal moving column to move up and down reciprocally, thereby driving several hanging rods to rotate back and forth. This ensures that the hardware accessories connected to the hanging rods make full contact with the cleaning components, performing surface pretreatment before final coating, thus improving coating quality. Furthermore, the overall device design is reasonable, the combination and installation of the mounting tubes are optimized, and the operation is simple and convenient. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the structure of the present invention;
[0031] Figure 2 A schematic diagram of the structure of the first and second traveling platforms of the present invention;
[0032] Figure 3 This is a schematic diagram of the first walking platform connection structure of the present invention;
[0033] Figure 4 This is a cross-sectional view of the connection between the bearing housing and the first traveling platform of the present invention;
[0034] Figure 5 This is a schematic diagram of the central rotating platform and cantilevered plate structure of the present invention;
[0035] Figure 6 This is a schematic diagram of the mounting rod structure of the present invention;
[0036] Figure 7 This is a schematic diagram showing the connection between the movable column and the self-rotating pin of the present invention;
[0037] Figure 8 For the present invention Figure 7 Schematic diagram of part A;
[0038] Figure 9 This is a cross-sectional view showing the connection between the first traveling platform and the central rotating platform of the present invention.
[0039] Figure 10 For the present invention Figure 9 Schematic diagram of part B;
[0040] Figure 11 This is a schematic diagram showing the connection between the cleaning plate and the sliding seat of the present invention;
[0041] Figure 12 This is a cross-sectional view of the cleaning upright plate structure of the present invention;
[0042] Figure 13 This is a cross-sectional view of the connection between the mounting pipe and the movable column of the present invention;
[0043] Figure 14 For the present invention Figure 13 Schematic diagram of part C;
[0044] Figure 15 For the present invention Figure 14 Schematic diagram of part D;
[0045] Figure 16 This is an exploded view of the movable column connection structure of the present invention.
[0046] In the diagram: 1. Movable inner cylinder; 2. First traveling platform; 2. Second traveling platform; 3. Central rotating platform; 4. Mounting seat; 5. Rotating shaft; 6. Cantilevered pull plate; 7. Control frame; 8. Control screw; 9. Drive bevel gear ring; 10. Sliding seat; 11. Rotating gear seat; 12. Converting gear; 13. Cleaning upright plate; 14. Bearing seat; 15. Traveling groove; 16. Actuating gear; 17. Actuating gear ring; 18. Rotating seat; 19. Support wheel; 20. Connecting rod; 21. Movable block; 22. Pulling swing arm; 23. Rotating pin; 24. Prism box; 25. Mounting tube; 26. Movable column; 27. Splicing bolt; 28. Auxiliary support block; 29. Hanging rod; 30. Reciprocating gear; 31. Reciprocating plate; 32. Reciprocating gear; 33. Horizontal plate; 34. Brush bristles; 35. Suction groove; 36. Suction hole; 37. Discharge groove; 38. Mounting rod; 40. Mounting spring; 41. Detailed Implementation
[0047] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the technical solutions of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0048] Please see the appendix Figure 1-16 This application provides the following five preferred embodiments.
[0049] Example 1
[0050] according to Figure 1 , Figure 2 , Figure 3 , Figure 9 and Figure 10A workpiece surface pretreatment device for vacuum evaporation includes a movable inner cylinder 1, which is movably disposed on one side of an evaporation machine. A second traveling platform 201 and a first traveling platform 2 are horizontally disposed at both the upper and lower ends of the movable inner cylinder 1. A central rotating platform 3 is movably disposed on one side of both the first traveling platform 2 and the second traveling platform 201 via a rotating assembly. The rotating assembly includes a mounting base 4 and a rotating shaft 5. The pretreatment assembly includes several cleaning uprights 13, which are movably disposed between two rotating shafts 5 via two conversion assemblies. The conversion assemblies include cantilevered pull plates 6 and rotating gear seats 11. Two mounting bases 4 are respectively disposed at the upper and lower ends of the movable inner cylinder 1. A rotating shaft 5 is vertically disposed within each mounting base 4. The upper end of the rotating shaft 5 is connected to the center of the lower end of the central rotating platform 3. Several cantilevered pull plates 6 are horizontally symmetrically disposed outside the central rotating platform 3. A switching groove is provided through one side of each cantilevered pull plate 6. A control frame 7 is provided at the lower end of one side of the switching slot. The control frame 7 is U-shaped. A control screw 8 is horizontally inserted into the control frame 7 through a bearing. A sliding seat 10 is movably sleeved on the control screw 8 through a screw thread sleeve. A drive platform is provided at the upper end of the mounting base 4. A drive bevel gear ring 9 is movably sleeved at the lower end of the central rotating platform 3. Several control screws 8 pass through the control frame 7 on the side near the drive bevel gear ring 9 and are provided with bevel gears. Several bevel gears are meshed with one side of the drive bevel gear ring 9. Several conversion teeth 12 are symmetrically provided on one side of the switching slot. A rotating tooth seat 11 is movably inserted into the upper center of the sliding seat 10 through a bearing. Several driven teeth are symmetrically provided on one side of the rotating tooth seat 11. The driven teeth on one side of the rotating tooth seat 11 are meshed with the conversion teeth 12 on one side of the switching slot. Several cleaning plates 13 are vertically provided on the upper end of several rotating tooth seats 11 and are arc-shaped.
[0051] The arc-shaped structure of the cleaning plate 13 prevents the support wheel 19 from colliding with the mounting tube 25 when it rotates. Furthermore, the arc-shaped structure of several cleaning plates 13 can be combined into a cylinder when they are not in use for cleaning.
[0052] The movement of the sliding seat 10 is controlled by the rotation of the control screw 8 of the bevel gear. When the rotating shaft 5 drives the central rotating table 3 to rotate, it drives the bevel gear ring 9 to rotate synchronously with the bevel gear and the central rotating table 3. When it is necessary to control the movement of several sliding seats 10, the existing technology commonly uses a motor to drive the bevel gear ring 9 to rotate, which can complete the synchronous rotation of several sliding seats 10 and realize the opening of several cleaning uprights 13 or their combination into a cylinder.
[0053] according to Figure 1 , Figure 2 , Figure 4 , Figure 6 and Figure 8The workpiece surface pretreatment device for vacuum evaporation disclosed in Embodiment 2 of the present invention has a structure that is basically the same as that in Embodiment 1. The difference is that: the mounting tube 25 is quickly installed. Several mounting tubes 25 are movably mounted between two cantilevered plates 6 on one side through two mounting components. Each mounting component includes a bearing seat 14, a prism box 24 and two mounting rods 40. Several cantilevered plates 6 on one side of the two central rotating platforms 3 are respectively connected to the first traveling platform 2 and the second traveling platform 201. Several cantilevered plates 6 on the two central rotating platforms 3 are respectively arranged opposite to each other. The upper end of the first traveling platform 2 is provided with a traveling groove 15. Bearing holes are opened through the side of the cantilevered plates 6 near the first traveling platform 2 and the second traveling platform 201. Several bearing seats 14 are movably inserted into several bearing holes. The side of the bearing seat 14 that passes through the bearing hole is inserted into the traveling groove 15 and is provided with several actuating teeth 16 in a circular array. A actuating tooth ring 17 is provided on the upper end of one side of the traveling groove 15, and the actuating teeth on one side of several bearing seats 14 are... Teeth 16 are respectively engaged with one side of the actuating gear ring 17. A rotation groove is formed through the center of the bearing housing 14. A rotating seat 18 is provided at the lower end of the bearing housing 14. The upper end of the rotating seat 18 is movably connected to the rotation groove through the bearing. The rotating seat 18 is placed in the traveling groove 15. A wheel groove is formed at the center of the lower end of the rotating seat 18. Two support wheels 19 are vertically symmetrically arranged on both sides of the wheel groove. A connecting rod 20 is horizontally eccentrically arranged between the two support wheels 19. A traction swing arm 22 is movably sleeved at the center of the connecting rod 20. The rotating seat 18 The upper end is vertically and movably connected with a movable block 21. The lower end of each movable block 21 is provided with a connecting ear. The upper end of the traction swing arm 22 is connected to the connecting ear through a pin. The upper end of the movable block 21 passes through the self-rotating seat 18 and is connected to the self-rotating pin 23 through a bearing. The upper and lower ends of the two bearing seats 14 on one side are respectively provided with a rhombus box 24. The rhombus box 24 is opened on one side. The upper and lower ends of the mounting tube 25 are respectively inserted into the rhombus box 24 of the two bearing seats 14 on one side, and the mounting tube 25 is set in a rhombus structure.
[0054] The mounting tube 25 is installed quickly, and as the central rotating table 3 and the cantilever plate 6 rotate, the mounting tube 25 rotates on its own, bringing the lower metal part of the hanging rod 29 into contact with the brush bristles 34 to complete the surface cleaning process.
[0055] The two sides of the rotating seat 18 are fitted to the two sides of the traveling groove 15. The upper end of the rotating seat 18 is provided with a bearing frustum. The bearing frustum is inserted into the rotating groove of the bearing seat 14 through the bearing rotation. When the bearing seat 14 rotates due to the meshing of the actuating teeth 16 and the actuating ring 17, 18a slides in the traveling groove 15. In addition, the outer circumferential surface of the support wheel 19 is provided with anti-slip texture.
[0056] according to Figure 6The workpiece surface pretreatment device for vacuum evaporation disclosed in Embodiment 3 of the present invention has a structure that is basically the same as that in Embodiment 2. The difference is that the installation tube 25 is self-positioned. Two spring grooves are symmetrically opened in the bearing seat 14 near the open side. Two installation rods 40 are vertically and movably inserted into the two spring grooves. The upper end of each installation rod 40 in the spring groove is horizontally provided with a pressure plate. The pressure plate is square in structure. The installation rod 40 is sleeved with an installation spring 41 at the lower end of the pressure plate. The upper end of the installation rod 40 passes through the upper end of the spring groove and abuts against one side of the installation tube 25. The side of the installation rod 40 passing through the upper end of the spring groove is inclined. The movable insertion of the installation rod 40 makes the installation of the installation tube 25 simple and the disassembly is also convenient.
[0057] according to Figure 4 , Figure 7 , Figure 8 , Figure 15 and Figure 16 The workpiece surface pretreatment device for vacuum evaporation disclosed in Embodiment 4 of this invention has a structure that is basically the same as that in Embodiment 3, except that: the movable column 26 reciprocates up and down, and the reciprocating component is movably inserted into the mounting tube 25. The reciprocating component includes the movable column 26, and several grooves are symmetrically opened inside the mounting tube 25. Several reciprocating plates 31 are symmetrically arranged on the outside of the movable column 26, and the several reciprocating plates 31 are respectively inserted into the several grooves. The hanging component includes several hanging rods 29, and one side of each of the several hanging rods 29 horizontally penetrates the mounting tube 25 and is in contact with the movable column 26. The outside of the mounting tube 25 is close to the groove. A number of auxiliary support blocks 28 are symmetrically arranged on each side. A number of hanging rods 29 are inserted into the grooves of the auxiliary support blocks 28 and are fitted with reciprocating gears 30 on one side. A number of hanging rings are symmetrically arranged on one side of the hanging rods 29. A number of reciprocating teeth 32 are symmetrically arranged on the side of the reciprocating plate 31 near the reciprocating gears 30. A number of reciprocating gears 30 are respectively meshed with the reciprocating teeth 32 on one side. An offset groove is opened on one side of the lower end of the movable column 26. A bolt block is provided on one side of the upper end of the self-rotating pin 23. The bolt block is inserted into the offset groove. A splicing bolt 27 is horizontally inserted into the movable column 26 on one side of the offset groove through the thread. One side of the splicing bolt 27 is inserted through the bolt block.
[0058] When the movable column 26 moves up and down, it can drive the hanging rod 29 to rotate back and forth, so as to achieve full contact between the metal part to be coated and the bristles 34, and complete the purpose of all-round cleaning pretreatment.
[0059] according to Figure 1 , Figure 3 , Figure 11 and Figure 12The workpiece surface pretreatment device for vacuum evaporation disclosed in Embodiment 5 of this invention has a structure that is basically the same as that in Embodiment 4, except that: for the surface cleaning pretreatment of the metal parts to be processed connected by the hanging rods 29, the cleaning component is located on one side of the cleaning upright plate 13. The cleaning component includes several horizontal plates 33, and the several horizontal plates 33 are staggered with the several hanging rods 29. The several horizontal plates 33 are respectively horizontally and symmetrically arranged on one side of the arc-shaped structure of the cleaning upright plate 13. During the pretreatment operation, the arc-shaped structure side of the cleaning upright plate 13 faces the mounting tube 25, and several bristles 34 are respectively arranged on the side of the mounting tube 25. On the opposite side of the two adjacent horizontal plates 33, during the coating operation, several cleaning upright plates 13 are movably placed on one side of the central rotating table 3. The several cleaning upright plates 13 are combined to form a sealed cylinder. Both sides of the cleaning upright plate 13 are vertically provided with suction grooves 35. One side of the suction groove 35 is provided with a suction groove 36 that passes through one side of the cleaning upright plate 13. The lower end of the suction groove 35 is provided with a suction hole 37 that passes through one side of the rotating gear seat 11. Two discharge grooves 38 are symmetrically provided on both sides of the sliding seat 10. The discharge grooves 38 are arranged in an L-shape, and the two suction holes 37 are respectively connected to the upper ends of the two discharge grooves 38.
[0060] One side of the discharge trough 38 is respectively provided through one side of the sliding seat 10. The discharge trough 38 through one side of the sliding seat 10 can be connected to the suction pipe to provide the air source for the suction trough 35. The suction mechanism can also be directly installed in the suction trough 35. The discharge trough 38 can be used for the collection and discharge of pollutants.
[0061] The material of the bristles (34) can be customized according to the material of the parts being processed.
[0062] After the pretreatment cleaning before coating, the movable inner cylinder 1 rotates into the coating machine to complete the vacuum suction and vacuum evaporation treatment.
[0063] A method for surface pretreatment of workpieces for vacuum evaporation:
[0064] The mounting tube 25 is vertically set in the feeding area. The metal fittings to be coated are hung on the hanging rings at the lower ends of several support wheels 19. After hanging, to prevent personnel from contaminating the metal fittings during installation and affecting the coating quality, the mounting tube 25 is pushed to one side of the movable inner cylinder 1 by a mobile cart. It is then removed from the mobile cart and installed between two bearing seats 14 on one side. When the upper and lower ends of the mounting tube 25 contact the mounting rod 40, the mounting rod 40 is compressed into the spring groove under the action of the inclined surface of the mounting rod 40. After the mounting tube 25 is inserted into the prismatic box 24, the mounting rod 40 is then installed in the spring groove. 41. The spring pops out under the action of elastic force, limiting the installation of the mounting tube 25. After the vertical installation of the mounting tube 25 is completed, the movable column 26 is connected to the self-rotating pin 23 by the splicing bolt 27. After all the mounting tubes 25 are installed, the rotating shaft 5 drives the central rotating table 3 to rotate. The central rotating table 3 drives several cantilevered plates 6 to rotate synchronously. Then, the bearing seat 14 rotates under the action of the actuating teeth 16. When the bearing seat 14 rotates, the mounting tube 25 rotates synchronously. One side of several hanging rods 29 contacts the bristles 34 of several horizontal plates 33 respectively. After the surface brushing treatment is completed, when the central rotating table 3 and the cantilevered plate 6 rotate, the bearing seat 14 pulls the self-rotating seat 18 to rotate along the traveling groove 15. After the support wheel 19 contacts the lower end of the traveling groove 15, the support wheel 19 rotates. Then, the eccentrically set connecting rod 20 drives the traction swing arm 22 and the movable block 21 connected by the connecting ear to move up and down reciprocally. Then, the self-rotating pin 23 drives the movable column 26 to move up and down. When the movable column 26 moves up and down, it cooperates with several reciprocating plates 31 and reciprocating teeth 32 to move the reciprocating gears 30 of several hanging rods 29 to rotate reciprocally. One side of the hanging rod 29 Several metal connectors to be coated are further in full contact with the brush bristles 34. When several metal connectors to be coated are in contact with the brush bristles 34, the suction groove 35 in the cleaning plate 13 performs suction treatment, and the pollutants brushed off are sucked and collected from the suction groove 36. When the movable inner cylinder 1 is coated, the motor drives the bevel gear ring 9 to rotate, and the bevel gear ring 9 controls several control screws 8 to rotate, pulling the sliding seat 10 to slide to one side of the central rotating platform 3. When the sliding seat 10 moves, the rotating tooth seat 11 meshes with the teeth of the conversion tooth 12, controlling the cleaning plate 13 to rotate. When the cleaning plate 13 is above the central rotating platform 3, the arc structure of several cleaning plates 13 is set opposite to each other, and the several cleaning plates 13 are combined into a cylinder to avoid wasting coating material during vacuum coating.
[0065] When the rotating toothed seat 11 passes the conversion tooth 12, the cleaning upright plate 13 and the horizontal plate 33 have completed rotation. With the further rotation control of the control screw 8, several cleaning upright plates 13 are fitted and spliced together, forming a cylindrical travel.
[0066] The lower end of the cleaning upright plate 13 is fitted to the upper end of the cantilevered plate 6, and the contact position is a damped friction contact, which can perform basic self-positioning.
[0067] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A workpiece surface pretreatment apparatus for vacuum evaporation deposition, characterized in that, The workpiece surface pretreatment device for vacuum evaporation includes: The movable inner cylinder (1) is movably disposed on one side of the vapor deposition machine. The upper and lower ends of the movable inner cylinder (1) are horizontally provided with a second walking platform (201) and a first walking platform (2). The first walking platform (2) and the second walking platform (201) are both movably provided with a central rotating platform (3) through a rotating assembly. The rotating assembly includes a mounting base (4) and a rotating shaft (5). The pretreatment component includes several cleaning uprights (13), which are movably disposed between two rotating shafts (5) via two conversion components. The conversion components include a cantilevered pull plate (6) and a rotating gear seat (11). A plurality of mounting tubes (25) are movably mounted between two cantilevered plates (6) on one side via two mounting components. Each mounting component includes a bearing seat (14), a prism box (24), and two mounting rods (40). A reciprocating moving component is movably inserted into the mounting tube (25), and the reciprocating moving component includes a moving column (26). The hanging component assembly includes several hanging rods (29), each of which has one side horizontally penetrating the mounting pipe (25) and contacting the movable column (26); The cleaning component is located on one side of the cleaning stand (13). The cleaning component includes several horizontal plates (33), and the several horizontal plates (33) and several hanging rods (29) are staggered. A switching groove is provided through one side of several cantilevered pull plates (6). A control frame (7) is provided at the lower end of the side of the switching groove of each cantilevered pull plate (6). The control frame (7) is set in a U-shaped structure. A control screw (8) is horizontally inserted into the control frame (7) through a bearing. A sliding seat (10) is movably sleeved on the control screw (8) through a screw thread sleeve. A drive platform is provided at the upper end of the mounting base (4). A drive bevel gear ring (9) is movably sleeved at the lower end of the central rotating platform (3). Several control screws (8) pass through the side of the control frame (7) near the drive bevel gear ring (9) and are provided with bevel gears. Several bevel gears are meshed with one side of the drive bevel gear ring (9). A number of conversion teeth (12) are symmetrically arranged on one side of the switching slot. The rotating tooth seat (11) is movably connected to the upper center of the sliding seat (10) through the bearing. A number of driven teeth are symmetrically arranged on one side of the rotating tooth seat (11). The driven teeth on one side of the rotating tooth seat (11) mesh with the conversion teeth (12) on one side of the switching slot. A number of cleaning plates (13) are vertically arranged on the upper end of the rotating tooth seats (11), and the cleaning plates (13) are arranged in an arc shape.
2. The workpiece surface pretreatment apparatus for vacuum evaporation according to claim 1, characterized in that: The two mounting seats (4) are respectively located at the upper and lower ends of the movable inner cylinder (1). The mounting seats (4) are vertically provided with rotating shafts (5). The upper end of the rotating shafts (5) is connected to the lower center of the central rotating platform (3). Several cantilevered plates (6) are horizontally symmetrically arranged on the outside of the central rotating platform (3).
3. The workpiece surface pretreatment apparatus for vacuum evaporation according to claim 2, characterized in that: The two central rotating platforms (3) are respectively connected to the first walking platform (2) and the second walking platform (201) on one side. The two central rotating platforms (3) are respectively arranged opposite to each other. The upper end of the first walking platform (2) is provided with a walking groove (15). The side of the cantilevered platform (6) near the first walking platform (2) and the second walking platform (201) is provided with a bearing hole. The bearing seats (14) are respectively movably inserted into the bearing holes. The side of the bearing seat (14) through the bearing hole is inserted into the walking groove (15) and is provided with a number of actuating teeth (16) in a ring array. The upper end of one side of the walking groove (15) is provided with an actuating tooth ring (17), and the actuating teeth (16) on one side of the bearing seats (14) are respectively meshed with the actuating tooth ring (17).
4. The workpiece surface pretreatment apparatus for vacuum evaporation according to claim 3, characterized in that: The bearing seat (14) has a rotating groove through the center. The bearing seat (14) has a rotating seat (18) at the lower end. The rotating seat (18) is connected to the rotating groove through the bearing. The rotating seat (18) is placed in the walking groove (15). The rotating seat (18) has a wheel groove at the center of the lower end. Two support wheels (19) are vertically symmetrically arranged on both sides of the wheel groove. A connecting rod (20) is horizontally eccentrically arranged between the two support wheels (19). A traction swing arm (22) is movably sleeved at the center of the connecting rod (20). A movable block (21) is vertically movably inserted into the upper end of the rotating seat (18). A connecting ear is provided at the lower end of each movable block (21). The upper end of the traction swing arm (22) is connected to the connecting ear through a pin.
5. The workpiece surface pretreatment apparatus for vacuum evaporation according to claim 4, characterized in that: The upper end of the movable block (21) passes through the self-rotating seat (18) and is connected to the self-rotating pin (23) through the bearing. The upper and lower ends of the two bearing seats (14) on one side are respectively provided with prismatic boxes (24). Each prismatic box (24) has an open opening on one side. The upper and lower ends of the mounting tube (25) are respectively inserted into the prismatic boxes (24) of the two bearing seats (14) on one side, and the mounting tube (25) is set in a prismatic structure.
6. The workpiece surface pretreatment apparatus for vacuum evaporation according to claim 5, characterized in that: Two spring grooves are symmetrically opened on the side near the opening of the bearing seat (14). Two mounting rods (40) are vertically and movably inserted into the two spring grooves. The upper end of the mounting rods (40) is horizontally provided with a pressure plate. The pressure plate is square in structure. The mounting rods (40) are sleeved with mounting springs (41) at the lower end of the pressure plate. The upper end of the mounting rods (40) passes through the upper end of the spring groove and abuts against one side of the mounting tube (25). The side of the mounting rods (40) passing through the upper end of the spring groove is inclined.
7. The workpiece surface pretreatment apparatus for vacuum evaporation according to claim 6, characterized in that: The mounting tube (25) is symmetrically provided with several grooves. The movable column (26) is symmetrically provided with several reciprocating plates (31) on the outside. The reciprocating plates (31) are respectively inserted into the grooves. The mounting tube (25) is symmetrically provided with several auxiliary support blocks (28) on the side near the groove. The side of several hanging rods (29) passes through the auxiliary support blocks (28) and is inserted into the groove and fitted with reciprocating gears (30). The side of the hanging rods (29) is symmetrically provided with several hanging rings. The side of the reciprocating plates (31) near the reciprocating gears (30) is symmetrically provided with several reciprocating teeth (32). The reciprocating gears (30) are respectively meshed with the reciprocating teeth (32) on one side. The lower end of the movable column (26) is provided with an offset groove. The upper end of the self-rotating pin (23) is provided with a bolt block. The bolt block is inserted into the offset groove. The movable column (26) is located on the side of the offset groove and is provided with a splicing bolt (27) by threaded horizontal insertion. The side of the splicing bolt (27) is inserted through the bolt block.
8. The workpiece surface pretreatment apparatus for vacuum evaporation according to claim 7, characterized in that: Several horizontal plates (33) are symmetrically arranged on one side of the arc-shaped structure of the cleaning plate (13). During the pretreatment operation, the arc-shaped structure of the cleaning plate (13) is set towards the mounting tube (25). Several bristles (34) are respectively set on the opposite side of two adjacent horizontal plates (33). During the coating operation, several cleaning plates (13) are movably placed on one side of the central rotating table (3). Several cleaning plates (13) are combined into a sealed cylinder. Suction grooves (35) are vertically opened on both sides of the cleaning plate (13). Suction grooves (36) are opened on one side of the cleaning plate (13) through one side of the suction groove (35). Suction holes (37) are opened on one side of the rotating tooth seat (11) through the lower end of the suction groove (35). Two discharge grooves (38) are symmetrically opened on both sides of the sliding seat (10). The discharge grooves (38) are set in an L-shaped structure, and the two suction holes (37) are respectively connected to the upper ends of the two discharge grooves (38).
9. A method for pretreating the surface of a workpiece for vacuum evaporation deposition, characterized in that: The workpiece surface pretreatment method for vacuum evaporation is applied to the workpiece surface pretreatment apparatus for vacuum evaporation as described in any one of claims 1-8, and includes the following steps: Step 1: Set the installation pipe (25) vertically in the loading area, and hang the metal connection accessories to be coated on the hanging rings at the lower end of several support wheels (19). After the hanging is completed, push it to one side of the movable inner cylinder (1) by the moving cart. Step 2: Remove the installation tube (25) from the mobile trolley and install it between the two bearing seats (14) on one side. When the upper and lower ends of the installation tube (25) contact the installation rod (40), the installation rod (40) is compressed into the spring groove under the action of the inclined surface of the installation rod (40). After the installation tube (25) is inserted into the prism box (24), the installation rod (40) pops out under the elastic force of the installation spring (41) to limit the installation of the installation tube (25). Step 3: After the vertical installation of the installation pipe (25) is completed, connect the movable column (26) to the self-rotating pin (23) using the splicing bolts (27); Step 4: After all the mounting tubes (25) are installed, the rotating shaft (5) drives the central rotating table (3) to rotate. The central rotating table (3) drives several cantilevered plates (6) to rotate synchronously. Then, the bearing seat (14) rotates under the action of the prying teeth (16). When the bearing seat (14) rotates, the mounting tubes (25) rotate synchronously. One side of several hanging rods (29) contacts the bristles (34) of several horizontal plates (33) to complete the surface brushing treatment. Step 5: When the central rotating platform (3) and the cantilevered plate (6) rotate, the bearing seat (14) pulls the self-rotating seat (18) to rotate along the walking groove (15). After the support wheel (19) contacts the lower end of the walking groove (15), the support wheel (19) rotates and moves. Then the eccentrically set connecting rod (20) drives the traction swing arm (22) and the movable block (21) connected by the connecting ear to move up and down. Then the self-rotating pin (23) drives the movable column (26) to move up and down. When the movable column (26) moves up and down, it cooperates with several reciprocating plates (31) and reciprocating teeth (32) to push the reciprocating gears (30) of several hanging rods (29) to rotate back and forth. Several metal connecting accessories to be coated and brush bristles (34) attached to one side of the hanging rod (29) make further full contact. Step 6: When several metal connecting parts to be coated on the hanging rod (29) come into contact with the brush bristles (34), the suction groove (35) in the cleaning plate (13) is used for suction treatment, and the pollutants brushed off are sucked and collected from the suction groove (36). Step 7: When the inner cylinder (1) is coated, the motor drives the bevel gear ring (9) to rotate, and the bevel gear ring (9) controls the rotation of several control screws (8), which pulls the sliding seat (10) to slide on one side of the central rotating table (3). When the sliding seat (10) moves, the rotating tooth seat (11) meshes with the teeth of the conversion tooth (12), controlling the cleaning plate (13) to rotate. When the cleaning plate (13) is above the central rotating table (3), the arc structure of several cleaning plates (13) is set opposite to each other, and the several cleaning plates (13) are combined into a cylinder.
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