A tube grinding device for producing and processing branch nozzles
By rotating the feeding assembly and camera to identify unqualified workpieces, combined with the drive mechanism and the material mount mechanism, efficient grouping and grinding of multiple inlayed branch nozzles is achieved, solving the problem of grouping grinding of unqualified workpieces in the prior art, saving manpower and material resources and reducing loss of qualified workpieces.
Patent Information
- Application Number
- CN202311296756.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-09
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2043-10-09
AI Technical Summary
When the existing pipe grinding device grinds the end surfaces of multiple inlayed branch pipe nozzles at one time, there is a problem that unqualified workpieces are difficult to re-grinse in groups, resulting in wasting manpower and material resources.
The rotary feeding assembly and camera are used to identify unqualified workpieces, and the unqualified workpieces are adjusted to be side by side by side through the drive mechanism, and multiple grindings are performed. The workpieces are fixed with the material mount mechanism, and intermittent oil feeding and push-pull grinding technology are used to reduce the loss of qualified workpieces.
It realizes efficiently grinding of unqualified workpieces in groups without unloading in advance, saving manpower and material resources, and reducing the grinding of qualified workpieces and ceramic grinding roller losses.
Smart Images

Figure CN117140239B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a tube grinding device, in particular to a tube grinding device for producing and processing branch nozzles. Background Art
[0002] A branch nozzle, also known as a nozzle branch, is a short tube located in front of the nozzle that supplies water to it. A common branch nozzle is the snap-in type. To use it, a slot is drilled in the main pipe where the branch pipe is to be connected. The snap-in nozzle is then inserted into the slot and connected by welding. As fluid flows through a piping system, friction occurs between the fluid and the inner wall of the pipe. As the pipe ages, the inner wall wears due to friction, resulting in a decrease in the pipe's inner diameter, a reduction in flow rate, and increased energy consumption. Therefore, before installing the snap-in branch nozzle, the end face where it is inserted into the slot needs to be polished, typically using a pipe grinding device.
[0003] In order to improve the grinding efficiency, the existing tube grinding device usually grinds the end faces of multiple embedded branch nozzles at one time. However, this grinding method has a great defect. If there are a few workpieces that fail to be polished in one grinding process, they are usually removed and then re-grinded, or they are not removed and re-grinded together with the workpieces that pass the grinding. However, either method will cause a waste of manpower and material resources. Therefore, how to adjust the unqualified workpieces together as much as possible for re-grinding during the grinding of the end faces of multiple embedded branch nozzles at one time is a difficult problem that we urgently need to solve.
[0004] Therefore, those skilled in the art provide a tube grinding device for producing and processing branch nozzles to solve the problems raised in the above background technology. Summary of the Invention
[0005] The object of the present invention is to provide a tube grinding device for the production and processing of branch nozzles, which can adjust unqualified workpieces together and group them together for re-grinding during the process of grinding the end faces of multiple embedded branch nozzles at one time, so as to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A tube grinding device for the production and processing of branch nozzles comprises a machine body, a processing chamber is provided inside the machine body, and a main shaft is fixedly connected to the middle position of the processing chamber, a plurality of rotary feeding assemblies are provided on the outside of the main shaft along its length direction, and a driving mechanism for driving the rotary feeding assembly is provided on one side of the rotary feeding assembly, an intermittent oil feeding mechanism is provided above the driving mechanism, and the intermittent oil feeding mechanism and the driving mechanism are connected by transmission, a camera is fixedly connected to the inner wall of the processing chamber below the intermittent oil feeding mechanism, and a baffle is fixedly connected above the camera; the rotary feeding assembly specifically comprises: a rotary feeding mechanism connected to the inner wall of the processing chamber below the intermittent oil feeding mechanism, and a baffle is fixedly connected to the upper part of ... The disc outside the main shaft has a bearing embedded between the disc and the main shaft, and the outer side of the disc is fixedly connected to four evenly distributed guide rods, and the ends of the guide rods are provided with a clamping mechanism; the bottom end surface of the processing chamber is fixedly connected to two parallel linear guide rails, each of the linear guide rails is movably connected to five evenly distributed linear motors, and the top of the linear motor is fixedly connected to a cylinder, and the output shafts of the two cylinders are fixedly connected to a U-shaped plate, and a ceramic grinding roller is movably connected inside the U-shaped plate, and intermittent pushing components are provided on both sides of the ceramic grinding roller to push the ceramic grinding roller back and forth.
[0008] As a further solution of the present invention: the clamping mechanism specifically includes: a clamping slot provided at the end of the guide rod, a circular groove provided at the bottom of the clamping slot, and an insulating plate fixedly connected to the inside of the circular groove, the insulating plate movably connected to the side of the clamping slot facing the electromagnet, and a conductive connector fixedly connected to the side of the insulating plate corresponding to the position of the electromagnet, a power supply embedded in the guide rod, and the power supply is electrically connected to the conductive connector, a first spring column is sleeved on the outside of the conductive connector, and two ends of the first spring column are respectively fixedly connected to the electromagnet and the insulating plate, a telescopic groove is provided on both sides of the clamping slot, and a vertical plate is movably connected to the inside of the telescopic groove, at least three evenly distributed second spring columns are fixedly connected between the vertical plate and the inner wall of the telescopic groove, and one end of the vertical plate is fixedly connected to a lower support plate, the other end of the vertical plate is fixedly connected to an upper support plate, and one end of the upper support plate passes through the inner wall of the telescopic slot and extends to the clamping slot, one end of the lower support plate passes through the inner wall of the telescopic slot and contacts the electromagnet, and the contact surface between the electromagnet and the lower support plate is a matching inclined surface.
[0009] As a further solution of the present invention: the driving mechanism specifically includes: a stepper motor embedded in the inner wall of the processing chamber, the output shaft of the stepper motor is fixedly connected to the first gear disc, and a second gear disc is fixedly connected to the side surface of the disc on one side of the first gear disc, and a first chain transmission connection is provided between the second gear disc and the first gear disc.
[0010] As a further solution of the present invention: the intermittent oil supply mechanism specifically includes: an oil box fixed on the inner wall of the processing chamber, an oil chamber is opened inside the oil box, and a movable plate is movably connected inside the oil chamber, a plurality of evenly distributed third spring columns are fixedly connected between one side of the movable plate and the inner wall of the oil chamber, and the other side of the movable plate is fixedly connected to a transmission rod, a transmission chamber is opened on the inner wall of the processing chamber on one side of the transmission rod, and a cam is rotatably connected to the upper part of the transmission chamber, one end of the transmission rod passes through the transmission chamber and contacts the cam, and a third gear disk is fixedly connected to the side of the cam, a fourth gear disk is rotatably connected below the third gear disk, and the fourth gear disk is parallel to the corresponding first gear disk and fixedly connected to the output shaft of the stepping motor, a second chain transmission connection is provided between the fourth gear disk and the third gear disk, and the bottom end of the oil box is fixedly connected to an oil outlet communicated with the oil chamber, and the top opening of the oil outlet is located on one side of the movable plate.
[0011] As a further solution of the present invention: a sealing ring is embedded in the outer side surface of the movable plate, and the sealing ring is in contact with the inner wall of the oil chamber.
[0012] As a further solution of the present invention: the intermittent pushing assembly specifically includes: a box body fixed on one side of the ceramic grinding roller, a pushing cavity is opened inside the box body, and the pushing cavity is rotatably connected to a rotating disk, the outer side surface of the rotating disk is fixedly connected to a rotating arm, and the end of the rotating arm is rotatably connected to a roller, one side of the rotating disk is movably connected to a transmission block, and one side of the transmission block is fixedly connected to a push rod, one end of the push rod passes through the box body and contacts the end of the ceramic grinding roller, and a fourth spring column is sleeved on the outside of the push rod, the two ends of the fourth spring column are respectively fixedly connected to the inner wall of the pushing cavity and the side of the transmission block, the position of the inner wall of the pushing cavity corresponding to the rotating disk is fixedly connected to a rotating motor, and the output shaft of the rotating motor is fixedly connected to the rotating disk.
[0013] As a further solution of the present invention: the top of the transmission block is fixedly connected to a support plate, and the upper part of the transmission block is fixedly connected to an optical axis, and the optical axis passes through the support plate.
[0014] As a further solution of the present invention: a strip groove communicating with the processing chamber is provided on the top surface of the machine body.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present application adopts several rotary feeding assemblies, and each rotary feeding assembly can be placed with four embedded branch nozzles. During the grinding process, the camera collects images of the grinding conditions of each embedded branch nozzle, transmits the collected images to the background control terminal, and determines which workpiece is unqualified and the position of the unqualified workpiece through image recognition. After completing the first grinding of all embedded branch nozzles, the driving mechanism drives each rotary feeding assembly to rotate, and then adjusts the unqualified workpieces into a group side by side as much as possible, and then performs a second grinding on this group of workpieces. After the grinding is completed, it is again carried out. Image acquisition and recognition are performed to determine the unqualified workpieces again. Subsequently, the driving mechanism is used to drive the various rotating feeding components to rotate, and the unqualified workpieces are adjusted to a group side by side as much as possible, and then this group of workpieces is polished for the third time. Finally, all the workpieces are sent out. In this way, in the process of polishing the end faces of multiple embedded branch nozzles at one time, the unqualified workpieces can be adjusted together and re-polished as a group as possible, thereby saving manpower and material resources. At the same time, the polishing of qualified workpieces can be minimized without the need for early unloading, and the loss of ceramic grinding rollers by qualified workpieces can be reduced.
[0017] 2. The clamping mechanism provided in this application can quickly and effectively fix the embedded branch nozzle, making it convenient to polish it.
[0018] 3. The intermittent oil supply mechanism of the present application utilizes the power of the driving mechanism to drive the cam to rotate, and then drives the transmission rod to move left and right, thereby repeatedly exposing / blocking the oil outlet, thereby achieving the purpose of intermittently supplying oil to the first chain, which can ensure the lubrication of the first chain without causing waste of lubricating oil.
[0019] 4. The intermittent pushing component of the present application adopts push-pull grinding, which can better fit the arc-shaped end face of the embedded branch nozzle compared to the traditional rolling grinding. At the same time, in addition, this grinding method does not require the ceramic grinding roller to be fixed, which is convenient for timely replacement of the ceramic grinding roller when needed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of a tube grinding device used in the production and processing of branch nozzles;
[0021] Figure 2 This is a view showing the combination of a disc and a first chain in a tube grinding device for producing and processing branch nozzles;
[0022] Figure 3 This is a combined view of various rotating feeding components in a tube mill device for producing and processing branch nozzles;
[0023] Figure 4 A tube grinding device for the production and processing of branch nozzles Figure 2 A magnified view of part A;
[0024] Figure 5 This is an internal view of the transmission chamber and oil box in a tube grinding device used in the production and processing of branch nozzles;
[0025] Figure 6 A tube grinding device for the production and processing of branch nozzles Figure 1 A magnified view of part B;
[0026] Figure 7 This is a view of the combination of a linear guide rail and a ceramic grinding roller in a tube grinding device used in the production and processing of branch nozzles;
[0027] Figure 8 This is an internal view of a box in a tube grinding device used for producing and processing branch nozzles;
[0028] Figure 9 This is a structural diagram of the main pipe and the embedded branch pipe nozzle in the prior art of this application;
[0029] Figure 10 This is a combined view of the main pipe and the embedded branch pipe nozzle in the prior art of this application.
[0030] In the figure: 1, machine body; 2, machining chamber; 3, spindle; 4, disc; 5, guide rod; 6, bearing; 7, second gear disc; 8, stepping motor; 9, first gear disc; 10, first chain; 11, slot; 12, circular slot; 13, electromagnet; 14, insulating plate; 15, conductive connector; 16, power supply; 17, first spring column; 18, telescopic slot; 19, vertical plate; 20, second spring column; 21, upper support plate; 22, lower support plate; 23, embedded branch nozzle; 24, fourth gear disc; 25, second chain; 26, transmission chamber; 27, cam; 28, first Three-toothed disc; 29. Oil box; 30. Oil chamber; 31. Transmission rod; 32. Moving plate; 33. Third spring column; 34. Sealing ring; 35. Oil outlet; 36. Baffle; 37. Camera; 38. Linear guide; 39. Linear motor; 40. Cylinder; 41. U-shaped plate; 42. Ceramic grinding roller; 43. Box; 44. Push chamber; 45. Rotating disk; 46. Rotating arm; 47. Roller; 48. Rotating motor; 49. Transmission block; 50. Push rod; 51. Fourth spring column; 52. Support plate; 53. Optical axis; 54. Main pipe; 55. Strip groove. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0032] As mentioned in the background of this application, the inventors have found that Figure 9 and Figure 10 As shown, when using the existing embedded branch pipe nozzle 23, a hole groove is opened on the main pipe 54 to which the branch pipe is to be connected, and then the embedded branch pipe nozzle 23 is inserted into the hole groove and connected together by welding. It should be noted that during the flow of fluid in the pipeline system, friction will be generated between the fluid and the inner wall of the pipeline. As the pipeline is used for a longer time, the inner wall of the pipeline will wear due to friction, which will lead to a decrease in the inner diameter of the pipeline, a decrease in flow rate, and an increase in energy consumption. The embedded branch pipe nozzle 23 is different from ordinary pipelines. It has a relatively large end face connected to the main pipe 54. Therefore, before installation, the embedded branch pipe nozzle 23 needs to be polished on the end face of the embedded branch pipe nozzle 23 inserted into the hole groove, usually using a pipe grinding device. In order to improve the grinding efficiency, the existing tube grinding device usually grinds the end faces of multiple embedded branch nozzles 23 at one time. However, this grinding method has a great defect. If there are a few workpieces that fail to be polished in one grinding process, they are usually removed and then re-grinded, or they are not removed and re-grinded together with the workpieces that pass the grinding. However, no matter which method is used, it will cause a waste of manpower and material resources. Therefore, how to adjust the unqualified workpieces together and re-grind them as a group as possible during the grinding of the end faces of multiple embedded branch nozzles 23 at one time is a difficult problem that we urgently need to solve.
[0033] In order to solve the above-mentioned defects, the present application discloses a tube grinding device for the production and processing of branch nozzles, which adopts a plurality of rotary feeding assemblies, and each rotary feeding assembly can be placed on four embedded branch nozzles 23. During the grinding process, the camera 37 collects images of the grinding conditions of each embedded branch nozzle 23, transmits the collected images to the background control terminal, and determines which workpiece is unqualified and the position of the unqualified workpiece through image recognition. After completing the first grinding of all embedded branch nozzles 23, the driving mechanism drives each rotary feeding assembly to rotate, and then adjusts the unqualified workpieces into a group side by side as much as possible, and then performs grinding on this group of workpieces. A second grinding is performed, and after the grinding is completed, image collection and recognition are performed again to determine the unqualified workpieces again. Subsequently, the driving mechanism is used to drive the various rotating feeding components to rotate, and the unqualified workpieces are adjusted to a group side by side as much as possible, and this group of workpieces is ground for the third time, and finally all the workpieces are sent out. In this way, during the one-time grinding of the end faces of multiple embedded branch nozzles 23, the unqualified workpieces can be adjusted together and put into a group for re-grinding, thereby saving manpower and material resources. At the same time, the grinding of qualified workpieces is minimized without the need for early unloading, and the loss of the ceramic grinding roller 42 by the qualified workpieces is reduced.
[0034] The following will describe in detail how the solution of this application solves the above technical problems with reference to the accompanying drawings.
[0035] See also Figures 1 to 8 In an embodiment of the present invention, a tube mill device for producing and processing branch nozzles includes a body 1, a processing chamber 2 is opened inside the body 1, and a main shaft 3 is fixedly connected to the middle position of the processing chamber 2, a plurality of rotary feeding assemblies are provided on the outside of the main shaft 3 along its length direction, and a driving mechanism for driving the rotary feeding assembly is provided on one side thereof, an intermittent oil feeding mechanism is provided above the driving mechanism, and the intermittent oil feeding mechanism and the driving mechanism are connected by transmission, a camera 37 is fixedly connected to the inner wall of the processing chamber 2 below the intermittent oil feeding mechanism, and a baffle 36 is fixedly connected above the camera 37; the rotary feeding assembly specifically includes: a circular rotating shaft 3 connected to the outside of the main shaft 3 The disc 4 is provided with a bearing 6 between the disc 4 and the spindle 3 to reduce frictional resistance, and the outer side of the disc 4 is fixedly connected to four evenly distributed guide rods 5, and the ends of the guide rods 5 are provided with a clamping mechanism; the bottom end face of the processing chamber 2 is fixedly connected to two parallel linear guide rails 38, and each linear guide rail 38 is movably connected to five evenly distributed linear motors 39, and the top end of the linear motor 39 is fixedly connected to a cylinder 40, and the output shafts of the two cylinders 40 are fixedly connected to a U-shaped plate 41, and the U-shaped plate 41 is movably connected to a ceramic grinding roller 42. The ceramic grinding roller 42 is provided with an intermittent pushing assembly on both sides to push the ceramic grinding roller 42 back and forth. The present application can adjust unqualified workpieces together and group them together as much as possible for re-grinding during the process of grinding the end faces of multiple embedded branch nozzles 23 at one time.
[0036] In this embodiment: the clamping mechanism specifically includes: a clamping slot 11 opened at the end of the guide rod 5, a circular groove 12 is opened at the bottom of the clamping slot 11, and an insulating plate 14 is fixedly connected to the inside of the circular groove 12, the insulating plate 14 is movably connected to the side of the clamping slot 11 with an electromagnet 13, and the side of the insulating plate 14 is fixedly connected to the position of the electromagnet 13, and a conductive connector 15 is fixedly connected to the side of the insulating plate 14 corresponding to the position of the electromagnet 13, a power supply 16 is embedded in the guide rod 5, and the power supply 16 is electrically connected to the conductive connector 15, and a first spring column 17 is sleeved on the outside of the conductive connector 15, and the two ends of the first spring column 17 are respectively connected to the electromagnet 13 and the insulating plate 1 The clamping slot 11 is fixedly connected. Expansion slots 18 are formed on both sides of the clamping slot 11, and vertical plates 19 are movably connected to the interior of the expansion slot 18. At least three evenly distributed second spring columns 20 are fixedly connected between the vertical plates 19 and the inner wall of the expansion slot 18. A lower support plate 22 is fixedly connected to one end of the vertical plates 19, and an upper support plate 21 is fixedly connected to the other end of the vertical plates 19. One end of the upper support plate 21 penetrates the inner wall of the expansion slot 18 and extends to the clamping slot 11. One end of the lower support plate 22 penetrates the inner wall of the expansion slot 18 and contacts the electromagnet 13. The contact surface between the electromagnet 13 and the lower support plate 22 is a matching inclined surface. The clamping mechanism can quickly and effectively secure the embedded branch nozzle 23, facilitating its polishing.
[0037] In this embodiment, the drive mechanism specifically includes a stepper motor 8 embedded in the inner wall of the processing chamber 2. The output shaft of the stepper motor 8 is fixedly connected to a first geared disc 9. A second geared disc 7 is fixedly connected to the side of the disc 4 on one side of the first geared disc 9. A first chain 10 is provided between the second geared disc 7 and the first geared disc 9 for transmission connection. The drive mechanism can drive the disc 4 to rotate, thereby driving the workpiece to rotate.
[0038] In this embodiment, the intermittent oil supply mechanism specifically includes: an oil box 29 fixed to the inner wall of the processing chamber 2, an oil chamber 30 is defined in the oil box 29, and a movable plate 32 is movably connected to the oil chamber 30. A plurality of evenly distributed third spring columns 33 are fixedly connected between one side of the movable plate 32 and the inner wall of the oil chamber 30, and a transmission rod 31 is fixedly connected to the other side of the movable plate 32. A transmission chamber 26 is defined on the inner wall of the processing chamber 2 on one side of the transmission rod 31, and a cam 27 is rotatably connected to the upper part of the transmission chamber 26. One end of the transmission rod 31 passes through the transmission cavity 26 and contacts the cam 27, and a third gear disc 28 is fixedly connected to the side of the cam 27. The fourth gear disc 24 is rotatably connected to the bottom of the third gear disc 28. The fourth gear disc 24 is parallel to the corresponding first gear disc 9 and fixedly connected to the output shaft of the stepping motor 8. A second chain 25 is provided between the fourth gear disc 24 and the third gear disc 28 for transmission connection. The bottom end of the oil box 29 is fixedly connected to an oil outlet 35 that communicates with the oil cavity 30, and the top opening of the oil outlet 35 is located on one side of the movable plate 32. The intermittent oil supply mechanism of the present application utilizes the power of the driving mechanism to drive the cam 27 to rotate, thereby driving the transmission rod 31 to move left and right, thereby repeatedly exposing / blocking the oil outlet 35, thereby achieving the purpose of intermittently supplying oil to the first chain 10, which can ensure the lubrication of the first chain 10 without causing waste of lubricating oil.
[0039] In this embodiment, a sealing ring 34 is embedded in the outer side surface of the movable plate 32 , and the sealing ring 34 contacts the inner wall of the oil chamber 30 . The sealing ring 34 can improve the sealing performance between the movable plate 32 and the inner wall of the oil chamber 30 .
[0040] In this embodiment: the intermittent pushing component specifically includes: a box body 43 fixed to one side of the ceramic grinding roller 42, a pushing chamber 44 is opened inside the box body 43, and the inside of the pushing chamber 44 is rotatably connected to a rotating disk 45, the outer side of the rotating disk 45 is fixedly connected to a rotating arm 46, and the end of the rotating arm 46 is rotatably connected to a roller 47, one side of the rotating disk 45 is movably connected to a transmission block 49, and one side of the transmission block 49 is fixedly connected to a push rod 50, one end of the push rod 50 passes through the box body 43 and contacts the end of the ceramic grinding roller 42, and the outside of the push rod 50 is sleeved with a fourth spring column 51, the two ends of the fourth spring column 51 are respectively fixedly connected to the inner wall of the pushing chamber 44 and the side of the transmission block 49, the position of the inner wall of the pushing chamber 44 corresponding to the rotating disk 45 is fixedly connected to a rotating motor 48, and the output shaft of the rotating motor 48 is fixedly connected to the rotating disk 45. The intermittent pushing component of the present application adopts push-pull grinding, which can better fit the arc-shaped end face of the embedded branch nozzle 23 compared with the traditional rolling grinding. At the same time, in addition, this grinding method does not require the ceramic grinding roller 42 to be fixed, which is convenient for timely replacement of the ceramic grinding roller 42 when needed.
[0041] In this embodiment, a support plate 52 is fixedly connected to the top of the transmission block 49, and an optical axis 53 is fixedly connected above the transmission block 49, and the optical axis 53 passes through the support plate 52. The use of the support plate 52 and the optical axis 53 not only provides support for the transmission block 49, but also improves the stability of the movement of the transmission block 49.
[0042] In this embodiment, the top surface of the machine body 1 is provided with a strip groove 55 communicating with the processing chamber 2. The strip groove 55 is used to put in or take out the embedded branch nozzle 23.
[0043] The working principle of the present invention is as follows: when in use, first, the staff puts the embedded branch nozzle 23 to be polished into the clamping mechanism of each guide rod 5 through the strip groove 55, specifically: insert one end of the embedded branch nozzle 23 into the clamping groove 11 until one end of the embedded branch nozzle 23 moves toward the insulating plate 14 against the electromagnet 13 and contacts the conductive connector 15. At this time, the electromagnet 13 is energized to generate magnetism to firmly adsorb the embedded branch nozzle 23, and the first spring column 17 is compressed. During the movement of the electromagnet 13, the second spring column Under the elastic force of 20, the electromagnet 13 and the lower support plate 22 produce an inclined surface effect, and the lower support plate 22 continues to move closer to the electromagnet 13 until the inclined surface of the electromagnet 13 is completely in contact with the inclined surface of the lower support plate 22. At this time, the electromagnet 13 is also energized to generate magnetism, thereby adsorbing the lower support plate 22. At the same time, as the lower support plate 22 moves, the vertical plate 19 and the upper support plate 21 also move with it. The upper support plate 21 extends into the slot 11 to clamp the embedded branch nozzle 23 from both sides, further improving the stability of the entire embedded branch nozzle 23.
[0044] After all the embedded branch nozzles 23 are placed on the clamping mechanisms, the cylinder 40 under the main shaft 3 drives the U-shaped plate 41 to rise, so that the ceramic grinding roller 42 in the U-shaped plate 41 rises until the ceramic grinding roller 42 contacts the end surface to be ground of the embedded branch nozzle 23. Then, the intermittent pushing component runs to push the ceramic grinding roller 42 to move back and forth to grind the embedded branch nozzle 23. The specific process is: the rotating motor 48 drives the rotating disk 45 to rotate, and then drives the rotating arm 46 and the roller 47 to rotate. The rotating roller 47 hits the step of the transmission block 49 to push As it moves forward, the fourth spring column 51 is compressed, and the support plate 52 and the optical axis 53 are displaced relative to each other. The transmission block 49 is pushed forward to drive the push rod 50 to extend, and the extended push rod 50 pushes the ceramic grinding roller 42 to move. After the roller 47 is separated from the transmission block 49, the fourth spring column 51 releases its elastic potential energy to cause the push rod 50 to retract. It should be noted that the states of the push rods 50 of the two intermittent pushing assemblies are inconsistent. When one push rod 50 is pushed forward, the other push rod 50 is retracted backward. The two push rods 50 are always in contact with the end of the ceramic grinding roller 42.
[0045] After completing the grinding of one group of multiple embedded branch nozzles 23, each stepper motor 8 runs synchronously, driving each disc 4 and the corresponding guide rod 5 to rotate ninety degrees. At this time, the next group of multiple embedded branch nozzles 23 enters the grinding station, and repeats three times until the four groups of embedded branch nozzles 23 have completed the first grinding. When the embedded branch nozzles 23 that have completed grinding follow the disc 4 to rotate until they are aligned with the camera 37, the camera 37 collects images of the grinding conditions of each embedded branch nozzle 23, and transmits the collected images to the background control terminal. Through image recognition, it is determined which workpiece is unqualified and the position of the unqualified workpiece. After completing the first grinding of all embedded branch nozzles 23, the stepper motors 8 of each driving mechanism drive the corresponding rotary feeding assembly to rotate, and then the unqualified workpieces are adjusted to be side by side as much as possible. A group, that is, the guide rod 5 where the unqualified workpiece is located is rotated to the same group, and then this group of workpieces is polished for the second time. After polishing, image collection and recognition are performed again to determine the unqualified workpieces again. Then, the driving mechanism drives each rotary feeding assembly to rotate, and then the unqualified workpieces are adjusted to a group side by side as much as possible, and then this group of workpieces is polished for the third time. Finally, all the workpieces are sent out, that is, the staff pulls out each embedded branch nozzle 23 from the strip groove 55 from the card slot 11. It should be noted that when the embedded branch nozzle 23 is pulled out, the electromagnet 13 moves slightly upward due to inertia, and this slight movement will separate the electromagnet 13 from the conductive connector 15, which will cause the electromagnet 13 to lose its magnetism. Under the action of the first spring column 17, the electromagnet 13 returns to its initial position, which is convenient for the next discharge. In this way, when grinding the end faces of multiple embedded branch nozzles 23 at one time, unqualified workpieces can be adjusted together and re-grinded as a group as possible, thereby saving manpower and material resources. At the same time, the grinding of qualified workpieces can be minimized without the need for early unloading, and the loss of the ceramic grinding roller 42 by the qualified workpieces can be reduced.
[0046] When the stepper motor 8 of the drive mechanism is running, the stepper motor 8 drives the first gear plate 9 and the fourth gear plate 24 to rotate, and the first gear plate 9 drives the second gear plate 7 to rotate synchronously under the transmission action of the first chain 10, thereby driving the disc 4 to rotate. At the same time, the fourth gear plate 24 drives the third gear plate 28 to rotate under the transmission action of the second chain 25, thereby driving the cam 27 to rotate. Under the elastic force of the third spring column 33, the cam 27 moves left and right against the transmission rod 31 during rotation, thereby driving the movable plate 32 to move left and right in the oil chamber 30. When the movable plate 32 moves to the side where the oil outlet 35 is close to the third spring column 33, the oil outlet 35 is exposed, and the lubricating oil drips along the oil outlet 35 onto the first chain 10 below. When the movable plate 32 moves to the side where the oil outlet 35 is away from the third spring column 33, the oil outlet 35 is blocked and the lubricating oil cannot drip, thereby achieving the purpose of intermittently supplying oil to the first chain 10, which can ensure the lubrication of the first chain 10 without causing waste of lubricating oil. It should be noted that the gear ratio between the first and second sprockets 9 and 7 is 1:4. Therefore, when the first sprocket 9 rotates one revolution, the second sprocket 7 rotates ninety degrees, that is, the guide rod 5 rotates ninety degrees. The fourth sprocket 24 is coaxial with the first sprocket 9 and is driven by the same stepper motor 8. Therefore, the fourth sprocket 24 rotates synchronously with the first sprocket 9 and at the same angle. The gear ratio between the fourth sprocket 24 and the third sprocket 28 is 1:1. Therefore, when the fourth sprocket 24 rotates one revolution, the third sprocket 28 also rotates one revolution. Finally, when the third sprocket 28 rotates one revolution, the second sprocket 7 rotates ninety degrees. In addition, every time the guide rod 5 rotates ninety degrees to reach a new workstation, the cam 27 rotates one revolution to complete an intermittent oil discharge. In addition, it should be noted that the intermittent oil supply mechanism matches the number of first chains 10. Each first chain 10 has a corresponding oil outlet 35 directly above it, so that the lubricating oil dripping from the oil outlet 35 can directly fall on the corresponding first chain 10.
[0047] In addition, after a period of time, when the ceramic grinding roller 42 is severely worn and can no longer effectively complete the grinding work, the cylinder 40 under the ceramic grinding roller 42 lowers the U-shaped plate 41, and then the linear motor 39 slowly moves along the linear guide rail 38 to send another ceramic grinding roller 42 to the bottom of the main shaft 3. Immediately afterwards, the cylinder 40 under the main shaft 3 runs to send the U-shaped plate 41 and the new ceramic grinding roller 42 between the two push rods 50.
[0048] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.
[0049] The above is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A tube grinding device for producing and processing branch nozzles, characterized in that: The invention comprises a machine body (1), wherein a processing chamber (2) is provided inside the machine body (1), and a main shaft (3) is fixedly connected to the middle position inside the processing chamber (2), a plurality of rotating feeding assemblies are provided outside the main shaft (3) along its length direction, and a driving mechanism for driving the rotating feeding assembly is provided on one side thereof, an intermittent oil feeding mechanism is provided above the driving mechanism, and the intermittent oil feeding mechanism and the driving mechanism are connected in a transmission manner, a camera (37) is fixedly connected to the inner wall of the processing chamber (2) below the intermittent oil feeding mechanism, and a baffle (36) is fixedly connected above the camera (37); The rotary feeding assembly specifically comprises: a disc (4) rotatably connected to the outside of the main shaft (3), a bearing (6) embedded between the disc (4) and the main shaft (3), and four evenly distributed guide rods (5) fixedly connected to the outer side of the disc (4), and a clamping mechanism provided at the end of the guide rod (5); The bottom end surface of the processing chamber (2) is fixedly connected to two parallel linear guide rails (38), and each of the linear guide rails (38) is movably connected to five evenly distributed linear motors (39), and the top of the linear motor (39) is fixedly connected to a cylinder (40), and the output shafts of the two cylinders (40) are fixedly connected to a U-shaped plate (41), and a ceramic grinding roller (42) is movably connected inside the U-shaped plate (41), and intermittent pushing components are provided on both sides of the ceramic grinding roller (42) to push the ceramic grinding roller (42) to move back and forth; The clamping mechanism specifically includes: a clamping slot (11) provided at the end of the guide rod (5); a circular groove (12) provided at the bottom of the clamping slot (11); an insulating plate (14) fixedly connected inside the circular groove (12); an electromagnet (13) movably connected to the insulating plate (14) on the side facing the clamping slot (11); and a conductive connector (15) fixedly connected to the side of the insulating plate (14) corresponding to the position of the electromagnet (13); a power supply (16) embedded in the guide rod (5), and the power supply (16) is electrically connected to the conductive connector (15); a first spring column (17) is provided on the outside of the conductive connector (15), and the two ends of the first spring column (17) are respectively connected to the electromagnet (13) and the insulating plate (14). ) is fixedly connected, telescopic slots (18) are provided on both sides of the card slot (11), and a vertical plate (19) is movably connected inside the telescopic slot (18), at least three evenly distributed second spring columns (20) are fixedly connected between the vertical plate (19) and the inner wall of the telescopic slot (18), and one end of the vertical plate (19) is fixedly connected to a lower support plate (22), and the other end of the vertical plate (19) is fixedly connected to an upper support plate (21), and one end of the upper support plate (21) passes through the inner wall of the telescopic slot (18) and extends to the card slot (11), and one end of the lower support plate (22) passes through the inner wall of the telescopic slot (18) and contacts with the electromagnet (13), and the contact surface between the electromagnet (13) and the lower support plate (22) is a matching inclined surface.
2. A tube grinding device for producing and processing branch nozzles according to claim 1, characterized in that: The driving mechanism specifically comprises: a stepper motor (8) embedded in the inner wall of the processing chamber (2); the output shaft of the stepper motor (8) is fixedly connected to a first gear disc (9); and a second gear disc (7) is fixedly connected to the side surface of the disc (4) on one side of the first gear disc (9); and a first chain (10) is provided between the second gear disc (7) and the first gear disc (9) for transmission connection.
3. A tube grinding device for producing and processing branch nozzles according to claim 2, characterized in that: The intermittent oil supply mechanism specifically comprises: an oil box (29) fixed on the inner wall of the processing chamber (2), an oil chamber (30) is provided inside the oil box (29), and a movable plate (32) is movably connected inside the oil chamber (30), a plurality of evenly distributed third spring columns (33) are fixedly connected between one side of the movable plate (32) and the inner wall of the oil chamber (30), and a transmission rod (31) is fixedly connected to the other side of the movable plate (32), a transmission chamber (26) is provided on the inner wall of the processing chamber (2) on one side of the transmission rod (31), and a cam (27) is rotatably connected to the upper part of the transmission chamber (26), and the transmission rod One end of (31) passes through the transmission cavity (26) and contacts the cam (27), and the side of the cam (27) is fixedly connected to the third toothed disc (28), and the lower part of the third toothed disc (28) is rotatably connected to the fourth toothed disc (24), and the fourth toothed disc (24) is parallel to the corresponding first toothed disc (9) and fixedly connected to the output shaft of the stepping motor (8), and a second chain (25) is provided between the fourth toothed disc (24) and the third toothed disc (28) for transmission connection, and the bottom end of the oil box (29) is fixedly connected to an oil outlet (35) communicating with the oil cavity (30), and the top opening of the oil outlet (35) is located on one side of the movable plate (32).
4. A tube grinding device for producing and processing branch nozzles according to claim 3, characterized in that: A sealing ring (34) is embedded in the outer side surface of the movable plate (32), and the sealing ring (34) is in contact with the inner wall of the oil chamber (30).
5. The tube grinding device for producing and processing branch nozzles according to claim 1, characterized in that: The intermittent pushing assembly specifically comprises: a box body (43) fixed to one side of the ceramic grinding roller (42); a pushing cavity (44) is provided inside the box body (43); a rotating disk (45) is rotatably connected to the inside of the pushing cavity (44); a rotating arm (46) is fixedly connected to the outer side of the rotating disk (45); and a roller (47) is rotatably connected to the end of the rotating arm (46); a transmission block (49) is movably connected to one side of the rotating disk (45); and one side of the transmission block (49) is fixedly connected to the outer side of the rotating disk (45). A push rod (50) is connected, one end of the push rod (50) passes through the box (43) and contacts the end of the ceramic grinding roller (42), and a fourth spring column (51) is sleeved on the outside of the push rod (50), and the two ends of the fourth spring column (51) are respectively fixedly connected to the inner wall of the pushing cavity (44) and the side of the transmission block (49), and the inner wall of the pushing cavity (44) is fixedly connected to the position of the rotating disk (45), and the output shaft of the rotating motor (48) is fixedly connected to the rotating disk (45).
6. A tube grinding device for producing and processing branch nozzles according to claim 5, characterized in that: The top of the transmission block (49) is fixedly connected to a support plate (52), and the upper portion of the transmission block (49) is fixedly connected to an optical axis (53), wherein the optical axis (53) passes through the support plate (52).
7. The tube grinding device for producing and processing branch nozzles according to claim 1, characterized in that: The top surface of the machine body (1) is provided with a strip-shaped groove (55) communicating with the processing chamber (2).
Citation Information
Patent Citations
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