Modular assembly type steel structure system and installation method thereof
By using the traction mechanism and plug-in columns in the modular prefabricated steel structure system, the problem of inconvenient column plugging was solved, a stable connection between the column and the lower reinforcing steel was achieved, construction efficiency was improved and costs were reduced.
Patent Information
- Application Number
- CN202311099774.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-29
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-08-29
AI Technical Summary
In the process of inserting the columns into the installation ports of existing steel structure modules, workers need to support the columns to keep them aligned, which makes installation inconvenient and inefficient.
A modular prefabricated steel structure system is adopted. By setting up a traction mechanism and plug-in columns, the traction mechanism is connected to the column, and the plug-in columns guide the column to be inserted into the installation port and fixed by the first bolt, which increases the connection stability between the column and the lower steel bar.
It facilitates the alignment and insertion of the column and the installation port, improves the fixing stability of the column and the lower steel bar, reduces the need for manual support, improves construction efficiency and reduces costs.
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Figure CN117145060B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building structures, in particular to a modular assembly type steel structure system and a mounting method thereof. BACKGROUND
[0002] Modular houses are gradually entering people's field of vision. Modular houses are houses that are divided into different functional modules. The houses are manufactured in factories using modular, standardized and universal production methods, and can be assembled on site at any time and anywhere, and the assembly process is more convenient and efficient.
[0003] The existing steel structure module mainly includes a wallboard module, a support module and a connecting module, a floor module, the support module is used to be erected at a to-be-constructed position, the wallboard module and the floor module are installed on the support module, and the connecting module is used to fix the wallboard module and the floor module to the support module. The support module comprises a stand, a cross bar and a support base. When the support module is erected, a bottom plate is laid at the to-be-constructed position, the support base is placed on the bottom plate at a certain interval, then the stand is hoisted by a hoisting machine and aligned with the support base provided with a mounting hole, so that the stand is inserted into the mounting hole and fixed, and then the cross bar is fixed to one end of the stand away from the support base, so that the erection of the support module is completed.
[0004] During the process of inserting the stand into the mounting hole, the worker needs to first place the stand above the support base, then hold the lower part of the stand and swing it to align the mounting hole, and then slowly lower the stand, so that the stand is inserted into the mounting hole. In the process of lowering the stand, the worker needs to hold the stand and keep it aligned with the mounting hole, which is relatively inconvenient and reduces the work efficiency. SUMMARY
[0005] In order to facilitate the alignment of the stand and the mounting hole of the support base, the present application provides a modular assembly type steel structure system and a mounting method thereof.
[0006] In a first aspect, the present application provides a modular assembly type steel structure system adopting the following technical scheme:
[0007] A modular assembly type steel structure system comprises a support module, the support module comprises a lower steel bar, an upper steel bar and a stand installed between the lower steel bar and the upper steel bar, the steel bar and the lower steel bar are fixed to the stand by first bolts, the lower steel bar is provided with a mounting hole for inserting the stand, a plug-in column is rotatably installed in the mounting hole, and the stand is provided with a plug-in hole for inserting the plug-in column; the lower steel bar is provided with a traction mechanism, and the traction mechanism is used to pull the plug-in hole of the stand to be sleeved on the plug-in column.
[0008] By adopting the technical scheme, when the column is installed with the lower steel bar, the column is moved above the lower steel bar by using the hoist, the traction mechanism is connected with the column at this time, and the motor of the hoist for lowering the column is changed to a passive state; then the traction mechanism pulls the column and makes the insertion port sleeved in the insertion column, and the column is guided by the insertion column and enters the installation port during the process below the column, thereby the connection of the column and the lower steel bar is completed. By arranging the insertion column, on the one hand, the column is conveniently inserted into the installation port, and the position of the column is fixed by the first bolt; on the other hand, the connection of the column and the lower steel bar is increased, and the stability of the column and the lower steel bar after being fixed is further improved.
[0009] Optionally, the traction mechanism comprises a traction rope, a connecting rope and a motor; the lower steel bar is provided with a communication port, the communication port is communicated with the insertion port; a movable port is arranged in the side wall of the insertion column, and the movable port is communicated with the end of the insertion column away from the lower steel bar; one end of the traction rope is fixed to the output shaft of the motor, and the other end of the traction rope is sequentially arranged in the communication port and the movable port; the connecting rope is arranged on the inner wall of the insertion port, and the end of the connecting rope away from the column is provided with a hook ring; the end of the traction rope away from the motor is fixed with a hook, and the hook is matched with the hook ring.
[0010] By adopting the technical scheme, when the column is installed with the lower steel bar, the column is moved above the lower steel bar by using the hoist, the traction mechanism is connected with the column at this time, and the motor of the hoist for lowering the column is changed to a passive state; then the traction mechanism pulls the column and makes the insertion port sleeved in the insertion column, and the column is guided by the insertion column and enters the installation port during the process below the column, thereby the connection of the column and the lower steel bar is completed. By arranging the insertion column, on the one hand, the column is conveniently inserted into the installation port, and the position of the column is fixed by the first bolt; on the other hand, the connection of the column and the lower steel bar is increased, and the stability of the column and the lower steel bar after being fixed is further improved.
[0011] Optionally, the column is provided with a dismounting assembly, and a connecting groove is arranged in the inner wall of the insertion port; the end of the connecting rope close to the column is fixed with a connecting ring, and the connecting ring is arranged in the connecting groove and connected with the dismounting assembly.
[0012] By adopting the technical scheme, by arranging the dismounting assembly, the connecting rope and the traction rope can be dismounted after the column is installed with the lower steel bar, so that the connecting rope and the traction rope can be reused, and the cost is reduced.
[0013] Optionally, the dismounting assembly comprises a connecting rod, the side wall of the stand is provided with a locking port, and the locking port is in communication with the opposite side walls of the stand; the connecting rod is arranged in the locking port, one end of the connecting rod is fixed with an anti-escape plate, and the other end of the connecting rod is provided with a nut; the connecting groove is in communication with the locking port, and when the connecting rod is arranged in the locking port, the connecting ring is arranged on the connecting rod.
[0014] By adopting the technical scheme, after the stand is inserted into the mounting port, the fixing of the connecting rod on the stand can be cancelled by the nut, so that the connecting rod can move in the locking port, and the end of the connecting rod away from the anti-escape plate enters the communication position of the locking port and the connecting groove, so that the connecting ring is disconnected from the stand; at this time, the motor continues to be driven, and the winding of the motor on the traction rope can pull out the connecting rope from the movable port and the communication port in sequence, so as to ensure the collection of the connecting rope; when the stand is prefabricated, the collected rope can be reused.
[0015] Optionally, the dismounting assembly comprises two dismounting members, and the dismounting members are respectively arranged on the opposite side walls of the connecting groove; the dismounting member comprises a supporting block and a moving block, the inner wall of the connecting groove is provided with a supporting groove, and the supporting block is movably arranged in the supporting groove; when the supporting blocks of the two dismounting members abut against each other, the connecting ring is arranged on the outer wall of the supporting block; the inner wall of the insertion port is provided with a moving groove, the moving groove is in communication with the supporting groove, and the moving block is movably arranged in the moving groove; the supporting block is fixed with an insertion rod, the moving block is provided with an insertion groove, and the extension direction of the insertion groove intersects with the extension direction of the moving groove.
[0016] By adopting the technical scheme, the connecting ring is arranged on the outer wall of the supporting block, and the supporting blocks of the two dismounting members abut against each other, so that the disconnection of the connecting ring from the connecting groove can be reduced. When the insertion column abuts against the inner wall of the insertion port, the moving block moves towards the side close to the stand, the insertion rod of the supporting block is slidably arranged in the insertion groove of the moving block, and the extension direction of the insertion groove intersects with the extension direction of the moving groove, so that the moving block can drive the supporting block to move when the moving block moves, so that the two moving blocks move away from each other, and then the connecting ring is disconnected from the supporting block and transferred to the outside during the winding process of the motor. That is, when the insertion column is inserted into the mounting groove, the connecting rope is disconnected from the stand and is collected, and the working efficiency is further improved.
[0017] Optionally, the supporting block is fixed with an elastic block, and the side of the supporting block close to the elastic block is provided with a clamping groove; when the supporting blocks of the two dismounting members abut against each other, the elastic block of the supporting block is clamped in the clamping groove of the adjacent supporting block.
[0018] By adopting the technical scheme, the interference fit of the elastic block and the clamping groove can reduce the disengagement of the two supporting blocks from the abutment during the conveying of the stand, thereby reducing the possibility of the connecting rope disengaging from the stand.
[0019] Optionally, when the stand is installed, a concrete layer is filled in the gap between the inner wall of the mounting port and the stand.
[0020] By adopting the technical scheme, the concrete layer further increases the stability between the stand and the reinforcing steel, thereby improving the stability of the support module.
[0021] Optionally, the inner wall of the mounting port (14) is fixed with a rotating block (15), the rotating block (15) is provided with a rotating groove (151), the plug-in column (16) is fixed with a ball head (152), and the ball head (152) is rotatably installed in the rotating groove (151).
[0022] By adopting the technical scheme, the ball head is rotatably installed in the mounting groove, so that the plug-in column can rotate in different directions to connect the plug-in port of the mounting port in different directions.
[0023] Optionally, the rotating block is fixed with a plurality of rubber strips, one end of the rubber strip away from the rotating block is fixed with the plug-in column, and the elastic force of all the rubber strips keeps the plug-in column in a vertical state.
[0024] By adopting the technical scheme, when the plug-in column rotates, different rubber strips are elastically deformed, a plurality of rubber strips simultaneously pull the plug-in column, and the plug-in column is kept in a vertical state under the elasticity of the rubber strips and the recovery of the deformation. It is convenient for the stand to be inserted into the mounting groove.
[0025] In a second aspect, a modular assembly type steel structure installation method is provided
[0026] S1: According to the size and quantity of the steel structure module required by the engineering measurement, the steel structure module is prefabricated in batches in the factory;
[0027] S2: Steel bars are bound and concrete is poured on the foundation to form a bottom plate, and supports are arranged on the bottom plate according to the distance;
[0028] S3: The lower reinforcing steel prefabricated in the factory is fixed above the support, and the side of the lower reinforcing steel with the mounting port is upward;
[0029] S4: Use the hoist to hoist the stand above the lower reinforcing steel, and pull and plug the stand into the mounting port through the traction mechanism, and then fix the stand to the lower reinforcing steel;
[0030] S5: The upper steel bars are hoisted again by the hoisting machine to above the column, and abut against the upper surface of the column, and are fixed by using the second bolts;
[0031] S6: The upper steel bars of the adjacent support modules are connected by the connecting beams to form a frame.
[0032] By adopting the technical scheme, the mounting ports are arranged on the supports, all the columns are connected with the lower steel bars, so that all the columns, the upper steel bars and the lower steel bars form an integral whole, and the stability of the support module after erection is improved.
[0033] In summary, the present application has at least one of the following beneficial technical effects:
[0034] 1. By arranging the traction mechanism and the plug-in column, the traction mechanism can pull the column and make the plug-in column plug-in and cooperate with the plug-in port, so that the column can be aligned with the mounting port and plugged into the mounting port during the process below, and the first bolt can be used to fix the position of the column; and the connection between the column and the lower steel bar is increased, and the stability of the column and the lower steel bar after fixing is further improved.
[0035] 2. By arranging the dismounting assembly, the connecting rope and the traction rope can be dismounted after the column and the lower steel bar are installed; so that the connecting rope and the traction rope can be reused, and the cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0036] Figure 1 is a structural schematic view of embodiment 1;
[0037] Figure 2 is a schematic view of the installation of the column and the lower steel bar of embodiment 1;
[0038] Figure 3 is a partial sectional view of the lower steel bar of embodiment 1;
[0039] Figure 4 is a partial enlarged view of A of Figure 2 ; is a partial enlarged view of B of
[0040] Figure 5 is a partial sectional view of the column of embodiment 1;
[0041] Figure 6 is a partial enlarged view of C of Figure 5 ; is a partial enlarged view of B of
[0042] Figure 7 is a partial enlarged view of C of Figure 5 ; is a structural schematic view of the ear plate of embodiment 1;
[0043] Figure 8 is a structural schematic view of the ear plate of embodiment 1;
[0044] Figure 9 is a partial sectional view of the column of Example 2;
[0045] Figure 10 is a partial sectional view of the support block of Example 2;
[0046] Figure 11 is Figure 9 is a partial enlarged view at D of
[0047] Explanation of reference signs: 1, support module; 11, upper steel bar; 12, lower steel bar; 121, second threaded hole; 122, first bolt; 13, column; 131, plug-in port; 132, mounting groove; 133, fixing groove; 134, connecting groove; 135, locking port; 136, fixing plate; 137, first threaded hole; 138, support platform; 14, mounting port; 141, communication port; 15, rotating block; 151, rotating groove; 152, ball head; 153, communication hole; 16, plug-in column; 161, movable port; 162, stop block; 17, rubber strip; 2, bottom plate; 21, support; 22, reinforcing column; 23, inclined plate; 24, support plate; 25, ear plate; 26, limiting hole; 27, limiting block; 3, traction mechanism; 31, traction rope; 32, connecting rope; 33, motor; 34, hook; 35, hook ring; 36, connecting ring; 4, disassembly assembly; 41, connecting rod; 42, anti-dropping plate; 43, nut; 44, disassembly piece; 441, support block; 442, moving block; 443, plug-in rod; 444, elastic block; 445, clamping groove; 446, plug-in groove; 447, sliding block; 45, support groove; 46, moving groove. DETAILED DESCRIPTION
[0048] The following will be described in detail in combination with the accompanying Figures 1-11 The application is further described in detail.
[0049] Example 1:
[0050] The embodiment of the application discloses a modular assembly type steel structure system.
[0051] With reference to Figure 1 A modular assembly type steel structure system comprises a support module 1 prefabricated in a factory, and the support module 1 is erected at a position to be constructed. A bottom plate 2 is laid at the position to be constructed, and the bottom plate 2 is used to make the position to be constructed horizontal, the support module 1 comprises upper steel bars 11, lower steel bars 12 and a plurality of columns 13, the lower steel bars 12 are connected with the bottom plate 2 through supports 21, in the embodiment, the supports 21 are fixed with the bottom plate 2 through concrete pouring, and the lower steel bars 12 are fixed with the supports 21 through welding.
[0052] With reference to Figure 2 and Figure 3, the lower steel bar 12 is provided with a mounting port 14 for inserting the stand 13 on the side away from the support 21, the mounting port 14 is fixed with a rotating block 15, the rotating block 15 is provided with a rotating groove 151 on the surface, and the inner wall of the rotating groove 151 is arc-shaped; the rotating groove 151 is rotatably installed with a ball head 152, the ball center of the ball head 152 is lower than the surface of the rotating block 15, and the ball center of the ball head 152 is lower than the surface of the rotating block 15, so that the ball head 152 can be prevented from being separated from the rotating groove 151 when rotating in the rotating groove 151.
[0053] With reference to Figure 4 , the ball head 152 is fixed with an inserting column 16, in the embodiment, the cross section of the inserting column 16 is square; the rotating block 15 is fixed with a plurality of rubber strips 17, the ends of all the rubber strips 17 away from the rotating block 15 are fixed with the inserting column 16, so that the elasticity of the rubber strips 17 can make the inserting column 16 in a vertical state.
[0054] With reference to Figure 3 and Figure 4 , the lower steel bar 12 is provided with a communication port 141, the communication port 141 is communicated with the mounting port 14; the bottom of the rotating block 15 is provided with a communication hole 153, the communication hole 153 is oppositely arranged with the communication port 141; the inserting column 16 is provided with a movable port 161 on the side away from the communication port 141, the extension direction of the movable port 161 is the same as the extension direction of the inserting column 16; the inserting column 16 is fixed with a plurality of stop blocks 162, all the stop blocks 162 are arranged in the height direction of the inserting column 16; the two ends of the stop block 162 are respectively fixed with the two side walls of the movable port 161.
[0055] With reference to Figure 5 and Figure 6 , the stand 13 is provided with an inserting port 131 and a mounting groove 132, the inserting port 131 and the mounting groove 132 are communicated; the inserting port 131 is used for inserting the inserting column 16, and the mounting groove 132 is used for inserting the rotating block 15; in the embodiment, the inner wall of the inserting groove is provided with a fixing groove 133 for inserting the ball head 152; the lower steel bar 12 is installed with a traction mechanism 3, the traction mechanism 3 is used for inserting the stand 13 into the mounting groove 132.
[0056] With reference to Figure 5 and Figure 6 , the traction mechanism 3 comprises a traction rope 31, a connecting rope 32 and a motor 33, one end of the traction rope 31 is fixed with a hook 34, the end of the traction rope 31 with the hook 34 is sequentially arranged through the communication port 141, the communication hole 153 and the movable port 161 and exposed from the end of the inserting column 16 away from the lower steel bar 12; the end of the traction rope 31 away from the hook 34 is fixed with the output shaft of the motor 33.
[0057] With reference to Figure 7The connecting slot 134 is arranged on one side of the column 13 close to the plug-in port 131. The two ends of the connecting rope 32 are respectively fixed with a connecting ring 36 and a hook ring 35. The connecting rope 32 with the connecting ring 36 is arranged in the connecting slot 134 and connected with the column 13 through the dismounting assembly 4. The connecting rope 32 with the hook ring 35 is arranged in the plug-in port 131 and located in the mounting slot 132. The hook 34 is matched with the hook ring 35.
[0058] With reference to Figure 5 and Figure 7 In the embodiment, the dismounting assembly 4 comprises a connecting rod 41, an anti-escape plate 42 and a nut 43. The anti-escape plate 42 is fixed on one end of the connecting rod 41. A threaded portion is arranged on the other end of the connecting rod 41 away from the anti-escape plate 42. The threaded portion is matched with the nut 43. The column 13 is provided with a locking port 135. The two ends of the locking port 135 are respectively communicated with the opposite two side walls of the column 13. The locking port 135 is communicated with the connecting slot 134. When the connecting rope 32 is fixed with the column 13, the connecting ring 36 of the connecting rope 32 is arranged in the connecting slot 134 and enters the connecting portion between the connecting slot 134 and the locking port 135. Then the connecting rod 41 is inserted into the locking port 135 and arranged in the connecting ring 36 and exposed on the other side wall of the column 13. The position of the connecting rod 41 is locked by the nut 43. Thus the fixing between the connecting rope 32 and the column 13 is completed.
[0059] When the column 13 is inserted into the mounting port 14 under the traction of the traction rope 31, the fixing between the nut 43 and the connecting rod 41 is cancelled. At this time, the connecting rod 41 can move in the locking port 135 and be separated from the locking port 135. The connecting ring 36 is separated from the connecting rod 41. Thus the fixing between the connecting rope 32 and the column 13 is cancelled. At this time, the motor 33 makes the connecting rope 32 continuously move downward in the process of winding the traction rope 31 and takes it out from the communicating port 141. Thus the connecting rope 32 can be recycled and used when a new column 13 is prefabricated. The waste of the connecting rope 32 is reduced and the cost is lowered.
[0060] In addition, after the traction rope 31 and the connecting rope 32 are taken out from the communicating port 141, the concrete can be poured into the gap between the column 13 and the lower steel bar 12 through the communicating port 141. The connection between the column 13 and the lower steel bar 12 is further improved and the stability of the support module 1 after erection is improved.
[0061] With reference to Figure 1 The outer wall of the column 13 is provided with a fixing plate 136. The fixing plate 136 is provided with a first threaded hole 137. The lower steel bar 12 is provided with a second threaded hole 121. When the column 13 is inserted into the mounting port 14, the fixing plate 136 abuts against the surface of the lower steel bar 12. The first threaded hole 137 and the second threaded hole 121 are communicated. The first threaded hole 137 and the second threaded hole 121 are jointly provided with a first bolt 122.
[0062] Referring to Figure 8 , two adjacent columns 13 are provided with a reinforcing column 22, and the side wall of the column 13 is welded with a support plate 24; when the reinforcing column 22 is installed between the two columns 13, the reinforcing column 22 is arranged above the support plate 24, and the two ends of the reinforcing column 22 are fixed with the adjacent two support plates 24 through the second bolts.
[0063] The reinforcing column 22 and the column 13 are provided with an inclined plate 23, and the outer wall of the inclined plate 23 is flush with the side of the column 13 close to the outside; the two ends of the inclined plate 23 are fixed with the reinforcing column 22 and the ear plate 25 respectively, the ear plate 25 is provided with a plurality of limiting holes 26, and the two ends of the inclined plate 23 are fixed with limiting blocks 27, the limiting blocks 27 at the end of the inclined plate 23 are inserted into the limiting holes 26 of the ear plate 25; by arranging the reinforcing column 22 and the inclined plate 23, the stability of the support module 1 after erection is improved, and the stability of the house after erection is increased.
[0064] The side of the column 13 away from the lower steel bar 12 is provided with a support platform 138, the support platform 138 is provided with a third threaded hole, and the upper steel bar 11 is provided with a fourth threaded hole; when the upper steel bar 11 is connected with the column 13, the upper steel bar 11 is arranged on the support platform 138, and the third threaded hole and the fourth threaded hole are arranged opposite to each other, and the third threaded hole and the fourth threaded hole are screwed with the third bolt.
[0065] The implementation principle of the embodiment 1 of the present application is:
[0066] When the column 13 and the lower steel bar 12 are installed, the column 13 is moved above the lower steel bar 12 by using the hoist, the traction rope 31 is sequentially arranged in the communication port 141 and the movable port 161, and is hooked with the hook ring 35 of the connecting rope 32 in the insertion port 131; the output shaft of the motor 33 is started, the output shaft rotates and the traction rope 31 is wound, so that the column 13 is pulled to gradually approach the side of the insertion column 16, and the insertion port 131 of the column 13 is inserted into the insertion column 16 under the traction of the traction rope 31, at this time the motor 33 continues to wind the traction rope 31, so that the column 13 is inserted into the installation port 14, and the connection of the column 13 and the lower steel bar 12 is completed.
[0067] By arranging the insertion column 16, on the one hand, the column 13 is inserted into the installation port 14, and the first bolt 122 is used to fix the position; on the other hand, the connection between the column 13 and the lower steel bar 12 is increased, and the stability of the column 13 and the lower steel bar 12 after being fixed is further improved. And through the form of split connection, different steel structures are processed in advance and assembled on site, so that the construction efficiency can be improved.
[0068] Embodiment 2:
[0069] The embodiment of the application discloses a modular assembly type steel structure system.
[0070] Referring to Figure 9 and Figure 10 , the difference between the embodiment 2 and the embodiment 1 is that the disassembling assembly 4 comprises two disassembling pieces 44, the disassembling pieces 44 are respectively located at opposite two side walls of the connecting groove 134; the disassembling piece 44 comprises a supporting block 441, a moving block 442 and a plug rod 443, a supporting groove 45 is formed in the inner wall of the connecting groove 134, and the supporting block 441 is movably installed in the supporting groove 45; when the supporting blocks 441 of the two disassembling pieces 44 abut against each other, the connecting ring 36 is sleeved on the outer wall of the supporting block 441, so that the situation that the connecting ring 36 is separated from the connecting groove 134 can be reduced; the supporting block 441 is fixed with an elastic block 444, and a clamping groove 445 is formed in the side of the supporting block 441 close to the elastic block 444; when the supporting blocks 441 of the two disassembling pieces 44 abut against each other, the elastic block 444 of the supporting block 441 is clamped in the clamping groove 445 of the adjacent supporting block 441. Through the interference fit of the supporting block 441 and the clamping groove 445, the situation that the stand column 13 is separated from the connecting groove 134 in the carrying process can be reduced.
[0071] Referring to Figure 11 , the plug rod 443 is fixed to the supporting block 441; a moving groove 46 is formed in the inner wall of the plug interface 131, the moving groove 46 is communicated with the supporting groove 45, and the moving block 442 is movably installed in the moving groove 46; a plug groove 446 is formed in the side of the moving block 442 close to the supporting block 441, and the end of the plug groove 446 away from the moving groove 46 faces away; a moving groove is formed in the side wall of the moving block 442, and the moving groove is communicated with the plug groove 446; the plug rod 443 is arranged in the moving groove and is slidably connected with the plug groove 446 through a sliding block 447.
[0072] The implementation principle of the embodiment 2 is as follows:
[0073] When the plug-in column 16 abuts against the inner wall of the plug interface 131, the moving block 442 moves to the side close to the stand column 13, since the plug rod 443 of the supporting block 441 is slidably installed in the plug groove 446 of the moving block 442, and the extension direction of the plug groove 446 intersects with the extension direction of the moving groove 46, the moving block 442 can drive the supporting block 441 to move in the process of moving upwards, so that the two moving blocks 442 move to the side away from each other, and then the connecting ring 36 is separated from the supporting block 441, and is transferred to the outside in the winding process of the motor 33. That is, when the plug-in column 16 is plugged into the installation groove 132, the connecting rope 32 is cancelled from the fixing of the stand column 13 and is retracted, and the working efficiency is further improved.
[0074] The embodiment of the application discloses a modular assembly type steel structure installation method, and specifically comprises the following steps:
[0075] S1: According to the size and quantity of the steel structure module required by the engineering calculation, it is prefabricated in batches in the factory. The prefabricated steel structure module has a support module 1, a floor module, a wall module and a connecting module. The support module 1 is used to be erected on the site to be constructed. The wall module is used to be installed on the side wall of the support module 1. The floor module is used to be erected between two adjacent support modules 1. The connecting module is used to fix the wall module and the floor module to the support module 1;
[0076] S2: Steel bars are tied on the foundation and concrete is poured to form a bottom plate 2 of a certain size. Supports 21 are arranged on the bottom plate 2 according to the distance. The supports 21 are fixed to the bottom plate 2 by concrete;
[0077] S3: The staff lifts the lower steel bar 12 prefabricated in the factory and erects it above the support 21, and fixes it to the support 21 by welding, and sets the side of the lower steel bar 12 with the installation port 14 upwards;
[0078] S4: Use the hoist to suspend the column 13 above the lower steel bar 12. At this time, change the drive motor 33 below the column 13 to passive mode in the rear-end control system of the hoist;
[0079] S41: The traction rope 31 with the hook 34 is sequentially threaded through the communication port 141, the communication hole 153 and the movable port 161, and then the plug column is rotated to make the plug column face the column 13. At this time, the traction rope 31 is pulled to make the hook 34 connected with the hook ring 35 of the connecting rope 32;
[0080] S42: The output shaft of the drive motor 33 rotates to make the traction rope 31 wind on the outer wall of the output shaft, and the column 13 is pulled to the side of the plug column, so that the plug interface 131 of the column 13 is inserted into the plug column; The motor 33 continues to pull the traction rope 31 to make the column 13 move to the side of the lower steel bar 12, and is inserted into the installation port 14 under the guidance of the plug column;
[0081] S43: The fixation of the connecting rope 32 and the column 13 is cancelled by disassembling the assembly 4, and then the motor 33 is continuously rotated. The traction rope 31 continues to wind the traction rope 31, and the connecting rope 32 is sequentially separated from the outside through the movable port 161, the communication hole 153 and the communication port 141, so as to collect the connecting rope 32 for reuse;
[0082] S44: After the column 13 and the lower steel bar 12 are fixed by the first bolt 122, the concrete is poured into the gap between the column 13 and the installation port 14 through the communication port 141, and the concrete layer is formed;
[0083] S5: The upper steel bars 11 are hoisted again by the hoisting machine to above the upright columns 13 and abut against the supporting platform 138, and are fixed by using the second bolts;
[0084] S6: The upper steel bars 11 of the adjacent support modules 1 are connected by the connecting beams to form a frame;
[0085] S7: The wallboard modules are installed on the side of the support modules 1 away from the bottom plate 2, and the wallboard modules are fixed with the support modules 1 by using the connecting modules;
[0086] S8: The wallboard modules are erected between two support modules 1 and abut against the top surfaces of the connecting beams, and are connected with the support modules 1 by the connecting modules.
[0087] The above is the preferred embodiment of the present application, which does not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A modular fabricated steel construction system, characterized in that: The support module (1) comprises a lower steel bar (12), an upper steel bar (11) and a column (13) installed between the lower steel bar (12) and the upper steel bar (11), and the upper steel bar (11) and the lower steel bar (12) are fixed with the column (13); the lower steel bar (12) is provided with a mounting port (14) for inserting the column (13), a plug-in column (16) is rotatably installed in the mounting port (14), and the column (13) is provided with a plug-in port (131) for inserting the plug-in column (16); the lower steel bar (12) is provided with a traction mechanism (3), and the traction mechanism (3) is used for inserting the column (13) into the mounting port (14). The traction mechanism (3) comprises a traction rope (31), a connecting rope (32) and a motor (33); the lower steel bar (12) is provided with a communication port (141), the communication port (141) is communicated with the plug-in port (131); the side wall of the plug-in column (16) is provided with a movable port (161), the movable port (161) penetrates through one end of the plug-in column (16) away from the lower steel bar (12); one end of the traction rope (31) is fixed to the output shaft of the motor (33), and the other end of the traction rope (31) is sequentially arranged in the communication port (141) and the movable port (161); the connecting rope (32) is installed on the inner wall of the plug-in port (131), and one end of the connecting rope (32) away from the column (13) is provided with a hook ring (35); one end of the traction rope (31) away from the motor (33) is fixed with a hook (34), and the hook (34) is matched with the hook ring (35).
2. The modular fabricated steel system of claim 1, wherein: The column (13) is provided with a dismounting assembly (4), and the inner wall of the plug-in port (131) is provided with a connecting groove (134); one end of the connecting rope (32) close to the column (13) is fixed with a connecting ring (36), and the connecting ring (36) is arranged in the connecting groove (134) and connected with the dismounting assembly (4).
3. The modular fabricated steel system of claim 2, wherein: The dismounting assembly (4) comprises a connecting rod (41), the side wall of the column (13) is provided with a locking port (135), and the locking port (135) penetrates through the opposite two side walls of the column (13) at two ends; the connecting rod (41) is arranged in the locking port (135), one end of the connecting rod (41) is fixed with an anti-dropping plate (42), and the other end of the connecting rod (41) is provided with a nut (43); the connecting groove (134) is communicated with the locking port (135), and when the connecting rod (41) is arranged in the locking port (135), the connecting ring (36) is arranged in the connecting rod (41).
4. The modular fabricated steel system of claim 2, wherein: The dismounting assembly (4) comprises two dismounting pieces (44) respectively installed on opposite two side walls of the connecting groove (134); the dismounting piece (44) comprises a supporting block (441) and a moving block (442), the inner wall of the connecting groove (134) is provided with a supporting groove (45), and the supporting block (441) is movably installed in the supporting groove (45); when the supporting blocks (441) of the two dismounting pieces (44) abut against each other, the connecting ring (36) is sleeved on the outer wall of the supporting block (441); the inner wall of the plug-in port (131) is provided with a moving groove (46) in communication with the supporting groove (45), and the moving block (442) is movably installed in the moving groove (46); the supporting block (441) is fixed with a plug rod (443), the moving block (442) is provided with a plug groove (446), the plug rod (443) is slidably installed in the plug rod (443), and the extension direction of the plug groove (446) intersects the extension direction of the moving groove (46).
5. The modular fabricated steel system of claim 4, wherein: The supporting block (441) is fixed with an elastic block (444), and the side, close to the elastic block (444), of the supporting block (441) is provided with a clamping groove (445); when the supporting blocks (441) of the two dismounting pieces (44) abut against each other, the elastic block (444) of the supporting block (441) is clamped in the clamping groove (445) of the adjacent supporting block (441).
6. The modular fabricated steel system of claim 1, wherein: When the stand column (13) is installed in the installation port (14), the inner wall of the installation port (14) and the gap between the stand column (13) are filled with a concrete layer.
7. The modular fabricated steel system of claim 1, wherein: The inner wall of the installation port (14) is fixed with a rotating block (15), the rotating block (15) is provided with a rotating groove (151), the plug-in column (16) is fixed with a ball head (152), and the ball head (152) is rotatably installed in the rotating groove (151).
8. The modular fabricated steel system of claim 7, wherein: The rotating block (15) is fixed with a plurality of rubber strips (17), one end, away from the rotating block (15), of the rubber strip (17) is fixed with the plug-in column (16), and the elasticity of all the rubber strips (17) keeps the plug-in column (16) in a vertical state.
9. A method of installing a modular fabricated steel construction system according to any one of claims 1 to 8, characterised in that, Specifically comprising the following steps: S1: according to the size and quantity of the steel structure module required by engineering measurement, the steel structure module is prefabricated in batches in the factory; S2: binding steel bars on the foundation and pouring concrete to form a bottom plate (2), and setting supports (21) on the bottom plate (2) according to the distance; S3: the lower steel bar (12) prefabricated in the factory is fixed above the support (21), and the side of the lower steel bar (12) with the installation port (14) is upward; S4: using a hoist to hoist the stand column (13) above the lower steel bar (12), and pulling and plugging the stand column (13) into the installation port (14) through the traction mechanism (3), and then fixing the stand column (13) to the lower steel bar (12); S5: the upper steel bars (11) are hoisted to above the columns (13) by the hoisting machine again, and abut against the upper surfaces of the columns (13), and are fixed by using second bolts; S6: the upper steel bars (11) of the adjacent support modules (1) are connected by the connecting beams to form a frame.
Citation Information
Patent Citations
Prefabricated building frame and rapid connecting method thereof
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