Direct current motor flat copper wire straightening and shearing device

By designing lifting and feeding components, the difficulty of workers manually lifting heavy winding reels was solved, realizing automated lifting and feeding of the winding reels, avoiding personal injury, and improving production efficiency.

CN117161255BActive Publication Date: 2025-11-28ANHUI WANNAN ELECTRIC MOTOR CO LTD
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Patent Information

Application Number
CN202311179334.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-13
Publication Date
2025-11-28
Estimated Expiration
2043-09-13

AI Technical Summary

Technical Problem

Workers need to manually lift the heavy winding spool, and improper operation can easily lead to injury.

Method used

A DC motor flat copper wire straightening and shearing device was designed, which includes a lifting component and a feeding component. The lifting component drives the lifting plate and the winding reel to move in the vertical direction through the drive unit, and the feeding component achieves automatic feeding through the friction fixation of the rotating cylinder and the winding reel.

Benefits of technology

The system eliminates the need for workers to manually lift the winding reel, avoiding injuries caused by improper operation. It also automates the lifting and feeding of the winding reel, thus improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a DC motor flat copper wire straightening and shearing device, which comprises a straightening and shearing integrated machine and a feeding rack, a lifting assembly is arranged in the feeding rack, the lifting assembly comprises a lifting plate and a driving part, a winding reel is arranged on the top of the lifting plate, the driving part drives the lifting plate to reciprocate in the vertical direction, workers place the winding reel with copper wire on the lifting plate, the driving part lifts the winding reel, and manual lifting of the winding reel by workers is not needed. The lifting assembly is flush with the ground, workers can conveniently move the winding reel above the lifting plate, the lifting assembly can lift the relatively heavy winding reel to a certain height, manual lifting of the winding reel by workers is not needed, the condition that workers are injured due to improper operation is avoided, and the feeding assembly rotates the winding reel to feed the straightening and shearing integrated machine without affecting the lifting of the winding reel.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of straightening machine, and particularly relates to a DC motor flat copper wire straightening and shearing device. BACKGROUND

[0002] The straightening machine is a device for straightening metal profiles, bars, pipes, wires and the like. The straightening machine changes the straightness of the bars and the like by extruding them through straightening rolls. The copper wire on the winding disc is straightened by the straightening machine and cut into uniform straight copper wire strips. The straight copper wire strips are bent by a bending machine and used for the production of rotors inside DC motors.

[0003] In the production process of the straightening machine, the winding disc is placed on the feeding frame at a certain height, so that the released copper wire is in the same plane as each working part of the straightening machine, to avoid deformation of the copper wire caused by pulling. However, the winding disc with copper wire is heavy, and workers have to manually lift the winding disc, which is very tiring and can easily cause injury if not handled properly. SUMMARY

[0004] The present application proposes the following technical scheme to solve the problem that workers need to manually lift the winding disc in the prior art.

[0005] The DC motor flat copper wire straightening and shearing device comprises a straightening and shearing integrated machine and a feeding frame, the feeding frame is internally provided with a lifting assembly, the lifting assembly comprises a lifting plate and a driving part, the lifting plate is provided with a winding disc at the top, and the driving part drives the lifting plate to reciprocally move in the vertical direction.

[0006] The driving part comprises a driving part one and a moving slider, the moving slider is attached to the surface of the feeding frame at both ends, a lead screw is rotatably inserted into the middle of the moving slider, and one end of the lead screw is fixedly connected with the output end of the driving part one.

[0007] The worker places the winding disc with copper wire on the lifting plate, and the driving part lifts it so that the winding disc moves to the same working plane as each part of the straightening and shearing integrated machine, without the need for the worker to manually lift the winding disc.

[0008] As a preferred embodiment of the above technical scheme, the feeding frame is further internally provided with a feeding assembly, the feeding assembly comprises a driving part two and a rotating cylinder, the rotating cylinder is internally provided with an expanding part, the lifting plate drives the winding disc to move upwards so that it is sleeved on the surface of the rotating cylinder, the winding disc extrudes the expanding part so that it is frictionally fixed with the surface of the winding disc, and the driving part two drives the rotating cylinder and the winding disc to rotate to release the copper wire for feeding.

[0009] As the preferred technical scheme of the above, the outward expansion part comprises two mounting grooves, the mounting grooves are internally provided with deflection blocks, the middle part of the deflection block is provided with a rotating part, the two ends of the deflection block are respectively provided with a contraction block and an outward expansion rod, the spring is fixedly connected between the top of the contraction block and the inner wall of the mounting groove, the rolling ball is rotatably inserted into the bottom of the contraction block, and the outward expansion rod is provided with a pressing piece on one side.

[0010] As the preferred technical scheme of the above, the outward expansion rod is provided with a plurality of limiting blocks on the surface, and the surface of the insertion groove is matched with the limiting blocks.

[0011] As the preferred technical scheme of the above, the lifting plate is internally circumferentially provided with a plurality of rolling wheels, and the rolling wheels are rotatably matched with the surface of the winding disc.

[0012] The beneficial effects of the present application are as follows:

[0013] 1. The lifting assembly is arranged flush with the ground, workers can conveniently move the winding disc above the lifting plate, the lifting assembly can lift the relatively heavy winding disc to a certain height, workers do not need to manually lift the winding disc, and the condition that workers are injured due to improper operation is avoided.

[0014] 2. The feeding assembly does not affect the lifting work of the winding disc, the lifted winding disc is sleeved on the surface of the rotating cylinder, the winding disc surface extrudes the outward expansion part to deform and rub with the winding disc inside to be fixed, and the rotating cylinder can drive the winding disc to rotate to feed the straightening and shearing integrated machine. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The figure shows the overall structure schematic diagram of the embodiment;

[0016] Figure 2 The figure shows the front view of the feeding frame in the embodiment;

[0017] Figure 3 The figure shows the right view of the lifting assembly in the embodiment;

[0018] Figure 4 The figure shows the right view of the rotating cylinder in the embodiment.

[0019] In the figure: 10, straightening and shearing integrated machine; 20, feeding frame; 30, winding disc; 41, lifting plate; 42, driving part one; 43, moving sliding block; 44, screw rod; 51, driving part two; 52, rotating cylinder; 61, insertion groove; 62, deflection block; 63, contraction block; 66, outward expansion rod; 64, spring; 65, rolling ball; 67, pressing piece; 68, limiting block; 71, rolling wheel. DETAILED DESCRIPTION

[0020] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the present application will be described clearly and completely below with reference to the embodiments. Embodiments

[0021] Figures 1-3 In the direct current motor flat copper wire straightening and shearing device, the lifting assembly is arranged flush with the ground, so that workers can conveniently move the wire reel 30 above the lifting plate 41, the lifting assembly can lift the relatively heavy wire reel 30 to a certain height, manual lifting of the wire reel 30 by workers is not needed, and the condition that workers are injured due to improper operation is avoided.

[0022] The driving part comprises a driving member one 42 and a moving slider 43, the driving member one 42 is a reversible motor, the moving slider 43 is attached to the surface of the feeding rack 20 at both ends, and a lead screw 44 is rotatably inserted into the middle of the moving slider 43, and one end of the lead screw 44 is fixedly connected with the output end of the driving member one 42.

[0023] The worker places the wire reel 30 with copper wire on the lifting plate 41, and the driving part lifts it so that the wire reel 30 moves to the same working plane as each component of the straightening and shearing integrated machine 10, without the need for the worker to manually lift the wire reel 30.

[0024] Before the flat copper wire is subjected to straightening and shearing work, the worker moves the wire reel 30 to the lifting plate 41, and when the worker moves the wire reel 30, the worker can use the self-characteristics of the wire reel 30 to roll it to the top of the lifting plate 41 and lay it down, then the driving member one 42 works to drive the lead screw 44 to rotate, the moving slider 43 drives the lifting plate 41 to rise, and the wire reel 30 moves to the same working plane as each component of the straightening and shearing integrated machine 10.

[0025] The lifting assembly is arranged flush with the ground, so that workers can conveniently move the wire reel 30 above the lifting plate 41, the lifting assembly can lift the relatively heavy wire reel 30 to a certain height, manual lifting of the wire reel 30 by workers is not needed, and the condition that workers are injured due to improper operation is avoided.

[0026] Figure 2 And Figure 4 In the direct current motor flat copper wire straightening and shearing device, the lifting assembly is arranged flush with the ground, so that workers can conveniently move the wire reel 30 above the lifting plate 41, the lifting assembly can lift the relatively heavy wire reel 30 to a certain height, manual lifting of the wire reel 30 by workers is not needed, and the condition that workers are injured due to improper operation is avoided.

[0027] The outer expansion part includes two mounting grooves, the mounting grooves are internally provided with deflection blocks 62, the deflection blocks 62 are provided with rotating parts in the middle, the deflection blocks 62 are respectively provided with contraction blocks 63 and outer expansion rods 66 at both ends, springs 64 are fixedly connected between the top of the contraction block 63 and the inner wall of the mounting groove, rolling balls 65 are rotatably inserted into the bottom of the contraction block 63, and extrusion pieces 67 are arranged on one side of the outer expansion rod 66.

[0028] A plurality of limiting blocks 68 are arranged on the surface of the outer expansion rod 66, and the surface of the insertion groove 61 is matched with the limiting blocks 68.

[0029] During the lifting of the winding disc 30 by the lifting assembly, the rotating cylinder 52 is inserted into the middle of the winding disc 30, after the top of the winding disc 30 contacts the contraction block 63, the contraction block 63 is extruded and contracted, so that the spring 64 is compressed and deformed, the contraction block 63 is deflected with the rotating part as the center, the outer expansion rod 66 moves, because the surface of the outer expansion rod 66 is provided with a plurality of limiting blocks 68 and the surface of the insertion groove 61 is matched with the limiting blocks 68, the outer expansion rod 66 is tilted and moves upward as a whole, the extrusion piece 67 contacts and is extruded and deformed with the inner surface of the winding disc 30, then the driving part two 51 drives the rotating cylinder 52 to rotate, the winding disc 30 rotates to feed the copper wire, when the winding disc 30 rotates, the rolling ball 65 at the bottom of the contraction block 63 rolls, so that the contraction block 63 and the surface of the winding disc 30 are prevented from being abraded by friction.

[0030] The feeding assembly does not affect the lifting work of the winding disc 30, the lifting winding disc 30 is sleeved on the surface of the rotating cylinder 52, the extrusion of the winding disc 30 surface on the outer expansion part is deformed and frictionally fixed in the winding disc 30, and the rotating cylinder 52 can drive the winding disc 30 to rotate to feed the straightening and shearing integrated machine 10.

[0031] Figure 3 The lifting plate 41 is internally circumferentially provided with a plurality of rolling wheels 71, and the rolling wheels 71 are rotatably matched with the surface of the winding disc 30.

[0032] During the rotation of the winding disc 30, the plurality of rolling wheels 71 at the bottom rotate, so that the winding disc 30 and the surface of the lifting plate 41 are prevented from being abraded by friction and cannot move, and the winding disc 30 is facilitated to quickly release the copper wire.

[0033] Working principle:

[0034] Before the flat copper wire is straightened and cut, the worker moves the winding disc 30 to the lifting plate 41, and the multiple rolling wheels 71 support the bottom of the winding disc 30. When the worker moves the winding disc 30, the winding disc 30 can be rolled to the top of the lifting plate 41 and laid down by its own characteristics. Then the driving part one 42 drives the screw rod 44 to rotate, and the sliding block 43 drives the lifting plate 41 to rise, so that the winding disc 30 is moved to the same working plane as the components of the straightening and cutting integrated machine 10. After the winding disc 30 is lifted to a certain height, the rotating cylinder 52 is inserted into the middle part of the winding disc 30.

[0035] When the top of the winding disc 30 contacts the contraction block 63, the contraction block 63 is extruded and contracted, so that the spring 64 is compressed and deformed. The contraction of the contraction block 63 causes the deflection block 62 to deflect around its rotating part. The outer expansion rod 66 moves upward as a whole, because the surface of the outer expansion rod 66 is provided with multiple limiting blocks 68 and the surface of the insertion slot 61 matches the limiting blocks 68. The extrusion piece 67 is in contact with the inner surface of the winding disc 30 and is extruded and deformed. Then the driving part two 51 drives the rotating cylinder 52 to rotate, so that the winding disc 30 rotates to feed the copper wire. The multiple rolling wheels 71 at the bottom of the winding disc 30 rotate at the same time, so as to avoid the friction between the winding disc 30 and the surface of the lifting plate 41.

[0036] When the copper wire passes through the straightening and cutting integrated machine 10, the bent copper wire is straightened by the straightening components in the straightening and cutting integrated machine 10, and then the cutting components in the straightening and cutting integrated machine 10 cut the straightened copper wire.

[0037] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them.

Claims

1. A DC motor flat copper wire straightening and shearing device, comprising a straightening and shearing integrated machine (10) and a feeding rack (20), characterized in that, The loading rack (20) is equipped with a lifting assembly, which includes a lifting plate (41) and a drive unit. The top of the lifting plate (41) is equipped with a winding disc (30), and the drive unit drives the lifting plate (41) to move back and forth in the vertical direction. The drive unit includes a drive component (42) and a movable slider (43). Both ends of the movable slider (43) are in contact with the surface of the feed rack (20). A lead screw (44) is rotatably inserted into the middle of the movable slider (43). One end of the lead screw (44) is fixedly connected to the output end of the drive component (42). The worker places the winding reel (30) with copper wire on the lifting plate (41), and the drive unit raises it so that the winding reel (30) moves to the same working plane as the components of the straightening and shearing machine (10), without the worker having to manually lift the winding reel (30); The feeding rack (20) is also equipped with a feeding assembly, which includes a second driving component (51) and a rotating cylinder (52). The rotating cylinder (52) has an expansion portion inside. The lifting plate (41) drives the winding disc (30) to move upward so that it fits onto the surface of the rotating cylinder (52). The winding disc (30) squeezes the expansion portion so that it rubs and fixes against the surface of the winding disc (30). The second driving component (51) works to drive the rotating cylinder (52) and the winding disc (30) to rotate so that the copper wire can be released for feeding. The expansion section includes two mounting slots. A deflection block (62) is provided inside the mounting slot. A rotating part is provided in the middle of the deflection block (62). A shrink block (63) and an expansion rod (66) are respectively provided at both ends of the deflection block (62). A spring (64) is fixedly connected between the top of the shrink block (63) and the inner wall of the mounting slot. A rolling ball (65) is rotatably inserted into the bottom of the shrink block (63). An extrusion plate (67) is provided on one side of the expansion rod (66). The outer expansion rod (66) is provided with multiple limiting blocks (68) on its surface. The surface of the insertion slot (61) matches the limiting blocks (68). During the process of the lifting assembly raising the winding reel (30), the rotating cylinder (52) is inserted into the middle of the winding reel (30). After the top of the winding reel (30) contacts the shrink block (63), the shrink block (63) is squeezed and contracted, causing the spring (64) to be compressed and deformed. The shrink block (63) contracts, causing the deflector block (62) to deflect with its... The rotating part deflects at the center, and the outer expansion rod (66) moves accordingly. Because the outer expansion rod (66) has multiple limiting blocks (68) on its surface and the surface of the insertion slot (61) matches the limiting blocks (68), the outer expansion rod (66) moves upward as a whole, and the extrusion plate (67) contacts the inner surface of the winding disc (30) and is extruded and deformed. Then the second drive component (51) starts to drive the rotating cylinder (52) to rotate, and the winding disc (30) rotates accordingly to feed the copper wire.

2. The DC motor flat copper wire straightening and shearing device according to claim 1, characterized in that, The lifting plate (41) is provided with multiple rolling wheels (71) in the circumferential direction, and the rolling wheels (71) are rotated and engaged with the surface of the winding disc (30).

Citation Information

Patent Citations

  • Fixing equipment for tin-plated copper wire cutting

    CN114871357A

  • Cable winding equipment for water and electricity installation

    CN219636633U