Dimensional compensation assembly, registration method, and hot melt machine
By using size compensation components and alignment methods, the high cost problem caused by the need for multiple servo mechanisms in existing equipment has been solved. This enables the processing of both asymmetrical and symmetrical materials, reducing equipment costs for enterprises and improving production efficiency and applicability.
Patent Information
- Application Number
- CN202311170503.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-11
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2043-09-11
AI Technical Summary
Existing processing equipment requires multiple independent servo mechanisms to achieve alignment, resulting in high purchase costs for enterprises and limited applicability, making it impossible to accommodate materials with different alignment requirements.
The system employs a size compensation assembly, including a motor, a fixed base, a lead screw assembly, a limit plate assembly, and limit components. The motor drives the lead screw assembly to rotate, which in turn moves the fixed base. The limit components and limit plate assembly are used to achieve alignment compensation, adapting to the processing requirements of different materials.
It enables the processing of both asymmetric and symmetric materials, reduces equipment purchase costs, improves equipment applicability and production efficiency, and saves enterprises upfront costs.
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Figure CN117162497B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of alignment processing, in particular to a size compensation assembly, an alignment method and a hot melt machine. BACKGROUND
[0002] Some processing equipment on the market can process materials with fixed deviation distance between the center of the processing point and the center of the material. Generally, multiple independent servo mechanisms need to be set to realize alignment. For example, the hot melt machine, the upper hot melt device of the material is provided with four sets of alignment devices controlled by servo mechanisms corresponding to the four edges of the material, and the lower hot melt device of the material is provided with four sets of alignment devices controlled by servo mechanisms corresponding to the four edges of the material. Each group of servo mechanisms can be independently adjusted. Although such design can also align and melt the materials with fixed deviation distance between the center of the processing point and the center of the material and the materials without deviation distance, the purchase cost of enterprises will increase due to the setting of multiple independent servo mechanisms.
[0003] Therefore, the prior art cannot process materials with different alignment requirements, and its application range is limited, which needs to be improved. SUMMARY
[0004] In view of the defects of the prior art, the purpose of the present application is to provide a size compensation assembly, an alignment method and a hot melt machine.
[0005] To achieve the above purpose, the present application provides a size compensation assembly, which comprises a motor, two fixed seats, a screw rod assembly, a limit plate set and a limit piece. The output end of the motor is connected with the screw rod assembly. The motor drives the screw rod assembly to rotate when working. The limit piece is connected at one end of the screw rod assembly and is perpendicular to the extension direction of the screw rod assembly and is arranged between the limit plate set. The limit piece can rotate on the screw rod assembly. One of the fixed seats is threadedly connected at one end of the screw rod assembly, and the other fixed seat is arranged at the other end of the screw rod assembly and is fixedly connected with the limit plate set. The fixed seat is driven to move by the screw rod assembly when the screw rod assembly rotates. The distance between the limit plate set is matched with the stroke of the limit piece rotating between the limit plate set. When the limit piece rotates to the end slot on both sides of the limit plate set, the limit piece drives the fixed seat fixed with the limit plate set to move horizontally synchronously with the other end fixed seat.
[0006] Preferably, the limit plate set comprises a first limit block and a second limit block. The first limit block and the second limit block are respectively fixedly arranged on the size compensation assembly. The side of the first limit block and the second limit block close to each other is arranged in parallel, and the plane where the side is located forms an angle with the vertical plane.
[0007] Preferably, the limiting piece comprises a fixing part and a limiting part, the limiting part is fixed to the circumferential side of the fixing part, the fixing part is sleeved on the screw rod assembly and is in threaded connection with the screw rod assembly.
[0008] The application provides a size compensation alignment method, which adopts the size compensation assembly and comprises the following steps:
[0009] Step S1: the motor rotates to align the two fixed seats of the size compensation assembly to the original points at the two ends, at this time, the positions of the two fixed seats are the same relative to the center, and the two fixed seats are in the maximum size position;
[0010] Step S2: the motor reverses to drive the fixed seats at the two ends of the screw rod assembly to move towards the center, at this time, the limiting piece rotates in the limiting plate set, the limiting piece drives the fixed seat connected with the limiting plate set to move by a distance lagging behind the movement of the other fixed seat until the specified processing position, and the difference A between the two moving distances is the compensation value.
[0011] Preferably, in step S2, the motor rotates to drive the screw rod assembly to rotate, the screw rod assembly drives the fixed seat in threaded connection therewith to move from the original point, since the limiting piece rotates with the rotation of the screw rod assembly, the rotating limiting piece provides a reverse movement force to the limiting plate set to drive the fixed seat connected with the limiting plate set to move by a distance lagging behind the movement of the other fixed seat to realize the size compensation when the rotation of the limiting piece is completed, and the total length of 0.5Pb+B size is compensated.
[0012] Preferably, when the distances of the material processing positions relative to the center are the same, the method further comprises step S3: keeping the moving direction of step S2 until the minimum size position, and then reversing the motor again to drive the two fixed seats to move towards the two ends to the specified processing position.
[0013] The application provides a hot melting machine comprising the size compensation assembly, the hot melting machine further comprises a plurality of first hot melting heads and a plurality of second hot melting heads, and the first hot melting heads and the second hot melting heads are arranged in a one-up-one-down mode.
[0014] Preferably, the hot melting machine further comprises a rack and a hot melting matching piece, the hot melting matching piece is arranged on the rack, and the bearing table is arranged on the rack and can move on the rack.
[0015] Preferably, the hot melting machine comprises two sets of hot melting matching pieces, and further comprises a bearing table, the bearing table is provided with two bearing tables, a work station for bearing materials is arranged between the two hot melting matching pieces, and the bearing table realizes feeding and discharging by moving to the work station.
[0016] The hot melting matching piece further comprises a vertical synchronous connecting plate, one end of the vertical synchronous connecting plate is fixedly connected with the size compensation assembly, and the other end is fixedly connected with the second hot melting head.
[0017] Compared with the prior art, the present application has the following beneficial effects:
[0018] By setting the size compensation assembly, the material with asymmetric processing points can be processed, and the material with symmetric processing points can also be processed, achieving the effect of one device with multiple functions, which is beneficial to save the purchase cost of the enterprise for the equipment, reduces the cost expenditure of the enterprise in the early stage, and lays a foundation for improving the enterprise profit in the later stage. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the scheme in the present application, the drawings needed in the description of the embodiments of the present application will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0020] Figure 1 is a perspective structural schematic view of the size compensation assembly provided by the present application.
[0021] Figure 2 is Figure 1 is an enlarged view of A in
[0022] Figure 3 is a perspective structural schematic view of the size compensation assembly and part of the fixed frame of the size compensation assembly provided by the present application.
[0023] Figure 4 is a perspective structural schematic view of the size compensation assembly and part of the fixed frame of the size compensation assembly provided by the present application.
[0024] Figure 5 is Figure 4 is an enlarged view of B in
[0025] Figure 6 is a flowchart of the size compensation alignment method provided by the present application.
[0026] BRIEF DESCRIPTION OF DRAWINGS
[0027] 1, size compensation assembly; 2, rack; 3, bearing table; 4, hot melt fitting; 5, first hot melt head; 6, second hot melt head; 7, fixed frame; 8, size compensation device; 9, vertical synchronous connecting plate; 10, size compensation assembly; 11, motor; 12, fixed seat; 13, screw rod assembly; 14, limit plate group; 15, limiting piece; 16, first limiting block; 17, second limiting block; 18, fixed part; 19, limiting part; 20, screw rod; 21, first screw nut; 22, bolt; 23, hexagonal nut; 24, elastic piece; 25, second screw nut. DETAILED DESCRIPTION
[0028] The preferred embodiments of the present application will be described in detail below with reference to the drawings, so that the advantages and features of the present application can be more easily understood by those skilled in the art, and the scope of protection of the present application can be more clearly defined. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present application.
[0029] The terms "include", "comprise", "have", and any variations thereof in the specification and claims of the present application and the above description of the drawings are intended to cover non-exclusive inclusion. The terms "first", "second", and the like in the specification and claims of the present application or the above description of the drawings are used to distinguish different objects, rather than to describe a particular order.
[0030] Please refer to Figures 1-5 The present application provides a hot melting machine for size compensation and hot melting of materials (such as circuit boards and the like), comprising a size compensation assembly 1 and a machine frame 2. The size compensation assembly 3 comprises a carrying table 3 and a hot melting fitting 4. The carrying table 3 is arranged on the machine frame 2 and can move on the machine frame 2. The hot melting fitting 4 is arranged on the machine frame 2. In operation, the workers or automatic feeding mechanisms place the materials on the carrying table 3. The carrying table 3 moves to the hot melting position corresponding to the hot melting fitting 4 to realize hot melting of the materials together with the hot melting fitting 4.
[0031] Preferably, the hot melting fitting 4 is provided with two groups, and the carrying table 3 is provided with two. A work position for carrying materials is arranged between the two groups of hot melting fittings 4. The carrying table 3 can realize feeding and discharging when moving to the work position, which is convenient for the workers or external feeding equipment to feed and discharge at the work position. The two carrying tables 3 are arranged adjacent to each other and can move synchronously on the machine frame 2. The carrying table 3 moves to the hot melting fitting 4 to complete hot melting after feeding. Specifically, in operation, one of the carrying tables 3 is in hot melting while the other is in the feeding stage. When the other is in hot melting, the former is in the feeding stage. Through the cooperation of the two carrying tables 3, the feeding and hot melting are seamlessly connected, which improves the utilization of time, is conducive to improving the hot melting efficiency, and further is conducive to improving the production efficiency and expanding the production scale of the enterprise.
[0032] Further, the hot melting fitting 4 comprises a fixing frame 7, a size compensation device 8, and a vertical synchronous connecting plate 9. The size compensation device 8 is arranged on the fixing frame 7 and can move on the fixing frame 7. One end of the vertical synchronous connecting plate 9 is fixedly connected with the size compensation device 8, and the other end is fixedly connected with the second hot melting head 6. The size compensation device 8 can drive the vertical synchronous connecting plate 9 and the second hot melting head 6 to move synchronously when moving, so as to realize hot melting of different hot melting points of the materials.
[0033] The hot melting machine further comprises a plurality of first hot melting heads 5 and a plurality of second hot melting heads 6, the first hot melting heads are arranged on the bearing table 3, the second hot melting heads are connected to the hot melting matching parts 4, when the bearing table 3 moves to the hot melting station corresponding to the hot melting matching parts 4, the first hot melting heads 5 and the second hot melting heads 6 corresponding to the hot melting matching parts on the upper and lower surfaces of the corresponding bearing table 3 are arranged correspondingly, and the hot melting of the material is realized in cooperation.
[0034] Further, the size compensation device 8 comprises two size compensation assemblies 10, the two size compensation assemblies 10 are arranged crossly, the size compensation assembly 10 compensates the size and position according to the size compensation required by the hot melting point position, preferably, in the present application, since the overall shape of the material is mostly rectangular and the hot melting point position is relatively neat, the two size compensation assemblies 10 are arranged perpendicularly and in the shape of a cross.
[0035] Further, the size compensation assembly 10 comprises a motor 11, two fixed seats 12, a screw rod assembly 13, a limiting plate set 14 and a limiting piece 15, the output end of the motor 11 is connected with one end of the screw rod assembly 13, the motor 11 drives the screw rod assembly 13 to rotate on the fixed frame 7 when working, the limiting piece 15 is connected with one end of the screw rod assembly 13 and is perpendicular to the extending direction of the screw rod assembly 13 and is arranged between the limiting plate set 14, the limiting piece 15 can rotate on the screw rod assembly 13, one of the fixed seats 12 is threadedly connected with one end of the screw rod assembly 13, the other fixed seat 12 is arranged at the other end of the screw rod assembly 13 and is fixedly connected with the limiting plate set 14, the fixed seat 12 is driven by the screw rod assembly 13 to move on the fixed frame 7 when the screw rod assembly 13 rotates, the distance between the limiting plate set 14 is matched with the rotating stroke of the limiting piece 15 between the limiting plate set 14, and this distance is the size to be compensated for the hot melting alignment, when the limiting piece 15 rotates to the end slot on the two sides of the limiting plate set 14, the limiting piece 15 drives the fixed seat 12 fixed with the limiting plate set 14 to move horizontally with the other fixed seat 12, and the vertical synchronous connecting plate 9 is fixedly connected with the fixed seat 12. When the size compensation assembly 10 works, when the material with the hot melting point not being centrally symmetric is hot melted, the motor 11 drives the screw rod assembly 13 to rotate, the screw rod assembly 13 drives the fixed seat 12 threadedly connected with the screw rod assembly 13 to move, since the limiting piece 15 rotates with the rotation of the screw rod assembly 13, the rotation of the limiting piece 15 provides the limiting plate set 14 with a forward force to make the fixed seat 12 connected with the limiting plate set 14 move with a distance falling behind the other fixed seat 12 to realize the size compensation when the rotation of the limiting piece 15 is completed, after the size compensation is completed, the two fixed seats 12 move at the same speed, that is, the size compensation and the hot melting alignment are realized, specifically, the size of the size compensation is not limited specifically, and specifically, the specific position of the hot melting point of the actual material can be set, when the material with the hot melting point being centrally symmetric is hot melted, the motor 11 reversely rotates to drive the screw rod assembly 13 to rotate, the screw rod assembly 13 drives the fixed seat 12 threadedly connected with the screw rod assembly 13 to move, the rotation of the limiting piece 15 provides the limiting plate set 14 with a reverse movement force to make the fixed seat 12 connected with the limiting plate set 14 move with a distance falling behind the other fixed seat 12 to realize the size compensation when the rotation of the limiting piece 15 is completed, after the size compensation is completed, the two fixed seats 12 move at the same speed, that is, the size compensation and the hot melting alignment are realized.
[0036] As long as the motor 11 reversely drives the screw rod assembly 13 to make the limiting piece 15 rotate to be completed, the synchronous symmetric movement of the two fixed seats 12 is realized, the effect of one device with multiple uses is realized, and the applicability of the device is improved.
[0037] It can be understood that the guide rail (not shown in the figure) matched with the fixed seat 12 is arranged on the fixed frame 7, and the fixed seat 12 moves on the guide rail under the action of the force.
[0038] Further, the limiting plate set 14 comprises a first limiting block 16 and a second limiting block 17, the first limiting block 16 and the second limiting block 17 are respectively fixedly arranged on the fixed seat 12, the mutually close side of the first limiting block 16 and the second limiting block 17 is arranged in parallel, and the plane is at a certain angle with the vertical plane.
[0039] Further, the limiting member 15 comprises a fixed part 18 and a limiting part 19, the limiting part 19 is fixed on the circumferential side of the fixed part 18, the fixed part 18 is sleeved on the screw rod assembly 13 and is threadedly connected with the screw rod assembly 13. The limiting member 15 drives the limiting plate set 14 and the fixed seat 12 to move and completes the size compensation by the force applied to the limiting plate set 14 by the limiting part 19; the rotation track of the limiting member 15 is adapted to the area surrounded by the limiting plate set 14.
[0040] Further, the screw rod assembly 13 comprises a screw rod 20, a first screw nut 21, a bolt 22, a hexagonal nut 23 and an elastic member 24, the limiting member 15 further comprises a second screw nut 25, the first screw nut 21 and the second screw nut 25 are oppositely arranged and threadedly connected on the screw rod 20, the through holes (not numbered) matched with the bolt 22 are formed on the first screw nut 21 and the second screw nut 25, one end of the bolt 22 passes through the through hole of the first screw nut 21 and is connected with the through hole of the second screw nut 25 to realize the connection of the first screw nut 21 and the second screw nut 25, the hexagonal nut 23 is located between the first screw nut 21 and the second screw nut 25 and is threadedly connected on the bolt 22, the hexagonal nut 23 is used for providing a pressing force to the second screw nut 25, the elastic member 24 is located between the first screw nut 21 and the second screw nut 25 and is sleeved on the bolt 22, one end of the elastic member 24 abuts against the first screw nut 21, the other end of the elastic member 24 abuts against the second screw nut 25 and is in a compressed state, the fixed part 18 is sleeved on the second screw nut 25 and is fixedly connected with the second screw nut 25, wherein the limiting member 15 can rotate on the screw rod 20. The hexagonal nut 23 is used as a fastener, which increases the pressing force between the threads of the bolt 22 and the second screw nut 25, is beneficial to increase the stability of the structure connection, is beneficial to realize stable transmission, and is also beneficial to reduce the wear degree between the bolt 22 and the second screw nut 25 and prolong the service life; the arrangement of the elastic member 24 makes the elastic member 24 provide the pressing force to the bolt 22, the first screw nut 21 and the second screw nut 25, which is beneficial to increase the stability of the structure connection, is beneficial to realize stable transmission, and is also beneficial to reduce the wear degree between the bolt 22 and the first screw nut 21 and the second screw nut 25 and prolong the service life.
[0041] Please refer to Figure 6Further, the application also provides a size compensation alignment method, which adopts the size compensation assembly and comprises the following steps:
[0042] Step S1: the motor rotates to align the two fixed seats of the size compensation assembly to the original points at the two ends, at this time, the positions of the two fixed seats relative to the center are the same, and the two fixed seats are at the maximum size position;
[0043] Step S2: the motor reverses to drive the fixed seats at the two ends of the screw assembly to move towards the center, at this time, the limiting piece rotates in the limiting plate set, the limiting piece drives the fixed seat connected with the limiting plate set to move by a distance lagging behind the movement of the other fixed seat until the specified processing position, and the difference A between the two moving distances is the compensation value.
[0044] Further, when the distances of the material processing positions relative to the center are the same, the method further comprises step S3: keeping the moving direction of step S2 until the minimum size position, and then reversing the motor to drive the two fixed seats to move towards the two ends to the specified processing position.
[0045] Specifically, when the size compensation is performed on the material whose hot melting point position is not centrally symmetric, the motor 11 rotates to drive the screw assembly 13 to rotate, the screw assembly 13 drives the fixed seat 12 connected with it by threads to move from the original point, since the limiting piece 15 rotates with the screw assembly 13, the rotation of the limiting piece 15 provides a reverse movement force to the limiting plate set 14 to make the fixed seat 12 connected with the limiting plate set 14 move by a distance lagging behind the movement of the other fixed seat 12 to realize the size compensation when the rotation of the limiting piece 15 is completed, and the compensation of the total length of 0.5Pb+B is completed, wherein Pb is the lead of the screw, and B is the compensation distance of the limiting piece 15; when the size compensation is performed on the material whose hot melting point position is centrally symmetric, the motor 11 reverses to drive the screw assembly 13 to rotate, the screw assembly 13 drives the fixed seat 12 connected with it by threads to move, the rotation of the limiting piece 15 provides a reverse movement force to the limiting plate set 14 to make the fixed seat 12 connected with the limiting plate set 14 move by a distance lagging behind the movement of the other fixed seat 12 to realize the size compensation when the rotation of the limiting piece 15 is completed and returns to the original point, and the compensation of the total length of 0.5Pb+B is completed. It can be understood that the distance of the difference A is the size to be compensated, and the value of A can be set according to the actual size to be compensated.
[0046] It can be understood that the method is used to compensate the size to adapt to the symmetric point position and the abnormal point position, including but not limited to the hot melting operation.
[0047] Compared with the prior art, the application has the following beneficial effects:
[0048] By setting the size compensation assembly, the material with asymmetric processing points can be processed, and the material with symmetric processing points can also be processed, a device is used for multiple purposes, which is beneficial to save the purchase cost of the enterprise for the device, reduces the cost expenditure of the enterprise in the early stage, and lays a foundation for improving the enterprise profit in the later stage.
[0049] The above merely aims to explain the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some or all of the technical features can be replaced equivalently; any equivalent structure or equivalent flow conversion made by using the content of the present application specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A size compensation component for dimensional compensation of materials to achieve alignment, characterized in that: The size compensation assembly comprises a motor, two fixed seats, a screw rod assembly, a limiting plate set and a limiting piece. The output end of the motor is connected with the screw rod assembly. The motor drives the screw rod assembly to rotate when working. The limiting piece is connected at one end of the screw rod assembly and is perpendicular to the extension direction of the screw rod assembly, and is arranged between the limiting plate set. The limiting piece can rotate on the screw rod assembly. One of the fixed seats is threadedly connected at one end of the screw rod assembly, and the other fixed seat is arranged at the other end of the screw rod assembly and is fixedly connected with the limiting plate set. The screw rod assembly drives the fixed seats to move when rotating. The distance between the limiting plate set is adapted to the rotating stroke of the limiting piece between the limiting plate set. When the limiting piece rotates to the end slots on both sides of the limiting plate set, the limiting piece drives the fixed seat fixed with the limiting plate set to move horizontally synchronously with the other end fixed seat.
2. The dimensional compensation assembly of claim 1, wherein: The limiting plate set comprises a first limiting block and a second limiting block. The first limiting block and the second limiting block are fixedly arranged on the size compensation assembly respectively. The mutually close faces of the first limiting block and the second limiting block are arranged in parallel, and the planes where the first limiting block and the second limiting block are located form an angle with the vertical plane.
3. The dimensional compensation assembly of claim 1, wherein: The limiting piece comprises a fixed part and a limiting part. The limiting part is fixed to the circumferential side of the fixed part. The fixed part is sleeved on the screw rod assembly and is threadedly connected with the screw rod assembly.
4. A method of size compensation alignment employing the size compensation assembly of any one of claims 1-3, characterized by: The size compensation alignment method comprises the following steps: Step S1: The motor rotates to return the two fixed seats of the size compensation assembly to the original points at the two ends. At this time, the distances of the two fixed seats from the center are the same, and the two fixed seats are in the maximum size position. Step S2: The motor reverses to drive the fixed seats at the two ends of the screw rod assembly to move towards the center. At this time, the limiting piece rotates in the limiting plate set. The limiting piece drives the fixed seat connected with the limiting plate set to move by a distance behind the movement of the other fixed seat until the specified processing position, and the difference A between the two moving distances is the compensation value.
5. The method of claim 4, wherein: In step S2, the motor drives the screw rod assembly to rotate, and the screw rod assembly drives the fixed seat threadedly connected therewith to move from the original point. Since the limiting piece rotates with the rotation of the screw rod assembly, the rotating limiting piece provides a reverse motion force to the limiting plate set, so that the fixed seat connected with the limiting plate set moves by a distance behind the movement of the other fixed seat to achieve size compensation when the rotation of the limiting piece is completed. The total length of the size compensation is 0.5Pb+B.
6. The method of claim 4, wherein: When the distances of the material processing positions from the center are the same, step S3 of keeping the moving direction of step S2 until the minimum size position is further included, and then the motor reverses again to drive the two fixed seats to move towards the two ends to the specified processing position.
7. A hot melt machine characterized in that: The hot melt machine comprises the size compensation assembly according to any one of claims 1-3. The hot melt machine further comprises a plurality of first hot melt heads and a plurality of second hot melt heads. The first hot melt heads and the second hot melt heads are arranged in correspondence with each other in an up-down manner.
8. The hot melt machine of claim 7, wherein: The hot melt machine further comprises a rack and a hot melt matching piece. The hot melt matching piece is arranged on the rack. The hot melt machine further comprises a bearing table. The bearing table is arranged on the rack and can move on the rack.
9. The hot melt machine of claim 8, wherein: The hot melt fittings are provided with two groups, the bearing tables are provided with two, and a work station for bearing materials is arranged between the two hot melt fittings, and the bearing tables realize feeding and discharging by moving to the work station.
10. The hot melt machine of claim 8, wherein: The hot melt fitting further comprises a vertical synchronous connecting plate, one end of the vertical synchronous connecting plate is fixedly connected with the size compensation assembly, and the other end is fixedly connected with the second hot melt head.
Citation Information
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