Cloth winding and rolling intelligent device for cloth processing and control method thereof
By using intelligent fabric winding equipment for fabric processing, and utilizing tension detection and automated wrinkle elimination mechanisms, the problems of loose fabric and curled edges caused by insufficient tension during the winding process of the fabric winding machine are solved, thus achieving efficient fabric winding and quality control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- FOSHAN NANHAI DEYAO TEXTILE IND CO LTD
- Filing Date
- 2023-10-10
- Publication Date
- 2026-04-10
AI Technical Summary
Existing fabric rolling machines are prone to fabric loosening and edge wrinkling due to insufficient tension during the winding process, which affects the quality of the fabric and can cause unnecessary losses if not dealt with in time.
A smart fabric winding device for fabric processing was designed, which includes a tension detector, a wrinkle and curling edge elimination mechanism and a leveling mechanism. By adjusting the lateral tension of the fabric and eliminating curling edge wrinkles, the device achieves automated control and wrinkle elimination by using components such as a push cylinder, a drive motor, a gear rack and pinion and an arc-shaped seat.
It effectively eliminates curling and wrinkles in the fabric during the winding process, ensuring fabric quality, avoiding the production of substandard products, and improving production efficiency.
Smart Images

Figure CN117163725B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of textile equipment, and particularly relates to a cloth winding and rolling intelligent device for cloth processing and a control method thereof. BACKGROUND
[0002] The cloth rolling machine is used for various cloth, and can roll the cloth into straight or 45-degree diagonal fabric.
[0003] The prior art discloses some textile equipment inventions, and the Chinese patent application No. 201711260947.6 discloses a cloth rolling machine, wherein the front positioning device comprises two positioning clamping plates which are arranged oppositely and have the same structure, the positioning clamping plate is in the shape of "⊏", the positioning clamping plate comprises an upper end clamping plate, a lower end clamping plate and a connecting plate connected to the left side of the upper end clamping plate and the lower end clamping plate, a plurality of pressing plates are connected to the bottom of the upper end clamping plate in parallel to the upper end clamping plate, the two ends of the pressing plate are connected to the bottom surface of the upper end clamping plate through an adjusting rod, a cylinder is arranged at the top of the positioning clamping plate to control the expansion and contraction of the adjusting rod, and the rear material rolling device comprises a first material guide frame, a second material guide frame and a cloth rolling frame.
[0004] In the process of rolling the cloth by the cloth rolling machine, the cloth continuously receives an upward force which hinders the cloth, and if the tension in the rolling process is too small, the cloth is prone to be loose, and in addition, if the density of the cloth is not enough or the elasticity of the cloth is large, the cloth is prone to have a rolled edge wrinkle at the side in the rolling process, and if the rolled edge wrinkle is not treated in time, the rolled cloth may be unqualified, thereby causing unnecessary loss. SUMMARY
[0005] The present application aims at solving the problems in the prior art, and provides a cloth winding and rolling intelligent device for cloth processing and a control method thereof.
[0006] In a first aspect, the present application provides a cloth winding and rolling intelligent device for cloth processing, comprising a rack, two side plates are fixed symmetrically on the top of the rack, a controller is fixedly installed on the side wall of one of the side plates, two placing rollers for placing cloth are rotatably connected between the side walls of the two sides of the rack, a second cloth guide roller and two first cloth guide rollers are rotatably installed between the two side plates, the second cloth guide roller is located below the two first cloth guide rollers, a rolling mechanism is arranged between the side walls of the two sides of the rack, a guide roller is rotatably installed between the side walls of the two sides of the rack, the rolling mechanism is used for rolling the cloth, and the guide roller is located below the rolling mechanism.
[0007] The tension detector is fixedly installed between the two side walls of the rack and is electrically connected with the controller.
[0008] The two side edges of the cloth are stretched to the two sides by the wrinkle and edge eliminating mechanism, so that the transverse tension of the cloth is adjusted, which is beneficial to flatten the edge and avoid the wrinkle in the rolling process.
[0009] Preferably, the wrinkle and edge eliminating mechanism comprises a sliding plate and a push cylinder, the sliding plate is slidingly connected to the inner side wall of the rack, the push cylinder is fixed to the inner side wall of the rack, the top of the telescopic rod of the push cylinder is fixed with a push plate, the top of the push plate is fixedly connected with the bottom of the sliding plate, the top of the sliding plate is slidingly connected with a connecting plate, a through groove is formed in one side wall of the connecting plate, a driving mechanism is arranged in the through groove, the driving mechanism is used for driving the connecting plate to move along the sliding plate, and a flattening mechanism is arranged on one side wall of the connecting plate and used for limiting and stretching the side edge of the cloth.
[0010] The push cylinder is arranged to drive the push plate to move, the push plate drives the sliding plate to move downward, and then drives the flattening mechanism to move downward, the side edge of the cloth is first fixed by the flattening mechanism, and then the connecting plate continues to move away from the cloth, the edge of the cloth is stretched by the flattening mechanism, so that the wrinkle on the cloth is removed.
[0011] Preferably, the driving mechanism comprises a driving motor, a rotating rod and a rack, the driving motor is fixed to one side wall of the connecting plate, the rotating rod is rotatably connected to the inside of the through groove, the output shaft end of the driving motor penetrates through the connecting plate and extends to the inside of the through groove and is fixedly connected with the rotating rod, the rack is fixed to the top of the sliding plate, a gear is fixed to the center of the outer wall of the rotating rod, and the gear is engaged with the rack.
[0012] The gear is arranged on the rack, so that the gear drives itself to move on the rack, the connecting plate is driven to move by the rotating rod, and the flattening mechanism is driven to move by the connecting plate, so that the side edge of the cloth is limited and fixed during the movement of the flattening mechanism.
[0013] Preferably, the flattening mechanism comprises a first arc-shaped seat and a second arc-shaped seat, the first arc-shaped seat is located above the second arc-shaped seat, the first arc-shaped seat is fixed on one side wall of the connecting plate towards the inside of the rack through a supporting seat, a jacking mechanism is arranged between the second arc-shaped seat and the connecting plate, when the connecting plate moves away from the cloth, the jacking mechanism is used to push the second arc-shaped seat to move close to the first arc-shaped seat, the opposite sides of the first arc-shaped seat and the second arc-shaped seat are both provided with arc-shaped grooves, the two arc-shaped grooves are both penetrated through the first arc-shaped seat and the second arc-shaped seat away from the connecting plate, the interiors of the two arc-shaped grooves are both arranged with a plurality of connecting pieces in a curved array, all the connecting pieces are composed of reciprocating wire rods and connecting rods, and the outer walls of all the connecting rods are all fixed with rollers.
[0014] Preferably, the jacking mechanism comprises two sliding grooves, two sliding plates and two sliding seats, the two sliding grooves are both arranged on one side wall of the connecting plate, one end of each of the two sliding plates is fixed on a side wall of the second arc-shaped seat, the other end of each of the two sliding plates is penetrated through the two sliding grooves and extends, the bottoms of the two sliding plates are both fixed with jacks, the bottoms of the two jacks are both fixed with a clamping plate, the clamping plate is vertically and slidingly connected to one side of the connecting plate close to the jacks, the bottom of the clamping plate is fixed with a sliding support plate, the two sliding seats are both fixed on two side walls of the rack, one end of each of the two sliding seats towards the connecting plate is provided with an inclined groove, and the sliding support plate is slidingly connected with the sliding seats.
[0015] Preferably, the outer walls of all the reciprocating wire rods are all threadedly connected with pushing seats, the sides of all the pushing seats away from the rollers are all provided with annular inclined surfaces, the sides of all the pushing seats away from the rollers are all fixed with limiting rods, the side walls of all the arc-shaped grooves are all provided with limiting holes in number equal to that of the limiting rods, all the limiting rods are respectively slidingly inserted into the corresponding limiting holes, the movement directions of the adjacent reciprocating wire rods driving the pushing seats are opposite, one side of each of all the pushing seats towards the cloth is provided with a rotating groove, and a roller is rotatably connected between the two side walls of the rotating groove through a one-way bearing.
[0016] Preferably, the inner top surface of the arc-shaped groove arranged on the first arc-shaped seat is fixed with a support plate, and the bottom of the support plate is fixed with a guide plate.
[0017] In a second aspect, a control method of a cloth winding and rolling intelligent device for cloth processing is provided, and the control method comprises the following steps:
[0018] Step one, obtaining first request information, the first request information is generated by a tension detector after obtaining tension weakening information;
[0019] Step two, generating first control information, the first control information is used to control the first step of the wrinkle edge elimination mechanism to start;
[0020] Step three, sending the first control information to the wrinkle edge elimination mechanism to control the wrinkle edge elimination mechanism to start;
[0021] Step four, obtaining second request information, the second request information is generated after the wrinkle edge elimination mechanism moves down;
[0022] Step five, generating second control information, the second control information is used to control the wrinkle edge elimination mechanism to start;
[0023] Step six, sending the second control information to the wrinkle edge elimination mechanism to control the wrinkle edge elimination mechanism to start in the second step;
[0024] Wherein, the controller receives the first request information, the controller generates the first control information after receiving the first request information, and sends the first control information to the wrinkle edge elimination mechanism to control the wrinkle edge elimination mechanism to start, the wrinkle edge elimination mechanism first moves down and drives the fabric to move down close to the tension detector, the wrinkle edge elimination mechanism generates the second request information and sends it to the controller, then the controller receives the second request information and generates the second control information, and sends the second control information to the wrinkle edge elimination mechanism again to control the wrinkle edge elimination mechanism to start again, then the flattening mechanism in the wrinkle edge elimination mechanism moves away from the fabric, in the process of the flattening mechanism moving, the flattening mechanism first clamps and holds the side edge of the fabric, then the flattening mechanism continues to move to stretch and eliminate the wrinkle edge of the fabric.
[0025] Preferably, the specific triggering method of the tension detector comprises the following steps:
[0026] Step one, obtaining tension weakening information;
[0027] Step two, generating first request information, the first request information is used to request the controller to start the wrinkle edge elimination mechanism;
[0028] Step three, sending the first request information to the controller;
[0029] Wherein, the tension detector generates the first request information after receiving the tension weakening information, and sends the first request information to the controller.
[0030] Preferably, the specific triggering method of the wrinkle edge elimination mechanism comprises the following steps:
[0031] Step one, obtaining first control information, the first control information controls the wrinkle edge elimination mechanism to start;
[0032] Step two, get the wrinkle hem elimination mechanism downward movement information;
[0033] Step three, send the wrinkle hem elimination mechanism downward movement information to the controller;
[0034] Step four, get the second control information, the wrinkle hem elimination mechanism is started again to fix the cloth pull;
[0035] Wherein, the wrinkle hem elimination mechanism obtains the first control information, the wrinkle hem elimination mechanism is started after receiving the first control information, the wrinkle hem elimination mechanism sends to the controller after obtaining the downward movement information, the controller generates the second control information to control the wrinkle hem elimination mechanism to fix the side of the cloth and pull.
[0036] Compared with the prior art, the present application has the following beneficial effects:
[0037] 1、Through the setting of the wrinkle hem elimination mechanism, the two sides of the cloth are stretched to the two sides by the wrinkle hem elimination mechanism, so as to adjust the transverse tension of the cloth, which is conducive to smoothing the hem, and avoids the occurrence of wrinkles in the winding process.
[0038] 2、Through the setting of the pusher and the roller, the movement of the pusher will drive the movement of the roller at the corresponding position, and the annular inclined surface formed on the pusher and the roller will reciprocatingly push and smooth the side of the cloth, and the pusher and the roller symmetrically arranged up and down can push and smooth the hem of the outer surface of the upper and lower sides of the cloth, so as to eliminate the hem of the cloth and avoid the influence of the winding mechanism on the subsequent processing after winding the cloth with hem.
[0039] 3、Through the setting of the guide plate, the hem of the cloth can be preliminarily eliminated and smoothed under the guidance of the guide plate, so as to eliminate the cloth winding and make the range of the hem smaller, and then cooperate with the reciprocating push and smooth of the pusher, so as to better eliminate the hem of the cloth during winding the cloth. BRIEF DESCRIPTION OF DRAWINGS
[0040] Figure 1 It is the flow chart of the control method of the present application.
[0041] Figure 2 It is the first overall structure schematic diagram of the present application.
[0042] Figure 3 It is the second overall structure schematic diagram of the present application.
[0043] Figure 4 It is the structure schematic diagram of the present application along the rack section.
[0044] Figure 5 Structure diagram of the connection between the sliding plate and the first arc-shaped seat of the application.
[0045] Figure 6 Structure diagram of the connection between the sliding plate and the first arc-shaped seat of the application.
[0046] Figure 7 Structure diagram of the first arc-shaped seat of the application.
[0047] Figure 8 Structure diagram of the first arc-shaped seat of the application. Figure 7 Enlarged structure diagram of A in the application.
[0048] Figure 9 Structure diagram of the first arc-shaped seat of the application.
[0049] Figure 10 Structure diagram of the first arc-shaped seat of the application. Figure 9 Enlarged structure diagram of B in the application.
[0050] Figure 11 Structure diagram of the connecting piece of the application.
[0051] Figure 12 Structure diagram of the pushing seat of the application.
[0052] Figure 13 Flowchart of the triggering method of the tension detector of the application.
[0053] Figure 14 Flowchart of the triggering method of the wrinkle hem elimination mechanism of the application.
[0054] In the figure: 1, frame; 2, side plate; 3, controller; 4, placing roller; 5, first cloth guide roller; 6, second cloth guide roller; 7, guide roller; 8, tension detector; 9, sliding plate; 10, pushing plate; 11, pushing cylinder; 12, connecting plate; 13, through slot; 14, driving motor; 15, rotating rod; 16, rack; 17, gear; 18, first arc-shaped seat; 19, second arc-shaped seat; 20, arc-shaped slot; 21, connecting piece; 22, reciprocating screw rod; 23, connecting rod; 24, roller; 25, sliding groove; 26, sliding plate; 27, sliding seat; 28, jacking post; 29, clamping plate; 30, sliding support plate; 31, pushing seat; 32, annular inclined surface; 33, limiting rod; 34, limiting hole; 35, support plate; 36, guide plate; 37, support seat; 38, rotating slot; 39, roller. DETAILED DESCRIPTION
[0055] The following description is provided to enable any person skilled in the art to practice the application as claimed. The preferred embodiments described herein are only examples of the application and alternative variations could be adopted by one skilled in the art without departing from the spirit and scope of the application.
[0056] As shown in Figures 2 to 12 A cloth winding roll intelligent device for cloth processing, comprising a rack 1, two side plates 2 are fixed symmetrically on the top of the rack 1, a controller 3 is fixedly installed on the side wall of one of the two side plates 2, two placing rollers 4 for placing cloth are rotatably connected between the side walls of the rack 1, a second cloth guide roller 6 and two first cloth guide rollers 5 are rotatably installed between the two side plates 2, the second cloth guide roller 6 is located below the two first cloth guide rollers 5, a winding mechanism is arranged between the side walls of the rack 1, and a guide roller 7 is rotatably installed between the side walls of the rack 1, the winding mechanism is used for winding the cloth, and the guide roller 7 is located below the winding mechanism;
[0057] The tension detector 8 is fixedly installed between the two side walls of the rack 1 and is electrically connected with the controller 3. The wrinkle and edge eliminating mechanism is arranged on the two side walls of the rack 1. In the process of winding the cloth by the winding mechanism, the wrinkle and edge eliminating mechanism is used for eliminating the edge and wrinkle of the cloth. In the process of winding the cloth by the winding mechanism, if the tension in the winding process is too small, the cloth is prone to be loose. In addition, the density of the cloth is not enough or the elasticity is large, so the edge and wrinkle of the cloth are prone to occur in the process of winding. If the edge and wrinkle are not treated in time, the wound cloth may be unqualified, which causes unnecessary loss. The embodiment of the present application can solve the above problems. The specific implementation manner is as follows. The operator first places the cloth to be wound on the first cloth guide roller 5, the second cloth guide roller 6, the wrinkle and edge eliminating mechanism, the tension detector 8, the guide roller 7 and the winding mechanism in sequence. The winding mechanism is composed of a motor, a belt, a belt pulley and a winding roller. Since the winding mechanism is an existing mechanism, it is not described here. Then, the operator starts the winding mechanism. The winding mechanism starts to wind the cloth. In the process of winding the cloth, the tension detector 8 monitors the tension. When the tension detected by the tension detector 8 is less than a predetermined value, the tension detector 8 generates a tension weakening information. The tension detector 8 sends the tension weakening information to the controller 3. The controller 3 controls the wrinkle and edge eliminating mechanism to start. Since the cloth is placed in the wrinkle and edge eliminating mechanism, the wrinkle and edge eliminating mechanism first pulls the cloth downward, so as to adjust the distance between the cloth and the winding mechanism, and the cloth is close to the tension detector 8, so as to adjust the winding tension of the cloth. Then, the two wrinkle and edge eliminating mechanisms fix and compact the side edges of the cloth, so as to limit the transverse movement of the cloth. However, in the longitudinal direction, the cloth can still be wound by the winding mechanism. After the movement of the wrinkle and edge eliminating mechanism is completed, the edges of the cloth are clamped. The wrinkle and edge eliminating mechanism starts to stretch the two side edges of the cloth to the two sides, so as to adjust the transverse tension of the cloth, which is beneficial to flatten the edge and avoid the occurrence of the wrinkle in the winding process.
[0058] As one of the embodiments of the present application, the wrinkle hem elimination mechanism comprises a sliding plate 9 and a push cylinder 11, the sliding plate 9 is slidingly connected to the inner side wall of the rack 1, the push cylinder 11 is fixed to the inner side wall of the rack 1, the top of the push plate 10 is fixed to the top of the sliding plate 9, the top of the push plate 10 is fixedly connected to the bottom of the sliding plate 9, the top of the sliding plate 9 is slidingly connected to the connecting plate 12, the through slot 13 is arranged on one side wall of the connecting plate 12, the driving mechanism is arranged in the through slot 13, the driving mechanism is used for driving the connecting plate 12 to move along the sliding plate 9, the flattening mechanism is arranged on one side wall of the connecting plate 12, and the flattening mechanism is used for limiting and stretching the side edge of the cloth; in operation, the controller 3 controls the push cylinder 11 to start, the push cylinder 11 is driven to make a contraction movement to drive the push plate 10 to move downward, the push plate 10 drives the sliding plate 9 to move downward, the sliding plate 9 drives the connecting plate 12 to move downward, and the connecting plate 12 drives the flattening mechanism to move downward; in the process of moving downward, the flattening mechanism will stretch the cloth downward, so that the cloth is more attached to the tension detector, the cloth between the winding mechanism and the tension detector is tight, thereby being favorable for improving the tension on the cloth and avoiding the generation of wrinkles due to insufficient tension, then the controller 3 controls the driving mechanism to drive, the driving mechanism drives the connecting plate 12 to slide on the top of the sliding plate 9, the sliding plate 9 drives the flattening mechanism to move away from the cloth, the flattening mechanism will first fix the side edge of the cloth, and then stretch the edge of the cloth when the connecting plate 12 continues to move away from the cloth, thereby being favorable for removing the wrinkles on the cloth.
[0059] As one of the embodiments of the present application, the driving mechanism comprises a driving motor 14, a rotating rod 15 and a rack 16, the driving motor 14 is fixed to one side wall of the connecting plate 12, the rotating rod 15 is rotatably connected to the inside of the through slot 13, the output shaft end of the driving motor 14 penetrates through the connecting plate 12 and extends to the inside of the through slot 13 and is fixedly connected to the rotating rod 15, the rack 16 is fixed to the top of the sliding plate 9, the outer wall center of the rotating rod 15 is fixedly connected with a gear 17, and the gear 17 is engaged with the rack 16; in operation, the driving motor 14 is started, the driving motor 14 drives the rotating rod 15 to rotate, the rotating rod 15 drives the gear 17 to rotate, the gear 17 is engaged with the rack 16, the rack 16 moves relative to the gear 17 when the gear 17 rotates, so that the gear 17 drives itself to move on the rack 16, the gear 17 drives the connecting plate 12 to move through the rotating rod 15, and the connecting plate 12 drives the flattening mechanism to move, thereby being favorable for the flattening mechanism to limit and fix the side edge of the cloth in the moving process.
[0060] As an embodiment of the present application, the flattening mechanism comprises a first arc-shaped seat 18 and a second arc-shaped seat 19, the first arc-shaped seat 18 is located above the second arc-shaped seat 19, the first arc-shaped seat 18 is fixed on one side wall of the connecting plate 12 towards the inside of the rack 1 through the support seat 37, and the second arc-shaped seat 19 is provided with a jacking mechanism between the connecting plate 12, when the connecting plate 12 moves away from the cloth, the jacking mechanism is used to push the second arc-shaped seat 19 to move close to the first arc-shaped seat 18, the opposite side of the first arc-shaped seat 18 and the second arc-shaped seat 19 is provided with an arc-shaped groove 20, the side away from the connecting plate 12 of the two arc-shaped grooves 20 respectively penetrates the first arc-shaped seat 18 and the second arc-shaped seat 19, the inside of the two arc-shaped grooves 20 is respectively provided with a plurality of connecting pieces 21 which are arranged in a curve, all the connecting pieces 21 are composed of a reciprocating screw rod 22 and a connecting rod 23, and the outer wall of all the connecting rods 23 is fixedly provided with a roller 24; when adjusting the distance between the cloth and the winding mechanism, the connecting plate 12 drives the first arc-shaped seat 18 and the second arc-shaped seat 19 to move downward through the support seat 37 and the jacking mechanism respectively, and the cloth is located between the upper and lower two groups of rollers 24, so that the first arc-shaped seat 18 and the second arc-shaped seat 19 moving downward will drive the two groups of rollers 24 to move downward, and the two groups of rollers 24 moving downward will drive the cloth to move downward, so that the cloth is attached to the outer wall of the tension detector 8.
[0061] The first arc-shaped seat 18 and the second arc-shaped seat 19 will also drive the corresponding reciprocating screw rod 22 and the connecting rod 23 to move, when the connecting plate 12 moves away from the cloth, the jacking mechanism will move upward during the movement, thereby driving the second arc-shaped seat 19 to move close to the first arc-shaped seat 18, so that the cloth is fixed by the upper and lower two groups of rollers 24, the rollers 24 in the arc-shaped groove 20 on the same first arc-shaped seat 18 form a group, and the rollers 24 in the arc-shaped groove 20 on the same second arc-shaped seat 19 form a group, then during the process that the two connecting plates 12 drive the rollers 24 on both sides to move away from each other, the cloth on both sides is respectively pulled by the clamping force between the upper and lower two groups of rollers 24, so that the cloth is subjected to tension, and the surface of the cloth is flat under the action of tension, thereby facilitating the adjustment of tension in different directions of the cloth, and avoiding the occurrence of wrinkles on the cloth.
[0062] As one embodiment of the present application, the jacking mechanism comprises two sliding grooves 25, two sliding plates 26 and two sliding seats 27, the two sliding grooves 25 are arranged on the side wall of the connecting plate 12, one end of the two sliding plates 26 is fixed on the side wall of the second arc-shaped seat 19, the other end of the two sliding plates 26 extends through the two sliding grooves 25 respectively, the bottom of the two sliding plates 26 is fixed with a jacking post 28 respectively, the bottom end of the two jacking posts 28 is fixed with a clamping plate 29, the clamping plate 29 is vertically slidingly connected to the side of the connecting plate 12 close to the jacking post 28, the bottom of the clamping plate 29 is fixed with a sliding support plate 30, the two sliding seats 27 are fixed on the side wall of the rack 16 respectively, the end of the two sliding seats 27 towards the connecting plate 12 is provided with an inclined groove, and the sliding support plate 30 is slidingly connected with the sliding seat 27; in operation, the connecting plate 12 moves to drive the clamping plate 29 to move, the clamping plate 29 drives the two sliding support plates 30 to slide in the sliding groove of the sliding seat 27, the sliding groove is composed of an inclined groove and a flat groove, the two sliding support plates 30 slide in the corresponding sliding groove first move upward along the inclined groove, the two sliding support plates 30 move upward to drive the corresponding clamping plate 29 to move upward, the two clamping plates 29 move upward to drive the corresponding jacking post 28 to move upward, the two jacking posts 28 move upward to drive the corresponding sliding plate 26 to move upward, the two sliding plates 26 move upward to drive the second arc-shaped seat 19 to move upward, the second arc-shaped seat 19 drives the roller 24 to move towards the first arc-shaped seat 18 through the reciprocating lead screw 22 and the connecting rod 23, so as to fix the side edge of the cloth through the cooperation between the upper and lower rollers 24, the cloth is fixed after the two sliding support plates 30 continue to move into the flat groove, then the two sliding support plates 30 continue to move in the flat groove, the connecting plate 12 drives the first arc-shaped seat 18 and the second arc-shaped seat 19 to move through the clamping plate 29, the jacking post 28, the sliding plate 26 and the support seat 37, the first arc-shaped seat 18 and the second arc-shaped seat 19 drive the roller 24 at the corresponding position to move through the reciprocating lead screw 22 and the connecting rod 23, so as to facilitate pulling the two side edges of the fixed cloth through the roller 24, and facilitate adjusting the tension on the cloth, because the roller 24 can rotate, so the winding mechanism can still wind the cloth during the process of pulling the cloth, thereby facilitating the operator to control the elimination of wrinkles.As an embodiment of the present application, the outer wall of the reciprocating wire rod 22 is threadedly connected with a pushing seat 31, the side of the pushing seat 31 away from the roller 24 is provided with an annular inclined surface 32, the side of the pushing seat 31 away from the roller 24 is fixed with a limiting rod 33, the sidewall of the arc-shaped groove 20 is provided with a limiting hole 34 equal in number to the limiting rods 33, the limiting rods 33 are respectively and slidingly inserted into the corresponding limiting holes 34, the movement directions of the adjacent reciprocating wire rods 22 driving the pushing seat 31 are opposite, the side of the pushing seat 31 facing the cloth is provided with a rotating groove 38, and the two side walls of the rotating groove 38 are rotatably connected with a roller 39 through a one-way bearing; during work, the setting of the roller 24 is conducive to avoiding wrinkles on the cloth, but if the rolled edges on the side of the cloth are not flattened, the cloth with rolled edges will be rolled up during the rolling process of the rolling mechanism, thereby affecting subsequent processing. The embodiment of the present application can solve the above problems, and the specific implementation is as follows. The roller 24 rotates due to friction during the rolling process of the rolling mechanism, the rotation of the roller 24 drives the connecting rod 23 to rotate, the rotation of the connecting rod 23 drives the reciprocating wire rod 22 to rotate, the position of the pushing seat 31 is limited by the cooperation of the limiting rod 33 and the limiting hole 34, so that the pushing seat 31 cannot rotate, thereby the rotation of the reciprocating wire rod 22 drives the pushing seat 31 to reciprocally push, the movement of the pushing seat 31 drives the roller 39 at the corresponding position to move, the annular inclined surface 32 provided on the pushing seat 31 and the roller 39 reciprocally push and flatten the side of the cloth, the pushing seat 31 and the roller 39 symmetrically arranged upward and downward can push and flatten the rolled edges on the outer surfaces of the upper and lower sides of the cloth, thereby facilitating the elimination of the rolled edges of the cloth and avoiding the situation that the rolling mechanism rolls the cloth with rolled edges and affects subsequent processing. Because the roller 39 is limited by the one-way bearing, the roller 39 cannot rotate during the elimination of the rolled edges by the roller 39, thereby facilitating the elimination of the rolled edges by the pushing seat 31, the roller 39 can rotate during the return process, thereby reducing the friction during the return process, and because the movement directions of the adjacent pushing seats 31 are opposite, the sliding friction of the roller 39 driven by the pushing seat 31 is much greater than the rolling friction of the roller 39 during the return of the pushing seat 31, thereby facilitating the avoidance of the situation that the side of the cloth is pulled.
[0063] As one embodiment of the present application, the inner top surface of the arc-shaped slot 20 opened on the first arc-shaped seat 18 is fixed with a support plate 35, and the bottom of the support plate 35 is fixed with a guide plate 36; during operation, because there are different situations in the range of the rolled edge of the cloth, if only the push seat 31 is used to flatten, if the range of the rolled edge exceeds the working range of the push seat 31, the elimination effect of the rolled edge will be poor, and the embodiment of the present application can solve the above problems, and the specific implementation manner is as follows: during the rolling process of the cloth by the rolling mechanism, the cloth will pass through the guide plate 36, because the guide plate 36 is inclined, so after the cloth passes through the bottom of the guide plate 36, the rolled edge of the cloth will be preliminarily eliminated and flattened under the guidance of the guide plate 36, thereby being beneficial to the elimination of the rolled cloth and also being beneficial to the reduction of the range of the rolled edge, and then the reciprocating pushing and flattening of the push seat 31 are matched, thereby being beneficial to better eliminating the rolled edge of the cloth during the rolling process of the cloth.
[0064] As shown in Figure 1 A control method of a cloth winding and rolling intelligent device for cloth processing, the control method comprises the following steps:
[0065] Step one, obtaining first request information, the first request information is generated by the tension detector 8 after obtaining the tension weakening information;
[0066] Step two, generating first control information, the first control information is used to control the first step of starting of the wrinkle rolled edge elimination mechanism (specifically, the wrinkle rolled edge elimination mechanism moves downward to pull the cloth downward);
[0067] Step three, sending the first control information to the wrinkle rolled edge elimination mechanism to control the starting of the wrinkle rolled edge elimination mechanism;
[0068] Step four, obtaining second request information, the second request information is generated after the wrinkle rolled edge elimination mechanism moves downward;
[0069] Step five, generating second control information, the second control information is used to control the starting of the wrinkle rolled edge elimination mechanism;
[0070] Step six, sending the second control information to the wrinkle rolled edge elimination mechanism to control the second step of starting of the wrinkle rolled edge elimination mechanism (specifically, the flattening mechanism moves away from the cloth, and the cloth is clamped and stretched on both sides during the movement);
[0071] Wherein, the controller receives the first request information, the controller generates the first control information after receiving the first request information, and sends the first control information to the wrinkle edge eliminating mechanism to control the wrinkle edge eliminating mechanism to start, the wrinkle edge eliminating mechanism first moves downward and drives the cloth to move close to the tension detector 8, the wrinkle edge eliminating mechanism generates the second request information and sends to the controller, then the controller receives the second request information and generates the second control information, and sends the second control information to the wrinkle edge eliminating mechanism to control the wrinkle edge eliminating mechanism to start again, then the flattening mechanism in the wrinkle edge eliminating mechanism moves away from the cloth, in the process of the flattening mechanism moving, the flattening mechanism first clamps and holds the side edge of the cloth, then the flattening mechanism continues to move to stretch and eliminate the wrinkle edge of the cloth.
[0072] As shown in Figure 13 , as an embodiment of the present application, the specific triggering method of the tension detector 8 includes the following steps:
[0073] Step one, obtain the tension weakening information;
[0074] Step two, generate the first request information, the first request information is used to request the controller 3 to start the wrinkle edge eliminating mechanism;
[0075] Step three, send the first request information to the controller 3;
[0076] Wherein, the tension detector generates the first request information after receiving the tension weakening information, and sends the first request information to the controller.
[0077] As shown in Figure 14 , as an embodiment of the present application, the specific triggering method of the wrinkle edge eliminating mechanism includes the following steps:
[0078] Step one, obtain the first control information, the first control information controls the wrinkle edge eliminating mechanism to start;
[0079] Step two, obtain the wrinkle edge eliminating mechanism downward movement information;
[0080] Step three, send the wrinkle edge eliminating mechanism downward movement information to the controller 3;
[0081] Step four, obtain the second control information, the wrinkle edge eliminating mechanism starts again to fix and pull the cloth;
[0082] Wherein, the wrinkle edge eliminating mechanism obtains the first control information, the wrinkle edge eliminating mechanism starts after receiving the first control information, the wrinkle edge eliminating mechanism sends the downward movement information to the controller after obtaining the downward movement information, and the controller generates the second control information to control the wrinkle edge eliminating mechanism to fix and pull the side edge of the cloth.
[0083] The working principle of the present application is that during the winding process of the fabric by the winding mechanism, the fabric will continuously be subjected to an upward force that hinders the fabric, and if the tension during the winding process is too small, it will easily cause the fabric to be loose, and in addition, if the fabric itself is not dense enough or has large elasticity, it will easily cause edge wrinkles to occur on the side of the fabric during the winding process, and if the edge wrinkles are not treated in time, it may cause the wound fabric to be unqualified, causing unnecessary losses, and the embodiment of the present application can solve the above problems, and the specific implementation is as follows: the operator first places the fabric to be wound on the first fabric guide roller 5, the second fabric guide roller 6, the edge wrinkle eliminating mechanism, the tension detector 8, the guide roller 7 and the winding mechanism in sequence, the winding mechanism is composed of a motor, a belt, a belt pulley and a winding roller, etc., because the winding mechanism is an existing mechanism, it will not be described here, then the operator starts the winding mechanism, and the winding mechanism starts to wind the fabric, during the winding process of the fabric, the tension detector 8 monitors the tension, when the tension detector 8 detects that the tension is less than the predetermined value, the tension detector 8 generates a tension weakening information, the tension detector 8 sends the tension weakening information to the controller 3, the controller 3 controls the edge wrinkle eliminating mechanism to start, the edge wrinkle eliminating mechanism first pulls the fabric downward, thereby adjusting the distance between the fabric and the winding mechanism, so that the fabric is close to the tension detector 8, and the winding tension of the fabric is adjusted, then the two edge wrinkle eliminating mechanisms fix and compact the sides of the fabric, limiting the lateral movement of the fabric, but in the longitudinal direction, the fabric can still be wound by the winding mechanism, after the movement of the edge wrinkle eliminating mechanism is completed, the edges of the fabric are clamped, the edge wrinkle eliminating mechanism starts to stretch the two sides of the fabric to the two sides, thereby adjusting the lateral tension of the fabric, thereby facilitating the flattening of the edge and avoiding the occurrence of wrinkles during the winding process.
[0084] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A cloth winding roll intelligent device for cloth processing, comprising a rack (1), characterized in that, The top of the frame (1) is symmetrically fixed with two side plates (2), one side wall of one of the side plates (2) is fixedly provided with a controller (3), two placing rollers (4) for placing cloth are rotatably connected between the two side walls of the frame (1), a second cloth guide roller (6) and two first cloth guide rollers (5) are rotatably connected between the two side plates (2), the second cloth guide roller (6) is located below the two first cloth guide rollers (5), a winding mechanism is arranged between the two side walls of the frame (1), a guide roller (7) is rotatably connected between the two side walls of the frame (1), the winding mechanism is used for winding the cloth, and the guide roller (7) is located below the winding mechanism; A tension detector (8) is fixedly arranged between the two side walls of the frame (1), the tension detector (8) is electrically connected with the controller (3), and a wrinkle and edge roll eliminating mechanism is arranged on each of the two side walls of the frame (1). During the winding of the cloth by the winding mechanism, the wrinkle and edge roll eliminating mechanism is used for eliminating the edge roll and wrinkles of the cloth. The wrinkle and edge roll eliminating mechanism comprises a sliding plate (9) and a push cylinder (11), the sliding plate (9) is slidably connected to the inner side wall of the frame (1), the push cylinder (11) is fixed to the inner side wall of the frame (1), the top of the telescopic rod of the push cylinder (11) is fixed with a push plate (10), the top of the push plate (10) is fixedly connected with the bottom of the sliding plate (9), the top of the sliding plate (9) is slidably connected with a connecting plate (12), a through groove (13) is formed in one side wall of the connecting plate (12), a driving mechanism is arranged in the through groove (13), the driving mechanism is used for driving the connecting plate (12) to move along the sliding plate (9), and a flattening mechanism is arranged on one side wall of the connecting plate (12), and the flattening mechanism is used for limiting and stretching the side edge of the cloth. The driving mechanism comprises a driving motor (14), a rotating rod (15) and a rack (16), the driving motor (14) is fixed to one side wall of the connecting plate (12), the rotating rod (15) is rotatably connected to the inside of the through groove (13), the output shaft end of the driving motor (14) penetrates through the connecting plate (12) and extends to the inside of the through groove (13) and is fixedly connected with the rotating rod (15), and the rack (16) is fixed to the top of the sliding plate (9), a gear (17) is fixed to the center of the outer wall of the rotating rod (15), and the gear (17) is engaged with the rack (16). The leveling mechanism comprises a first arc-shaped seat (18) and a second arc-shaped seat (19), the first arc-shaped seat (18) is located above the second arc-shaped seat (19), the first arc-shaped seat (18) is fixed on one side wall of the connecting plate (12) towards the inside of the rack (1) through a supporting seat (37), a jacking mechanism is arranged between the second arc-shaped seat (19) and the connecting plate (12), when the connecting plate (12) moves in a direction away from the material, the jacking mechanism is used for pushing the second arc-shaped seat (19) to move close to the first arc-shaped seat (18), arc-shaped grooves (20) are arranged on opposite sides of the first arc-shaped seat (18) and the second arc-shaped seat (19), two arc-shaped grooves (20) are respectively penetrated through the first arc-shaped seat (18) and the second arc-shaped seat (19) away from the connecting plate (12), a plurality of connecting pieces (21) are arranged in a curve array in the interiors of the two arc-shaped grooves (20), all the connecting pieces (21) are composed of reciprocating lead screws (22) and connecting rods (23), and roller cylinders (24) are fixed on the outer walls of all the connecting rods (23). The jacking mechanism comprises two sliding grooves (25), two sliding plates (26) and two sliding seats (27), the two sliding grooves (25) are arranged on one side wall of the connecting plate (12), one end of each of the two sliding plates (26) is fixed on a side wall of the second arc-shaped seat (19), the other end of each of the two sliding plates (26) is respectively penetrated through the two sliding grooves (25) and extends, the bottoms of the two sliding plates (26) are respectively fixed with jacking columns (28), the bottoms of the two jacking columns (28) are commonly fixed with a clamping plate (29), the clamping plate (29) is vertically and slidingly connected to one side of the connecting plate (12) close to the jacking columns (28), the bottom of the clamping plate (29) is fixed with a sliding supporting plate (30), the two sliding seats (27) are respectively fixed on the two side walls of the rack (16), and one end of each of the two sliding seats (27) towards the connecting plate (12) is provided with an inclined groove, and the sliding supporting plate (30) is slidingly connected with the sliding seats (27). The outer walls of all the reciprocating lead screws (22) are threadedly connected with pushing seats (31), annular inclined surfaces (32) are arranged on the sides of all the pushing seats (31) away from the roller cylinders (24), limiting rods (33) are fixed on the sides of all the pushing seats (31) away from the roller cylinders (24), limiting holes (34) are arranged on the side walls of all the arc-shaped grooves (20) and are equal in number to the limiting rods (33), all the limiting rods (33) are respectively slidingly inserted into the corresponding limiting holes (34), the movement directions of the pushing seats (31) driven by adjacent reciprocating lead screws (22) are opposite, and turning grooves (38) are arranged on the sides of all the pushing seats (31) towards the material, and roller cylinders (39) are rotatably connected between the two side walls of the turning grooves (38) through one-way bearings.
2. The fabric winding roll intelligent device for fabric processing according to claim 1, characterized in that, The inner top surface of the arc-shaped slot (20) opened on the first arc-shaped seat (18) is fixed with a supporting plate (35), and the bottom of the supporting plate (35) is fixed with a guide plate (36).
Citation Information
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