A tilt-in-liner panel mechanism, device and liner panel installation process

Abstract

The application discloses a kind of mechanisms of tilting lining plate, relate to the installation of lining plate of box with barrier in one side wall, comprising: gripping part, for gripping lining plate and transfer to inside box;Angle adjusting mechanism, for adjusting the inclination angle of the gripping part;The angle adjusting mechanism is used to adjust the two to avoid barrier and enter inside box in the posture of inclination after gripping part grips lining plate.The application, by proposing the gripping part of adjustable angle, after gripping lining plate, by angle adjusting mechanism operation, adjust the inclination of gripping part and lining plate together, and make the inclination angle of two consistent with guide plate, make lining plate slide into and enter inside box in the posture of inclination by guide plate, and propose corresponding equipment can replace manual work, optimize the installation process of lining plate in box with barrier, solve the problem that the installation process of lining plate is complicated by barrier.

Description

A mechanism, device, and installation process for tilting inner lining plates Technical Field

[0001] This invention relates to the field of packaging box processing technology, and in particular to a tilting inner liner mechanism, device, and inner liner installation process. Background Technology

[0002] A typical liquor box consists of a top cover and a bottom cover. The box body usually has a locking mechanism to achieve self-locking. However, during the box production process, this locking mechanism can act as an obstacle, affecting the installation efficiency of the inner liner. Due to the obstacle, the inner liner is difficult to install directly into the box, making the installation process more cumbersome. Existing automated machinery is unable to complete the above assembly, and there is room for improvement. Therefore, a tilting inner liner installation mechanism, device, and inner liner installation process are proposed to solve the above problems. Summary of the Invention

[0003] The purpose of this invention is to address the aforementioned shortcomings by providing a tilting liner installation mechanism, device, and liner installation process, enabling rapid installation of the liner for boxes containing barriers.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: an inclined inner lining plate installation mechanism, relating to the installation of an inner lining plate of a box body with a side wall obstruction, comprising:

[0005] The gripping section is used to grip the inner lining panel and transfer it into the box body;

[0006] An angle adjustment mechanism is used to adjust the tilt angle of the gripping part;

[0007] The angle adjustment mechanism is used to adjust the gripper to a tilted position after it has gripped the inner liner, allowing it to enter the box body to avoid obstructions.

[0008] Furthermore, it also includes the assembly station, which is used to support the assembly of the inner liner and the box body. A guide plate is provided on the side of the assembly station away from the obstruction, and the top of the guide plate is inclined towards the side away from the obstruction.

[0009] Furthermore, it also includes a hooking mechanism for lifting obstructions to reduce their obstructing space, the hooking mechanism including a hooking member for hooking up the obstruction, a lifting mechanism for driving the hooking member, and an adjusting component for driving the hooking member to move.

[0010] Furthermore, it also includes a combined mechanism for driving the gripping part to move. The combined mechanism includes a horizontal moving module and a vertical moving module. A moving arm is provided on the vertical moving module. The moving arm is hinged to the gripping part. The angle adjustment mechanism is provided between the gripping part and the moving arm. The angle adjustment mechanism is a first telescopic component.

[0011] Furthermore, the gripping part is also provided with a second telescopic component, one end of the inner liner plate rests on the guide plate and is pushed into the box body by the second telescopic component.

[0012] An inclined liner plate loading device includes an inclined liner plate loading mechanism as described above, and also includes a liner plate conveying assembly. The liner plate conveying assembly includes a storage station, a transfer station and a forming station, and also includes a transfer assembly disposed above the transfer station.

[0013] The storage station is equipped with a discharge mechanism, which is used to transfer the stacked inner lining plates at the storage station one by one to the transfer station.

[0014] The transfer assembly is used to transfer the inner lining plate in the transfer station to the forming station;

[0015] The forming station is provided with protrusions around its perimeter. These protrusions serve as molds during the process of the inner lining plate entering the forming station, thereby forming the inner lining plate.

[0016] Furthermore, the transfer assembly includes a material-grabbing suction cup and a transfer push rod;

[0017] The output end of the transfer push rod is provided with a crossbeam, and a pressing push rod is provided on the crossbeam. The output end of the pressing push rod is provided with a material-picking suction cup. The transfer push rod is used to control the position of the material-picking suction cup to realize the transfer of the inner liner plate. The pressing push rod drives the material-picking suction cup to extend and retract vertically, so that the inner liner plate is squeezed and formed inside the forming station.

[0018] Another technical solution that needs to be explained is: a liner board box assembly process for installing liner boards in a box body with a barrier on one side wall, the box body including side wall A and side wall B, wherein the barrier is disposed on side wall A, comprising the following steps:

[0019] S1. Transfer the box to the assembly station. A guide plate is inclinedly installed on the side of the assembly station corresponding to side wall B.

[0020] S2. Remove the inner lining plate from the loading station, and after correcting its posture and angle, transfer it to the top of the assembly station. At the same time, adjust the inner lining plate to tilt downwards towards the A side wall so that the tilted edge enters the box.

[0021] S3. Loosen the inner lining plate. One side of the inner lining plate is attached to the guide plate. Then press the side to make the inner lining plate slide along the guide plate until the inclined edge of the inner lining plate slides into the root of side wall A.

[0022] S4. Horizontally compress the inner lining to complete the boxing.

[0023] Furthermore, the following steps are included before step S:

[0024] S01. Take out the stacked inner lining plates one by one to the transfer station and correct their posture and angle.

[0025] S02. Transfer the inner lining plate from the transfer station to the forming station using the transfer component;

[0026] S03. Apply pressure to the inner lining board, so that the sides of the inner lining board are folded and bent into a shape that fits the box body, until it is attached to the bottom of the forming station.

[0027] S04. The inner lining plate formed in the forming station is adsorbed, removed, and transferred to the assembly station for assembly.

[0028] Furthermore, step S is followed by the following steps:

[0029] S5. Transport the box that has been boxed in step S to the bubble pressing station.

[0030] S6. In the bubble pressing station, the inner lining plate inside the box is pressed by the bubble pressing mechanism to remove the air bubbles between the inner lining plate and the box.

[0031] S7. Output the processed box.

[0032] The beneficial effects of this invention are reflected in:

[0033] This invention proposes an adjustable-angle gripping part. After gripping the inner liner, the angle adjustment mechanism adjusts the gripping part and the inner liner to tilt together, aligning their tilt angles with the guide plate. This allows the inner liner to slide into the box body in an inclined posture through the guide plate. Furthermore, the invention proposes corresponding equipment and processing technology that can replace manual labor, optimizing the installation process of the inner liner in boxes with obstructions. This solves the problem of cumbersome, time-consuming, and labor-intensive installation of the inner liner due to obstructions. Attached Figure Description

[0034] Figure 1 is a schematic diagram of the structure of the present invention;

[0035] Figure 2 is a schematic diagram of the combined workstation and guide plate structure of the present invention;

[0036] Figure 3 is a schematic diagram of the lifting hook mechanism of the present invention;

[0037] Figure 4 is a schematic diagram of the workstation flow of the inner liner conveying assembly of the present invention;

[0038] Figure 5 is a schematic diagram of the transfer component structure of the present invention;

[0039] Figure 6 is a schematic diagram of the installation process of the inner lining plate of the present invention;

[0040] Figure 7 is a schematic diagram of the overall installation process of the present invention.

[0041] In the picture:

[0042] 01. Box body; 011. Side wall A; 012. Side wall B; 02. Inner lining; 03. Obstruction;

[0043] 1. Combination workstation; 11. Guide plate;

[0044] 2. Feeding unit;

[0045] 3. Combination mechanism; 31. Lateral movement module; 32. Vertical movement module; 33. Moving arm; 34. First telescopic assembly; 35. Gripping part; 36. Second telescopic assembly;

[0046] 4. Liner plate conveying assembly; 41. Material storage station; 411. Discharge mechanism; 42. Transfer station; 421. Pressing push rod; 422. Material suction cup; 43. Forming station; 44. Transfer push rod;

[0047] 5. Lifting hook mechanism; 51. Hook lifting component; 52. Lifting mechanism; 53. Adjustment assembly;

[0048] 6. Foaming station. Detailed Implementation

[0049] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0050] Please refer to Figures 1-2. This invention discloses an inclined inner liner mechanism, relating to the installation of an inner liner 02 of a box 01 with a side wall having a stop 03, comprising:

[0051] The gripping part 35 is used to grip the inner liner 02 and transfer it into the box body 01;

[0052] An angle adjustment mechanism is used to adjust the tilt angle of the gripping part 35;

[0053] The angle adjustment mechanism is used to adjust the gripper 35 to avoid the obstruction 03 and enter the box 01 after the gripper 35 grips the inner liner 02. In the above mechanism, the gripper 35 and the angle adjustment mechanism can be the mechanical arm structure commonly used in the prior art.

[0054] This application also includes a combination station 1, which is used to support the assembly of the inner liner 02 and the box body 01. A guide plate 11 is provided on the side of the combination station 1 away from the obstruction 03, and the top of the guide plate 11 is inclined to the side away from the obstruction 03.

[0055] It should be noted that this application also includes a feeding unit 2, which is used to transport the box 01 with the opening facing upward to the assembly station 1. The feeding unit 2 can be a belt conveyor or other conveying equipment that is easy for those skilled in the art to conceive of.

[0056] The above-mentioned combined station 1 is an L-shaped support frame structure set on the side of the feeding unit 2. The feeding unit 2 is used to transport the bottom cover of the box 01, while the top cover of the box 01 is in the open state and is placed horizontally with the bottom cover. When the box 01 is transported to the combined station 1, the top cover of the box 01 is located inside the L-shaped support frame for subsequent frame-making processes.

[0057] It should be further explained that the feeding unit 2 is equipped with a limiting structure to limit the position of the box 01, so as to ensure that the top cover of the box 01 is locked inside the assembly station 1, and to ensure the accuracy of the subsequent installation of the inner lining plate.

[0058] In a specific implementation, the angle adjustment mechanism is located between the gripping part 35 and the moving arm 33, and the angle adjustment mechanism is the first telescopic component 34.

[0059] Furthermore, the gripping part 35 is also provided with a second telescopic component 36, one end of the inner liner plate rests on the guide plate 11 and is pushed into the box body 01 by the second telescopic component 36.

[0060] With the above structural configuration, after the gripping part 35 grips the inner liner plate 02, the angle adjustment mechanism is operated to adjust the gripping part 35 and the inner liner plate 02 to tilt together, and make the tilt angle of the two consistent with the guide plate 11. Finally, the inner liner plate 02 slides into the box body 01 through the guide plate 11. The function of the second telescopic component 36 provided on it is to push the tail end of the inner liner plate 02 when the inner liner plate 02 is sliding on the guide plate 11, so as to assist the inner liner plate 02 in entering the box body 01.

[0061] In specific implementation, during operation, the combination mechanism 3 also needs to transfer the inner lining plate 02, moving it from the inner lining plate conveying assembly 4 to above the combination station 1. Therefore, the combination mechanism 3 also includes a horizontal moving module 31 and a vertical moving module 32. The vertical moving module 32 is equipped with a moving arm 33, which is hinged to the gripping part 35. The angle adjustment mechanism is located between the gripping part 35 and the moving arm 33. The angle adjustment mechanism is a first telescopic assembly 34. Specifically, the horizontal moving module 31 and the vertical moving module 32 are moving guide rails and moving frame structures. In this embodiment, the horizontal moving module 31 is used to drive the vertical moving module 32 to translate, while the vertical moving module 32 is used to drive the moving arm 33 to rise and fall, thereby realizing the position adjustment of the gripping part 35.

[0062] In this application, the first telescopic component 34 and the second telescopic component 36 can be pneumatic rods or electric push rods, used to adjust the angle of the gripping part 35 and assist in the installation of the inner liner plate 02 by telescopically driving the gripping part 35.

[0063] It should be further explained that, as shown in Figure 3, this application also includes a hook lifting mechanism 5 for hooking up the obstruction 03 to reduce its obstruction space. The hook lifting mechanism 5 includes a hook lifting member 51 for hooking up the obstruction 03, a lifting mechanism 52 for driving the hook lifting member 51, and an adjustment component 53 for driving the hook lifting member 51 to move. For the obstruction 03 which is made of a deformable material, the hook lifting member 51 can be sleeved on the obstruction 03. The lifting mechanism 52 can be bent or folded by the lifting mechanism 52 to reduce the obstruction space of the obstruction 03, so that the inner lining plate 02 can enter the equipment with only a slight tilt, reducing the impact of the obstruction 03 on the installation and improving the installation efficiency.

[0064] Another technical solution that needs to be described in this application is an inclined inner liner plate loading device. Please refer to Figure 4. In order to improve the efficiency of the equipment in the process of loading inner liner plate 02, the equipment also has a corresponding inner liner plate conveying assembly 4. The inner liner plate conveying assembly 4 includes a storage station 41, a transfer station 42 and a forming station 43 for storing inner liner plate 02, and also includes a transfer assembly set above the transfer station 42.

[0065] The storage station 41 is equipped with a discharge mechanism 411, which is used to transfer the stacked inner lining plates 02 in the storage station 41 one by one to the transfer station 42. As shown in Figure 3, the inner lining plates 02 are stacked in the storage station 41, and the bottom of the storage station 41 is equipped with a discharge mechanism 411. The discharge mechanism 411 consists of a roller and a picking belt disposed on the outer surface of the roller. The picking belt contacts the inner lining plate 02. Under the drive of the roller, the inner lining plate 02 located at the bottom can be pushed out and sent to the transfer station 42.

[0066] Then the transfer assembly is used to transfer the inner lining plate 02 in the transfer station 42 to the forming station 43;

[0067] Finally, protrusions are provided around the forming station 43. These protrusions serve as molds during the process of the inner lining plate 02 entering the forming station 43, so that the inner lining plate 02 is formed.

[0068] The specific structure of the above-mentioned transfer assembly is shown in Figure 5. The transfer assembly includes a material-picking suction cup 422 and a transfer push rod 44. A crossbeam is provided at the output end of the transfer push rod 44, and a pressing push rod 421 is provided on the crossbeam. The material-picking suction cup 422 is provided at the output end of the pressing push rod 421. The transfer push rod 44 is used to control the position of the material-picking suction cup 422 to realize the transfer of the inner liner plate 02. The pressing push rod 421 drives the material-picking suction cup 422 to extend and retract vertically, so that the inner liner plate 02 is squeezed and formed inside the forming station 43.

[0069] The transfer component picks up the inner liner plate 02 through the material pick-up suction cup 422, and then transfers the inner liner plate 02 to the top of the forming station 43, and then drives the inner liner plate 02 to press down. During the pressing process, the edge of the inner liner plate 02 is squeezed by the forming station 43. The material pick-up suction cup 422 and the forming station 43 serve as the forming mold of the inner liner plate 02, so that the inner liner plate 02 is formed.

[0070] Finally, it should be noted that both the gripping part 35 and the material suction cup 422 are provided with negative pressure adsorption holes and negative pressure components to grip the inner liner plate 02 in an adsorption manner, so as to ensure that the gripping part 35 and the material suction cup 422 can flexibly grip the smooth inner liner plate 02. Since the negative pressure adsorption structure is a common technical means in the prior art, it will not be described in detail.

[0071] Another technical solution to be described in this application is: a liner board box assembly process, as shown in Figure 6, for installing an inner liner board 02 of a box body 01 with a side wall having a barrier 03. The box body 01 includes a side wall A 011 and a side wall B 012, wherein the barrier 03 is disposed on the side wall A 011, and includes the following steps:

[0072] S1. Transfer the box 01 to the assembly station. A guide plate is inclinedly installed on the side of the assembly station corresponding to the B side wall 012.

[0073] S2. Take out the inner lining plate 02 from the loading station, and after correcting its posture and angle, transfer it to the top of the assembly station. At the same time, adjust the inner lining plate 02 to tilt downwards towards the A side wall 011 so that the tilted edge enters the box body 01.

[0074] S3. Loosen the inner lining plate 02. One side of the inner lining plate 02 is attached to the guide plate. Then press the side to make the inner lining plate 02 slide along the guide plate until the inclined side of the inner lining plate 02 slides into the root of the A side wall 011.

[0075] S4. Horizontally compress the inner liner 02 to complete the boxing process. In the above steps, the guide plate is an inclined plate, which serves to bear the load during the subsequent installation process, so that the inner liner 02 or other installation structures can avoid the obstruction 03 in an inclined posture. It should be further noted that the inner liner 02 or other installation structures need to be able to generate a certain amount of deformation so that after being compressed, the deformation enters the interior of the box 01 and then recovers to complete the installation.

[0076] It should be noted that the shape of the inner lining plate will vary depending on the box type. In this embodiment, the inner lining plate not only has a bottom surface but also side walls. For the assembly process of this type of inner lining plate, in addition to the steps described in the above embodiment for a common flat inner lining plate, there is a further step before step S1 to process the inner lining plate 02 and complete its installation. Please refer to Figure 4:

[0077] S01. Take out the stacked inner lining plates 02 one by one to the transfer station and correct their posture and angle.

[0078] S02, the inner lining plate 02 on the transfer station is transferred to the forming station by the transfer component;

[0079] S03. Apply pressure to the inner lining plate 02, so that the side of the inner lining plate 02 is folded and formed into a shape that fits the box body 01, until it is attached to the bottom of the forming station.

[0080] S04. The inner lining plate 02 formed in the forming station is adsorbed, removed and transferred to the upper part of the assembly station for assembly.

[0081] In the above steps, the material suction cup 422 and the forming station 43 serve as the forming mold for the inner liner plate 02, so that after the inner liner plate 02 is formed, it is quickly transferred to the subsequent assembly mechanism 3 for the installation process.

[0082] After the box body 01 and the inner liner 02 are installed, in order to ensure the product quality of the inner liner 02 and avoid the problem of air bubbles between the inner liner 02 and the box body 01 causing later detachment, please refer to Figure 7. After step S4, the following steps are also included:

[0083] S5. Transport the box 01 that has been boxed in step S4 to the bubble pressing station 6.

[0084] S6. In the bubble pressing station 6, the inner lining plate 02 inside the box 01 is pressed by the bubble pressing mechanism to remove the air bubbles between the inner lining plate 02 and the box 01.

[0085] S7. Output the processed box 01.

[0086] The bubble-reducing mechanism mentioned in the above steps is a common technical means in the prior art, used to expel the air bubbles between the inner liner plate 02 and the box body 01, therefore it has not been explained or described in detail.

[0087] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0088] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0089] Additionally, "multiple" refers to two or more.

[0090] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A mechanism for mounting an inclined inner liner, relating to the mounting of an inner liner (02) of a box (01) having a stop (03) on one side wall, characterized in that, include: The gripping part (35) is used to grip the inner liner (02) and transfer it into the box body (01); the angle adjustment mechanism is used to adjust the tilt angle of the gripping part (35); the angle adjustment mechanism is used to adjust the gripping part (35) to avoid the obstruction (03) and enter the box body (01) in an inclined posture after the gripping part (35) grips the inner liner (02); it also includes a hook mechanism (5) for hooking the obstruction (03) to reduce its obstruction space, the hook mechanism (5) includes a hook lifting member (51) for hooking the obstruction (03), a lifting mechanism (52) for driving the hook lifting member (51) and an adjustment component (53) for driving the hook lifting member (51) to move; it also includes a combination station (1), the combination station (1) is used to carry the inner liner (02) and the box body (01) for assembly, the combination station (1) is away from the obstruction (02) A guide plate (11) is provided on one side of the 03), and the top of the guide plate (11) is inclined to the side away from the obstruction (03); it also includes a combination mechanism (3) for driving the gripping part (35) to move. The combination mechanism (3) includes a horizontal moving module (31) and a vertical moving module (32). A moving arm (33) is provided on the vertical moving module (32). The moving arm (33) is hinged to the gripping part (35). The angle adjustment mechanism is provided between the gripping part (35) and the moving arm (33). The angle adjustment mechanism is a first telescopic component (34). A second telescopic component (36) is also provided on the gripping part (35). One end of the inner liner (02) falls on the guide plate (11) and is pushed into the box body (01) by the second telescopic component (36).

2. An inclined inner liner plate mounting device, comprising the inclined inner liner plate mounting mechanism as described in claim 1, characterized in that: It also includes an inner lining plate conveying assembly (4), which includes a storage station (41), a transfer station (42) and a forming station (43), and a transfer assembly disposed above the transfer station (42); the storage station (41) is provided with a discharge mechanism (411), which is used to transfer the inner lining plates (02) stacked in the storage station (41) one by one to the interior of the transfer station (42); the transfer assembly is used to transfer the inner lining plates (02) in the transfer station (42) to the forming station (43); the forming station (43) is provided with protrusions around its perimeter, which are used as molds during the process of the inner lining plates (02) entering the forming station (43) to form the inner lining plates (02).

3. The inclined inner liner plate device according to claim 2, characterized in that: The transfer assembly includes a material suction cup (422) and a transfer push rod (44); the output end of the transfer push rod (44) is provided with a crossbeam, and a pressing push rod (421) is provided on the crossbeam. The output end of the pressing push rod (421) is provided with a material suction cup (422). The transfer push rod (44) is used to control the position of the material suction cup (422) to realize the transfer of the inner liner (02). The pressing push rod (421) drives the material suction cup (422) to extend and retract vertically, so that the inner liner (02) is squeezed and formed inside the forming station (43).

4. A linerboard assembly process, applied to the inclined linerboard assembly device of claim 2, for installing the linerboard (02) of a box body (01) having a stopper (03) on one side wall, the box body (01) including a side wall A (011) and a side wall B (012), wherein the stopper (03) is disposed on the side wall A (011), characterized in that, Includes the following steps: S1. Transfer the box (01) to the assembly station. A guide plate is inclined on one side of the assembly station corresponding to the B side wall (012). S2. Take out the inner liner (02) from the loading station and transfer it above the assembly station after correcting its posture and angle. At the same time, adjust the inner liner (02) to tilt downwards towards the A side wall (011) so that the inclined edge enters the box (01). S3. Loosen the inner liner (02). One side of the inner liner (02) is attached to the guide plate. Then press the side so that the inner liner (02) slides along the guide plate until the inclined edge of the inner liner (02) slides into the root of the A side wall (011). S4. Horizontally squeeze the inner liner (02) to complete the boxing.

5. The inner lining board boxing process according to claim 4, characterized in that, Before step S1, the following steps are also included: S01, take out the stacked inner lining plates (02) one by one to the transfer station and correct their posture and angle; S02, transfer the inner lining plates (02) on the transfer station to the forming station through the transfer component; S03, apply pressure to the inner lining plates (02) so that the sides of the inner lining plates (02) are bent into a shape that fits the box body (01) until they fit the bottom of the forming station; S04, take out the inner lining plates (02) formed in the forming station and transfer them to the top of the assembly station for assembly.

6. The inner lining board boxing process according to claim 4, characterized in that, The steps following step S4 are as follows: S5, the box (01) after being boxed in step S4 is transported to the bubble pressing station (6); S6, in the bubble pressing station (6), the inner liner (02) inside the box (01) is pressed by the bubble pressing mechanism to remove the air bubbles between the inner liner (02) and the box (01); S7, the box (01) after processing is output.

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