Extrusion in-line packaging line
By designing an automated extrusion packaging production line, the problems of low production efficiency and food safety risks caused by manual labor were solved, and an efficient and safe noodle packaging process was achieved.
Patent Information
- Application Number
- CN202311076023.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-24
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-08-24
AI Technical Summary
Existing extruded inner packaging production lines require manual intervention, resulting in low production efficiency and food safety risks.
An automated production line was designed, comprising a feeder, a sorting machine, a first noodle stacking machine, a first packaging machine, a bucket supply machine, and a dual supply machine. The feeder transports the dough to the sorting machine, which arranges the dough and transports it to the first noodle stacking machine. The first packaging machine performs inner packaging, and the outlets of the dual supply machines converge to achieve automated packaging and reduce manual intervention.
It has enabled highly efficient automated production, reduced manual intervention, improved production efficiency, and reduced food safety risks.
Smart Images

Figure CN117208346B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of food packaging, in particular to an extrusion in-dry packaging production line. BACKGROUND
[0002] The instant noodles produced by the extrusion process are not fried, and compared with the fried instant noodles, the overall bulk of the noodles is very fluffy, the surface has more noodles, and the forming degree and hardness are far less than those of the fried instant noodles, so the instant noodles usually need to be packaged twice. The first packaging is only to package the noodles with an inner film, which aims to increase the forming degree of the noodles and prevent the noodles from being exposed, so as to ensure the quality of the second outer packaging. However, the noodles need to be manually processed into the packaging machine for the first packaging and the second packaging, the packaging production line is not continuous, a large number of people are needed, and the production efficiency is low. Meanwhile, the manual packaging has the risk of food safety pollution. SUMMARY
[0003] Therefore, it is necessary to provide an extrusion in-dry packaging production line with high production efficiency and low food safety risk in view of the above technical problems.
[0004] An extrusion in-dry packaging production line, comprising:
[0005] A feeder for receiving and conveying noodles;
[0006] A collating machine connected to the outlet of the feeder for arranging and conveying the noodles;
[0007] A first noodle arranging machine connected to the outlet of the collating machine for synchronously conveying the arranged noodles;
[0008] A first packaging machine connected to the outlet of the noodle arranging machine for inner packaging of the noodles;
[0009] A bucket supplying machine for storing and conveying paper buckets for containing the noodles;
[0010] A double supplying machine comprising a first supplying machine and a second supplying machine, the upstream of the first supplying machine is connected to the downstream of the first packaging machine, the upstream of the second supplying machine is connected to the outlet of the bucket supplying machine, the outlet of the first supplying machine is higher than the outlet of the second supplying machine, and the outlets meet at the end to make the noodles on the first supplying machine fall into the paper buckets on the second supplying machine.
[0011] In one embodiment, a blocking assembly is arranged at the outlet of the feeder, the blocking assembly comprising a rotating rod, a blocking plate, two vertical columns, a hydraulic cylinder and an electronic probe, the two vertical columns are arranged on both sides of the feeder, the rotating rod is rotatably arranged on the two vertical columns, the blocking plate is fixed on the rotating rod, the output end of the hydraulic cylinder is connected to one end of the rotating rod, the electronic probe is arranged on the bottom side of the vertical column and is electrically connected with the hydraulic cylinder.
[0012] In one embodiment, the finishing machine comprises a transverse finishing machine and a linear finishing machine, the transverse finishing machine is arranged perpendicularly to the feeder, and the inlet of the transverse finishing machine is connected with the outlet of the feeder, the linear finishing machine is arranged perpendicularly to the transverse finishing machine, and the inlet of the linear finishing machine is connected with the outlet of the transverse finishing machine, the outlet of the transverse finishing machine is provided with a first blocking rod, which is used to block the bread when the bread is transported to the outlet of the transverse finishing machine, and make the bread slide onto the linear finishing machine.
[0013] In one embodiment, an overflow port is arranged at the intersection of the transverse finishing machine and the linear finishing machine.
[0014] In one embodiment, a second blocking rod is arranged on one side of the linear finishing machine, the second blocking rod extends from the inlet to the outlet of the linear finishing machine, so as to gradually shrink the space for transporting the bread on the transverse finishing machine.
[0015] In one embodiment, a blowing and discharging pipe is arranged at the outlet of the linear finishing machine.
[0016] In one embodiment, the first bread discharging machine adopts a five-section belt machine controlled by a servo motor.
[0017] In one embodiment, a blowing and removing device and a shrinking oven are arranged downstream of the first packaging machine in sequence.
[0018] In one embodiment, a separating device for separating the stacked paper barrels is arranged at the outlet of the barrel supplying machine, the separating device comprises two rotatable threaded screws, the two screws abut against both sides of the stacked paper barrels, and when the screws rotate, the thread separates the bottommost paper barrel.
[0019] In one embodiment, the flow line further comprises a bread fork conveyor, and the outlet of the bread fork conveyor is located downstream of the double feeder.
[0020] The above-mentioned extruded noodle inner packaging production line uses a feeder to transport the dough to a sorting machine, arranges the dough, and transports it to the first dough sorting machine. The dough is then transported to the first packaging machine for inner packaging. The first feeder transports the dough, and the second feeder transports the paper drums from the drum feeder. The outlets of the two feeders converge, and the outlet of the first feeder is higher than the outlet of the second feeder. The dough transported by the first feeder falls into the paper drum of the second feeder to facilitate the completion of subsequent processes. This invention reduces the use of manpower, has high production efficiency, and at the same time, reduces the risk of food safety contamination by avoiding manual packaging. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in this invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the structure of an extrusion inner packaging production line according to an embodiment of the present invention;
[0023] Figure 2 for Figure 1 Enlarged schematic diagram of part A in the middle;
[0024] Figure 3 This is a schematic diagram of the feeding machine and the finishing machine of the present invention;
[0025] Figure 4 For this Figure 3 Enlarged schematic diagram of part B in the middle;
[0026] Figure 5 For this Figure 3 Enlarged schematic diagram of part C in the middle;
[0027] Figure 6 This is a schematic diagram of the barrel feeding machine of the present invention;
[0028] Figure 7 For this Figure 6 A magnified schematic diagram of a portion of the central area (D).
[0029] Figure label:
[0030] 110, feeder; 120, collator; 130, first rower; 140, first packer; 150, bucket feeder; 160, double feeder; 161, first feeder; 162, second feeder; 180, face fork conveyor; 111, rotating rod; 112, baffle; 113, upright post; 114, hydraulic cylinder; 121, transverse collator; 122, linear collator; 123, overflow; 1211, first blocking rod; 1221, second blocking rod; 124, air blowing discharge pipe; 131, five-section belt conveyor; 141, air blowing and removing device; 142, shrinking oven; 161, first feeder; 162, second feeder. DETAILED DESCRIPTION
[0031] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the following will clearly and completely explain the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort should fall within the protection scope of the present application.
[0032] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there can be a middle component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there can be a middle component. The terms "vertical", "horizontal", "upper", "lower", "left", "right", and similar expressions used in the description of the present application are for the purpose of illustration only and do not indicate the only embodiment.
[0033] In addition, the terms "first", "second", and the like are used only for the purpose of description and should not be construed as indicating or implying relative importance or an indicated number of technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.
[0034] In the present application, unless otherwise explicitly specified and limited, the "on", "under", "above" and "over" of the first feature to the second feature can be that the first feature is in direct contact with the second feature, or the first feature is indirectly in contact with the second feature through an intermediate medium. Moreover, the "on", "above" and "over" of the first feature to the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "under", "below" and "under" of the first feature to the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0035] Unless otherwise defined, all technical and scientific terms used in the specification of the present application have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. All publications, patent applications, patents, and other references mentioned in this specification are herein incorporated by reference in their entirety for the purpose of describing and disclosing, for example, the methodologies described in such publications that might be used in connection with the application.
[0036] The application will be described below with reference to the following drawings. Figures 1-7 An extrusion in-line packaging production line is described.
[0037] As shown in one embodiment, an extrusion in-line packaging production line comprises a feeder 110, a collator 120, a first dough arranging machine 130, a first packaging machine 140, a bucket supplying machine 150 and a double supplying machine 160. Figure 1 The feeder 110 is used to receive and transport dough.
[0038] The feeder 110 receives dough and transports it along the production line.
[0039] The collator 120 is connected to the outlet of the feeder 110 and is used to arrange dough and transport it in sequence.
[0040] Specifically, the collator 120 is located at the outlet of the feeder 110. When the feeder 110 sends dough to the collator 120, the collator 120 arranges the dough neatly and transports it to the first dough arranging machine 130.
[0041] The first dough arranging machine 130 is connected to the outlet of the collator 120 and is used to transport dough arranged in sequence synchronously.
[0042] Specifically, the dough arranged by the collator 120 is transported to the first dough arranging machine 130, which transports the arranged dough.
[0043] The first packaging machine 140 is connected to the outlet of the dough arranging machine 130 and is used to package dough.
[0044] Specifically, the dough arranging machine 130 transports dough to the first packaging machine 140, which receives and packages dough and continues to transport dough.
[0045] The bucket supplying machine 150 is used to store and transport paper buckets for containing dough.
[0046] Specifically, dough is placed in a paper bucket after being packaged. The bucket supplying machine 150 stores paper buckets and transports them to the appropriate position so that packaged dough can be placed in the paper buckets.
[0047] Specifically, dough is placed in a paper bucket after being packaged. The bucket supplying machine 150 stores paper buckets and transports them to the appropriate position so that packaged dough can be placed in the paper buckets.
[0048] The double feeding machine 160 includes a first feeding machine 161 and a second feeding machine 162. The first feeding machine 161 is connected to the downstream of the first packaging machine 140. The second feeding machine 162 is connected to the outlet of the barrel supplying machine 150. The outlet of the first feeding machine 161 is higher than the outlet of the second feeding machine 162, and the outlets of the two feeding machines meet at the end, so that the pizza on the first feeding machine 161 falls into the paper barrel on the second feeding machine 162.
[0049] Specifically, the double feeding machine is divided into the first feeding machine 161 and the second feeding machine 162. The first feeding machine 161 is located at the outlet of the first packaging machine 140 upstream. After the first packaging machine 140 packages the pizza, the pizza is transported to the outlet of the first feeding machine 161 by the first feeding machine 161. The outlet of the first feeding machine 161 meets the outlet of the second feeding machine 162, and the outlet of the first feeding machine 161 is higher than the outlet of the second feeding machine 162. When the packaged pizza is transported to the outlet of the first feeding machine 161, the second feeding machine 162 transports the paper barrel at the inlet to the outlet. Because the outlet of the first feeding machine 161 is higher than the outlet of the second feeding machine 162, the pizza on the first feeding machine 161 falls into the paper barrel on the second feeding machine 162.
[0050] Specifically, a capping machine (not shown) and a second packaging machine are arranged downstream of the double feeding machine 160, and are respectively used for capping and sealing the paper barrel and performing outer film packaging.
[0051] In this embodiment, the flow line further includes a pizza fork conveying machine 180, and the outlet of the pizza fork conveying machine 180 is located downstream of the double feeding machine 160.
[0052] Specifically, the flow line further includes the pizza fork conveying machine 180, and the outlet of the pizza fork conveying machine 180 is connected to the downstream of the double feeding machine 160. After the pizza is put into the barrel, the pizza fork conveying machine 180 conveys the pizza fork into the barrel, and then the capping machine caps and seals, and then the second packaging machine performs outer film packaging.
[0053] The above extruded pizza inner packaging production line uses the feeder 110 to transport the pizza to the arranging machine 120, arranges and transports the pizza to the first pizza arranging machine 130, performs inner packaging on the pizza by the first packaging machine 140, transmits the pizza by the first feeding machine 161, and transmits the paper barrel transported by the barrel supplying machine 150 by the second feeding machine 162. The outlets of the two feeding machines meet, and the outlet of the first feeding machine 161 is higher than the outlet of the second feeding machine 162. The pizza transmitted by the first feeding machine 161 falls into the paper barrel of the second feeding machine 162, so as to complete the subsequent process. The present application reduces the use of manpower and has high production efficiency. At the same time, since manual participation in packaging is avoided, the food safety risk of pollution is reduced.
[0054] As Figures 2 to 5As shown, in one embodiment, a blocking assembly is arranged at the outlet of the feeder 110, the blocking assembly comprising a rotating rod 111, a blocking plate 112, two upright columns 113, a hydraulic cylinder 114 and an electronic probe (not shown in the figure), the two upright columns 113 are arranged at the two sides of the feeder 110, the rotating rod 111 is rotatably arranged on the two upright columns 113, the blocking plate 112 is fixed on the rotating rod 111, the output end of the hydraulic cylinder 114 is connected to one end of the rotating rod 111, and the electronic probe is arranged at the bottom side of the upright column 113 and is electrically connected to the hydraulic cylinder 114.
[0055] Specifically, a blocking assembly is arranged at the outlet of the feeder 110, so that the face cakes pass through the outlet into the arranging machine 120 one by one, the blocking assembly is composed of a rotating rod 111, a blocking plate 112, two upright columns 113, a hydraulic cylinder 114 and an electronic probe, wherein the two upright columns 113 are arranged at the two sides of the feeder 110, the rotating rod 111 is rotatably arranged on the two upright columns 113, the blocking plate 112 is fixed on the rotating rod 111, the output end of the hydraulic cylinder 114 is connected to one end of the rotating rod 111, and the electronic probe is arranged at the bottom side of the upright column 113 and is electrically connected to the hydraulic cylinder 114, so that the feeder 110 can transmit the face cakes to the arranging machine 120.
[0056] In this embodiment, the arranging machine 120 comprises a transverse arranging machine 121 and a linear arranging machine 122, the transverse arranging machine 121 is arranged perpendicularly to the feeder 110, and the inlet of the transverse arranging machine 121 is connected to the outlet of the feeder 110, the linear arranging machine 122 is arranged perpendicularly to the transverse arranging machine 121, and the inlet of the linear arranging machine 122 is connected to the outlet of the transverse arranging machine 121, and the outlet of the transverse arranging machine 121 is provided with a first blocking rod 1211, which is used to block the face cakes when the transverse arranging machine 121 transports the face cakes to the outlet of the transverse arranging machine 121, and make the face cakes slide onto the linear arranging machine 122.
[0057] Specifically, the inlet of the transverse arranging machine 121 is connected to the outlet of the feeder 110, the inlet of the linear arranging machine 122 is connected to the outlet of the transverse arranging machine 121, further, the transverse arranging machine 121 is arranged perpendicularly to the feeder 110, and the linear arranging machine 122 is arranged perpendicularly to the transverse arranging machine 121, and the first blocking rod 1211 is arranged at the outlet of the transverse arranging machine 121, wherein the first blocking rod 1211 is used to avoid the face cakes from falling due to inertia when the transverse arranging machine 121 transports the face cakes to the outlet of the transverse arranging machine 121, and make the face cakes slide onto the linear arranging machine 122.
[0058] In this embodiment, an overflow port 123 is arranged at the intersection of the transverse arranging machine 121 and the linear arranging machine 122.
[0059] Specifically, the intersection of the transverse collating machine 121 and the linear collating machine 122 is provided with an overflow port 123. If multiple pieces of the bread are squeezed together during the conveying process, only one piece of the bread can pass through, and the others will overflow to the inclined plate surface at the intersection of the two machines and be discharged.
[0060] In the embodiment, the linear collating machine 122 is provided with a second blocking rod 1221 on one side, and the second blocking rod 1221 extends from the inlet to the outlet of the linear collating machine 122 to gradually shrink the space for conveying the bread on the transverse collating machine 121.
[0061] In the embodiment, the linear collating machine 122 is provided with a second blocking rod 1221 on one side, and the second blocking rod 1221 extends from the inlet to the outlet of the linear collating machine 122 to gradually shrink the space for conveying the bread on the transverse collating machine 121.
[0062] In the embodiment, the outlet of the linear collating machine 122 is provided with a blowing discharge pipe 124.
[0063] Specifically, the outlet of the linear collating machine 122 is provided with a blowing discharge pipe 124, one end of the blowing discharge pipe 124 is connected to a gas pump, and the gas generated by the gas pump is output from the other end of the blowing discharge pipe 124, which is used to discharge the bread from the linear collating machine 122 into the collection tank when the subsequent equipment fails, so as to prevent the bread from flowing into the equipment with failure. At the same time, it can also be used to remove the bread residues generated during the conveying process and transported to the outlet of the linear collating machine 122.
[0064] In the embodiment, the first bread discharging machine 130 adopts a five-section belt machine 131 controlled by a servo.
[0065] Specifically, after the bread enters the first bread discharging machine 130, the five-section belt machine 131 used by the first bread discharging machine 130 controls different speeds to make the bread enter the feeding machine 160 synchronously.
[0066] In the embodiment, the downstream of the first packaging machine 140 is sequentially provided with a gas blowing removal device 141 and a shrink oven 142.
[0067] In the embodiment, the downstream of the first packaging machine 140 is sequentially provided with a gas blowing removal device 141 and a shrink oven 142. Specifically, the gas blowing removal device 141 is used to remove the bread with unqualified packaging, and the shrink oven 142 is used to perform shrink film packaging on the bread.
[0068] As Figure 6 With Figure 7As shown, in one embodiment, the outlet of the bucket supply machine 150 is provided with a separating device for separating the stacked paper barrels, the separating device comprising two rotatable threaded screws 151 abutting against two sides of the stacked paper barrels, and when the screws 151 are rotated, the thread separates the paper barrel at the bottom end.
[0069] Specifically, the paper barrel separating device is provided at the outlet of the bucket supply machine 150, and the device mainly comprises two screws 151, which are rotatable threaded elements, and the screws 151 are arranged at two sides of the stacked paper barrels, and when the paper barrels need to be separated, the thread separates the paper barrel at the bottom end when the screws 151 are rotated.
[0070] The above-mentioned extrusion in-line packaging production line uses the feeder 110 to transport the dough sheet to the arranging machine 120, arranges and transports the dough sheet to the first dough arranging machine 130, performs in-packaging on the dough sheet by the first packaging machine 140, the first feeder 161 transports the dough sheet, the second feeder 162 transports the paper barrel stored and delivered by the bucket supply machine, the outlets of the two feeders intersect, and the outlet of the first feeder 161 is higher than the outlet of the second feeder 162, the dough sheet transported by the first feeder 161 falls into the paper barrel of the second feeder 162, the dough fork conveying machine 180 transports the dough fork into the barrel, the double feeder 160 transports the paper barrel to the capping machine and the second packaging machine, and the capping machine and the second packaging machine perform capping and sealing and outer film packaging on the paper barrel, complete the packaging, and the packaging production line is a full-automatic assembly line, reduces the use of manpower, and has high production efficiency. At the same time, since manual participation in packaging is avoided, the food safety risk of pollution is reduced.
[0071] The technical features of the above-mentioned embodiments can be combined arbitrarily, and in order to make the description simple, all possible combinations of the technical features in the above-mentioned embodiments are not described, however, as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present application.
[0072] The above-mentioned embodiments only express several embodiments of the present application, the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.
Claims
1. An extrusion in-line packaging line, characterized in that, The application relates to a bread production line, comprising: a feeder for receiving and conveying bread; a collator connected to the outlet of the feeder for arranging and conveying the bread; a first bread arranging machine connected to the outlet of the collator for conveying the arranged bread; a first packer connected to the outlet of the bread arranging machine for packing the bread; a barrel feeder for storing and conveying paper barrels for containing the bread; a double feeder comprising a first feeder connected to the downstream of the first packer and a second feeder connected to the outlet of the barrel feeder, the outlet of the first feeder being higher than that of the second feeder and converging at the end of the outlets so that the bread on the first feeder falls into the paper barrel on the second feeder; a blocking assembly is arranged at the outlet of the feeder, the blocking assembly comprising a rotating rod, a blocking plate, two vertical columns, a hydraulic cylinder and an electronic probe, the two vertical columns are arranged on the two sides of the feeder, the rotating rod is rotatably arranged on the two vertical columns, the blocking plate is fixed on the rotating rod, the output end of the hydraulic cylinder is connected to one end of the rotating rod, the electronic probe is arranged on the bottom side of the vertical column and is electrically connected to the hydraulic cylinder; the collator comprises a horizontal collator and a straight collator, the horizontal collator is arranged perpendicularly to the feeder and the inlet of the horizontal collator is connected to the outlet of the feeder, the straight collator is arranged perpendicularly to the horizontal collator and the inlet of the straight collator is connected to the outlet of the horizontal collator, the outlet of the horizontal collator is provided with a first blocking rod, the first blocking rod is used for blocking the bread when the bread is conveyed to the outlet of the horizontal collator and making the bread slide onto the straight collator; an overflow port is arranged at the intersection of the horizontal collator and the straight collator.
2. The extrusion in-line packaging line according to claim 1, characterized in that, a second blocking rod is arranged on one side of the straight collator, the second blocking rod extends from the inlet to the outlet of the straight collator so as to gradually shrink the space for conveying the bread on the horizontal collator.
3. The extrusion in-line packaging line according to claim 2, characterized in that, a blowing discharge pipe is arranged at the outlet of the straight collator.
4. The extrusion in-line packaging line according to claim 1, characterized in that, the first bread arranging machine adopts a servo-controlled five-section belt machine.
5. The extrusion in-line packaging line according to claim 1, characterized in that, a gas blowing and removing device and a shrinking oven are arranged downstream of the first packer.
6. The extrusion in-line packaging line according to claim 1, characterized in that, a separating device for separating the stacked paper barrels is arranged at the outlet of the barrel feeder, the separating device comprises two rotatable threaded screws, the two screws abut against the two sides of the stacked paper barrels, and when the screws rotate, the thread separates the paper barrel at the bottom end.
7. The extrusion in-line packaging line according to claim 1, characterized in that, a bread fork conveying machine is further arranged downstream of the double feeder.
Citation Information
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Automatic packaging production line for bagged bowl noodles and production method thereof
CN109693821A
Equipment for automatically conveying flour cakes and putting flour cakes into material bags
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Inner packaging production line for extruded noodles
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