Automatic wall tile laying device for construction that can evenly apply cement
By designing a circulating conveying component, a cement smearing component and a tile-laying mechanism, the problems of uneven smearing and slow attachment of wall tiles in existing devices are solved, uniform smearing and rapid attachment of wall tiles are achieved, and construction efficiency and the service life of the device are improved.
Patent Information
- Application Number
- CN202311098552.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-29
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2043-08-29
AI Technical Summary
Existing automatic wall tile laying devices used in construction cannot achieve continuous and uniform application of cement and rapid laying of wall tiles, resulting in low construction efficiency.
An automatic wall tile laying device is designed, which includes a circulating conveying component, a cement smearing component, a circulating lifting component and a tile laying mechanism. The wall tiles are transported by a circulating conveyor belt, the smearing roller evenly applies cement, and the pneumatic suction cup and electric hydraulic push rod are used to achieve rapid attachment of the wall tiles.
It realizes the continuous and uniform application of cement and rapid attachment of wall tiles, thus improving the construction efficiency and the service life of the device.
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Figure CN117211491B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of building construction equipment, in particular to an automatic wall tile pasting device for building construction capable of evenly applying cement. Background Art
[0002] Wall tiles are suitable for decorative facades in bathrooms, kitchens, and outdoor balconies. Applying wall tiles is an effective way to protect walls from water splashes. They are used not only on walls but also on the edges of doors and windows. The installation process requires an automated wall tile installation system. Traditional wall tile installation systems have shortcomings in their use. They are difficult to apply force to the tiles, resulting in a weak connection between the tiles and the wall, which can easily lead to tile fall-off and shorten the device's service life.
[0003] Chinese patent CN115162681A discloses an automatic wall tile laying device for construction that can evenly apply cement. The device comprises a frame, universal wheels, a cavity, and a fixed shell. Universal wheels are provided at the four corners of the bottom end of the frame. The upper end of the frame is provided with a cavity, and a connecting plate is installed in the cavity. Cylinders are provided at both ends of the connecting plate, and the cylinders are connected to the fixed shell. A vacuum pump is installed in the fixed shell, and a vacuum tube is connected to the vacuum pump. By providing a laser rangefinder and an extension plate, the extension plate can be positioned on one side of the adjacent wall tile during the laying process. As the wall tile moves, the laser rangefinder measures the distance between the wall tile and the adjacent wall tile in real time. When the set value is detected, it indicates that the wall tile has been laid in place. This not only ensures the laying effect of the device, but also ensures the flatness and aesthetics of the wall surface, improving the practicality of the device.
[0004] However, this automatic wall tile laying device for construction still has some shortcomings. First, it cannot achieve continuous and uniform application of cement to the wall tiles; second, it cannot quickly attach the cement-coated wall tiles to the wall surface, resulting in low construction efficiency.
[0005] Therefore, the known automatic wall tile sticking device for building construction has the above-mentioned various inconveniences and problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a safe and reliable automatic wall tile laying device for construction that can evenly apply cement.
[0007] To achieve the above objectives, the technical solution of the present invention is:
[0008] An automatic wall tile laying device for construction that can evenly apply cement comprises:
[0009] A circulating conveyor assembly, comprising two symmetrically arranged circulating conveyor belts, with a gap between the two circulating conveyor belts to facilitate passage of a tile laying mechanism;
[0010] A cement smearing assembly is installed above the circulating conveying assembly and is used to apply cement to the wall tiles transferred by the circulating conveying assembly;
[0011] A circulating lifting assembly, which is installed at the output end of the circulating conveying assembly and is used to drive the tiling mechanism to move cyclically;
[0012] The tile-laying mechanism is equidistantly mounted on the circulating drive belt of the circulating lifting assembly and is used to absorb the wall tiles transferred by the circulating conveying assembly and attach them to the wall surface.
[0013] Furthermore, in the above-mentioned automatic wall tile pasting device for construction that can evenly apply cement, the width of the wall tiles is greater than the width of the gap left between the two circulating conveyor belts.
[0014] Furthermore, in the above-mentioned automatic wall tile laying device for construction that can evenly apply cement, the cement applying assembly includes a barrel and a row of applying rollers installed at the lower end thereof.
[0015] Furthermore, in the above-mentioned automatic wall tile pasting device for construction that can evenly apply cement, the smearing roller includes a smearing roller body, a supporting roller shaft is installed at the center of the smearing roller body, a plurality of material taking grooves are opened on the outside of the smearing roller body, and a plurality of strip holes are arranged side by side at the bottom end of the material barrel to facilitate exposing part of the smearing roller body.
[0016] Furthermore, in the above-mentioned automatic wall tile pasting device for construction that can evenly apply cement, the ends of two adjacent support rollers are connected by a transmission chain, and one of the support rollers serves as an active roller and is driven to rotate by a coating motor installed on the outer wall of the barrel.
[0017] Furthermore, in the above-mentioned automatic wall tile laying device for construction that can evenly apply cement, the tile laying mechanism includes a driving shaft, a mounting block, an electric hydraulic push rod, a pneumatic suction cup and a guide rod, the outer side of the driving shaft is fixed with a mounting block, the mounting block is embedded and fixed with an electric hydraulic push rod, the movable end of the electric hydraulic push rod is installed with a pneumatic suction cup, the outer end of the pneumatic suction cup serves as an adsorption surface, the inner end of the pneumatic suction cup is fixed with a guide rod that passes through the mounting block, and the axial direction of the guide rod is parallel to the propulsion direction of the electric hydraulic push rod.
[0018] Furthermore, in the above-mentioned automatic wall tile laying device for construction that can evenly apply cement, servo motors for driving the rotation of the rotating shaft are equidistantly installed on the circulating drive belt of the circulating lifting component.
[0019] Furthermore, in the above-mentioned automatic wall tile pasting device for construction that can evenly apply cement, the circulating conveying component, cement applying component, and circulating lifting component are jointly installed on the mobile seat.
[0020] The beneficial effects of the present invention are as follows: the structural design of the present invention is reasonable, and it is mainly composed of a circulating conveying component, a cement smearing component, a circulating lifting component and a tile laying mechanism. The mud smearing component is installed above the circulating conveying component, the circulating lifting component is installed at the output end of the circulating conveying component, and the tile laying mechanism is equidistantly installed on the circulating driving belt of the circulating lifting component. The various components work together to achieve continuous and uniform smearing of cement on the wall tiles and facilitate the rapid attachment of the cement-smeared wall tiles to the wall surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic structural diagram of the present invention as a whole;
[0022] Figure 2 This is a schematic diagram of the main structure of the circulating conveying component in the present invention;
[0023] Figure 3 Schematic diagram of the top view of the circulating conveying assembly in the present invention;
[0024] Figure 4 This is a schematic diagram of the main structure of the cement coating assembly of the present invention;
[0025] Figure 5 Schematic diagram of the structure of the coating roller in the present invention;
[0026] Figure 6 This is a schematic diagram of the structure of the tile-laying mechanism of the present invention;
[0027] Figure 7 This is a schematic diagram of the state of the tiling mechanism of the present invention when adsorbing wall tiles;
[0028] Figure 8 This is a schematic diagram of the state of the tiling mechanism of the present invention when tiling;
[0029] In the figure: 1-circulating conveyor belt, 2-barrel, 3-applying roller, 301-applying roller body, 302-support roller shaft, 4-circulating lifting assembly, 5-tiling mechanism, 501-driving shaft, 502-mounting block, 503-electric hydraulic push rod, 504-pneumatic suction cup, 505-guide rod, 6-wall tile. DETAILED DESCRIPTION
[0030] The present invention will be further described below with reference to the embodiments and the accompanying drawings. Example
[0031] See also Figures 1-8As shown, the automatic wall tile laying device for construction that can evenly apply cement of the present invention includes a circulating conveying component, a cement applying component, a circulating lifting component 4 and a tile laying mechanism 5. The circulating conveying component includes two symmetrically arranged circulating conveyor belts 1, and a gap is left between the two circulating conveyor belts 1 to facilitate the passage of the tile laying mechanism 5. The cement applying component is installed above the circulating conveying component, and is used to apply cement to the wall tiles transferred by the circulating conveying component. The circulating lifting component 4 is installed at the output end of the circulating conveying component, and is used to drive the tile laying mechanism 5 to cyclic displacement. The tile laying mechanism 5 is equidistantly installed on the circulating driving belt of the circulating lifting component 4, and is used to absorb the wall tiles 6 transferred by the circulating conveying component and attach them to the wall surface.
[0032] The width of the wall brick 6 is greater than the width of the gap between the two endless conveyor belts 1 .
[0033] The cement coating assembly comprises a barrel 2 and a row of coating rollers 3 mounted at its lower end. The coating rollers 3 comprise a coating roller body 301, with a support roller shaft 302 mounted at its center. Several material extraction slots 303 are defined on the outer side of the coating roller body 301. The bottom of the barrel 2 is provided with several strip-shaped holes that partially expose the coating roller body 301. The ends of two adjacent support rollers 302 are connected by a transmission chain. One of the support rollers 302 serves as the active roller, driven by a coating motor mounted on the outer wall of the barrel 2.
[0034] The tiling mechanism 5 includes a driving shaft 501, a mounting block 502, an electric hydraulic push rod 503, a pneumatic suction cup 504 and a guide rod 505. The mounting block 502 is fixed to the outside of the driving shaft 501, and the electric hydraulic push rod 503 is embedded and fixed in the mounting block 502. The movable end of the electric hydraulic push rod 503 is installed with a pneumatic suction cup 504. The outer end of the pneumatic suction cup 504 serves as an adsorption surface, and the inner end of the pneumatic suction cup 504 is fixed with a guide rod 505 that passes through the mounting block 502. The axial direction of the guide rod 505 is parallel to the propulsion direction of the electric hydraulic push rod 503.
[0035] Servo motors for driving the rotating shaft 501 to rotate are equidistantly installed on the circulating driving belt of the circulating lifting component 4 .
[0036] The circulating conveying component, cement spreading component and circulating lifting component 4 are installed together on the mobile seat.
[0037] A specific application of this embodiment is as follows: first, the wall tiles 6 are placed on the circulating conveying assembly in sequence using automatic paving equipment, and the circulating conveying assembly transfers the wall tiles 6 to the bottom of the cement applying assembly. The cement applying assembly applies cement to the wall tiles 6. The cement applying operation is performed synchronously by multiple applying rollers 3, and the application is uniform and efficient. Then, the cement applying assembly transfers the wall tiles 6 coated with cement to the output end, and the circulating lifting assembly 4 drives the corresponding tiling mechanism 5 to lift the wall tiles 6 upward from the bottom. The pneumatic suction cup 504 in the tiling mechanism 5 contacts the wall tiles 6 and absorbs and locks them. The servo motor controls the state of the mounting block 502 by driving the rotating shaft 501. Before the tiling operation is performed, the mounting block 502 is always in a horizontal state. When the tiling mechanism 5 drives the wall tiles 6 to the position where the tiles need to be laid, the mounting block 502 in the tiling mechanism 5 is adjusted to a vertical state. At the same time, the electric hydraulic push rod 503 pushes the pneumatic suction cup 504 and the wall tiles 6 locked thereon to quickly press against the wall surface and maintain the pressure for a period of time, thereby realizing the automatic wall tiling operation.
[0038] The above embodiments are intended to illustrate the present invention only and are not intended to limit the present invention. Persons skilled in the art may make various modifications or variations without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions are intended to fall within the scope of the present invention and are defined by the claims.
Claims
1. An automatic wall tile laying device for construction that can evenly apply cement, comprising a circulating conveying component, a cement applying component, a circulating lifting component, and a tile laying mechanism, characterized in that: The circulating conveyor assembly includes two symmetrically arranged circulating conveyor belts, with a gap between the two circulating conveyor belts to facilitate the passage of the tile laying mechanism; The cement smearing assembly is installed above the circulating conveying assembly and is used to apply cement to the wall tiles transferred by the circulating conveying assembly. The cement smearing assembly includes a barrel and a row of smearing rollers installed at the lower end thereof; the smearing roller includes a smearing roller body, a support roller shaft is installed at the center of the smearing roller body, a plurality of material taking grooves are opened on the outer side of the smearing roller body, and a plurality of strip-shaped holes are arranged side by side at the bottom end of the barrel to facilitate exposing part of the smearing roller body. The ends of two adjacent support roller shafts are connected by a transmission chain, and one of the support roller shafts serves as an active roller shaft and is driven to rotate by a smearing motor installed on the outer wall of the barrel; The circulating lifting assembly is installed at the output end of the circulating conveying assembly, and is used to drive the tiling mechanism to cyclically move; the circulating driving belt of the circulating lifting assembly is equidistantly installed with servo motors for driving the driving shaft to rotate; The tiling mechanism is equidistantly installed on the circulating drive belt of the circulating lifting component, and is used to absorb the wall tiles transferred by the circulating conveying component and attach them to the wall surface; the tiling mechanism includes a driving shaft, a mounting block, an electric hydraulic push rod, a pneumatic suction cup and a guide rod, the outer side of the driving shaft is fixed with a mounting block, the mounting block is embedded and fixed with an electric hydraulic push rod, the movable end of the electric hydraulic push rod is installed with a pneumatic suction cup, the outer end of the pneumatic suction cup serves as an adsorption surface, and the inner end of the pneumatic suction cup is fixed with a guide rod that passes through the mounting block, and the axial direction of the guide rod is parallel to the propulsion direction of the electric hydraulic push rod.
2. The automatic wall tile laying device for construction that can evenly apply cement as claimed in claim 1, characterized in that: The width of the wall bricks is greater than the width of the gap between the two circulating conveyor belts.
3. The automatic wall tile laying device for construction that can evenly apply cement as claimed in claim 1, characterized in that: The circulating conveying component, cement smearing component and circulating lifting component are installed on the mobile seat together.
Citation Information
Patent Citations
Automatic wall brick pasting device capable of uniformly smearing cement for building construction
CN115162681A
Vertical automatic wall tile laying device for building construction
CN112538958A
Wall surface construction device based on BIM technology
CN115262921A