Automatic netting machine
The automatic mesh expansion machine's protective pressing and chip removal mechanism solves the problems of tilting and chip removal during the pressing of the reservoir mesh frame, achieving efficient and precise mesh frame pressing and chip removal, thus ensuring product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-25
- Publication Date
- 2026-03-24
AI Technical Summary
In the prior art, the mesh frame of the liquid storage container is prone to tilting during the pressing process, which can cause deformation or cracking of the container opening. In addition, the iron filings generated during the pressing process are difficult to remove, affecting product quality.
An automatic mesh expansion machine is adopted, which includes a protective pressing mechanism and a chip removal mechanism. The drive motor drives the lead screw and slider to move down to ensure that the mesh frame is pressed vertically, and the iron chips are removed by air source and air jet head.
It achieves precise pressing of the space frame, avoids deformation of the outer diameter of the device, ensures product quality, effectively removes iron filings, and improves processing efficiency.
Smart Images

Figure CN117226474B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automatic processing equipment, in particular to an automatic net installing and diameter expanding machine. BACKGROUND
[0002] The liquid accumulator is an important component of the compressor, which plays a series of roles such as storage, gas-liquid separation, filtering, sound attenuation and refrigerant buffering, and is usually composed of a body, two end covers, a net rack and a branch pipe, etc. The net rack is positioned in the middle of the body. The existing technology usually adopts direct pressing during the pressing process of the two.
[0003] However, during the long-term assembly and processing of the liquid accumulator, it is found that the existing technology still has some disadvantages: 1. The net rack is directly pressed, but once a slight inclination occurs at the opening position of the body, the opening of the body will be deformed under forced pressing, and even a slight cracking phenomenon will occur, which will affect the product quality; 2. During the direct pressing process, the net rack will cause a certain diameter expansion of the body, and the deformation of the inner wall of the body will cause a lot of iron filings to fall off, which will affect the subsequent processing and even the use effect of the final product if the iron filings cannot be completely removed. SUMMARY
[0004] The purpose of the present application is to provide an automatic net installing and diameter expanding machine to solve the above-mentioned defects in the prior art.
[0005] An automatic net installing and diameter expanding machine, comprising a rack, a mounting frame, a protective pressing mechanism and a debris removal mechanism, the mounting frame is fixedly arranged at the upper end of the rack, and a fixing frame is further arranged at the bottom of the mounting frame, the protective pressing mechanism is installed on the fixing frame and is used for directional pressing of the net rack into the body of the liquid accumulator, and the debris removal mechanism is also installed on the fixing frame and is used for removing the inner wall iron filings falling from the lower port of the body of the liquid accumulator.
[0006] Preferably, the protective pressing mechanism comprises a driving motor, a lower tooth disc and a pressing ball, the driving motor is installed at the bottom of the rack, a lead screw is installed at the output end of the driving motor, the other end of the lead screw is rotatably installed on the fixing frame, a sliding block is threadedly installed on the lead screw, the sliding block is connected with a mounting seat through two symmetrically arranged sliding rods, the pressing ball is detachably installed on the mounting seat, the upper end of the lead screw is also coaxially fixedly connected with a vertical rotating shaft, the lower tooth disc is fixedly installed on the vertical rotating shaft, a transverse rotating shaft is rotatably installed on the mounting frame, a gear meshing with the lower tooth disc is installed at one end of the rotating shaft, a cam is further installed at the middle part of the transverse rotating shaft, a U-shaped placing seat is further fixedly arranged on the mounting frame, a positioning base is limitingly and slidingly installed on the U-shaped placing seat, and the body of the liquid accumulator is placed in the positioning base.
[0007] Preferably, the debris removal mechanism comprises an air source, an upper toothed disc and a jet head, the air source is installed at the upper end of the vertical rotating shaft, the air source is connected with the jet head through a control valve and an air guide pipe, the upper toothed disc is rotatably installed at the upper part of the vertical rotating shaft, and the upper toothed disc is engaged with the gear.
[0008] Preferably, a plurality of uniformly distributed positioning rods are arranged on the pressing ball through the tension spring ring, and the lower end of the pressing ball and the positioning rods are matched with the net rack.
[0009] Preferably, the lower end of the positioning base is matched with the outer edge of the cam.
[0010] Preferably, the jet path of the jet head is matched with the opening of the H-shaped placement seat in the horizontal direction.
[0011] The present application has the advantages that:
[0012] By arranging the protection pressing mechanism and the debris removal mechanism on the fixed frame, the output end of the driving motor drives the screw rod to rotate, drives the sliding block to move downward, and makes the plurality of positioning rods all enter the punching matching position, so that the net rack is pressed into the upper port of the liquid accumulator body in a vertical state, thereby firmly pressing the net rack to the precise position in the liquid accumulator body, the positioning base ensures that the outer wall of the liquid accumulator body, i.e. the outer diameter, remains unchanged, only the pressing inner diameter expands, i.e. the pressing path inner wall thins, thereby avoiding slight cracking and ensuring product quality.
[0013] During the rotation process of the lower toothed disc, the cam is driven to rotate through the gear and the transverse rotating shaft, the outer edge of the cam rapidly strikes the lower end of the positioning base, thereby making the iron filings dropped during the pressing process all discharged from the reduced port of the liquid accumulator body, at the same time, the rotation of the gear drives the upper toothed disc to rotate synchronously, so that the airflow generated by the air source is sprayed from the rotating jet head through the control valve and the air guide pipe, and is directed to one side of the opening of the H-shaped placement seat in the same horizontal direction, thereby rapidly removing the dropped iron filings. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the present application.
[0015] Figure 2 It is an assembly schematic diagram of the protection pressing mechanism and the debris removal mechanism in the present application.
[0016] Figure 3 It is an assembly schematic diagram of the H-shaped placement seat and the positioning base in the present application.
[0017] Figure 4 It is a state schematic diagram of the present application in which the net rack is pressed into the liquid accumulator body.
[0018] Figure 5 It is a structural schematic diagram of the fixed frame in the present application.
[0019] Among them, 1-frame, 2-mounting bracket, 3-protective pressing mechanism, 4-chip removal mechanism, 5-fixed bracket, 6-liquid reservoir body, 7-net frame, 301-drive motor, 302-lower gear plate, 303-pressing ball, 304-lead screw, 305-slider, 306-slide rod, 307-mounting seat, 308-vertical rotating shaft, 309-horizontal rotating shaft, 310-gear, 311-cam, 312-C-shaped placement seat, 313-positioning base, 314-tension spring, 315-positioning rod, 41-air source, 42-upper gear plate, 43-jet nozzle, 44-control valve, 45-air guide pipe. Detailed Implementation
[0020] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0021] like Figures 1 to 5 As shown, an automatic wire mesh expansion machine includes a frame 1, a mounting frame 2, a protective pressing mechanism 3, and a chip removal mechanism 4. The mounting frame 2 is fixedly installed on the upper end of the frame 1, and a fixed frame 5 is also provided at the bottom of the mounting frame 2. The protective pressing mechanism 3 is installed on the fixed frame 5 and is used to press the wire mesh 7 into the interior of the liquid storage container 6 in a directional manner. The chip removal mechanism 4 is also installed on the fixed frame 5 and is used to remove iron filings falling from the lower port of the liquid storage container 6.
[0022] In this embodiment, the protective pressing mechanism 3 includes a drive motor 301, a lower gear disc 302, and a pressing ball 303. The drive motor 301 is mounted on the bottom of the frame 1. A lead screw 304 is mounted on the output end of the drive motor 301. The other end of the lead screw 304 is rotatably mounted on the fixed frame 5. A slider 305 is threaded onto the lead screw 304. A mounting base 307 is connected to the slider 305 via two symmetrically arranged sliding rods 306. The pressing ball 303 is detachably mounted on the mounting base 307. The upper end of the lever 304 is also coaxially fixedly connected to a vertical rotating shaft 308. The lower gear 302 is fixedly installed on the vertical rotating shaft 308. A horizontal rotating shaft 309 is rotatably installed on the mounting bracket 2. A gear 310 that meshes with the lower gear 302 is installed at one end of the rotating shaft. A cam 311 is also installed in the middle of the horizontal rotating shaft 309. A C-shaped placement seat 312 is also fixedly installed on the mounting bracket 2. A positioning base 313 is slidably installed on the upper limit of the C-shaped placement seat 312. The liquid storage container body 6 is placed in the positioning base 313.
[0023] In this embodiment, the chip removal mechanism 4 includes an air source 41, an upper gear plate 42, and an air jet head 43. The air source 41 is installed on the upper end of the vertical rotating shaft 308. The air source 41 is connected to the air jet head 43 through a control valve 44 and an air guide pipe 45. The upper gear plate 42 is rotatably installed on the upper part of the vertical rotating shaft 308, and the upper gear plate 42 meshes with the gear 310.
[0024] It should be noted that the upper inner wall of the positioning base 313 is fitted with the outer wall of the liquid reservoir body 6.
[0025] In this embodiment, the press-fit ball 303 is also provided with a number of evenly distributed positioning rods 315 in a circumferential manner via a tension spring 314. The lower end of the press-fit ball 303 and the positioning rods 315 are both in cooperation with the grid frame 7.
[0026] It is worth noting that the lower end of the positioning base 313 is engaged with the outer edge of the cam 311, and the lower end of the positioning rod 315 is chamfered.
[0027] Furthermore, the jet path of the jet head 43 mates with the opening of the C-shaped placement seat 312 in the horizontal direction.
[0028] Working process and principle: In the process of using this invention, the liquid storage container body 6 to be pressed is first placed on the positioning base 313 with the constricted end facing down. The drive motor 301 is started so that its output end drives the lead screw 304 to rotate. While driving the slider 305 to move down, it also drives the lower gear plate 302 and the vertical rotating shaft 308 to rotate at the same time.
[0029] During the downward movement of slider 305, the sliding rod 306 and mounting base 307 drive the pressing ball 303 to move downward. The positioning rod 315 on the pressing ball 303 is inserted into the perforated mating point on the mesh frame 7 through the chamfered guide end. At the same time, the rounded end of the lower top of the pressing ball 303 is pushed into the circular concave structure in the middle of the mesh frame 7. At this time, the tension spring 314 is in a stretched state until all the positioning rods 315 are placed into the perforated mating point, ensuring that the mesh frame 7 is pressed into the upper port of the liquid storage body 6 in a vertical state. In this way, the mesh frame 7 is firmly pressed into the precise position inside the liquid storage body 6. The positioning base, under the cover of 313, ensures that the outer wall of the liquid storage body, i.e., the outer diameter, remains unchanged, and only the inner diameter of the pressing increases, i.e., the inner wall of the pressing path becomes thinner.
[0030] During the rotation of the lower gear plate 302, the cam 311 will be driven to rotate via the gear 310 and the transverse rotating shaft 309. The outer edge of the cam 311 will quickly vibrate and strike the lower end of the positioning base 313, thereby causing all the iron filings that fall off during the pressing process to return and be discharged from the constricted end of the liquid reservoir body 6. At the same time, the rotation of the gear 310 will drive the upper gear plate 42 to rotate synchronously, so that the airflow generated by the air source 41 will be ejected from the rotating jet head 43 through the control valve 44 and the air guide pipe 45, and pointed to the side of the opening of the C-shaped placement seat 312 in the same horizontal direction.
[0031] Based on the above, the present invention sets a protective pressing mechanism 3 and a chip removal mechanism 4 on the fixed frame 5. The output end of the drive motor 301 drives the lead screw 304 to rotate, which drives the slider 305 to move down, so that all the positioning rods 315 are placed into the punched mating area, ensuring that the mesh frame 7 is pressed into the upper port of the liquid storage container 6 in a vertical state. In this way, the mesh frame 7 is firmly pressed into the precise position inside the liquid storage container 6. The positioning base, under the cover of 313, ensures that the outer wall of the liquid storage container, i.e., the outer diameter, remains unchanged. Only the inner diameter of the pressing increases, i.e., the inner wall of the pressing path becomes thinner, avoiding slight tearing and ensuring product quality.
[0032] During the rotation of the lower gear plate 302, the cam 311 will rotate via the gear 310 and the transverse rotating shaft 309. The outer edge of the cam 311 will quickly vibrate and strike the lower end of the positioning base 313, thereby causing all the iron filings that fall off during the pressing process to return and be discharged from the constricted end of the liquid reservoir body 6. At the same time, the rotation of the gear 310 will drive the upper gear plate 42 to rotate synchronously, so that the airflow generated by the air source 41 will be ejected from the rotating jet head 43 through the control valve 44 and the air guide pipe 45, and pointed to the side of the opening of the C-shaped placement seat 312 in the same horizontal direction, thereby quickly removing the fallen iron filings.
[0033] As is known from common technical knowledge, this invention can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this invention or its equivalents are included in this invention.
Claims
1. An automatic mesh loading and diameter expanding machine, characterized in that, It includes a frame (1), a mounting frame (2), a protective pressing mechanism (3), and a chip removal mechanism (4). The mounting frame (2) is fixedly installed on the upper end of the frame (1), and a fixed frame (5) is also provided at the bottom of the mounting frame (2). The protective pressing mechanism (3) is installed on the fixed frame (5) and is used to press the mesh frame (7) into the inside of the liquid storage container (6). The chip removal mechanism (4) is also installed on the fixed frame (5) and is used to remove the iron filings falling from the lower port of the liquid storage container (6). The protective pressing mechanism (3) includes a drive motor (301), a lower gear plate (302), and a pressing ball (303). The drive motor (301) is installed at the bottom of the frame (1). A lead screw (304) is installed at the output end of the drive motor (301). The other end of the lead screw (304) is rotatably installed on the fixed frame (5). A slider (305) is threaded on the lead screw (304). A mounting base (307) is connected to the slider (305) through two symmetrically arranged sliding rods (306). The pressing ball (303) is detachably installed on the mounting base (307). The upper end of 04) is also coaxially fixedly connected to a vertical rotating shaft (308), the lower gear disk (302) is fixedly installed on the vertical rotating shaft (308), the mounting bracket (2) is rotatably installed with a horizontal rotating shaft (309), one end of the rotating shaft is installed with a gear (310) that meshes with the lower gear disk (302), the middle part of the horizontal rotating shaft (309) is also installed with a cam (311), the mounting bracket (2) is also fixedly provided with a C-shaped placement seat (312), the C-shaped placement seat (312) is slidably installed with a positioning base (313) at the upper limit, and the liquid storage container body (6) is placed in the positioning base (313); During the rotation of the lower gear plate (302), the cam (311) will be driven to rotate via the gear (310) and the transverse rotating shaft (309). The outer edge of the cam (311) will quickly vibrate against the lower end of the positioning base (313), thereby causing all the iron filings that fall off during the pressing process to return and be discharged from the constricted end of the liquid reservoir body (6). At the same time, the rotation of the gear (310) will drive the upper gear plate (42) to rotate synchronously, so that the airflow generated by the air source (41) will be ejected from the rotating jet head (43) through the control valve (44) and the air guide pipe (45) and point to the side of the opening of the C-shaped placement seat (312) in the same horizontal direction.
2. The automatic mesh loading and diameter expanding machine according to claim 1, characterized in that: The chip removal mechanism (4) includes an air source (41), an upper gear plate (42), and an air jet head (43). The air source (41) is installed at the upper end of the vertical rotating shaft (308). The air source (41) is connected to the air jet head (43) through a control valve (44) and an air guide pipe (45). The upper gear plate (42) is rotatably installed on the upper part of the vertical rotating shaft (308), and the upper gear plate (42) meshes with the gear (310).
3. The automatic mesh loading and diameter expanding machine according to claim 1, characterized in that: The press-fit ball (303) is also provided with several evenly distributed positioning rods (315) arranged in a circumferential manner by a tension spring (314). The lower end of the press-fit ball (303) and the positioning rods (315) are both in cooperation with the grid frame (7).
4. The automatic mesh loading and diameter expanding machine according to claim 1, characterized in that: The lower end of the positioning base (313) engages with the outer edge of the cam (311).
5. An automatic mesh loading and diameter expanding machine according to claim 2, characterized in that: The jet path of the jet head (43) mates with the opening of the U-shaped mounting base (312) in the horizontal direction.
Citation Information
Patent Citations
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