Replacement mechanism for PXE variable displacement compressors in automotive air conditioning systems

By designing a replacement mechanism for automotive air conditioning compressors, and utilizing structures such as a rope shaft, a cleaning chamber, and oil-absorbing cotton, the sliding track can be easily replaced and cleaned. This solves the problems of low efficiency and safety hazards in existing technologies, and improves work efficiency and environmental protection.

CN117227404BActive Publication Date: 2026-03-06TONGXIANG SHUNSHIDA PRECISION MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-04
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The replacement process of existing automotive air conditioning compressors with sliding plates is inefficient, and the lubricating oil and toxic impurities are difficult to clean, leading to safety hazards and pollution problems.

Method used

A replacement mechanism including a toolbox, replacement components, and cleaning components was designed. It utilizes a rope reel, a spring, a cleaning chamber, a drying chamber, an ultraviolet lamp, and oil-absorbing cotton to enable convenient replacement and cleaning of the slipper.

Benefits of technology

It improves the convenience and safety of changing skids, prevents lubricant leakage and the spread of toxic impurities, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of PXE compressor slipper replacement technology, and discloses a replacement mechanism for a PXE variable displacement automotive air conditioning compressor slipper, including a toolbox and a replacement assembly. The toolbox has a placement chamber on one side, and rope winding shafts are located on both sides of the placement chamber via rotating shafts. Connecting ropes are sleeved on the outer sides of the rope winding shafts. The replacement assembly and cleaning assembly, along with the spring and rope winding shafts, allow for better access to the slipper replacement equipment. The cleaning fluid inside the cleaning chamber cleans the replacement equipment and the slipper being replaced. Ultraviolet light provides disinfection. A heating plate in the drying chamber dries the equipment and prevents the release of toxic cleaning fluid into the air. The oil-absorbing cotton in the cleaning assembly absorbs the lubricating oil inside the slipper. A limiting box prevents lubricating oil leakage when the replacement equipment is removed. The slipper can be removed using clamps and baffles on the replacement assembly.
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Description

Technical Field

[0001] This invention relates to the field of replacement technology for PXE slide plates in compressors, specifically a replacement mechanism for PXE slide plates in automotive air conditioning variable displacement compressors. Background Technology

[0002] The compressor uses a swashplate and sliding shoes mounted on the drive shaft within the crankshaft cavity to convert the rotation of the drive shaft into the reciprocating motion of the piston in the cylinder bore, thereby compressing the gas. A pair of sliding shoes, acting as sliding components, are positioned between the swashplate and the piston to ensure smooth operation. During operation, the swashplate often heats up due to high-speed movement, leading to damage to the sliding shoes, requiring timely replacement.

[0003] Existing sliding shoe replacement methods typically involve manually disassembling and replacing the compressor, resulting in low work efficiency. Furthermore, the compressor contains a large amount of lubricating oil and toxic impurities, which are difficult to clean effectively from workers' skin and can easily cause skin ulcers, posing a safety hazard. If the replaced sliding shoe is not cleaned in time, the toxic impurities on its surface can easily diffuse into the air, causing pollution. Therefore, a sliding shoe replacement mechanism for PXE variable displacement compressors in automotive air conditioning systems is proposed to solve this problem. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a replacement mechanism for the PXE sliding track of an automotive air conditioning variable displacement compressor. This mechanism offers advantages such as easier installation of the sliding track and timely cleaning of the replaced track. It solves the problems of existing sliding track replacement methods, which typically involve manually disassembling and replacing the compressor, resulting in low work efficiency. Furthermore, the compressor contains a large amount of lubricating oil and toxic impurities, which are difficult to clean effectively from workers' skin and can easily cause skin ulcers, posing a safety hazard. Additionally, if the replaced track is not cleaned promptly, the toxic impurities on its surface can diffuse into the air, causing pollution.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a replacement mechanism for a PXE sliding variable displacement compressor for automotive air conditioning, comprising a toolbox and a replacement assembly. The toolbox has a placement cavity on one side of its interior. Rope winding shafts are located on both sides of the placement cavity via rotating shafts. A connecting rope is sleeved on the outside of each rope winding shaft. One end of the connecting rope has a handle via a connecting block. A replacement assembly is located on one side of the handle's interior, and a cleaning assembly is located on the other side of the handle via a connecting plate. A cleaning chamber is located on one side of the placement cavity, and a drying chamber is located on one side of the cleaning chamber.

[0008] Preferably, the two sides of the winding shaft are connected to the rotating shaft by a spring, and the top of the placement cavity is provided with a placement groove through the initial groove.

[0009] Preferably, the outer wall of the cleaning chamber is equipped with an ultraviolet lamp, the top of the cleaning chamber is equipped with a filter screen, the interior of the cleaning chamber is equipped with cleaning fluid, both sides of the cleaning chamber are connected to the inner wall of the toolbox, both sides of the cleaning chamber are equipped with threaded caps through the water inlet and outlet, the top of the cleaning chamber is equipped with an insertion port, the inner wall of the drying chamber is equipped with a heating plate, one side of the drying chamber is connected to the cleaning chamber, the other three sides of the cleaning chamber are connected to the inner wall of the toolbox, and the top of the cleaning chamber is equipped with two insertion ports.

[0010] Preferably, the surface of the handle is provided with a friction layer, one side of the handle is provided with a connecting block, one side of the connecting block is connected to one end of the connecting rope, and the other side of the handle is connected to the cleaning assembly through an opening groove and a connecting plate.

[0011] Preferably, the replacement component includes a connecting shaft, a clamping plate, a baffle, a buckle, a helical spring, a spring, and a button. The clamping plate is sleeved on the outside of the connecting shaft via a rotating shaft. One end of the clamping plate is provided with a baffle, and one side of the baffle is provided with a buckle. The top of the other end of the clamping plate is provided with a spring, and the top of the spring is provided with a button. A helical spring is provided between the two clamping plates. There are two clamping plates, and the two clamping plates are connected to the helical spring. The surface of the button is provided with a friction layer.

[0012] Preferably, the cleaning assembly includes a motor box, a motor, an electric telescopic rod, a limiting box, and oil-absorbing cotton. The motor box contains a motor, and the output end of the motor is connected to the electric telescopic rod via a rotating shaft. A limiting box is provided on the outer side of one end of the thicker telescopic rod of the electric telescopic rod, and oil-absorbing cotton is provided on one end of the shorter telescopic rod of the electric telescopic rod. The outer side of the motor box is connected to the inner wall of the handle via a connecting plate, and the outer side of the oil-absorbing cotton is connected to the limiting box. The two sides of the oil-absorbing cotton are trapezoidal.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present invention provides a replacement mechanism for the PXE sliding track of an automotive air conditioning variable displacement compressor, which has the following advantages:

[0015] 1. The replacement mechanism for the PXE sliding track of the automotive air conditioning variable displacement compressor consists of a replacement component and a cleaning component. The spring and rope shaft facilitate the removal of the sliding track replacement equipment. The cleaning fluid inside the cleaning chamber cleans the replacement equipment and the replacement sliding track. Ultraviolet light provides disinfection. The heating plate in the drying chamber dries the equipment and prevents toxic cleaning fluid from being released into the air. The oil-absorbing cotton in the cleaning component absorbs the lubricating oil inside the sliding track. The limit box prevents lubricating oil from leaking out when the replacement equipment is removed. The clamps and baffles on the replacement component allow the sliding track to be removed.

[0016] 2. The replacement mechanism for the PXE sliding track of the automotive air conditioning variable displacement compressor involves a cleaning component that uses an electric telescopic rod to deliver oil-absorbing cotton into the through hole of the sliding track. A motor drives the cotton to rotate, allowing it to better absorb lubricating oil. The electric telescopic rod then retracts the cotton into the limit box to prevent lubricating oil leakage. The replacement component uses a pressing button to retract a spring, which in turn clamps the clamping plate via a helical spring, allowing it to be inserted into the through hole. Releasing the button secures the sliding track with the baffle and clips, allowing it to be removed. A storage slot allows for better storage of the replacement equipment when not in use. A threaded cap allows for easier access to the inlet and outlet for convenient replacement and recycling of the cleaning fluid. The friction layer provides better ease of use for workers and prevents slippage. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the replacement planar structure of the compressor PXE sliding track proposed in this invention;

[0018] Figure 2 This is a schematic diagram of the planar structure of the replacement component proposed in this invention;

[0019] Figure 3 This is a schematic diagram of the replacement component structure proposed in this invention;

[0020] Figure 4 This is a schematic diagram of the toolbox structure proposed in this invention;

[0021] Figure 5 This is a schematic diagram of the rope winding shaft structure proposed in this invention;

[0022] Figure 6 This is a schematic diagram of the cleaning component structure proposed in this invention.

[0023] In the diagram: 1. Toolbox; 2. Storage chamber; 3. Rope reel; 4. Connecting rope; 5. Handle; 6. Replacement component; 7. Cleaning component; 8. Cleaning chamber; 9. Drying chamber; 10. Storage slot; 11. Heating plate; 12. Ultraviolet lamp; 13. Filter screen; 14. Connecting block; 15. Threaded cap; 16. Friction layer; 17. Connecting plate; 18. Clockwork spring; 19. Insertion port; 601. Connecting shaft; 602. Clamping plate; 603. Baffle; 604. Buckle; 605. Helical spring; 606. Spring; 607. Button; 701. Motor box; 702. Motor; 703. Electric telescopic rod; 704. Limit box; 705. Oil-absorbing cotton. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] Please see Figure 1-6 The replacement mechanism for the PXE sliding track of the variable displacement compressor of the automotive air conditioner includes a toolbox 1 and a replacement component 6. The toolbox 1 has a placement cavity 2 on one side inside. The placement cavity 2 has a rope winding shaft 3 on both sides inside via a rotating shaft. A connecting rope 4 is sleeved on the outside of the rope winding shaft 3. One end of the connecting rope 4 is provided with a handle 5 via a connecting block 14. The replacement component 6 is provided on one side inside the handle 5. The cleaning component 7 is provided on the other side inside the handle 5 via a connecting plate 17. A cleaning chamber 8 is provided on one side of the placement chamber 2, and a drying chamber 9 is provided on the other side of the cleaning chamber 8. It is composed of a replacement component 6 and a cleaning component 7. The spring spring 18 and the rope winding shaft 3 can better access the replacement equipment for the sliding track. The cleaning fluid inside the cleaning chamber 9 can clean the replacement equipment and the replacement sliding track. The ultraviolet lamp 17 can disinfect it. The heating plate 11 in the drying chamber 9 can dry it and prevent it from carrying toxic cleaning fluid into the air. The oil-absorbing cotton 705 of the cleaning component 7 can absorb the lubricating oil inside the sliding track. The limit box 704 can prevent the lubricating oil from flowing out when the replacement equipment is taken out. The clamp 602 and the baffle 603 on the replacement component 6 can remove the sliding track.

[0026] When using, such as Figure 1 and Figure 4As shown, the outer wall of the cleaning chamber 8 is equipped with an ultraviolet lamp 12, the top of the cleaning chamber 8 is equipped with a filter screen 13, the inside of the cleaning chamber 8 is filled with cleaning fluid, the two sides of the cleaning chamber 8 are connected to the inner wall of the toolbox 1, the two sides of the cleaning chamber 8 are equipped with threaded caps 15 through the water inlet and outlet, the top of the cleaning chamber 8 is equipped with an insertion port 19, the inner wall of the drying chamber 9 is equipped with a heating plate 11, one side of the drying chamber 9 is connected to the cleaning chamber 8, the other three sides of the cleaning chamber 8 are connected to the inner wall of the toolbox 1, the top of the cleaning chamber 8 is equipped with an insertion port 19, and there are two insertion ports 19. The cleaning fluid inside the cleaning chamber 9 cleans the replacement equipment, disinfects it with an ultraviolet lamp 17, and dries it with the heating plate 11 in the drying chamber 9.

[0027] When using, such as Figure 1 and Figure 5 As shown, the two sides of the winding shaft 3 are connected to the rotating shaft through the spring 18. The top of the placement cavity 2 is provided with a placement slot 10 through the initial groove. The spring 18 and the winding shaft 3 can better access the replacement equipment of the sliding shoe.

[0028] When using, such as Figure 2 and Figure 3 As shown, the replacement component 6 includes a connecting shaft 601, a clamping plate 602, a baffle 603, a buckle 604, a coil spring 605, a spring 606, and a button 607. The clamping plate 602 is sleeved on the outside of the connecting shaft 601 via a rotating shaft. One end of the clamping plate 602 is provided with a baffle 603, and one side of the baffle 603 is provided with a buckle 604. The top of the other end of the clamping plate 602 is provided with a spring 606, and the top of the spring 606 is provided with a button 607. A coil spring 605 is provided between the two clamping plates 602. There are two clamping plates 602, and the two clamping plates 602 are connected to the coil spring 605. The surface of the button 607 is provided with a friction layer 16. Squeezing the button 607 causes the spring 606 to contract, thereby clamping the clamping plate 602 through the coil spring 605 and sending it into the through hole. By releasing the button 607, the baffle 603 and the buckle 604 fix the slide, thereby removing the slide for replacement.

[0029] When using, such as Figure 3 As shown, the surface of the handle 5 is provided with a friction layer 16, and a connecting block 14 is provided on one side of the handle 5. One side of the connecting block 14 is connected to one end of the connecting rope 4, and the other side of the handle 5 is connected to the cleaning assembly 7 through the groove and the connecting plate 17. The friction layer 16 can make it easier for workers to use and prevent it from slipping.

[0030] When using, such as Figure 3 and Figure 6As shown, the cleaning component 7 includes a motor box 701, a motor 702, an electric telescopic rod 703, a limit box 704, and an oil-absorbing cotton 705. The motor box 701 houses the motor 702. The output end of the motor 702 is connected to the electric telescopic rod 703 via a rotating shaft. The limit box 704 is located on the outer side of one end of the thick telescopic rod of the electric telescopic rod 703, and the oil-absorbing cotton 705 is located on one end of the short telescopic rod of the electric telescopic rod 703. The outer side of the motor box 701 is connected to the inner wall of the handle 5 via a connecting plate 17. The outer side of the oil-absorbing cotton 705 is connected to the limit box 704. The two sides of the oil-absorbing cotton 705 are trapezoidal. The electric telescopic rod 703 sends the oil-absorbing cotton 705 into the through hole of the sliding shoe, and the motor 702 drives it to rotate, thereby allowing the oil-absorbing cotton 705 to effectively absorb lubricating oil. Then, the electric telescopic rod 703 retracts the oil-absorbing cotton into the limit box 704. The limit box 704 prevents lubricating oil from flowing out when the equipment is removed for replacement.

[0031] In summary, the replacement mechanism for the PXE variable displacement compressor sliding track of this automotive air conditioning system consists of a replacement component 6 and a cleaning component 7. First, the spring 18 and the winding shaft 3 facilitate the retrieval of the sliding track replacement equipment. Then, the equipment is cleaned with cleaning fluid inside the cleaning chamber 9, disinfected with ultraviolet light 17, and dried by the heating plate 11 inside the drying chamber 9. Finally, the cleaning component 7 absorbs the lubricating oil inside the sliding track. The cleaning component 7 uses an electric telescopic rod 703 to deliver oil-absorbing cotton 705 into the through-hole of the sliding track. The motor 702 drives the oil-absorbing cotton 705 to rotate, thereby effectively absorbing the lubricating oil. Then, the electric telescopic rod 703 retracts the oil-absorbing cotton into the limit box 704. The limit box 704 prevents the lubricating oil from flowing out when the replacement equipment is removed. Then, the sliding shoe is removed and replaced by the replacement component 6. The replacement component 6 compresses the spring 606 by pressing the button 607, thereby clamping the clamping plate 602 through the helical spring 605 and sending it into the through hole. By releasing the button 607, the baffle 603 and the buckle 604 fix the sliding shoe, thereby removing the sliding shoe for replacement.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one" does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A replacement mechanism for the PXE slider of a variable displacement compressor of an automotive air conditioner, comprising a tool box (1) and a replacement assembly (6), characterized in that: The inside of the tool box (1) is provided with a placing cavity (2), the two sides of the inside of the placing cavity (2) are provided with a rope winding shaft (3) through a rotating shaft, the outside of the rope winding shaft (3) is sleeved with a connecting rope (4), one end of the connecting rope (4) is provided with a handle (5) through a connecting block (14), the inside of the handle (5) is provided with a replacement assembly (6), the inside of the handle (5) is provided with a cleaning assembly (7) through a connecting plate (17); one side of the placing cavity (2) is provided with a cleaning cavity (8), one side of the cleaning cavity (8) is provided with a drying cavity (9); The cleaning assembly (7) comprises a motor box (701), a motor (702), an electric telescopic rod (703), a limiting box (704) and oil absorbing cotton (705), the inside of the motor box (701) is provided with the motor (702), the output end of the motor (702) is provided with the electric telescopic rod (703) through a rotating shaft, the one end of the thick telescopic rod of the electric telescopic rod (703) is provided with the limiting box (704), and the one end of the short telescopic rod of the electric telescopic rod (703) is provided with the oil absorbing cotton (705).

2. The replacement mechanism of the automotive air conditioning variable displacement compressor PXE sliding shoe according to claim 1, characterized in that: The two sides of the rope winding shaft (3) are connected with rotating shafts through clockwork springs (18), and the top of the placing cavity (2) is provided with a placing groove (10) through a groove.

3. The replacement mechanism of the automotive air conditioning variable displacement compressor PXE sliding shoe according to claim 1, characterized in that: The outer wall of the cleaning cavity (8) is provided with an ultraviolet lamp (12), the top of the cleaning cavity (8) is provided with a filter screen (13), the inside of the cleaning cavity (8) is provided with cleaning liquid, the two sides of the cleaning cavity (8) are connected with the inner wall of the tool box (1), the two sides of the cleaning cavity (8) are provided with screw covers (15) through threads at the water inlet and the water outlet, and the top of the cleaning cavity (8) is provided with an insertion opening (19).

4. The replacement mechanism of the automotive air conditioning variable displacement compressor PXE sliding shoe according to claim 1, characterized in that: The inner wall of the drying cavity (9) is provided with a heating plate (11), one side of the drying cavity (9) is connected with the cleaning cavity (8), the remaining three sides of the cleaning cavity (8) are connected with the inner wall of the tool box (1), the top of the cleaning cavity (8) is provided with an insertion opening (19), and the number of the insertion openings (19) is two.

5. The replacement mechanism of the automotive air conditioning variable displacement compressor PXE sliding shoe according to claim 1, characterized in that: The surface of the handle (5) is provided with a friction layer (16), one side of the handle (5) is provided with the connecting block (14), one side of the connecting block (14) is connected with one end of the connecting rope (4), and the other side of the handle (5) is connected with the cleaning assembly (7) through a groove and the connecting plate (17).

6. The replacement mechanism of the automotive air conditioning variable displacement compressor PXE sliding shoe according to claim 1, characterized in that: The replacement assembly (6) comprises a connecting shaft (601), a clamping plate (602), a baffle (603), a buckle (604), a spiral spring (605), a spring (606) and a button (607), the outside of the connecting shaft (601) is sleeved with the clamping plate (602) through a rotating shaft, one end of the clamping plate (602) is provided with the baffle (603), one side of the baffle (603) is provided with the buckle (604), the other end of the clamping plate (602) is provided with the spring (606) at the top, the top of the spring (606) is provided with the button (607), and the spiral spring (605) is arranged between the two clamping plates (602).

7. The replacement mechanism of the automotive air conditioning variable displacement compressor PXE sliding shoe according to claim 6, characterized in that: The number of the clamps (602) is two, the two clamps (602) are connected with the spiral spring (605), and the surface of the button (607) is provided with a friction layer (16).

8. The replacement mechanism of the automotive air conditioning variable displacement compressor PXE sliding shoe according to claim 7, characterized in that: The outer side of the motor box (701) is connected with the inner wall of the handle (5) through the connecting plate (17), the outer side of the oil absorption cotton (705) is connected with the limiting box (704), and the two sides of the oil absorption cotton (705) are trapezoidal.

Citation Information

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