Fire hose spray bake line
By designing an automated fire pipe spraying and baking production line, the problem of low efficiency of manual operation in existing technologies has been solved, realizing efficient and automated production of fire pipe spraying and baking, and reducing labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANGHAI JIAYANAI IND CO LTD
- Filing Date
- 2023-08-14
- Publication Date
- 2026-05-01
AI Technical Summary
The existing fire pipe spraying and baking processes require manual operation, resulting in low efficiency and high labor costs.
A fire pipe spraying and baking production line was designed, including a control system and multiple modular devices, such as unloading machines, conveyor brackets, powder sprayers, and drying ovens. The spraying and baking process is realized through an automated production line, and the coordinated work of each module is realized by using lifting and moving devices.
The process of spraying and baking fire-fighting pipes has been automated, improving production efficiency and reducing labor costs.
Smart Images
Figure CN117244734B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fire pipe manufacturing technology, and in particular to a fire pipe spraying and baking production line. Background Technology
[0002] After the fire-fighting pipes are produced, they need to be sprayed and then baked. Currently, each step requires manual operation, which is time-consuming, labor-intensive, and results in high labor costs. Furthermore, the spraying and baking process is inefficient, and there is an urgent need to improve the current spraying and baking process. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a fire pipe spraying and baking production line.
[0004] The objective of this invention is achieved through the following technical solution: a fire-fighting pipe spraying and baking production line, comprising a control system and an unloading machine module. The unloading machine module has a first conveyor bracket module on its left side, and a feeding machine module on its left side. The feeding machine module has a hanging bracket on its upper side, connected to a hanging bracket pusher module. A powder spraying machine module is located on the left side of the hanging bracket, and an oven module is located on its left side. The oven module is connected to a cooling box module. A first hanging bracket moving module is located inside the cooling box module, and a second hanging bracket moving module is located below the cooling box module. A feeding machine module is located on the left side of the second hanging bracket moving module, and a coding machine module is located on its left side. A second conveyor bracket module is located on its left side, and a palletizing machine module is located on its left side. All components—the first conveyor bracket module, the second hanging bracket moving module, the feeding machine module, the second conveyor bracket module, and the palletizing machine module—are connected to a ground rail.
[0005] Furthermore, the control system is communicatively connected to the drive devices of the unloading machine module, the first conveying bracket module, the loading machine module, the hanging bracket pusher module, the powder spraying machine module, the drying oven module, the cooling box module, the first hanging bracket moving module, the second hanging bracket moving module, the unloading machine module, the coding machine module, the second conveying bracket module, and the palletizing machine module.
[0006] Furthermore, the unloading machine module includes an unloading machine V-block and an unloading machine V-block lifting device connected to the unloading machine V-block.
[0007] Furthermore, the first conveying bracket module includes a first conveying V-block and a first conveying V-block moving device connected to the first conveying V-block, the first conveying V-block moving device being connected to the ground rail.
[0008] Furthermore, the feeding machine module includes a feeding machine V-block and a feeding machine V-block lifting device connected to the feeding machine V-block.
[0009] Furthermore, the hanging bracket pusher module includes a fixed base, the hanging bracket is mounted on the fixed base, and the fixed base is equipped with a pusher motor, the output end of which is in contact with the hanging bracket.
[0010] Furthermore, the feeding machine includes a feeding machine V-block, which is connected to a feeding machine V-block lifting device.
[0011] Furthermore, the second conveying bracket module includes a second conveying V-block and a second conveying V-block moving device connected to the second conveying V-block, the second conveying V-block moving device being connected to the ground rail.
[0012] Compared with the prior art, the present invention has the following advantages:
[0013] The fire pipe spraying and baking production line provided by this invention can automatically complete the entire spraying and baking process without manual labor, thereby improving the efficiency of the fire pipe spraying and baking process and reducing labor costs. Attached Figure Description
[0014] Figure 1 This is a schematic diagram showing the positions of each module in this invention;
[0015] Figure 2 This is a schematic diagram of the structure of the present invention. Detailed Implementation
[0016] The present invention will now be further described with reference to the accompanying drawings and embodiments.
[0017] like Figure 1-2As shown, a fire-fighting pipe spraying and baking production line includes a control system and an unloading machine module 100. A first conveyor bracket module 200 is located on the left side of the unloading machine module 100. A feeding machine module 300 is located on the left side of the first conveyor bracket module 200. A hanging bracket 400 is located on the upper side of the feeding machine module 300. The hanging bracket 400 is connected to a hanging bracket pusher module 500. A powder spraying machine module 600 is located on the left side of the hanging bracket 400. An oven module 700 is located on the left side of the powder spraying machine module 600. The oven module 700 is connected to a cooling box module 800. A first hanging bracket moving module is located inside the cooling box module 800. Block 900, the cooling box module 800 is provided with a second hanging frame moving module 1000 on the lower side, the second hanging frame moving module 1000 is provided with a feeding machine module 1100 on the left side, the feeding machine module 1100 is provided with a coding machine module 1200 on the left side, the coding machine module 1200 is provided with a second conveying bracket module 1300 on the left side, and the second conveying bracket module 1300 is provided with a palletizing machine module 1400 on the left side. The first conveying bracket module 200, the second hanging frame moving module 900, the feeding machine module 1100, the second conveying bracket module 1300, and the palletizing machine module 1400 are all connected to the ground rail 1500.
[0018] The control system is communicatively connected to the drive devices of the unloading machine module 100, the first conveying bracket module 200, the loading machine module 300, the hanging bracket pusher module 500, the powder spraying machine module 600, the drying oven module 700, the cooling box module 800, the first hanging bracket moving module 900, the second hanging bracket moving module 1000, the unloading machine module 1100, the coding machine module 1200, the second conveying bracket module 1300, and the palletizer module 1400.
[0019] The unloading machine module 100 includes an unloading machine V-block 101 and an unloading machine V-block lifting device 102 connected to the unloading machine V-block 101. The unloading machine V-block 101 moves up and down to remove the steel pipes produced in the previous process.
[0020] The first conveying bracket module 200 includes a first conveying V-block 201 and a first conveying V-block moving device 202 connected to the first conveying V-block 201. The first conveying V-block moving device 202 is connected to the ground rail 1500. The first conveying V-block moving device 202 drives the first conveying V-block 201 to move left and right. When the unloading machine V-block 101 descends and passes through the first conveying V-block 201, the steel pipe is blocked in the block groove of the first conveying V-block 201.
[0021] The feeding machine module 300 includes a feeding machine V-block 301 and a feeding machine V-block lifting device 302 connected to the feeding machine V-block 301. The first conveying V-block 201 moves to the left to convey the steel pipe to the position directly below the feeding machine V-block 301. After receiving the steel pipe, the feeding machine V-block 301 moves upward. At the same time, the first conveying V-block 201 returns to the left. The feeding machine V-block 301 moves the hanging bracket 400 to the corresponding position. The feeding machine V-block 301 moves downward, and the steel pipe falls and is securely hung on the hanging bracket 400.
[0022] The rack pusher module 500 includes a fixed base 501, and the rack 400 is mounted on the fixed base 501. The fixed base 501 is equipped with a pusher motor, and the output end of the pusher motor is in contact with the rack 400. After each steel pipe is hung, the rack pusher module 500 pushes the rack 400 to move one position to the left until the rack 400 is pushed into the oven module 700.
[0023] The powder coating module 600 includes a fixed bracket and a powder collection tank fixed on the fixed bracket. A movable platform is provided on the powder collection tank and is connected to the powder collection tank. The movable platform is connected to the powder coating box through a movable component. The powder coating box moves along the extension direction of the movable platform through the movable component. The powder coating box has a through pipe groove for fire-fighting pipes to pass through. A spray gun is provided inside the powder coating box. A first recovery pump is provided inside the powder coating box, and a second recovery pump is provided inside the powder collection tank. The spray gun, the first recovery pump, and the second recovery pump are all connected to the powder supply tank. For each fire-fighting pipe hung on the bracket 400, the powder coating box moves along the axial direction of the fire-fighting pipe and completes the electrostatic spraying operation.
[0024] The oven module 700 is a drawer type, pushed in from the lower right and pulled out from the upper left. The oven module 700 adopts a stepped progressive ascent method so that the racks rise layer by layer. The steel pipes enter the oven in sequence on the racks and rise to the top before being pulled out from the right side. The baking process is carried out within a fixed time in a continuous operation state. After baking is completed, the first rack moving module 900 pulls the baked racks from the oven module 700 into the cooling box module 800. The cooling box module 800 has the same structure as the oven module, which is a drawer type, pushed in from the upper right. After the steel pipes descend to the bottom of the racks in sequence, the unloading machine module 1100 removes the steel pipes in sequence. At the same time, the second rack moving module 1000 can move up and down and move left and right. After the steel pipes are removed, the second rack moving module 1000 rises to catch the rack 400 and then descends. The second rack moving module 1000 moves to the right to the corresponding position under the rack pusher module 500. The second mounting frame moving module 1000 rises to the corresponding height, and the mounting frame pusher module 500 blocks the descent channel of the mounting frame 400. The second mounting frame moving module 1000 then descends and returns. This completes one cycle for the mounting frame.
[0025] Specifically, the oven module 700 includes a burner, a lifting frame assembly, a support frame assembly, and a steel pipe hanger. The burner is mounted on the support frame assembly, which is slidably connected to the lifting frame assembly. The lifting frame assembly contains the steel pipe hanger, which can move relative to the support frame assembly along its extension direction. The support frame assembly includes vertically spaced support frame buckle brackets. Each support frame buckle bracket has a first fixing groove, and a first fixing buckle is provided within the first fixing groove. The first fixing buckle can extend or retract into the first fixing groove. The lifting frame assembly includes... The lifting frame buckle bracket is arranged vertically at intervals. The lifting frame buckle bracket is provided with a second fixing groove. The second fixing groove is provided with a second fixing buckle. The second fixing buckle can extend or retract into the second fixing groove. The steel pipe rack filled with fire-fighting pipes to be baked is pushed into the lifting frame assembly by the hanging rack pusher module 500 on the production line. By utilizing the relative movement between the lifting frame assembly and the support frame assembly, the fire-fighting pipes are moved to each layer in the oven 700. At the same time, the entire movement process is during the baking process, which does not waste baking time and improves baking efficiency. The oven module 700 and the cooling box module 800 have the same movement principle.
[0026] The feeding machine module 1100 includes a feeding machine V-block 1101, which is connected to a feeding machine V-block lifting device 1102. The feeding machine V-block 1101 rises to the position of the cooling box steel pipe, and after descending, it moves to the left to the second conveying V-block 1301. After descending, it is blocked by the steel pipe in the second conveying V-block 1301 and then returns.
[0027] The second conveyor bracket module 1300 includes a second conveyor V-block 1301 and a second conveyor V-block moving device 1302 connected to the second conveyor V-block 1301. The second conveyor V-block moving device 1302 is connected to the ground rail 1500. The palletizer module 1400 moves to the corresponding position above the second conveyor V-block 1301 and removes the steel pipe, and then returns. At this time, the palletizer module 1400 performs corresponding movements according to the packaging requirements, and the assembly line operation is completed.
[0028] The lifting device and the left and right moving device of the present invention are both driven by the rotation of a motor, which in turn drives the gear to rotate. The gear meshes with the rack in the corresponding direction, thereby driving the module to lift or move left and right.
[0029] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications and improvements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be defined by the claims.
Claims
1. A fire-fighting pipe spraying and baking production line, characterized in that, The system includes a control system and an unloading machine module (100). The unloading machine module (100) has a first conveyor bracket module (200) on its left side, and a loading machine module (300) on its left side. A hanging bracket (400) is located on the upper side of the loading machine module (300), and the hanging bracket (400) is connected to a hanging bracket pusher module (500). A powder spraying machine module (600) is located on the left side of the hanging bracket (400), and an oven module (700) is located on the left side of the powder spraying machine module (600). The oven module (700) is connected to a cooling box module (800). A first hanging bracket moving module (900) is located inside the cooling box module (800). The lower side of the box-unloading module (800) is provided with a second hanging frame moving module (1000), the left side of the second hanging frame moving module (1000) is provided with a feeding machine module (1100), the left side of the feeding machine module (1100) is provided with a coding machine module (1200), the left side of the coding machine module (1200) is provided with a second conveyor bracket module (1300), the left side of the second conveyor bracket module (1300) is provided with a palletizing machine module (1400), the first conveyor bracket module (200), the second hanging frame moving module (1000), the feeding machine module (1100), the second conveyor bracket module (1300), and the palletizing machine module (1400) are all connected to the ground rail (1500); The unloading machine module (100) includes an unloading machine V-block (101) and an unloading machine V-block lifting device (102) connected to the unloading machine V-block (101); The first conveying bracket module (200) includes a first conveying V-block (201) and a first conveying V-block moving device (202) connected to the first conveying V-block (201), and the first conveying V-block moving device (202) is connected to the ground rail (1500); The feeding machine module (300) includes a feeding machine V-block (301) and a feeding machine V-block lifting device (302) connected to the feeding machine V-block (301); The hanging bracket pusher module (500) includes a fixed base (501), the hanging bracket (400) is disposed on the fixed base (501), the fixed base (501) is provided with a pusher motor, and the output end of the pusher motor is in contact with the hanging bracket (400); The feeding machine module (1100) includes a feeding machine V-block (1101), which is connected to the feeding machine V-block lifting device (1102); The second conveying bracket module (1300) includes a second conveying V-block (1301) and a second conveying V-block moving device (1302) connected to the second conveying V-block (1301), the second conveying V-block moving device (1302) being connected to the ground rail (1500); The oven module (700) is a drawer type, pushed in from the lower right and pulled out from the upper left. The oven module (700) adopts a stepped, progressively rising method to raise the racks layer by layer. The steel pipes enter the oven sequentially on the racks and rise to the top before being pulled out from the right side. In a continuous operation, the baking process is carried out within a fixed time. After baking, the first rack moving module (900) pulls the baked racks from the oven module (700) into the cooling box module (800). The cooling box module (800) has the same structure as the oven module, being a drawer type, pushed in from the upper right. After the steel pipes descend sequentially on the racks to the bottom, the unloading machine module (1100)... The steel pipes are removed one by one. At the same time, the second hanging frame moving module (1000) can move up and down and move left and right. After the steel pipe is removed, the second hanging frame moving module (1000) rises to catch the hanging frame (400) and then falls. The second hanging frame moving module (1000) moves to the right to the corresponding position under the hanging frame pusher module (500). The second hanging frame moving module (1000) rises to the corresponding height. The hanging frame pusher module (500) blocks the falling channel of the hanging frame (400). The second hanging frame moving module (1000) falls and returns. At this time, the hanging frame completes one cycle.
2. The fire-fighting pipe spraying and baking production line according to claim 1, characterized in that: The control system is connected in communication with the drive devices of the unloading machine module (100), the first conveying bracket module (200), the loading machine module (300), the hanging bracket pusher module (500), the powder spraying machine module (600), the drying oven module (700), the cooling box module (800), the first hanging bracket moving module (900), the second hanging bracket moving module (1000), the unloading machine module (1100), the coding machine module (1200), the second conveying bracket module (1300), and the palletizer module (1400).
Citation Information
Patent Citations
Fire-fighting pipe spraying and baking production line
CN220590515U