A sugar removal system and method for yam filling

The described system effectively addresses inefficiencies in mountain yam filling sugar removal by using a combined heat, agitation, and air flow process to enhance sugar extraction and streamline processing, resulting in improved efficiency and quality.

CN117256900BActive Publication Date: 2025-07-15RUICHANG YIXIANG AGRI PROD
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Patent Information

Application Number
CN202311333099.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-16
Publication Date
2025-07-15
Estimated Expiration
2043-10-16

AI Technical Summary

Technical Problem

The existing sugar-depleting system for yam fillings has limited effect during high-temperature boiling, and the processing process is cumbersome, resulting in inefficient efficiency and difficult to meet the needs of large-scale production.

Method used

The fixed water filter assembly and the adjustable water filter assembly are combined with the power assembly. Through heating, stirring and negative pressure, the rapid desaccharification and crushing of the yam block is achieved. The rotation of the stirring rod and fan blades is used to effectively remove the internal sugar, and the filling is directly formed after the sugar is desorbed, reducing subsequent processing steps.

Benefits of technology

It improves the sugar removal efficiency of yam filling, simplifies the operation process, reduces intermediate steps, and improves the processing efficiency and use effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of yam processing, and discloses a sugar removal system for yam fillings, including a processing cylinder. A fixed cylinder is fixedly connected inside the processing cylinder, and heating pipes are annularly distributed inside the processing cylinder. By realizing that the adjustable filter cloth wraps inside the fixed cylinder to isolate the yam blocks, and at the same time cooperating with the stirring rod rotating at high speed and the rotation of the fan blades, the yam blocks wrapped inside the opened adjustable water filtering assembly are crushed. The crushed yam is fully contacted with the hot water inside, further strengthening the removal of sugar inside the yam. At the same time, cooperating with the stirring of the stirring rod and the flowing air blown inside, after discharging the hot water, the moisture wrapped in the opened adjustable water filtering assembly is permeated and removed, leaving the yam blocks that are fully sugar-removed after being broken, so as to avoid the situation where the yam blocks are broken and dispersed during boiling in water, complete the strengthening of sugar removal inside the yam blocks, with good actual removal effect, high sugar removal efficiency, and good use effect.
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Description

Technical Field

[0001] The present invention belongs to the technical field of yam processing, and specifically relates to a sugar removal system and method for yam filling. Background Art

[0002] Yam filling is a common filling for Chinese-style pastries and is suitable for making various desserts such as pies, buns, tangyuan, and yuanxiao. For the processing of yam filling, yams after peeling are usually used for processing, and currently, sugar removal of yams is usually carried out to control blood sugar during diet and to achieve better taste and digestion and absorption effects.

[0003] In the existing sugar removal system for yam filling, during use, peeled yams are usually used and steamed in water to dissolve the sugar in the yams in the water to achieve the purpose of removing or reducing the sugar content. However, due to the stability of the overall structure of the current yams, the yams have a certain thickness and diameter. During the high-temperature boiling process in water, although the sugar decomposes, the effect of flowing water entering the interior of the yams is average. The actual sugar removal effect of the yams after boiling is average. And when the yams are actively crushed, the yam fragments are dispersed in the boiling pot, affecting the subsequent collection and processing of the yams. The actual sugar removal effect is limited, and the subsequent diet effect is average, and the use effect is not good.

[0004] In addition, in the existing sugar removal system for yam filling, after the sugar removal treatment by boiling is completed, the yams need to be fished out and cooled before being crushed into filling. In fact, during the process from the completion of sugar removal by boiling to the completion of transferring the filling preparation, there are many intermediate steps. For the large-scale processing of yams, the actual reciprocating transportation and cooling of the yams are time-consuming and laborious, greatly reducing the efficiency of batch preparation of yam filling, and the preparation effect of yam filling is not good. Summary of the Invention

[0005] The purpose of the present invention is to provide a sugar removal system and method for yam filling to solve the problems raised in the above background art.

[0006] To achieve the above object, the present invention provides the following technical solution: A sugar removal system and method for yam filling, including a processing cylinder, a fixed cylinder is fixedly connected inside the processing cylinder, heating pipes are annularly distributed inside the processing cylinder, side grooves and through holes are respectively opened on the side surface of the fixed cylinder, a fixed water filtration component is sleeved inside the fixed cylinder, an adjustable water filtration component is slidably sleeved on the top of the fixed water filtration component, a cover plate component is arranged on the top of the fixed cylinder, a rotating shaft is rotatably sleeved inside the cover plate component, stirring rods are arranged on the outer surface of the rotating shaft, a power component is arranged on the top of the cover plate component, the rotating end of the power component is fixedly connected to the rotating shaft, a communication component is arranged on the side surface of the cover plate component, one end of the communication component is fixedly communicated with the power component, the other end of the communication component is fixedly communicated with an adjustment component, the adjustment component is arranged above the cover plate, and the upper end of the adjustable water filtration component is slidably sleeved in the cover plate component;

[0007] The adjustable water filtration component includes a slider, a movable rod, a sleeve, an adjustable filter cloth and a limiting ring.

[0008] Preferably, the fixed water filtration component includes a bottom plate, a fixed ring, side plates, a fixed filter cloth, a stepped ring groove and a positioning rod. The bottom plate is movably sleeved inside the fixed cylinder, the fixed ring is located above the bottom plate, the side plates are fixedly connected between the fixed ring and the bottom plate, the fixed filter cloth is fixedly connected between the fixed ring and the bottom plate and is located inside the side plates, the stepped ring groove is opened on the top of the fixed ring, and the positioning rod is fixedly connected inside the stepped ring groove and extends upward.

[0009] Preferably, the slider fits the internal shape of the stepped ring groove and is movably sleeved in the stepped ring groove. The number of sliders is four, and every two of the four sliders are divided into a left group and a right group. The movable rod is fixedly connected to the top of the slider. The sleeve is rotatably sleeved outside the movable rod. The adjustable filter cloth is fixedly connected between the two groups of sleeves. The limiting ring is fixedly sleeved on the outer surface of the movable rod and is located above the sleeve. The sleeve is located above the fixed ring.

[0010] Preferably, the cover plate component includes an inner plate, an outer ring, an intermediate block and an air port. The outer ring is located on the top of the fixed cylinder. The intermediate block is fixedly connected between the inner plate and the outer ring. There is an annular gap between the inner plate and the outer ring. The air port is opened on the front surface of the inner plate. The upper end of the movable rod is movably sleeved between the inner plate and the outer ring. The movable rods are symmetrically distributed on both sides of the intermediate block.

[0011] Preferably, the power assembly includes an air supply cylinder, a motor base, a motor, a fan blade, and an air outlet elbow. The air supply cylinder is sleeved outside the rotating shaft. The motor base is fixedly connected to the top of the air supply cylinder. The motor is fixedly sleeved inside the motor base. The fan blade is fixedly sleeved on the outer surface of the rotating shaft and is located inside the air supply cylinder. One end of the air outlet elbow is fixedly communicated with the top of the air supply cylinder, and the other end of the air outlet elbow is fixedly connected to the top of the inner plate and communicated with the air port.

[0012] Preferably, the connection assembly includes a support plate, a control valve, a connection frame, an intermediate pipe, and a suction pipe. The support plate is fixedly connected to the side of the cover plate assembly. The control valve is fixedly connected to the top surface of the support plate. The intermediate pipe is fixedly communicated between the connection frame and the control valve. The suction pipe is fixedly communicated between the control valve and the air supply cylinder.

[0013] Preferably, the adjustment assembly includes a sleeve, a push rod, a stop rod, a spring, and an arc-shaped bend. The sleeve is fixedly communicated with the side of the connection frame. The push rod is movably sleeved in the sleeve. The stop rod is fixedly connected to the outer end of the push rod. The spring is located inside the sleeve. The two ends of the spring are respectively fixedly connected to the inner end of the push rod and the inner wall of the connection frame. The arc-shaped bend is arranged in the middle of the stop rod.

[0014] Preferably, a magnetic plate is fixedly embedded in the bottom of the inner surface of the fixed cylinder. A sleeve plate is fixedly connected to the bottom surface of the fixed water filtration assembly. The sleeve plate is movably sleeved in the bottom of the inner surface of the fixed cylinder and is magnetically adsorbed to the magnetic plate. The sealing plug is threadedly sleeved on the bottom of the treatment cylinder. A notch is opened at the top of the treatment cylinder. The inner surface of the notch is movably sleeved with the support plate.

[0015] A sugar removal method for a sugar removal system of yam filling includes the following steps:

[0016] S1. Insert the fixed water filtration assembly into the fixed cylinder along the fixed cylinder, and keep the magnetic plate and the sleeve plate magnetic. At the same time, the adjustable water filtration assembly is sleeved in the fixed cylinder following it, keep the adjustable filter cloths on both sides symmetrically separated, and adjust the adjustable filter cloths to be located in the side grooves;

[0017] S2. Put the peeled yam blocks into the inside of the fixed cylinder, and inject clear water into the treatment cylinder, and the clear water fills the fixed cylinder. Start the heating tube, and the water temperature in the treatment cylinder and the fixed cylinder rises and boils to perform sugar removal by boiling the yam;

[0018] S3. When performing sugar removal by boiling, place the cover plate assembly on the top of the fixed cylinder, and keep the connection assembly sleeved on the notch of the treatment cylinder. At the same time, make the cover plate assembly sleeved on the upper end of the adjustable water filtration assembly. Start the power assembly to make the power assembly rotate slowly, and drive the rotating shaft and the stirring rod to rotate and stir;

[0019] S4. After the desugaring is completed, the control valve in the connecting component is started so that the control valve is connected only to the connecting frame, the rotation speed of the power component is increased, and the rotating shaft drives the stirring rod to rotate rapidly and crush the boiled yam. At the same time, the fan blades sleeved on the rotating shaft rotate at a high speed in the air supply tube, and draw air from the bottom through the connecting component, and form axial flow wind in the air supply tube. The axial flow wind is ejected upward along the outlet curved pipe, and blown vertically downward along the air port into the fixed cylinder. As the air inside the connecting component is quickly extracted, the air pressure in the connected regulating component is rapidly reduced, so that the push rod is rapidly moved horizontally and retracted to the sleeve. In the process, as the spring is compressed, the blocking rod quickly moves laterally and pushes the corresponding two movable rods in the two sets of adjustable water filter assemblies to slide. The movable rods close to each other in the two sets of adjustable water filter assemblies slide away along the annular gap between the inner plate and the outer ring. At the same time, the corresponding sliders at the bottom move away synchronously, so that the corresponding adjustable filter cloths are opened and formed into a semicircular shape, wrapped inside the fixed cylinder. The two sets of adjustable filter cloths in the two sets of adjustable water filter assemblies are opened and contacted at the end. After the adjustment is completed, the control valve is started again to keep the middle pipe sealed and bypass the suction pipe and the environment. At this time, the ambient air is sucked into the air supply cylinder;

[0020] S5. During the rotating stirring process, the blocky yam is gradually crushed and mixed in the wrapped adjustable filter cloth. The sugar of the yam crushed material is fully taken away by the water flow. The sealing plug is opened, the heating tube is closed, the hot water is discharged, and the water wrapped in the adjustable filter cloth permeates through the filter cloth. The dry material of the yam crushed material is retained in the cavity of the fixed filter cloth and the adjustable filter cloth, and is dried with the input of air volume and continuous stirring;

[0021] S6. After the sugar removal is completed, the power assembly and the cover assembly are taken out upwards, and the movable rod is pulled to drive the fixed water filter assembly to move upwards along the fixed cylinder, and the desugared and dried yam crushed materials are taken out and dumped for storage.

[0022] The beneficial effects of the present invention are as follows:

[0023] 1. In the present invention, a fixed water filtration component magnetically fixed by sleeving in a fixed cylinder is provided, and is combined with an adjustable water filtration component sleeved in a stepped annular groove at the top. During the initial treatment process, by making the two adjustable water filtration components move away and contract, direct exchange of the liquid in the inner cavity of the fixed cylinder and the inner cavity of the treatment cylinder is achieved, so that when in a heating state, the yam blocks inside are fully boiled to remove sugar, and the sugar is quickly mixed evenly in the treatment cylinder. After preliminary sugar removal, in cooperation with the connection and cooperation of the power component, the connection component, and the adjustment component, when the stirring rod rotates rapidly, the adjustment component is driven by the negative pressure effect to open the two adjustable water filtration components, and the adjustable filter cloth is wrapped inside the fixed cylinder to isolate the yam blocks. At the same time, in cooperation with the rapidly rotating stirring rod and the rotation of the fan blades, the yam blocks wrapped inside the opened adjustable water filtration components are crushed. The crushed yam is fully contacted with the hot water inside to further enhance the sugar removal from the yam. At the same time, in cooperation with the stirring of the stirring rod and the flowing air blown inside, after draining the hot water, the water wrapped in the opened adjustable water filtration components is permeated and removed, leaving the yam blocks that are broken and fully sugar-removed, thus avoiding the situation where the yam blocks are boiled and broken and scattered, completing the enhanced sugar removal inside the yam blocks, with good actual sugar removal effect, high sugar removal efficiency, and good use effect.

[0024] 2. In the present invention, by using two adjustable water filtration components, when in the opened state, the yam frame is wrapped and stored, and in cooperation with the rotation and crushing of the stirring rod, the broken yam blocks directly form the crushed materials for filling. At the same time, the yam crushed blocks are effectively stored in the adjustable filter cloth and the fixed filter cloth under the wrapping. In cooperation with the upper and lower assembled cover plate component and the detachable fixed water filtration component, after opening the cover plate component and the power component, the crushed yam filling can be directly taken out and transferred, effectively avoiding the crushing preparation process after transfer. The actual operation is convenient, further saving the processing steps. The entire sugar removal system has a high degree of concentration, comprehensively improving the processing efficiency.

[0025] 3. In the present invention, by using the motor and the fan blades in the power component again, in cooperation with the rotation of the rotating shaft and the stirring rod, during the crushing process when further sugar removal of the yam is completed, in cooperation with the blowing of the fan blades, on the one hand, the disturbance in different vertical directions is enhanced during the stirring process, achieving a better chaotic sugar removal effect for the yam during water bath crushing and sugar removal. At the same time, after draining the hot water, with the rotation of the stirring rod for dehydration, in cooperation with the continuous input of the vertical air volume and the high-temperature environment inside the treatment cylinder, hot air drying is realized. The actual yam is dehydrated and hot air dried while being crushed, effectively reducing the drying step after the yam is crushed after sugar removal, further reducing the post-treatment process, comprehensively improving the preparation efficiency of the yam filling, and having a good use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural diagram of the present invention;

[0027] Figure 2 Cross-sectional schematic diagram of the present invention;

[0028] Figure 3 is Figure 2 Enlarged schematic diagram of the structure at A in

[0029] Figure 4 Arrangement schematic diagram between the fixed cylinder and the adjustable water filtering component of the present invention;

[0030] Figure 5 Connection schematic diagram between the fixed water filtering component and the adjustable water filtering component of the present invention;

[0031] Figure 6 Installation schematic diagram of the rotating shaft and the cover plate assembly of the present invention;

[0032] Figure 7 Installation schematic diagram between the adjustable component and the communication component of the present invention;

[0033] Figure 8 Schematic diagram of the cover plate assembly of the present invention;

[0034] Figure 9 Explosion schematic diagram of the power component of the present invention;

[0035] Figure 10 Schematic diagram of the adjustable water filtering component of the present invention;

[0036] Figure 11 Cross-sectional schematic diagram of the fixed water filtering component of the present invention;

[0037] Figure 12 Explosion schematic diagram of the adjustment component of the present invention;

[0038] Figure 13 Schematic diagram of the treatment cylinder of the present invention.

[0039] In the figure: 1, processing cylinder; 2, fixed cylinder; 3, side groove; 4, through hole; 5, fixed water filtration component; 51, bottom plate; 52, fixed ring; 53, side plate; 54, fixed filter cloth; 55, stepped ring groove; 56, positioning rod; 6, adjustable water filtration component; 61, slider; 62, movable rod; 63, sleeve; 64, adjustable filter cloth; 65, limiting ring; 7, cover plate component; 71, inner plate; 72, outer ring; 73, middle block; 74, air port; 8, rotating shaft; 9, stirring rod; 10, power component; 101, air supply cylinder; 102, motor base; 103, motor; 104, fan blade; 105, air outlet curved pipe; 11, connecting component; 111, support plate; 112, control valve; 113, connecting frame; 114, middle pipe; 115, suction pipe; 12, adjusting component; 121, sleeve; 122, push rod; 123, stop rod; 124, spring; 125, arc-shaped bend; 13, magnetic plate; 14, sleeve plate; 15, heating pipe; 16, sealing plug; 17, notch. Detailed implementation manner

[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0041] As Figures 1 to 13 shown, the embodiment of the present invention provides a sugar removal system and method for yam stuffing, including a processing cylinder 1. A fixed cylinder 2 is fixedly connected inside the processing cylinder 1. Heating pipes 15 are annularly distributed inside the processing cylinder 1. Side grooves 3 and through holes 4 are respectively opened on the side of the fixed cylinder 2. A fixed water filtration component 5 is sleeved inside the fixed cylinder 2. An adjustable water filtration component 6 is slidably sleeved on the top of the fixed water filtration component 5. A cover plate component 7 is provided on the top of the fixed cylinder 2. A rotating shaft 8 is rotatably sleeved inside the cover plate component 7. Stirring rods 9 are arranged on the outer surface of the rotating shaft 8. A power component 10 is provided on the top of the cover plate component 7. The rotating end of the power component 10 is fixedly connected to the rotating shaft 8. A connecting component 11 is provided on the side of the cover plate component 7. One end of the connecting component 11 is fixedly communicated with the power component 10. The other end of the connecting component 11 is fixedly communicated with an adjusting component 12. The adjusting component 12 is arranged above the cover plate component 7. The upper end of the adjustable water filtration component 6 is slidably sleeved in the cover plate component 7;

[0042] The adjustable water filtration component 6 includes a slider 61, a movable rod 62, a sleeve 63, an adjustable filter cloth 64 and a limiting ring 65.

[0043] Embodiment: The fixed water filtering assembly 5 is sleeved along the fixed cylinder 2, and the magnetic plate 13 is kept magnetic with the sleeve plate 14. At the same time, the adjustable water filtering assembly 6 is sleeved in the fixed cylinder 2, and the adjustable filter cloths 64 on both sides are symmetrically separated. The adjustable filter cloth 64 is adjusted to be located in the side groove 3. The peeled yam pieces are put into the interior of the fixed cylinder 2, and clear water is injected into the treatment cylinder 1, and the clear water fills the fixed cylinder 2. The heating tube 15 is started, and the water temperature in the treatment cylinder 1 and the fixed cylinder 2 rises and boils to perform sugar removal by boiling the yam. When performing sugar removal by boiling, the cover plate assembly 7 is placed on the top of the fixed cylinder 2, and the connecting assembly 11 is sleeved on the notch 17 of the treatment cylinder 1. At the same time, the cover plate assembly 7 is sleeved on the upper end of the adjustable water filtering assembly 6. The power assembly 10 is started to rotate slowly, and the rotating shaft 8 and the stirring rod 9 are driven to rotate and stir. After the sugar removal by boiling is completed, the control valve 112 in the connecting assembly 11 is started, so that the control valve 112 is only communicated with the connecting frame 113, and the rotation speed of the power assembly 10 is increased. The rotating shaft 8 drives the stirring rod 9 to rotate quickly and crush the boiled yam. At the same time, the fan blades 104 sleeved on the rotating shaft 8 rotate at high speed in the air supply cylinder 101, and suck air from below through the connecting assembly 11, and an axial flow wind is formed in the air supply cylinder 101. The axial flow wind is ejected upward along the air outlet curved pipe 105 and blows vertically downward into the fixed cylinder 2 along the air port 74. And as the air inside the connecting assembly 11 is quickly pumped out, the air pressure in the connected adjusting assembly 12 is quickly reduced, so that the push rod 122 quickly moves horizontally and contracts into the sleeve 121. As the spring 124 is compressed, the stop rod 123 quickly moves horizontally and pushes the corresponding two movable rods 62 in the two adjustable water filtering assemblies 6 to slide. The movable rods 62 close to each other in the two adjustable water filtering assemblies 6 slide away along the annular gap between the inner plate 71 and the outer ring 72, and at the same time, the corresponding sliders 61 at the bottom move away synchronously, so that the corresponding adjustable filter cloth 64 is opened and forms a semi-circular shape, wrapping the inside of the fixed cylinder 2. The two groups of adjustable filter cloths 64 in the two adjustable water filtering assemblies 6 are both opened and the ends are in contact. After the adjustment is completed, the control valve 112 is started again to keep the middle pipe 114 sealed and the suction pipe 115 is bypassed to the environment. At this time, the ambient air is sucked into the air supply cylinder 101. During the rotation and stirring process, the block-shaped yam is gradually crushed and mixed in the wrapped adjustable filter cloth 64. The sugar in the yam scraps is fully taken away by the water flow. The sealing plug 16 is opened, the heating tube 15 is closed, and the hot water is discharged. The moisture wrapped in the adjustable filter cloth 64 penetrates out through the filter cloth, and the dry yam scraps are retained in the cavities of the fixed filter cloth 54 and the adjustable filter cloth 64. And with the input of air volume and continuous stirring, drying is completed. After complete sugar removal, the power assembly 10 and the cover plate assembly 7 are taken out upward, and the movable rod 62 is pulled to drive the fixed water filtering assembly 5 to move upward along the fixed cylinder 2, and the sugar-removed and dried yam scraps are taken out, and then they can be poured and stored.

[0044] First, by sleeving a fixed water filtration component 5 magnetically fixed in a fixed cylinder 2 and cooperating with an adjustable water filtration component 6 sleeved in a top stepped annular groove 55, during the initial treatment process, by making the two adjustable water filtration components 6 move away and contract, direct exchange of the liquid in the inner cavity of the fixed cylinder 2 and the inner cavity of the treatment cylinder 1 is achieved, so as to ensure that the yam blocks inside are fully boiled and de-sugared under the heating state, and the sugar is quickly mixed evenly in the treatment cylinder 1. After preliminary de-sugaring, in cooperation with the connection and cooperation of the power component 10, the connection component 11 and the adjustment component 12, when the stirring rod 9 rotates rapidly, the adjustment component 12 is driven by the negative pressure effect to open the two adjustable water filtration components 6, and the adjustable filter cloth 64 is wrapped inside the fixed cylinder 2 to isolate the yam blocks. At the same time, in cooperation with the rapidly rotating stirring rod 9 and the rotation of the fan blade 104, the yam blocks wrapped inside the opened adjustable water filtration component 6 are crushed. The crushed yam is fully contacted with the hot water inside to further strengthen the removal of sugar inside the yam. At the same time, in cooperation with the stirring of the stirring rod 9 and the flowing air blown inside, after draining the hot water, the water in the opened adjustable water filtration component 6 is permeated and removed, leaving the yam blocks that are fully de-sugared after being broken, thus avoiding the situation where the yam blocks are boiled and broken and scattered, completing the strengthening of sugar removal inside the yam blocks, with good actual removal effect, high de-sugaring efficiency and good use effect.

[0045] In addition, by using the two adjustable water filtration components 6, when in the opened state, the yam frame is wrapped and stored, and in cooperation with the rotation and crushing of the stirring rod 9, the broken yam blocks are directly formed into the shredded materials for stuffing. At the same time, the shredded yam blocks are effectively stored in the adjustable filter cloth 64 and the fixed filter cloth 54 under the wrapping. In cooperation with the upper and lower assembled cover plate component 7 and the detachable fixed water filtration component 5, after opening the cover plate component 7 and the power component 10, the removed and transferred broken yam stuffing can be directly taken out and transferred, effectively avoiding the broken preparation process after transfer. The actual operation is convenient, further saving the processing steps. The whole de-sugaring system has a high concentration, comprehensively improving the processing efficiency.

[0046] On the other hand, by using the motor 103 and the fan blade 104 in the power component 10 again, in cooperation with the rotation of the rotating shaft 8 and the stirring rod 9, during the crushing process when the yam is further de-sugared, in cooperation with the blowing of the fan blade 104, on the one hand, the disturbance in different vertical directions is strengthened during the stirring process, and it has a better chaotic de-sugaring effect for the yam during water bath crushing and de-sugaring. At the same time, after draining the hot water, with the rotation and dehydration of the stirring rod 9, in cooperation with the continuous input of vertical air volume and the high-temperature environment inside the treatment cylinder 1, hot air drying is realized. The actual yam is dehydrated and hot air dried while being broken, effectively reducing the drying step after the yam is broken after de-sugaring, further reducing the post-treatment process, comprehensively improving the preparation efficiency of the yam stuffing and having a good use effect.

[0047] Such as Figure 2 、Figure 4 , Figure 5 , Figure 10 and Figure 11 As shown, the fixed water filter assembly 5 includes a bottom plate 51, a fixing ring 52, a side plate 53, a fixed filter cloth 54, a stepped annular groove 55 and a positioning rod 56. The bottom plate 51 is movably sleeved inside the fixed cylinder 2, the fixing ring 52 is located above the bottom plate 51, the side plate 53 is fixedly connected between the fixing ring 52 and the bottom plate 51, the fixed filter cloth 54 is fixedly connected between the fixing ring 52 and the bottom plate 51 and is located on the inner side of the side plate 53, the stepped annular groove 55 is opened at the top of the fixing ring 52, and the positioning rod 56 is fixedly connected to the stepped annular groove 55. The slider 61 is adapted to the internal shape of the stepped annular groove 55 and is movably sleeved in the stepped annular groove 55. There are four sliders 61, and the four sliders 61 are divided into two groups, left and right, with two of each group. The movable rod 62 is fixedly connected to the top of the slider 61, and the sleeve 63 is rotatably sleeved on the outside of the movable rod 62. The adjustable filter cloth 64 is fixedly connected between the two groups of sleeves 63. The limiting ring 65 is fixedly sleeved on the outer surface of the movable rod 62 and is located above the sleeve 63. The sleeve 63 is located above the fixed ring 52.

[0048] During use, by utilizing the fixed water filter assembly 5 as the bottom support, on the one hand, it supports the yam at the bottom, and on the other hand, it cooperates with the adjustable water filter assembly 6 that is slidably mounted on the top to achieve large-space wrapping, thereby realizing the subsequent storage of crushed yam. The fixed filter cloth 54 has a stable shape and structure at the bottom. The side plate 53 is used to connect with the fixed filter cloth 54 to maintain the structural stability of the fixed filter cloth 54. The stepped annular groove 55 cooperates with the socketing of the slider 61 and the movable rod 62. The socketing process is used to achieve stable socketing while rotating around to avoid direct pulling out from the top. When the two movable rods 62 in the same group are close to each other, the corresponding adjustable filter cloth 64 is retracted, and when the two movable rods 62 in the same group are away from each other, the opening and wrapping of the adjustable filter cloth 64 is completed. The sleeve 63 cooperates with the limiting ring 65. On the one hand, the sleeve 63 rotates to adapt to the change of the position, and the limiting ring 65 limits the up and down movement of the sleeve 63.

[0049] like Figure 1 , Figure 2 , Figure 6 and Figure 8 As shown, the cover plate assembly 7 includes an inner plate 71, an outer ring 72, an intermediate block 73 and an air port 74. The outer ring 72 is located at the top of the fixed cylinder 2. The intermediate block 73 is fixedly connected between the inner plate 71 and the outer ring 72. There is an annular gap between the inner plate 71 and the outer ring 72. The air port 74 is opened on the front side of the inner plate 71. The upper end of the movable rod 62 is movably sleeved between the inner plate 71 and the outer ring 72. The movable rod 62 is symmetrically distributed on both sides of the intermediate block 73.

[0050] During use, the cover assembly 7 is used to realize the socketing of the rotating shaft 8 and the assembly of the power assembly 10. At the same time, the top of the fixed cylinder 2 is sealed, and the gap between the inner plate 71 and the outer ring 72 is matched to adapt to the movement of the movable rod 62 along the circumference, thereby achieving opening. The air port 74 is used to discharge the gas downward to achieve ventilation.

[0051] like Figure 1 , Figure 2 , Figure 6 and Figure 9 As shown, the power assembly 10 includes an air supply cylinder 101, a motor base 102, a motor 103, fan blades 104 and an air outlet curved pipe 105. The air supply cylinder 101 is sleeved on the outside of the rotating shaft 8, the motor base 102 is fixedly connected to the top of the air supply cylinder 101, the motor 103 is fixedly sleeved inside the motor base 102, the fan blades 104 are fixedly sleeved on the outer surface of the rotating shaft 8 and are located inside the air supply cylinder 101, one end of the air outlet curved pipe 105 is fixedly connected to the top of the air supply cylinder 101, and the other end of the air outlet curved pipe 105 is fixedly connected to the top of the inner plate 71 and communicates with the air outlet 74.

[0052] During use, the power component 10 is used to provide power. On the one hand, it realizes slow stirring by directly connecting to the rotating shaft 8, and realizes crushing and centrifugation at high speed, and cooperates with the rotation of the fan blades 104. While rotating, it cooperates with the connecting component 11 to suck the gas in a specific space to realize the power push of the adjustable water filter component 6. At the same time, it cooperates with the air outlet guide to blow and dry the yam in the fixed tube 2, and the air supply tube 101 is supported by the connecting component 11.

[0053] like Figure 1 , Figure 2 , Figure 6 , Figure 7 and Figure 12 As shown, the connecting assembly 11 includes a support plate 111, a control valve 112, a connecting frame 113, an intermediate pipe 114 and an air intake pipe 115. The support plate 111 is fixedly connected to the side of the cover plate assembly 7, the control valve 112 is fixedly connected to the top surface of the support plate 111, the intermediate pipe 114 is fixedly connected between the connecting frame 113 and the control valve 112, the air intake pipe 115 is fixedly connected between the control valve 112 and the air supply cylinder 101, and the adjusting assembly 12 includes a sleeve 1 21. Push rod 122, stop rod 123, spring 124 and arc-shaped bend 125. The sleeve 121 is fixedly connected to the side of the connecting frame 113. The push rod 122 is movably sleeved in the sleeve 121. The stop rod 123 is fixedly connected to the outer end of the push rod 122. The spring 124 is located inside the sleeve 121. The two ends of the spring 124 are fixedly connected to the inner end of the push rod 122 and the inner wall of the connecting frame 113 respectively. The arc-shaped bend 125 is arranged in the middle of the stop rod 123.

[0054] During use, the air intake of the air supply duct 101 is realized through the connecting component 11. In coordination with the operation of the control valve 112, the air intake of the regulating component 12 and the ambient air intake are respectively realized. The former creates a negative pressure effect in the regulating component 12 during air intake, thereby causing the crosswise movement of the stop lever 123 in the regulating component 12, pushing open the adjustable water filtering component 6, and realizing the air intake in the power component 10. The arc-shaped bend 125 on the stop lever 123 is adapted to the position of the rotating shaft 8 to ensure that it does not interfere with the stable rotation of the rotating shaft 8 when approaching. The spring 124 is used to elastically reset the stop lever 123.

[0055] As Figure 1 , Figure 2 , Figure 3 and Figure 13 shown, a magnetic plate 13 is fixedly embedded at the bottom of the inner surface of the fixed cylinder 2. The bottom surface of the fixed water filtering component 5 is fixedly connected with a sleeve plate 14. The sleeve plate 14 is movably sleeved at the bottom of the inner surface of the fixed cylinder 2 and is magnetically adsorbed to the magnetic plate 13. The sealing plug 16 is threadedly sleeved at the bottom of the treatment cylinder 1. A notch 17 is opened at the top of the treatment cylinder 1, and the inner surface of the notch 17 is movably sleeved with the support plate 111.

[0056] During use, the stable positioning of the fixed water filtering component 5 after sleeving is maintained by the magnetism of the magnetic plate 13 and the sleeve plate 14. The notch 17 is adapted to the support plate 111 in the connecting component 11, realizing the positioning of the connecting component 11, the cover plate component 7, and the power component 10 after placement, avoiding deviation, and maintaining stability.

[0057] A de-sugaring method for a de-sugaring system of yam filling includes the following steps:

[0058] S1. Insert the fixed water filtering component 5 into the fixed cylinder 2 along the axis, and keep the magnetic plate 13 and the sleeve plate 14 magnetically attracted. At the same time, the adjustable water filtering component 6 is sleeved in the fixed cylinder 2, keeping the adjustable filter cloths 64 on both sides symmetrically separated, and adjusting the adjustable filter cloths 64 to be located in the side grooves 3.

[0059] S2. Put the peeled yam pieces into the interior of the fixed cylinder 2, and inject clear water into the treatment cylinder 1, and the clear water fills the fixed cylinder 2. Start the heating tube 15, and the water temperature in the treatment cylinder 1 and the fixed cylinder 2 rises and boils to perform water boiling de-sugaring of the yam.

[0060] S3. During water boiling de-sugaring, place the cover plate component 7 on the top of the fixed cylinder 2, and keep the connecting component 11 sleeved on the notch 17 of the treatment cylinder 1. At the same time, make the cover plate component 7 sleeved on the upper end of the adjustable water filtering component 6. Start the power component 10, make the power component 10 rotate slowly, and drive the rotating shaft 8 and the stirring rod 9 to rotate and stir.

[0061] S4. After the sugar removal by boiling is completed, start the control valve 112 in the connection assembly 11 so that the control valve 112 is only connected to the connection box 113, increase the rotation speed of the power assembly 10, the rotating shaft 8 drives the stirring rod 9 to rotate rapidly and crush the boiled Chinese yams. At the same time, the fan blades 104 sleeved on the rotating shaft 8 rotate at high speed in the air supply cylinder 101, suck air from below through the connection assembly 11, and form an axial flow of air in the air supply cylinder 101. The axial flow of air is ejected upward along the air outlet elbow 105 and blows vertically downward into the fixed cylinder 2 along the air port 74. As the air inside the connection assembly 11 is rapidly extracted, the air pressure in the connected adjustment assembly 12 rapidly decreases, so that the push rod 122 rapidly moves horizontally and contracts into the sleeve 121. As the spring 124 is compressed, the stop rod 123 rapidly moves horizontally and pushes the corresponding two movable rods 62 in the two adjustable water filtering assemblies 6 to slide. The movable rods 62 close to each other in the two adjustable water filtering assemblies 6 slide away along the annular gap between the inner plate 71 and the outer ring 72. At the same time, the corresponding sliders 61 at the bottom move away synchronously, so that the corresponding adjustable filter cloth 64 opens and forms a semi-circular shape, wrapping the inside of the fixed cylinder 2. The two adjustable filter cloths 64 in the two adjustable water filtering assemblies 6 are both opened and the ends are in contact. After the adjustment is completed, start the control valve 112 again to keep the middle pipe 114 sealed and make the suction pipe 115 bypass the environment. At this time, the ambient air is inhaled into the air supply cylinder 101;

[0062] S5. During the rotation and stirring process, the lumpy Chinese yams are gradually crushed and mixed in the wrapped adjustable filter cloth 64. The sugar in the Chinese yam scraps is fully carried away by the water flow. Open the sealing plug 16, turn off the heating pipe 15, and the hot water is discharged. The moisture wrapped in the adjustable filter cloth 64 penetrates through the filter cloth, and the dry Chinese yam scraps are retained in the cavities of the fixed filter cloth 54 and the adjustable filter cloth 64. With the input of air volume and continuous stirring, drying is completed;

[0063] S6. After the complete sugar removal is completed, take out the power assembly 10 and the cover plate assembly 7 upward, and pull the movable rod 62 to drive the fixed water filtering assembly 5 to move upward along the fixed cylinder 2, take out the Chinese yam scraps after sugar removal and drying, and pour and store them.

[0064] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sugar removal system for yam filling, comprising a processing cylinder (1) and a sealing plug (16), characterized in that: Inside the processing cylinder (1), a fixed cylinder (2) is fixedly connected. Inside the processing cylinder (1), heating tubes (15) are annularly distributed. On the side surface of the fixed cylinder (2), side grooves (3) and through holes (4) are respectively formed. Inside the fixed cylinder (2), a fixed water filtration assembly (5) is sleeved. On the top of the fixed water filtration assembly (5), an adjustable water filtration assembly (6) is slidably sleeved. On the top of the fixed cylinder (2), a cover plate assembly (7) is provided. Inside the cover plate assembly (7), a rotating shaft (8) is rotatably sleeved. On the outer surface of the rotating shaft (8), stirring rods (9) are provided. On the top of the cover plate assembly (7), a power assembly (10) is provided. The rotating end of the power assembly (10) is fixedly connected to the rotating shaft (8). The sealing plug (16) is threadedly sleeved at the bottom of the processing cylinder (1). The fixed water filtration assembly (5) includes a bottom plate (51), a fixed ring (52), side plates (53), a fixed filter cloth (54), a stepped ring groove (55), and positioning rods (56). The bottom plate (51) is movably sleeved inside the fixed cylinder (2). The fixed ring (52) is located above the bottom plate (51). The side plates (53) are fixedly connected between the fixed ring (52) and the bottom plate (51). The fixed filter cloth (54) is fixedly connected between the fixed ring (52) and the bottom plate (51) and is located inside the side plates (53). The stepped ring groove (55) is formed on the top of the fixed ring (52). The positioning rods (56) are fixedly connected inside the stepped ring groove (55) and extend upward. The adjustable water filtration assembly (6) includes sliders (61), movable rods (62), sleeves (63), an adjustable filter cloth (64), and limit rings (65). The sliders (61) are adapted to the internal shape of the stepped ring groove (55) and are slidably sleeved in the stepped ring groove (55). The number of the sliders (61) is four. Every two of the four sliders (61) form a group, and there are two groups in total, namely the left group and the right group. The movable rods (62) are fixedly connected to the tops of the sliders (61). The sleeves (63) are rotatably sleeved on the outer sides of the movable rods (62). The adjustable filter cloth (64) is fixedly connected between the two groups of sleeves (63). The limit rings (65) are fixedly sleeved on the outer surfaces of the movable rods (62) and are located above the sleeves (63). The sleeves (63) are located above the fixed ring (52). The upper end of the adjustable water filtration assembly (6) is slidably sleeved in the cover plate assembly (7) through the movable rods (62).

2. The sugar removal system for a yam filling according to claim 1, wherein: The cover plate assembly (7) includes an inner plate (71), an outer ring (72), an intermediate block (73), and an air port (74). The outer ring (72) is located at the top of the fixed cylinder (2). The intermediate block (73) is fixedly connected between the inner plate (71) and the outer ring (72). There is an annular gap between the inner plate (71) and the outer ring (72). The air port (74) is opened on the front surface of the inner plate (71). The upper end of the movable rod (62) is movably sleeved between the inner plate (71) and the outer ring (72). The movable rods (62) are symmetrically distributed on both sides of the intermediate block (73).

3. A sugar removal system for yam stuffing according to claim 2, characterized in that: The power assembly (10) includes an air supply cylinder (101), a motor base (102), a motor (103), a fan blade (104), and an air outlet elbow (105). The air supply cylinder (101) is sleeved outside the rotating shaft (8). The motor base (102) is fixedly connected to the top of the air supply cylinder (101). The motor (103) is fixedly sleeved inside the motor base (102). The fan blade (104) is fixedly sleeved on the outer surface of the rotating shaft (8) and is located inside the air supply cylinder (101). One end of the air outlet elbow (105) is fixedly communicated with the top of the air supply cylinder (101). The other end of the air outlet elbow (105) is fixedly connected to the top of the inner plate (71) and is communicated with the air port (74).

4. A de-sugaring system for yam stuffing according to claim 3, characterized in that: A connection assembly (11) is provided on the side of the cover plate assembly (7). One end of the connection assembly (11) is fixedly communicated with the power assembly (10). The other end of the connection assembly (11) is fixedly communicated with an adjustment assembly (12). The adjustment assembly (12) is arranged above the cover plate assembly (7). The connection assembly (11) includes a support plate (111), a control valve (112), a connection frame (113), an intermediate pipe (114), and a suction pipe (115). The support plate (111) is fixedly connected to the side of the cover plate assembly (7). The control valve (112) is fixedly connected to the top surface of the support plate (111). The intermediate pipe (114) is fixedly communicated between the connection frame (113) and the control valve (112). The suction pipe (115) is fixedly communicated between the control valve (112) and the air supply cylinder (101).

5. The de-sugaring system for a yam filling according to claim 4, characterized in that: The adjustment assembly (12) includes a sleeve (121), a push rod (122), a stop rod (123), a spring (124), and an arc-shaped bend (125). The sleeve (121) is fixedly communicated with the side of the connection frame (113). The push rod (122) is movably sleeved in the sleeve (121). The stop rod (123) is fixedly connected to the outer end of the push rod (122). The spring (124) is located inside the sleeve (121). Both ends of the spring (124) are fixedly connected to the inner end of the push rod (122) and the inner wall of the connection frame (113) respectively. The arc-shaped bend (125) is provided in the middle of the stop rod (123).

6. The sugar removal system for yam filling according to claim 5, characterized in that: A magnetic plate (13) is fixedly embedded at the bottom of the inner surface of the fixed cylinder (2). A sleeve plate (14) is fixedly connected to the bottom surface of the fixed water filtering assembly (5). The sleeve plate (14) is movably sleeved in the bottom of the inner surface of the fixed cylinder (2) and is magnetically adsorbed to the magnetic plate (13). A notch (17) is formed in the top of the treatment cylinder (1), and the inner surface of the notch (17) is movably sleeved with a support plate (111).

7. The de-sugaring method of a de-sugaring system for yam filling according to claim 6, characterized in that: The method comprises the following steps: S1. The fixed water filtering assembly (5) is sleeved along the fixed cylinder (2), and the magnetic plate (13) and the sleeve plate (14) are kept magnetically attracted. At the same time, the adjustable water filtering assembly (6) is sleeved in the fixed cylinder (2) accordingly. The adjustable filter cloths (64) on both sides are symmetrically separated, and the adjustable filter cloths (64) are adjusted to be located in the side grooves (3). S2. The peeled yam blocks are put into the interior of the fixed cylinder (2), and clear water is injected into the treatment cylinder (1). The clear water fills the fixed cylinder (2). The heating pipe (15) is started, and the water temperatures in the treatment cylinder (1) and the fixed cylinder (2) rise and boil, so as to carry out sugar removal from the yams by boiling in water. S3. When sugar removal by boiling in water is carried out, the cover plate assembly (7) is placed on the top of the fixed cylinder (2), and the connecting assembly (11) is sleeved on the notch (17) of the treatment cylinder (1). At the same time, the cover plate assembly (7) is sleeved on the upper end of the adjustable water filtering assembly (6). The power assembly (10) is started to slowly rotate the power assembly (10), and the rotating shaft (8) and the stirring rod (9) are driven to rotate and stir. S4. After the sugar removal by boiling is completed, start the control valve (112) in the connection assembly (11) so that the control valve (112) is only connected to the connection box (113), increase the rotation speed of the power assembly (10), the rotating shaft (8) drives the stirring rod (9) to rotate rapidly and crush the boiled Chinese yams. At the same time, the fan blades (104) sleeved on the rotating shaft (8) rotate at high speed in the air supply cylinder (101), suck air from below through the connection assembly (11), and form an axial flow of air in the air supply cylinder (101). The axial flow of air sprays upward along the air outlet elbow (105) and blows vertically downward into the fixed cylinder (2) along the air port (74). And as the air inside the connection assembly (11) is rapidly extracted, the air pressure in the connected adjustment assembly (12) rapidly decreases, so that the push rod (122) rapidly moves horizontally and contracts into the sleeve (121). As the spring (124) is compressed, the stop rod (123) rapidly moves horizontally and pushes the corresponding two movable rods (62) in the two adjustable water filtering assemblies (6) to slide. The movable rods (62) close to each other in the two adjustable water filtering assemblies (6) slide away along the annular gap between the inner plate (71) and the outer ring (72). At the same time, the corresponding sliders (61) at the bottom move away synchronously, so that the corresponding adjustable filter cloths (64) open and form a semi-circular shape, wrapping inside the fixed cylinder (2). The two adjustable filter cloths (64) in the two adjustable water filtering assemblies (6) are both opened and the heads and tails are in contact. After the adjustment is completed, start the control valve (112) again to keep the middle pipe (114) sealed and make the suction pipe (115) communicate with the environment beside. At this time, the ambient air is inhaled into the air supply cylinder (101); S5. During the rotation and stirring process, the lumpy Chinese yams are gradually crushed and mixed in the wrapped adjustable filter cloth (64). The sugar in the Chinese yam scraps is fully carried away by the water flow. Open the sealing plug (16), turn off the heating tube (15), and the hot water is discharged. The water in the adjustable filter cloth (64) oozes out through the filter cloth, and the dry materials of the Chinese yam scraps are retained in the cavities of the fixed filter cloth (54) and the adjustable filter cloth (64). And with the input of air volume and continuous stirring, drying is completed; S6. After the overall sugar removal is completed, take out the power assembly (10) and the cover plate assembly (7) upward, and pull the movable rod (62) to drive the fixed water filtering assembly (5) to move upward along the fixed cylinder (2) to take out the Chinese yam scraps after sugar removal and drying, and then pour and store them.

Citation Information

Patent Citations

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