A MR mine belt conveyor device maintenance device

By designing a maintenance device for MR mining belt conveyor equipment, the problems of omissions and fatigue caused by manual inspection are solved by using visual inspection components and spray cleaning structure, achieving efficient and accurate belt inspection and cleaning, and extending the service life of the equipment.

CN117262650BActive Publication Date: 2025-11-25JIANGSU LINGTE NETWORK TECH CO LTD +1
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Patent Information

Application Number
CN202311310346.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-10
Publication Date
2025-11-25
Estimated Expiration
2043-10-10

AI Technical Summary

Technical Problem

In the existing technology, the belt inspection of MR mining belt conveyor equipment mainly relies on manual observation, which is prone to omissions and the inspector is prone to fatigue, resulting in the belt cracks not being detected in time.

Method used

A maintenance device for MR mining belt conveyor equipment was designed, comprising a visual inspection component, a movement adjustment component, and a spray cleaning structure. The device utilizes a visual inspection instrument and a supplementary lighting plate to improve inspection accuracy, and uses casters and control cylinders to adapt to different heights. The spray cleaning structure removes surface substances and dries the belt, ensuring the inspection effect.

Benefits of technology

This technology enables efficient inspection of belts in MR mining belt conveyor equipment, reducing inspection omissions and fatigue, improving inspection accuracy and equipment maintenance efficiency, and extending the service life of the belts.

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Abstract

The application discloses a kind of MR mining belt conveying equipment maintenance devices, including as the box structure of push adjustment, the box structure is equipped with spray cleaning structure, the box structure includes the mobile adjustment component of visual inspection component installation setting, and mobile adjustment component includes the box body with partition inside, while box interior is divided into installation interval and storage interval by partition, the storage interval is equipped with the through hole of convenient spray cleaning structure component installation setting, and storage interval is equipped with the handlebar of convenient operator push adjustment by box one side, while storage interval is equipped with the recessed plate of convenient universal wheel connection setting by box bottom, the installation interval front is equipped with the through slot of protective door installation setting, and protective door is equipped with the recessed plate of convenient component installation setting by installation interval inside, the universal wheel thus plays the effect of push adjustment.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of MR mine belt conveying equipment, in particular to a MR mine belt conveying equipment maintenance device. BACKGROUND

[0002] In the mining process, a variety of equipment is generally needed to mine and process the mine, and the MR mine belt conveying equipment is a necessary equipment in the mining process of the mine, but as the use time period of the MR mine belt conveying equipment increases, various problems are prone to occur in the MR mine belt conveying equipment, at which time the MR mine belt conveying equipment needs to be maintained and repaired, and the common problems of the MR mine belt conveying equipment are prone to have: the belt cracks and the equipment wears, and the inspector generally adopts manual observation to check the belt during the inspection of the belt in the MR mine belt conveying equipment, which not only has the problem of missed inspection, but also causes the inspector's eyes to be tired during long observation, resulting in the problem that the belt cracks cannot be checked. SUMMARY

[0003] The present application aims at the deficiencies of the prior art, and provides a MR mine belt conveying equipment maintenance device to solve the problem that the inspector generally adopts manual observation to check the belt during the inspection of the belt in the MR mine belt conveying equipment, which not only has the problem of missed inspection, but also causes the inspector's eyes to be tired during long observation, resulting in the problem that the belt cracks cannot be checked.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a MR mine belt conveying equipment maintenance device, comprising a box structure as a pushing adjustment, a spraying and cleaning structure is arranged on the box structure;

[0005] The box structure comprises a moving adjustment component arranged for the visual inspection component, and the moving adjustment component comprises a box with a partition plate arranged inside, and the box is divided into an installation interval and a storage interval by the partition plate;

[0006] The storage interval is provided with a through hole for facilitating the installation of the parts of the spraying and cleaning structure, and the storage interval is provided with a handle rod on one side of the box for facilitating the pushing adjustment of the operator, and the storage interval is provided with a recess plate on the bottom of the box for facilitating the connection of the universal wheel.

[0007] By adopting the above technical scheme, the universal wheel is arranged to achieve the pushing adjustment effect.

[0008] Preferably, a through slot for installing a protective door is provided directly in front of the installation section, and the protective door passes through a grooved plate inside the installation section to facilitate the installation of components. At the same time, a battery and a low-voltage box are conveniently located at the bottom of the grooved plate.

[0009] By adopting the above technical solution, a mobile network connection can be achieved through the installation of a low-voltage box.

[0010] Preferably, the bottom of the concave plate is provided with a control cylinder for driving and adjusting, and the output end of the control cylinder is provided with a stop plate for driving and adjusting the concave plate. At the same time, the concave plate is provided with a control box for operator adjustment on one side of the box body.

[0011] By adopting the above technical solution, the recessed plate provides support for movement and adjustment.

[0012] Preferably, the visual inspection component includes a connecting frame disposed on one side of the upper part of the housing, and the connecting frame is equipped with a mounting plate for synchronous drive adjustment via a handwheel, ball screw and ball nut. At the same time, a visual inspection instrument for inspecting the parts of the MR mining belt conveyor is disposed at the bottom of the mounting plate. A supplementary lighting plate is disposed on both sides of the mounting plate via movable connectors. The connecting frame is also provided with a display screen for displaying the inspection image on one side of the upper part of the housing.

[0013] By adopting the above technical solution, the supplementary lighting panel can be used to assist in the inspection effect.

[0014] Preferably, the spray cleaning structure includes an installation frame with an internal partition, and a connecting groove is provided through the bottom of the installation frame. The connecting groove is provided with a sliding groove to facilitate the sliding adjustment of the parts. The upper part of the installation frame is also provided with a cavity for drive adjustment via a handwheel, ball screw and ball nut.

[0015] By adopting the above technical solution, the installation frame is designed to achieve the effect of opening and connecting settings.

[0016] Preferably, an adjusting tube is provided below the cavity, and the cavity is provided with a through block through a sliding groove and a slider, while a hollow frame is provided on one side of the through block.

[0017] By adopting the above technical solution, the conveying effect can be regulated through the setting of the regulating pipe.

[0018] Preferably, the hollow frame is equipped with a cleaning motor and a cleaning roller through a through block, and the hollow frame is located on the other side above the box body. At the same time, the through block is installed with the output end of the regulating cylinder, and the regulating cylinder is installed on the rear side of the mounting frame through a fixing plate.

[0019] By adopting the above technical solution, the adjustable cylinder is used to achieve the effect of control and drive adjustment.

[0020] Preferably, the hollow frame is connected with the filter box through a connecting pipe, and the filter box is connected with the first water pump through a corrugated pipe below, and another corrugated pipe is also connected with the cavity through the second water pump.

[0021] By adopting the above technical scheme, the corrugated pipe is arranged to adjust the connection effect.

[0022] Preferably, the hollow frame is connected with the heating lamp through the through-hole block, the through-hole plate and the connecting bolt on one side, and the heating lamp is rotatably adjusted through the through-hole block, the through-hole plate and the connecting bolt.

[0023] By adopting the above technical scheme, the heating lamp is arranged to play a roasting and drying role.

[0024] Compared with the prior art, the MR mine belt conveying equipment maintenance device has the advantages that:

[0025] (1) The visual inspection assembly arranged in the box structure solves the problem that the inspector generally adopts a manual observation method to inspect the belt during the inspection of the belt in the MR mine belt conveying equipment, and the manual observation method not only has the problem of missed inspection, but also causes the inspector's eyes to be easily tired during a long observation process, so that the belt cracks cannot be inspected. When the belt on the MR mine belt conveying equipment needs to be inspected and maintained, the operator rotates the hand wheel and the ball screw moves, the ball nut and the mounting plate drive the visual detector and the light supplement plate to move synchronously under stress during the stress movement of the hand wheel and the ball screw, the visual detector is close to the belt of the MR mine belt conveying equipment, the operator turns on the light supplement plate to improve the brightness effect of the visual detector on the belt inspection of the MR mine belt conveying equipment, and the inspection image of the belt of the MR mine belt conveying equipment is transmitted to the display screen to facilitate quick inspection of the belt cracks of the MR mine belt conveying equipment.

[0026] (2) The movement adjusting assembly arranged in the box structure solves the problem that the whole device cannot adapt to the inspection of belts of MR mine belt conveying equipment with different heights. When the belt of the MR mine belt conveying equipment needs to be inspected, the operator pushes the whole box and the universal wheel with the handle rod to move the whole device beside the belt of the MR mine belt conveying equipment, and drives the control cylinder to work during the operation of the operator, so that the abutting plate is in stress contact with the ground. When the abutting plate is in stress contact with the ground, the box is lifted to facilitate the visual inspection assembly to adapt to the inspection of belts of MR mine belt conveying equipment with different heights.

[0027] (3) Through the setting: spray cleaning structure, so as to solve the MR mine belt conveying equipment belt surface is easy to adhere to other material influence visual inspection component to MR mine belt conveying equipment belt surface inspection situation, when MR mine belt conveying equipment belt needs to be checked, at this time the operator moves the cavity body by another hand wheel ball screw drive, when the cavity body moves in the corresponding interval distance, stop the cavity body stress movement, at this time the operator moves the hollow frame by adjusting the cylinder control, when the hollow frame stress movement drives the cleaning roller to contact with the MR mine belt conveying equipment belt surface, when the cleaning roller and MR mine belt conveying equipment belt surface contact, at this time the operator controls the first water pump, the second water pump and the cleaning motor work, at this time the second water pump works in the cavity frame, which is convenient for the cleaning roller to clean the MR mine belt conveying equipment belt, and the first water pump works in the filter box to recycle the cleaning water, which avoids the influence and obstruction of other materials on the visual inspection component during the inspection process when the MR mine belt conveying equipment belt surface is cleaned;

[0028] (4) Through the setting of the heating lamp in the spray cleaning structure, so as to solve the problem that a large amount of water remains on the surface of the MR mine belt conveying equipment belt after cleaning, which causes the water to penetrate into the MR mine belt conveying equipment belt and shortens the service life of the MR mine belt conveying equipment belt, at this time the operator controls the heating lamp to work after the MR mine belt conveying equipment belt is cleaned, and the heating lamp dries the surface of the MR mine belt conveying equipment belt during the working process, avoiding the penetration of the cleaning water into the MR mine belt conveying equipment belt. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is a front view of the present application;

[0030] Figure 2 It is a box structure diagram of the present application;

[0031] Figure 3 It is a mobile adjustment assembly structure diagram of the present application;

[0032] Figure 4 It is a connection frame, hand wheel ball screw, mounting plate, light supplementing plate and display screen structure diagram of the present application;

[0033] Figure 5 It is a connection frame, hand wheel ball screw, ball nut, mounting plate and visual detector structure diagram of the present application;

[0034] Figure 6The installation frame, connecting groove, cavity body, adjusting pipe, through block, hollow frame, cleaning motor, adjusting cylinder, connecting pipe, filter box, corrugated pipe, first water pump, second water pump, through hole block, through hole plate and heating lamp structure schematic view of the present application are shown in the figure.

[0035] Figure 7 The installation frame, connecting groove, sliding groove and sliding block structure schematic view of the present application are shown in the figure.

[0036] Figure 8 The hollow frame and cleaning roller structure schematic view of the present application is shown in the figure.

[0037] In the figure: 1, box structure; 101, mobile adjusting assembly; 1011, box; 1012, installation interval; 1013, storage interval; 1014, concave plate; 1015, universal wheel; 1016, groove plate; 1017, storage battery; 1018, weak current box; 1019, control cylinder; 10110, stop plate; 102, visual inspection assembly; 1021, connecting frame; 1022, hand wheel ball screw; 1023, ball nut; 1024, mounting plate; 1025, visual detector; 1026, light supplementing plate; 1027, display screen; 2, spraying cleaning structure; 201, installation frame; 202, connecting groove; 203, sliding groove; 204, cavity body; 205, adjusting pipe; 206, sliding block; 207, through block; 208, hollow frame; 209, cleaning motor; 2010, cleaning roller; 2011, adjusting cylinder; 2012, connecting pipe; 2013, filter box; 2014, corrugated pipe; 2015, first water pump; 2016, second water pump; 2017, through hole block; 2018, through hole plate; 2019, heating lamp. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0039] Please refer to Figures 1-8 , the present application provides a technical solution: a MR mine belt conveying device maintenance device, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, including as a push adjustment box structure 1, the box structure 1 includes a mobile adjustment assembly 101 mounted to the visual inspection assembly 102, and the mobile adjustment assembly 101 includes a box 1011 with a partition inside, and the box 1011 is divided into an installation interval 1012 and a storage interval 1013 by the partition, wherein the box 1011 is installed by using existing technical components, which effectively plays an internal partitioning effect, and by dividing the box 1011 into an installation interval 1012 and a storage interval 1013, the installation is not only effective in achieving the effect of synchronous installation.

[0040] Further, the storage interval 1013 is provided with a through hole for installing the parts of the convenient spraying and cleaning structure 2, and the storage interval 1013 is provided with a handle on one side of the box 1011 for facilitating the operator to push and adjust, and the storage interval 1013 is provided with a recessed plate 1014 on the bottom of the box 1011 for facilitating the connection of the universal wheel 1015, wherein the above-mentioned component constitutes a certain adjustment structure, and the mobile adjustment is effectively achieved by using the above-mentioned component, which facilitates the push and adjustment of the whole box 1011 to different positions for maintenance and inspection of the equipment.

[0041] Further, the installation interval 1012 is provided with a through slot in front of the installation interval 1012, and the through slot is provided with a recessed plate 1016 for facilitating the installation of parts inside the installation interval 1012, and the recessed plate 1016 is provided with a battery 1017 and a weak current box 1018 at the bottom, wherein the above-mentioned component is also installed by using existing technical components, which effectively plays the role of mobile network connection and mobile power supply.

[0042] Further, the bottom of the recessed plate 1014 is provided with a control cylinder 1019 for driving adjustment, and the output end of the control cylinder 1019 is provided with a stop plate 10110 for driving adjustment of the recessed plate 1014, and the recessed plate 1014 is provided with a control box on one side of the box 1011 for the operator to operate and adjust, wherein the above-mentioned component constitutes a driving and lifting structure, and the driving and lifting structure is effectively achieved by using the above-mentioned component, which effectively plays the role of adjusting and limiting the bottom of the box 1011 and assisting the support.

[0043] The above scheme further, the visual inspection component 102 includes a connecting frame 1021 arranged on one side above the box body 1011, and the connecting frame 1021 is provided with a synchronous driving adjusting mounting plate 1024 through a hand wheel ball screw 1022 and a ball nut 1023, and the bottom of the mounting plate 1024 is provided with a visual detector 1025 for inspecting MR mine belt conveying equipment parts, and the two sides of the mounting plate 1024 are provided with light supplementing plates 1026 through movable connecting pieces, and the connecting frame 1021 is also provided with a display screen 1027 on one side above the box body 1011 for displaying inspection images, wherein the above-mentioned parts are also installed and arranged by using existing technical parts, and the existing technical part installation setting also effectively plays a synchronous lifting driving adjusting effect on the visual detector 1025 and the light supplementing plate 1026.

[0044] In the above scheme, when the MR mine belt conveying equipment belt needs to be maintained and inspected, the operator pushes the concave plate 1014 to drive the universal wheel 1015 to move under stress, moves the whole box body 1011 to the corresponding position, and then drives the control cylinder 1019 to work, and the control cylinder 1019 works to assist the box body 1011 to be supported and adjusted and lifted by the abutting plate 10110, and when the box body 1011 is adjusted to the corresponding position, the operator manually adjusts the hand wheel ball screw 1022 and the ball nut 1023 to drive the visual detector 1025 and the light supplementing plate 1026 to move under stress synchronously, and when the visual detector 1025 approaches the MR mine belt conveying equipment belt, the visual detector 1025 and the light supplementing plate 1026 are turned on to work, and at this time, the visual detector 1025 transmits the photographed image to the display screen 1027 to facilitate the observation of the MR mine belt conveying equipment belt cracks.

[0045] As shown in Figure 6 , Figure 7 and Figure 8 , the box structure 1 is provided with a spraying cleaning structure 2, the spraying cleaning structure 2 includes an installation frame 201 which is also provided with a partition plate inside, and a connecting groove 202 is provided below the installation frame 201, and a sliding groove 203 is provided inside the connecting groove 202 to facilitate the sliding adjustment of parts, and a cavity body 204 is also provided inside and above the installation frame 201 through a hand wheel ball screw 1022 and a ball nut 1023 for driving adjustment, wherein the above-mentioned parts are also installed and arranged by using existing technical parts, and the existing technical part installation setting also effectively plays a stress rotating adjusting and connecting setting effect.

[0046] The further scheme is that the cavity body 204 is provided below with an adjusting pipe 205, and the cavity body 204 is provided with a through block 207 through the chute 203 and the sliding block 206, and the through block 207 is provided with a hollow frame 208 on one side, wherein the above-mentioned parts constitute a sliding guide adjusting structure effect, and the sliding guide adjusting structure constituted by the above-mentioned parts can effectively play a force synchronization driving adjusting effect.

[0047] The further scheme is that the hollow frame 208 is provided inside with a cleaning motor 209 and a cleaning roller 2010 through the through block 207, and the hollow frame 208 is arranged on the other side above the box body 1011, and the through block 207 is arranged on the output end of the adjusting cylinder 2011, and the adjusting cylinder 2011 is arranged on the rear side of the mounting frame 201 through the fixing plate, wherein the above-mentioned parts are arranged by using existing technical parts, and the existing technical parts are used to effectively clean and maintain the MR mine belt conveyor belt.

[0048] The further scheme is that the hollow frame 208 is connected with the filter box 2013 through the connecting pipe 2012, the filter box 2013 is connected with the first water pump 2015 through the corrugated pipe 2014 below, and the other corrugated pipe 2014 is connected with the cavity body 204 through the second water pump 2016, wherein the above-mentioned parts are arranged by using existing technical parts, and the existing technical parts are used to effectively play the pumping and circulating pumping effects.

[0049] The further scheme is that the hollow frame 208 is connected with the heating lamp 2019 through the through hole block 2017, the through hole plate 2018 and the connecting bolt on one side, and the heating lamp 2019 is arranged in a rotating adjusting structure through the through hole block 2017, the through hole plate 2018 and the connecting bolt.

[0050] In the above scheme, at this time, the operator adjusts the synchronous force movement of the cavity body 204 and the adjusting pipe 205 again through the hand wheel ball screw 1022 and the ball nut 1023, and controls the adjusting cylinder 2011 to work when the adjusting pipe 205 is adjusted to the corresponding position. The adjusting cylinder 2011 drives the through block 207, the cleaning motor 209, the cleaning roller 2010 and the hollow frame 208 to move synchronously under force during the working process. When the through block 207 moves under force, the sliding block 206 is relatively moved with the connecting groove 202, the sliding groove 203 and the mounting frame 201 under force. When the hollow frame 208 contacts the surface of the MR mine belt conveyor belt, the adjusting cylinder 2011 stops working. At this time, the operator controls the second water pump 2016, the first water pump 2015 and the cleaning motor 209 to work. The cleaning motor 209 drives the cleaning roller 2010 to move under force during the working process. The second water pump 2016 delivers cleaning water through the bellows 2014 to the inside of the hollow frame 208 through the cavity body 204 and the adjusting pipe 205 for auxiliary cleaning during the working process. The cleaning water is also delivered to the storage interval 1013 inside through the first water pump 2015, the connecting pipe 2012 and the filter box 2013 for recycling, and the MR mine belt conveyor belt is cleaned. At this time, the heating lamp 2019 can quickly dry and check the cleaned belt.

[0051] The terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is a simplified description for the convenience of describing the present application, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the protection scope of the present application.

[0052] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions described in the foregoing embodiments, or make equivalent replacements to part of the technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the scope of the present application should be included in the protection scope of the present application.

Claims

1. A MR mine belt conveyor maintenance device, characterized by: Including as the box structure (1) of pushing adjustment, be equipped with the spray cleaning structure (2) on the box structure (1); The box structure (1) includes a moving adjustment assembly (101) for mounting and arranging a visual inspection assembly (102), and the moving adjustment assembly (101) includes a box (1011) with a partition inside, and the box (1011) is divided into an installation interval (1012) and a storage interval (1013) by the partition inside; The storage interval (1013) is provided with a through hole for conveniently installing and arranging parts of the spray cleaning structure (2), and the storage interval (1013) is provided with a handle rod on one side of the box (1011) for conveniently pushing adjustment by an operator, and the storage interval (1013) is provided with a recessed plate (1014) on the bottom of the box (1011) for conveniently connecting and arranging a universal wheel (1015); The installation interval (1012) is provided with a through slot for mounting and arranging a protective door in front, and the protective door is provided with a recessed groove plate (1016) inside the installation interval (1012) for conveniently mounting and arranging parts, and the recessed groove plate (1016) is provided with a storage battery (1017) and a weak current box (1018) at the bottom; The bottom of the recessed plate (1014) is provided with a control cylinder (1019) for driving adjustment, and the output end of the control cylinder (1019) is provided with a resisting plate (10110) for driving and adjusting the recessed plate (1014), and the recessed plate (1014) is provided with a control box on one side of the box (1011) for operator operation and adjustment; The visual inspection assembly (102) includes a connecting frame (1021) arranged on one side above the box (1011), and the connecting frame (1021) is provided with a mounting plate (1024) for synchronous driving and adjustment through a hand wheel ball screw (1022) and a ball nut (1023), and the bottom of the mounting plate (1024) is provided with a visual detector (1025) for inspecting MR mine belt conveying equipment parts, and the mounting plate (1024) is provided with a light supplementing plate (1026) on both sides through a movable connecting piece, and the connecting frame (1021) is also provided with a display screen (1027) on one side above the box (1011) for displaying inspection images; The spray cleaning structure (2) includes an installation frame (201) also provided with a partition inside, and a connecting groove (202) is provided below the installation frame (201), and a sliding groove (203) is provided inside the connecting groove (202) for conveniently sliding and adjusting parts, and a cavity body (204) is also provided inside the installation frame (201) above through a hand wheel ball screw (1022) and a ball nut (1023) for driving and adjusting; The bottom of the cavity body (204) is provided with an adjusting pipe (205), and the cavity body (204) is provided with a through block (207) through the sliding groove (203) and a sliding block (206), and one side of the through block (207) is provided with a hollow frame (208). The hollow frame (208) is internally provided with a cleaning motor (209) and a cleaning roller (2010) through a through block (207), and the hollow frame (208) is arranged on the other side above the box body (1011), and the through block (207) is arranged on the output end of the adjusting cylinder (2011), and the adjusting cylinder (2011) is arranged on the rear side of the mounting frame (201) through a fixing plate; The hollow frame (208) is connected and arranged with the filter box (2013) through a connecting pipe (2012), and the filter box (2013) is connected and arranged with the first water pump (2015) through a corrugated pipe (2014) below, and the other corrugated pipe (2014) is also connected with the cavity body (204) through the second water pump (2016); The hollow frame (208) is connected and arranged with the heating lamp (2019) through a through hole block (2017), a through hole plate (2018) and a connecting bolt on one side, and the heating lamp (2019) is arranged in a rotating adjusting structure through the through hole block (2017), the through hole plate (2018) and the connecting bolt.

Citation Information

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