A cooling air supply device for chemical fiber yarn production
By using vortex cooling components and a mechanical compression working structure, the problems of high energy consumption and complex structure of chemical fiber production cooling equipment are solved, achieving low energy consumption and stable cooling effect, which is suitable for chemical fiber production equipment in confined spaces.
Patent Information
- Application Number
- CN202311276201.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-09-30
AI Technical Summary
Existing cooling equipment for chemical fiber production is energy-intensive, has a complex structure, is not easy to use in confined spaces, and has an unstable cooling effect.
It adopts a vortex cooling component and a mechanical compression working structure. The vortex cooling component generates airflow swirling motion, which, combined with the drive motor and eccentric wheel, drives multiple compression cylinder liners to synchronously compress and intake air, achieving continuous cold air output. Cooling is achieved using the vortex cooling component and fan assembly.
It achieves low energy consumption and stable cooling effect, and is suitable for confined spaces, with high adaptability, and is applicable to chemical fiber production equipment.
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Figure CN117265682B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of chemical fiber filament production, in particular to a cooling and air feeding device for chemical fiber filament production. BACKGROUND
[0002] Chemical fiber filament is a fiber with textile properties prepared from natural high molecular compounds or artificially synthesized high molecular compounds as raw materials through processes such as preparation of spinning solution, spinning and post-treatment. In the production process of chemical fiber filament, the chemical fiber filament needs to be cooled and formed, therefore, cooling equipment is needed to cool the chemical fiber filament. In the traditional cooling method, the generated high-temperature heat energy is taken away from the chemical fiber filament through air circulation and heat absorption, so that the chemical fiber filament is cooled and fixed.
[0003] The traditional air cooling equipment mainly realizes object cooling through natural convection or forced ventilation, but this method is affected by environmental air humidity, air flow speed and other factors, resulting in unstable cooling effect. In the prior art, a compression refrigeration equipment is additionally arranged to perform low-temperature treatment on the air flow at the air inlet end of the air cooling equipment. The compression refrigeration equipment needs a large amount of electricity or fuel to generate a cooling effect, causing energy waste and high energy consumption. In addition, the ordinary compression refrigeration equipment needs a large volume to accommodate the refrigerant and the compressor and other equipment, and is not easy to use in a small space. The structure is complex, the stability is poor, and there are a series of defects.
[0004] Therefore, the existing problems are researched and improved, and the cooling and air feeding device for chemical fiber filament production is provided to solve the existing problems, so as to solve the problems and improve the practical value. SUMMARY
[0005] The application aims to solve the technical problems in the prior art or related art.
[0006] To this end, the technical scheme adopted by the application is as follows: a cooling and air feeding device for chemical fiber filament production, comprising: a driving motor, a compressed air inlet assembly, a gas distribution ring seat, a vortex cooling assembly and an air outlet guide seat, one side of the gas distribution ring seat is fixedly provided with a ring sleeve seat, the number of the vortex cooling assemblies is several and they are uniformly distributed on the surface of the ring sleeve seat and distributed in the circumferential direction of the surface of the ring sleeve seat, the driving motor is fixedly installed on one side of the compressed air inlet assembly, the surface of the gas distribution ring seat is provided with several pipes in communication with the surface of the compressed air inlet assembly, one side of the air outlet guide seat is fixedly connected with one end of the vortex cooling assembly, and a fan assembly is fixedly installed on the inner side of the air outlet guide seat.
[0007] The compression air assembly comprises an eccentric rotating wheel, a transmission box, and a plurality of compression cylinder sleeves arranged in the circumferential direction on the outer periphery of the transmission box, the inner side of the compression cylinder sleeve is slidably sleeved with a piston, the surface of the piston is provided with a crank connecting rod movably connected with the surface of the eccentric rotating wheel, the surface of the eccentric rotating wheel is provided with a counterweight disc and a main shaft rod, one end of the main shaft rod is in transmission connection with the output end of a driving motor, the surface of the compression cylinder sleeve is provided with a one-way air outlet valve and a one-way air inlet valve, the other end of the one-way air outlet valve is in communication with the end of a guide pipe, and the other end of the one-way air inlet valve is fixedly connected with an air inlet filter element.
[0008] The vortex cooling assembly comprises a vortex guide pipe, a rotational flow air inlet seat and an adjusting cylinder, one end of the vortex guide pipe is provided with a hot air guide seat, the output end of the adjusting cylinder is fixedly connected with a tapered head block located on the inner side of the hot air guide seat, one end of the tapered head block is opposite to the inner side of the vortex guide pipe and the outer periphery of the vortex guide pipe is provided with a gap for guiding air flow, the rotational flow air inlet seat is fixedly installed at one end of the vortex guide pipe, and the surface of the rotational flow air inlet seat is provided with a tangentially arranged air inlet pipe end, one end of the air inlet pipe end is in communication with the surface of a gas distribution ring seat, and the surface of the rotational flow air inlet seat is provided with a cold air guide pipe in communication with the surface of an air outlet guide seat.
[0009] In a preferred example, the driving motor, the transmission box and the main shaft rod are located on the same central axis, the center of the eccentric rotating wheel deviates from the center of the main shaft rod, and the common center of gravity of the counterweight disc and the eccentric rotating wheel is located at the center of the main shaft rod.
[0010] In a preferred example, the number of the compression cylinder sleeves, the crank connecting rods and the pistons is the same and they are arranged one by one, the two ends of the crank connecting rod are movably connected with the surface of the piston and the eccentric rotating wheel, and the outer periphery of the piston is in sliding abutment with the inner side of the compression cylinder sleeve.
[0011] In a preferred example, the one-way air outlet valve and the one-way air inlet valve are both single-way valve structures and the air flow directions are opposite, one end of the air inlet filter element is threadedly connected with the surface of the compression cylinder sleeve and fixedly connected to one side of the one-way air inlet valve.
[0012] In a preferred example, the surface of the air outlet guide seat is provided with a plurality of inverted taper openings in communication with the cold air guide pipe, the inner side of the air outlet guide seat is provided with a ventilation opening for guiding air flow, and the ventilation opening is located at the center of the air outlet guide seat and the fan assembly.
[0013] In a preferred example, the rotational flow air inlet seat and the hot air guide seat are respectively located at the two ends of the vortex guide pipe, and the surface of the hot air guide seat is provided with a plurality of air outlet holes.
[0014] The application can be further configured in a preferred example that the taper head block tapers in the direction from the adjusting cylinder to the vortex guide pipe, the diameter of the taper head block is smaller than the inner diameter of the adjusting cylinder, and the adjusting cylinder is an electric push rod structure.
[0015] The application can be further configured in a preferred example that the end of the air inlet pipe is connected to the surface of the rotational flow air inlet seat in a tangential direction, and one end is connected to the inside of the vortex guide pipe, and the cold air guide pipe is located on the central axis of the vortex guide pipe.
[0016] The application has the following beneficial effects:
[0017] 1. In the application, the novel mechanical compression work cooling structure is provided, the vortex cooling assembly is used to pass in the compressed air flow to perform rotational flow movement in the vortex guide pipe, the vortex is formed when the wide-mouth hot air guide seat is guided to the contraction area of the narrow-mouth cold air guide pipe, the fast air flow flows along the center line, is released at one end of the narrow-mouth cold air guide pipe, and is rapidly depressurized to cool the air flow, and the air flow is guided and blown to the surface of the chemical fiber filament by the air outlet guide seat and the fan assembly, so that the chemical fiber filament is cooled, and the structure is simple and the energy consumption is low.
[0018] 2. In the application, the planetary layout type compression cylinder sleeve and piston structure are provided, a plurality of compression cylinder sleeves are driven to reciprocate under the driving of the driving motor and the eccentric runner, the compressed air flow is compressed into the air distribution ring seat and is distributed in the plurality of vortex cooling assemblies, the synchronous compression of the plurality of vortex cooling assemblies is performed, continuous cold air output is generated, and the cooling effect is stable.
[0019] 3. In the application, the plurality of vortex cooling assemblies are arranged in a ring shape and are connected to the air distribution ring seat and the air outlet guide seat, and the air inlet and the air outlet are realized, the structure is compact and small in size, is suitable for use in various chemical fiber filament discharge and drafting equipment, and the device has high adaptability. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic view of the overall structure of an embodiment of the application;
[0021] Figure 2 It is a schematic view of the air distribution ring seat, the vortex cooling assembly, and the air outlet guide seat installation structure of an embodiment of the application;
[0022] Figure 3 It is a schematic view of the air distribution ring seat installation structure of an embodiment of the application;
[0023] Figure 4 It is a schematic view of the compression air inlet assembly cross-sectional structure of an embodiment of the application;
[0024] Figure 5 It is a schematic view of the eccentric runner connection structure of an embodiment of the application;
[0025] Figure 6 A schematic view of a compression cylinder, crank connecting rod and piston structure for an embodiment of the present application;
[0026] Figure 7 A schematic view of a cross-sectional structure of a vortex cooling assembly for an embodiment of the present application.
[0027] Reference signs:
[0028] 100, drive motor;
[0029] 200, compression air intake assembly; 210, eccentric runner; 220, transmission case; 230, compression cylinder; 240, crank connecting rod; 250, piston; 211, counterweight disc; 212, main shaft; 231, one-way air outlet valve; 232, one-way air inlet valve; 233, air filter element;
[0030] 300, air distribution ring seat; 310, ring seat; 320, conduit;
[0031] 400, vortex cooling assembly; 410, vortex conduit; 420, swirl air inlet seat; 430, regulating cylinder; 411, hot gas guide seat; 421, air inlet pipe end; 422, cold gas guide pipe; 431, conical head plug;
[0032] 500, air outlet guide seat; 510, fan assembly. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solutions and advantages of the present application clearer and more apparent, the present application is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0034] Some embodiments of the present application provide a cooling and air supply device for chemical fiber filament production.
[0035] In combination with Figures 1-7 As shown in the drawings, the cooling and air supply device for chemical fiber filament production provided by the present application comprises a drive motor 100, a compression air intake assembly 200, an air distribution ring seat 300, a vortex cooling assembly 400 and an air outlet guide seat 500. The air distribution ring seat 300 is fixedly installed on one side with a ring seat 310. The vortex cooling assembly 400 is in a number of several and is uniformly distributed on the surface of the ring seat 310 and is distributed in the circumferential direction along the surface of the ring seat 310. The drive motor 100 is fixedly installed on one side of the compression air intake assembly 200. The surface of the air distribution ring seat 300 is provided with several conduits 320 that are in communication with the surface of the compression air intake assembly 200. One side of the air outlet guide seat 500 is fixedly connected with one end of the vortex cooling assembly 400, and the inner side of the air outlet guide seat 500 is fixedly installed with a fan assembly 510.
[0036] The compression air assembly 200 comprises an eccentric rotating wheel 210, a transmission box 220, and a plurality of compression cylinder sleeves 230 arranged in the circumferential direction of the outer periphery of the transmission box 220, the inner side of the compression cylinder sleeve 230 is slidably sleeved with a piston 250, the surface of the piston 250 is provided with a crank connecting rod 240 movably connected with the surface of the eccentric rotating wheel 210, the surface of the eccentric rotating wheel 210 is provided with a counterweight disc 211 and a main shaft 212, one end of the main shaft 212 is in transmission connection with the output end of the driving motor 100, the surface of the compression cylinder sleeve 230 is provided with a one-way air outlet valve 231 and a one-way air inlet valve 232, the other end of the one-way air outlet valve 231 is in communication with the end of the conduit 320, and the other end of the one-way air inlet valve 232 is fixedly connected with an air inlet filter element 233.
[0037] The vortex cooling assembly 400 comprises a vortex conduit 410, a rotational flow air inlet seat 420, and an adjusting cylinder 430, one end of the vortex conduit 410 is provided with a hot air guide seat 411, the output end of the adjusting cylinder 430 is fixedly connected with a tapered head block 431 located on the inner side of the hot air guide seat 411, one end of the tapered head block 431 is opposite to the inner side of the vortex conduit 410 and the outer periphery of the vortex conduit 410 is provided with a gap for guiding the airflow, the rotational flow air inlet seat 420 is fixedly installed at one end of the vortex conduit 410, and the surface of the rotational flow air inlet seat 420 is provided with a tangential air inlet pipe end 421, one end of the air inlet pipe end 421 is in communication with the surface of the air distribution ring seat 300, and the surface of the rotational flow air inlet seat 420 is provided with a cold air conduit 422 in communication with the surface of the air outlet guide seat 500.
[0038] In this embodiment, the driving motor 100, the transmission box 220 and the main shaft 212 are located on the same central axis, the center of the eccentric rotating wheel 210 deviates from the center of the main shaft 212, and the common center of mass of the counterweight disc 211 and the eccentric rotating wheel 210 is located at the center of the main shaft 212.
[0039] Further, the number of the compression cylinder sleeves 230, the crank connecting rods 240 and the pistons 250 is the same and they are arranged one by one, the two ends of the crank connecting rod 240 are movably connected with the surface of the piston 250 and the eccentric rotating wheel 210, and the outer periphery of the piston 250 is in sliding abutment with the inner side of the compression cylinder sleeve 230.
[0040] Specifically, under the driving of the driving motor 100 and the eccentric rotating wheel 210, a plurality of compression cylinder sleeves 230 are driven to reciprocate to compress the airflow into the air distribution ring seat 300 and distribute the airflow in a plurality of vortex cooling assemblies 400, thereby synchronously compressing the air in the plurality of vortex cooling assemblies 400.
[0041] In this embodiment, the one-way air outlet valve 231 and the one-way air inlet valve 232 are both one-way valve structures and the airflow flow directions are opposite, one end of the air inlet filter element 233 is threadedly connected with the surface of the compression cylinder sleeve 230 and fixedly connected to one side of the one-way air inlet valve 232.
[0042] Specifically, the air inlet and outlet of the compression cylinder sleeve 230 are guided by the one-way air outlet valve 231 and the one-way air inlet valve 232, so that the external airflow is filtered by the air inlet filter element 233 and then introduced into the compression cylinder sleeve 230, and then guided out through the one-way air outlet valve 231 and the conduit 320.
[0043] In this embodiment, the surface of the air outlet guide base 500 is provided with a plurality of inverted cone openings connected with the cold air conduit 422, and the inner side of the air outlet guide base 500 is provided with air vents for guiding airflow.
[0044] Specifically, the air outlet guide base 500 and the fan assembly 510 are used to realize the diffusion and outlet of the cooling airflow of the vortex cooling assembly 400, and the active rotation of the fan assembly 510 is used to guide more airflow from the air vents to mix with the low-temperature cold airflow and blow to the surface of the chemical fiber yarn at the same time.
[0045] In this embodiment, the rotational flow air inlet base 420 and the hot air guide base 411 are located at two ends of the vortex conduit 410, and the surface of the hot air guide base 411 is provided with a plurality of air outlet holes.
[0046] Further, the tapered plug block 431 is tapered along the direction from the adjusting cylinder 430 to the vortex conduit 410, and the diameter of the tapered plug block 431 is smaller than the inner diameter of the adjusting cylinder 430.
[0047] Specifically, the adjusting cylinder 430 is used to push the adjusting tapered plug block 431 to adjust the size of the gap between the adjusting tapered plug block 431 and the vortex conduit 410, and the smaller the gap is, the lower the air flow in the vortex conduit 410 is and the higher the air pressure is.
[0048] In this embodiment, the air inlet pipe end 421 is connected with the surface of the rotational flow air inlet base 420 in a tangential direction, and one end is connected with the inside of the vortex conduit 410, and the cold air conduit 422 is located on the central axis of the vortex conduit 410.
[0049] Specifically, under the guidance of the cold air conduit 422, the airflow does rotational flow motion along the inner wall of the rotational flow air inlet base 420 and the vortex conduit 410 to generate vortex.
[0050] The working principle and use process of the present application are as follows:
[0051] In the work of the cooling air supply device for chemical fiber yarn production, the main shaft rod 212 and the eccentric rotating wheel 210 inside the transmission box 220 are driven to rotate by the driving motor 100, the main shaft rod 212 rotates away from the center of the main shaft rod 212, thereby pulling each piston 250 to reciprocate inside each compression cylinder sleeve 230 through the crank connecting rod 240, and performing stroke and return motion, in the return process of the piston 250, the external environment airflow is introduced through the one-way intake valve 232 and the intake filter element 233, in the stroke motion of the piston 250, the airflow inside the compression cylinder sleeve 230 is unidirectionally guided out through the one-way exhaust valve 231, thereby using the continuous rotating motion of the eccentric rotating wheel 210 to pull the piston 250 inside each compression cylinder sleeve 230 to move, and pumping the external airflow into the air distribution ring seat 300, through the communication between the air distribution ring seat 300 and the intake pipe end 421, the compressed airflow enters the internal rotating flow intake seat 420, under the guidance of the cold air guide pipe 422, the airflow does rotating flow motion along the inner wall of the rotating flow intake seat 420 and the vortex guide pipe 410 to generate vortex; the airflow flows quickly inside the vortex guide pipe 410, when the airflow passes through the narrow horn-shaped or necked area on the surface of the cone plug 431, the flow rate slows down, the vortex begins to form, the inertia force of the airflow pulls it to the inner wall of the vortex guide pipe 410, so that it is dispersed in the vortex guide pipe 410 to form a small vortex area, in the small vortex area, the airflow and the wall of the vortex guide pipe 410 generate heat through friction, and the heat is quickly dissipated through the action of vortex, so that the temperature is effectively reduced, at the same time, since the airflow suffers resistance when passing through the vortex pipe, the heat medium will flow faster, thereby further increasing the heat transfer efficiency, with the continuous flow of the airflow, heat will be continuously transferred between the vortex pipe and the surface of the vortex pipe, thereby realizing the rapid heat dissipation of the heat, part of the airflow is released at one end of the necked cold air guide pipe 422 and then rapidly depressurized to cool the airflow, which is guided by the air outlet guide seat 500 and the fan assembly 510 to blow to the surface of the chemical fiber yarn to cool it, the structure is simple and the energy consumption is low.
[0052] Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and the spirit of the application, the scope of which is defined by the claims and their equivalents.
Claims
1. A cooling air supply device for a chemical fiber yarn production, characterized by, Include: Drive motor (100), compressed air assembly (200), air distribution ring seat (300), vortex cooling assembly (400) and air outlet guide seat (500), one side of the air distribution ring seat (300) is fixedly installed with a ring sleeve seat (310), the number of the vortex cooling assembly (400) is several and is uniformly distributed on the surface of the ring sleeve seat (310) and is distributed in the circumferential direction along the surface of the ring sleeve seat (310), the drive motor (100) is fixedly installed on one side of the compressed air assembly (200), the surface of the air distribution ring seat (300) is provided with a plurality of pipes (320) which are communicated with the surface of the compressed air assembly (200), one side of the air outlet guide seat (500) is fixedly connected with one end of the vortex cooling assembly (400), and a fan assembly (510) is fixedly installed on the inner side of the air outlet guide seat (500); The compressed air assembly (200) includes an eccentric runner (210), a transmission box (220) and a plurality of compression cylinder sleeves (230) arranged in the circumferential direction on the outer periphery of the transmission box (220), the inner side of the compression cylinder sleeve (230) is slidably sleeved with a piston (250), the surface of the piston (250) is provided with a crank connecting rod (240) which is movably connected with the surface of the eccentric runner (210), the surface of the eccentric runner (210) is provided with a counterweight disc (211) and a main shaft (212), one end of the main shaft (212) is in transmission connection with the output end of the drive motor (100), the surface of the compression cylinder sleeve (230) is provided with a one-way air outlet valve (231) and a one-way air inlet valve (232), the other end of the one-way air outlet valve (231) is communicated with the end of the pipe (320), and the other end of the one-way air inlet valve (232) is fixedly connected with an air inlet filter element (233); The vortex cooling assembly (400) includes a vortex pipe (410), a rotational flow air inlet seat (420) and an adjusting cylinder (430), one end of the vortex pipe (410) is provided with a hot gas guide seat (411), the output end of the adjusting cylinder (430) is fixedly connected with a tapered plug (431) located on the inner side of the hot gas guide seat (411), one end of the tapered plug (431) is opposite to the inner side of the vortex pipe (410) and the outer periphery of the vortex pipe (410) is provided with a gap for guiding air flow, the rotational flow air inlet seat (420) is fixedly installed on one end of the vortex pipe (410), and the surface of the rotational flow air inlet seat (420) is provided with an air inlet pipe end (421) arranged tangentially, one end of the air inlet pipe end (421) is communicated with the surface of the air distribution ring seat (300), and the surface of the rotational flow air inlet seat (420) is provided with a cold air pipe (422) which is communicated with the surface of the air outlet guide seat (500); The drive motor (100), the transmission box (220) and the main shaft (212) are located on the same central axis, the center of the eccentric runner (210) deviates from the center of the main shaft (212), and the common centroid of the counterweight disc (211) and the eccentric runner (210) is located at the center of the main shaft (212). The compression cylinder sleeve (230), the crank connecting rod (240) and the piston (250) are arranged in the same number and one-to-one correspondence, two ends of the crank connecting rod (240) are movably connected with the piston (250) and the surface of the eccentric runner (210), and the outer periphery of the piston (250) is in sliding abutment with the inner side of the compression cylinder sleeve (230); The surface of the air outlet guide base (500) is provided with a plurality of inverted taper openings in communication with the cold air guide pipe (422), the inner side of the air outlet guide base (500) is provided with a ventilation opening for guiding airflow, and the ventilation opening is located at the center of the air outlet guide base (500) and the fan assembly (510).
2. The cooling and air supply device for chemical fiber production according to claim 1, characterized in that, The one-way air outlet valve (231) and the one-way air inlet valve (232) are both one-way valve structures and have opposite airflow flow directions, one end of the air inlet filter element (233) is threadedly connected with the surface of the compression cylinder sleeve (230) and fixed to one side of the one-way air inlet valve (232).
3. The cooling and air supply device for chemical fiber production according to claim 1, characterized in that, The rotational flow air inlet base (420) and the hot air guide base (411) are respectively located at two ends of the vortex guide pipe (410), and the surface of the hot air guide base (411) is provided with a plurality of air outlet holes.
4. The cooling and air supply device for producing chemical fiber filaments according to claim 1, characterized in that, The taper head block (431) is tapered from the adjusting cylinder (430) to the vortex guide pipe (410), the diameter of the taper head block (431) is smaller than the inner diameter of the adjusting cylinder (430), and the adjusting cylinder (430) is an electric push rod structure.
5. The cooling and air supply device for producing chemical fiber filaments according to claim 1, characterized in that, The air inlet pipe end (421) is connected with the surface of the rotational flow air inlet base (420) in a tangential direction, one end of the air inlet pipe end (421) is in communication with the inside of the vortex guide pipe (410), and the cold air guide pipe (422) is located on the central axis of the vortex guide pipe (410).
Citation Information
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