A powder column continuous forming device

By designing a continuous powder column forming device, the problem of powder sticking to the lower bow rod is solved by utilizing the coordinated movement of the upper and lower bow rods and the rubbing mechanism, thus realizing continuous powder conveying and high-quality powder column forming.

CN117283925BActive Publication Date: 2026-02-03YUNNAN KUNCHUAN NO1 MASCH CO LTD
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Patent Information

Application Number
CN202311173831.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-12
Publication Date
2026-02-03
Estimated Expiration
2043-09-12

AI Technical Summary

Technical Problem

During the powder column molding process, the lower bow rod and the powder are prone to sticking together, causing the powder to be carried out and affecting the molding yield.

Method used

A continuous powder column forming device was designed, including a powder crushing and conveying device and a powder forming device. Through the coordinated movement of the upper and lower arch rods and the rubbing mechanism, the inner arch rod is prevented from sticking to the powder, thereby realizing the continuous conveying and compaction of the powder.

Benefits of technology

This ensures continuous powder molding, improves the molding quality of the powder column, avoids the phenomenon of powder being carried out by the inner bow rod, and guarantees the stability and consistency of molding.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a kind of powder column continuous forming device, including powder crushing conveyor and powder forming device, lower cam track and centering assembly are installed on work platform, rotating body rotates around centering assembly, and the upper end of rotating body is slidably installed with several upper bow rods, the lower end of rotating body is slidably installed with lower bow rod, the middle part of rotating body is placed with powder cup, and the middle part of rotating body is installed with material dropping mechanism that falls into powder cup, upper bow rod moves up and down under the action of upper cam track, lower bow rod moves up and down under the action of lower cam track, the bottom of rotating body is also radially installed with corresponding rubbing mechanism with lower bow rod. Through the downstroke of upper bow rod and the upstroke of lower bow rod, the compaction forming of powder column is realized, and in the compaction process of powder column, inner bow rod can rotate under the action of rubbing bow rod, so that the adhesion of inner bow rod and powder is avoided by the rotation of inner bow rod, and then the carrying-out of powder by inner bow rod is avoided, the powder column forming quality is guaranteed.
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Description

Technical Field

[0001] This invention relates to powder column forming, and in particular to a continuous powder column forming apparatus. Background Technology

[0002] With the development of new energy technologies, batteries, as energy storage devices, have seen rapid advancements in energy storage technology. As market demand for batteries increases, higher requirements are being placed on battery production efficiency. In the battery production process, the compaction of powder is particularly crucial. During the powder column forming process, the lower bow rod occasionally carries out powder after exiting the powder cup, resulting in substandard powder column forming yield. Through long-term research, the inventors discovered that adhesion occurs between the lower bow rod and the powder during the powder column compaction process, causing the lower bow rod to carry out powder when exiting the powder cup. To address this technical problem, the inventors proposed a continuous powder column forming device. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a continuous powder column forming device.

[0004] The objective of this invention is achieved through the following technical solution: a continuous powder column forming device, comprising a powder crushing and conveying device and a powder forming device;

[0005] The powder forming device includes a working platform, a rotating body, a fixedly installed upper cam seat, and a second drive device for driving the rotating body to rotate. An upper cam track is provided on the upper cam seat, and a lower cam track and a centering component are installed on the working platform. The rotating body rotates around the centering component, and several upper bow rods are slidably installed on the upper end of the rotating body. A lower bow rod is slidably installed on the lower end of the rotating body. A powder cup is placed in the middle of the rotating body, and a material feeding mechanism for feeding the powder into the powder cup is installed in the middle of the rotating body. The material feeding mechanism includes a powder accumulation trough, and a powder feeding mold is installed at the bottom of the powder accumulation trough. The discharge end of the crushing and conveying device is located in the powder accumulation trough, and the crushing and conveying device conveys the powder into the powder accumulation trough. The powder in the powder accumulation trough falls into the powder cup through the powder feeding mold. The upper bow rod moves up and down under the action of the upper cam track, and the lower bow rod moves up and down under the action of the lower cam track. A rubbing mechanism corresponding to the lower bow rod is also radially installed at the bottom of the rotating body.

[0006] The lower bow rod includes an outer bow sleeve and an inner bow rod. The outer bow sleeve is fitted onto the inner bow rod. The bottom of the outer bow sleeve has a protruding abutment. A third bearing is installed on the radially outer side of the abutment. The bottom of the inner bow rod passes through the bottom of the outer bow sleeve and is installed on a spring mounting seat. The inner bow rod can rotate circumferentially relative to the spring mounting seat. A top-compression spring is fitted on the spring mounting seat. The other end of the top-compression spring is installed on the abutment of the outer bow sleeve. There is a gap between the outer bow sleeve and the spring mounting seat. A second bearing mounting seat is connected to the bottom of the spring mounting seat. A second bearing is installed on the bottom of the second bearing mounting seat, and a first bearing is installed on the radially outer side of the second bearing mounting seat.

[0007] The rubbing mechanism includes a rubbing bow rod and a rubbing bracket. A rubbing bow rod mounting hole is radially opened at the lower end of the rotating body. The rubbing bow rod has an inner end and an outer end. The inner end fits into the rubbing bow rod mounting hole, and the outer end is located outside the rubbing bow rod mounting hole. An axially extending straight rack is provided on the rubbing bow rod. The outer circumference of the inner bow rod has axially extending teeth. A notch is provided on the outer bow rod to facilitate the exposure of the teeth, and the straight rack meshes with the corresponding teeth. A rotatable fifth bearing is installed at the bottom of the outer end of the rubbing bow rod. The rubbing bracket... Installed on the work platform, with the rubbing bracket located outside the rotating body, the top of the rubbing bracket has an arc-shaped groove concentric with the rotating body, and the fifth bearing can enter the arc-shaped groove and roll along the groove wall. The arc-shaped groove has an inward concave arc groove that is recessed towards the center. When the inner bow rod moves upward under the action of the lower cam track, the fifth bearing rolls in the inward concave arc groove. When the inner bow rod moves to the upper stroke, the upper bow rod moves to the lower stroke. At this time, the top of the inner bow rod and the bottom of the upper bow rod are both located inside the powder cup.

[0008] The present invention has the following advantages:

[0009] 1. The present invention can continuously convey crushed powder to the powder forming device through the powder crushing and conveying device, thereby enabling the powder cup to be continuously filled with powder, thus ensuring the continuous forming of the powder column.

[0010] 2. This invention achieves the compaction and molding of the powder column by the downward movement of the upper bow rod and the upward movement of the lower bow rod. Moreover, during the compaction process of the powder column, the inner bow rod can rotate under the action of the rubbing bow rod. Thus, the rotation of the inner bow rod avoids the adhesion between the inner bow rod and the powder, thereby preventing the inner bow rod from carrying out the powder and ensuring the molding quality of the powder column. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of the present invention;

[0012] Figure 2 A schematic diagram of the structure in which the second bearing rolls on the first straight segment;

[0013] Figure 3This is a schematic diagram showing the relative positions of the lower bow rod pressure block, the lower bow rod lifting bracket, and the third bearing track bracket;

[0014] Figure 4 A schematic diagram showing the connection between the lower bow lifting support and the arc track;

[0015] Figure 5 This is a schematic diagram of the lower pressure block of the lower bow rod;

[0016] Figure 6 This is a schematic diagram of the lower bow rod.

[0017] Figure 7 This is a cross-sectional view of the lower bow rod;

[0018] Figure 8 This is a schematic diagram showing the installation of the lower bow rod, the rubbing bow rod, and the rotating cylinder;

[0019] Figure 9 A schematic diagram showing the engagement of the lower bow rod and the rubbing bow rod;

[0020] Figure 10 for Figure 8 Enlarged view of point A in the middle;

[0021] Figure 11 This is a schematic diagram showing the installation of the rubbing bow rod and the rotating cylinder;

[0022] Figure 12 This is a schematic diagram of the structure where the fifth bearing enters the arc-shaped groove.

[0023] Figure 13 This is a schematic diagram of the structure of the rubbing support;

[0024] Figure 14 This is a schematic diagram of the centering component.

[0025] Figure 15 This is a cross-sectional view of the centering component;

[0026] Figure 16 This is a schematic diagram of the installation of the lower bow rod inside the rotating cylinder;

[0027] Figure 17 This is a schematic diagram of the rotating body.

[0028] Figure 18 A schematic diagram of the structure for driving the rotating body to rotate using the second driving device;

[0029] Figure 19 This is a schematic diagram of the structure of the powder accumulation tank;

[0030] Figure 20 A schematic diagram of the structure of the powder cup fixing mold;

[0031] Figure 21 This is a schematic diagram of the installation of a horizontal bow.

[0032] Figure 22 This is a schematic diagram of a powder crushing and conveying device.

[0033] Figure 23 This is a schematic diagram of the differential crushing mechanism;

[0034] Figure 24 This is a schematic diagram of the transmission rod of a differential crushing mechanism;

[0035] Figure 25 This is a schematic diagram of the crushing roller structure;

[0036] Figure 26 This is a schematic diagram of the powder hopper structure;

[0037] Figure 27 This is a schematic diagram of the powder scraping mechanism;

[0038] Figure 28 This is a schematic diagram of the spring seat structure;

[0039] Figure 29 This is a cross-sectional view of the spring seat;

[0040] Figure 30 This is a schematic diagram of the powder conveying device;

[0041] Figure 31 A schematic diagram of the powder conveying rate adjustment device;

[0042] Figure 32 This is a schematic diagram of the installation of the upper and lower bow rods;

[0043] Figure 33 This is a schematic diagram of the scraper assembly installation.

[0044] Figure 34 This is a schematic diagram of the scraper assembly. Detailed Implementation

[0045] like Figure 1 As shown, a continuous powder column forming device includes a powder crushing and conveying device and a powder forming device. The powder crushing and conveying device crushes the powder and conveys it to the powder forming device, and then the powder forming device compacts the powder to form a powder column.

[0046] In this embodiment, as Figure 22As shown, the powder crushing and conveying device includes a frame 150, on which a powder hopper 120 and a crushing device 140 for crushing the powder in the powder hopper 120 are mounted. A powder conveying device 130 is disposed below the powder hopper 120. In this embodiment, the powder conveying device 130 is a conventional belt conveyor. The crushing device 140 includes a crushing assembly, a first drive device 110, and a pair of power transmission devices, such as... Figure 23 , Figure 24 As shown, the crushing assembly has two crushing rollers 141 arranged side by side, and the crushing rollers 141 can rotate relative to the frame 150. The roller body 1411 of the crushing rollers 141 is located inside the powder hopper 120, and the power transmission device is located outside the powder hopper 120. The power transmission device includes a drive shaft 114, one end of which is equipped with a driven gear 113, and the other end of which is equipped with a drive sprocket 117. One end of the crushing rollers 141 is equipped with a driven sprocket 116. The two driven sprockets 116 are of different sizes, so that the transmission ratio between the two driven sprockets 116 and the corresponding drive sprockets 117 is different, which in turn makes the rotational speeds of the two crushing rollers 141 different, thereby achieving differential crushing. In this embodiment, the drive sprocket 117 and Driven sprocket 116 is driven by chain, and the two crushing rollers 141 rotate in opposite directions under the action of chain drive. The two drive shafts 114 are arranged side by side, and the two driven gears 113 are meshed. The power output end of the first drive device 110 is provided with a first drive gear 112, which meshes with a driven gear 113. When the first drive device 110 is working, it drives the first drive gear 112 to rotate. Since the two driven gears 113 are meshed, the two driven gears 113 rotate in opposite directions or in back-to-back directions. In this embodiment, the two driven gears 113 rotate in opposite directions, thereby driving the two drive shafts 114 to rotate in opposite directions. Since the drive sprocket 117 and the driven sprocket 116 are connected by a chain, the two crushing rollers 141 are driven to rotate in opposite directions.

[0047] In this embodiment, as Figure 25 As shown, the crushing roller 141 includes a shaft 1413 and a roller body 1411. The roller body 1411 is mounted on the shaft 1413, and both ends of the shaft 1413 extend out of the roller body 1411. The two ends of the shaft 1413 are mounted on the frame 150 through bearing seats. Preferably, the frame 150 has a waist-shaped groove, and the bearing seats are mounted on the frame 150 through locking bolts inserted in the waist-shaped groove. Therefore, by adjusting the position of the bearing seats, the distance between the two roller bodies 1411 can be adjusted, thereby ensuring the crushing effect of the two roller bodies 1411 on the powder. A rubber sleeve 1412 is bonded to the outer surface of the roller body 1411. Since this embodiment is for crushing powder, which mainly involves breaking up powder clumps, the hardness requirement of the crushing roller 141 is not high. Therefore, the rubber sleeve 1412 is bonded to the roller body 1411, and there is no need to worry about the powder clumps not being broken up.

[0048] In this embodiment, as Figure 23 and Figure 24 As shown, a tension sprocket 115 corresponding to the chain is also installed on the frame 150. The tension sprocket 115 is located between the corresponding drive sprocket 117 and driven sprocket 116. The chain cooperates with the corresponding tension sprocket 115, and the tension sprocket 115 tensions the corresponding chain. The chain is tensioned by the tension sprocket 115, thereby ensuring the transmission ratio between the drive sprocket 117 and driven sprocket 116 and ensuring the reliability of power transmission.

[0049] In this embodiment, as Figure 23 and Figure 24 As shown, there are two sets of crushing components, which are arranged vertically. An inner sprocket 1414 is installed on the drive shaft 114 of the upper crushing component. The inner sprocket 1414 and the driven sprocket 116 of the lower crushing component are driven by a chain. A tensioning sprocket 115 is installed on the frame 150 between the inner sprocket 1414 and the driven sprocket 116 to tension the chain. The reliability of the crushing of powder clumps is further improved by the two sets of crushing components. In this embodiment, the two driven sprockets 116 of the upper crushing component are larger on the left and smaller on the right, and the two driven sprockets 116 of the lower crushing component are larger on the right and smaller on the left. The transmission ratios between the two sets of driven sprockets 116 and the corresponding inner sprockets 1414 are different. Preferably, the transmission ratios of the two sets of chains should be adjusted to achieve differential rotation of the two upper crushing rollers 141 and the two lower crushing rollers 141.

[0050] In this embodiment, as Figure 26 As shown, the powder hopper 120 includes an upper powder hopper 121, a middle powder hopper 122, and a lower powder hopper 123. The bottom of the upper powder hopper 121 is connected to the top of the middle powder hopper 122, and the bottom of the middle powder hopper 122 is connected to the top of the lower powder hopper 123. The crushing roller 141 of the upper crushing component is located in the cavity of the middle powder hopper 122, and the crushing roller 141 of the lower crushing component is located in the cavity of the lower powder hopper 123. The top of the upper powder hopper 121 is an open opening, mainly used for feeding powder, while the bottom of the lower powder hopper 123 is a discharge port. After the powder is crushed, it falls from the bottom of the lower powder hopper 123. In this embodiment, a receiving hopper 124 is also installed between the lower powder hopper 123 and the powder conveying device 130. The cross-section of the receiving hopper 124 is V-shaped, and the bottom of the lower powder hopper 123 is located inside the receiving hopper 124.

[0051] In this embodiment, as Figure 27 As shown, a powder scraping mechanism for scraping powder off the crushing roller 1411 is also installed on the frame 150. The powder scraping mechanism includes a scraper 143 and a fixedly installed spring seat 142, as shown. Figure 28 and Figure 29 As shown, the spring seat 142 includes a sleeve 1431, a spring 1424 installed inside the sleeve 1431, an ejector rod 1429 slidably fitted at the front end of the inner cavity of the sleeve 1431, and an adjusting device for adjusting the compression of the spring 1424 installed at the rear end of the inner cavity of the sleeve 1431. The spring 1424 is compressed between the adjusting rod and the ejector rod 1429. A fastening screw 1425 for fastening the ejector rod 1429 is radially installed on the outer wall of the sleeve 1431. The front end of the ejector rod 1429 protrudes from the sleeve 1431, and a stepped surface 1427 is provided at the front end of the ejector rod 1429. A scraper 143 is installed on the stepped surface 1427. In use, the scraper 143 can be first... When the fastening screw 1425 is tightened, the ejector rod 1429 is in a locked state. At this time, the adjustment device can be adjusted to adjust the compression of the spring 1424, thereby adjusting the elastic force of the spring 1424 on the ejector rod 1429. The scraper 143 can also be installed conveniently. Then, the fastening screw 1425 is loosened. At this time, the scraper 143 abuts against the corresponding crushing roller 141 under the action of the elastic force of the spring 1424. At this time, the adjustment device can be adjusted again according to actual needs to change the deformation of the spring 1424 force, thereby ensuring the clamping force between the scraper 143 and the corresponding crushing roller 141.

[0052] In this embodiment, as Figure 29 As shown, the adjusting device includes an adjusting screw 1421 and an adjusting nut 1422. The adjusting nut 1422 is installed at the rear end of the inner cavity of the sleeve 1431. Further, several locking screws 1423 are radially installed on the outer wall of the rear end of the sleeve 1431, and the locking screws 1423 abut against the outer wall of the adjusting nut 1422. Therefore, after the adjusting nut 1422 is installed in the sleeve 1431, the locking screws 1423 need to be tightened. Further, there are three locking screws 1423, evenly distributed on the same circumference. The adjusting screw 1421 is threadedly connected to the adjusting nut 1422. A guide boss 1428 is also installed at the front end of the adjusting screw 1421. Preferably, a small screw is provided at the front end of the adjusting screw 1421. A through hole is provided on the upper shaft of the guide boss 1428. A small screw is rotatably installed in the through hole, and a limiting nut is threaded on the small screw. The diameter of the limiting nut is less than or equal to the diameter of the rod of the adjusting screw 1421. The guide boss 1428 abuts against the limiting nut under the elastic restoring force of the spring 1424. The guide boss 1428 is slidably installed in the inner cavity of the sleeve 1431. The spring 1424 is compressed between the guide boss 1428 and the ejector rod 1429. When the adjusting screw 1421 is rotated, the adjusting screw 1421 moves along the shaft, thereby causing the guide boss 1428 to move axially, thus changing the compression of the spring 1424, thereby changing the clamping force between the scraper 143 and the corresponding crushing roller 141.

[0053] In this embodiment, as Figure 29 As shown, a boss is provided on one end of the guide boss 1428 near the ejector rod 1429, and a boss is also provided at the rear end of the ejector rod 1429. The two ends of the spring 1424 are fitted onto the corresponding bosses, which facilitates the installation of the spring 1424 and ensures that the spring 1424 can deform axially when deformed.

[0054] In this embodiment, as Figure 27 As shown, a locking screw hole 1430 is provided on the stepped surface 1427. The scraper plate 143 is installed on the stepped surface 1427 by screws. Furthermore, a pad 144 is installed at the bottom of the scraper plate 143. The screws pass through the pad 144, the scraper plate 143 and the locking screw hole 1430 in sequence to lock them together. The pad 144 and the scraper plate 143 are also connected by locking bolts. The scraper plate 143 is a thin plate structure. By setting the pad 144, the scraper plate 143 is prevented from bending, thereby ensuring the reliability of the scraper plate 143. When the scraper plate 143 is worn, only the scraper plate 143 needs to be replaced, thereby saving maintenance costs.

[0055] In this embodiment, as Figure 27 As shown, the length of the scraper 143 matches the length of the crushing roller 141. Spring seats 142 are installed at both ends of the scraper 143 in the length direction. Under the action of the spring seats 142, both ends of the scraper 143 abut against the ends of the corresponding crushing roller 141, thereby making the middle part of the scraper 143 also abut against the middle part of the corresponding crushing roller 141, thus ensuring the reliability of the scraper 143 in use.

[0056] In this embodiment, as Figure 29 As shown, a protruding ring 1426 is provided on the outer side wall of the front end of the sleeve 1431. A through hole is axially opened on the protruding ring 1426. A screw hole corresponding to the through hole is opened on the mounting base 151. The sleeve 1431 is installed on the mounting base 151 by a screw that passes through the protruding ring 1426 and is locked with the screw hole, thereby realizing the installation of the sleeve 1431 and the mounting base 151. The mounting base 151 is installed on the frame 150 by screws.

[0057] In this embodiment, as Figure 22 As shown, the frame 150 is mounted on the conveyor frame of the powder conveying device 130, as... Figure 30As shown, the powder conveying device 130 includes a belt conveyor mechanism 131. A powder conveying quantity adjustment device 160 is installed at the discharge end of the belt conveyor mechanism 131. The upright frame 161 of the powder conveying quantity adjustment device 160 is installed on the conveyor frame of the belt conveyor mechanism 131. The baffle plate 169 of the powder conveying quantity adjustment device 160 is located above the conveyor belt of the belt conveyor mechanism 131 and interferes with the powder on the conveyor belt. By adjusting the angle between the baffle plate 169 and the conveyor belt, the size of the channel at the discharge end of the conveyor belt can be adjusted, thereby adjusting the powder conveying quantity.

[0058] In this embodiment, as Figure 31 As shown, the powder conveying quantity adjustment device 160 includes a stand 161, which is mounted on the conveyor frame of the belt conveyor mechanism 131. The belt conveyor mechanism 131 is an existing mechanism, and its structure and working principle will not be described in detail. A bracket 162 is mounted on the stand 161, which is located above the conveyor belt. A rotatable rotating shaft 170 and a servo motor 163 are mounted on the bracket 162. The servo motor 163 drives the rotating shaft 170 to rotate. In this embodiment, a gear is mounted on the top of the rotating shaft 170, and a gear is also mounted on the power output end of the servo motor 163. The two gears mesh, thereby enabling power transmission between the power output end of the servo motor 163 and the rotating shaft 170 through the gears.

[0059] In this embodiment, a first bearing mounting seat 164 is installed at the bottom of the bracket 162. Preferably, the first bearing mounting seat 164 is installed at the bottom of the bracket 162 by screws. A bearing is installed inside the first bearing mounting seat 164, and the rotating shaft 170 is fitted inside the bearing. The bottom of the rotating shaft 170 extends out of the first bearing mounting seat 164. In this embodiment, bearings are installed at both the top and bottom of the first bearing mounting seat 164, so that the upper and middle parts of the rotating shaft 170 are fitted with bearings, thereby ensuring the coaxiality of the rotation of the rotating shaft 170.

[0060] In this embodiment, a protective sleeve 168 is installed below the first bearing mounting seat 164, and the bottom of the rotating shaft 170 is located inside the protective sleeve 168. The protective sleeve is connected to the first bearing mounting seat 164 via a connecting rod 165. A baffle plate 169 is installed at the bottom of the rotating shaft 170. In this embodiment, a screw hole is axially opened at the bottom of the rotating shaft 170, and an adjusting screw 166 is installed in the screw hole. The baffle plate 169 is installed on the head of the adjusting screw 166. Furthermore, a stepped through hole with a larger bottom and a smaller top is opened on the protective sleeve 168. The bottom of the rotating shaft 170 is located in the smaller hole of the stepped through hole, while the head of the adjusting screw 166 is located in the larger hole of the stepped through hole. An angle iron 167 is installed on the head of the adjusting screw 166, and a baffle plate 169 is installed on the other side wall of the angle iron 167. When the rotating shaft 170 rotates, the adjusting screw 166 also rotates, thereby causing the baffle plate 169 to rotate as well. In this embodiment, the baffle plate Although baffle 169 is located above the conveyor belt, the gap between the bottom of baffle 169 and the conveyor belt cannot be too large, nor can it contact the conveyor belt. Preferably, the gap between the bottom of baffle 169 and the conveyor belt is ~mm. During installation, it is necessary to rotate adjusting screw 166 to adjust the gap between baffle 169 and the conveyor belt. In this embodiment, a V-shaped box is installed on the side wall of receiving hopper 124 near receiving box 135. This side wall is open, and the bottom of receiving box 135 and receiving hopper 124 form a conveying trough for powder conveying. Baffle 169 is located inside the V-shaped box. Preferably, the bottom width of the V-shaped box matches the width of baffle 169. Therefore, when baffle 169 blocks the powder, the powder first accumulates in the V-shaped box. Since the top of the V-shaped box is open, the operator can check the accumulation of powder through the V-shaped box and adjust the powder feeding accordingly.

[0061] In this embodiment, a baffle box 132 is installed at the discharge end of the belt conveyor mechanism 131. The bottom of the baffle box 132 is open, and the discharge end of the conveyor belt is located inside the baffle box 132. An arc-shaped discharge hopper 133 is installed at the bottom of the baffle box 132. In this embodiment, a notch is provided on the side wall of the baffle box 132 facing the belt conveyor mechanism 131, so that the discharge end of the conveyor belt is located inside the baffle box 132. When the powder is fed into the baffle box 132 through the belt conveyor mechanism 131, the powder falls into the baffle box 132 and then enters the arc-shaped discharge hopper 133. Then the powder slides out along the arc-shaped discharge hopper 133 and enters the powder accumulation trough 393.

[0062] In this embodiment, multiple hooks 134 are provided on both outer side walls of the conveyor frame of the belt conveyor mechanism 131. A receiving box 135 is installed below the belt conveyor mechanism 131. The receiving box 135 is hooked on the hooks 134. When the baffle plate 169 blocks the powder, the powder will accumulate. The excess powder will fall into the receiving box 135. When the powder in the receiving box 135 has reached a certain amount, the receiving box 135 is removed and the powder in the receiving box 135 is poured into the powder storage device.

[0063] In this embodiment, the powder column forming device includes a working platform 1, a rotating body, a fixedly installed upper cam seat 390, and a second driving device for driving the rotating body to rotate. An upper cam track 391 is provided on the upper cam seat 390. A lower cam track 10 and a centering assembly are installed on the working platform 1. The rotating body rotates around the centering assembly. Several upper bow rods 397 are slidably installed on the upper end of the rotating body, and lower bow rods 20 are slidably installed on the lower end of the rotating body. A powder cup is placed in the middle of the rotating body, and a material feeding mechanism for feeding material into the powder cup is installed in the middle of the rotating body. The upper bow rods 397 are on the upper cam track... The upper bow rod 397 moves up and down under the action of the upper cam track 391, and the lower bow rod 20 moves up and down under the action of the lower cam track 10. The bottom of the rotating body is also radially equipped with a rubbing mechanism corresponding to the lower bow rod 20. The rotating body makes a circular rotation. When the rotating body rotates, it drives the upper bow rod 397 and the lower bow rod 20 to rotate. The upper bow rod 397 moves up and down under the action of the upper cam track 391, while the lower bow rod 20 moves up and down under the action of the lower cam track 10. The powder in the powder cup is compacted during the upward movement of the upper bow rod 397 and the downward movement of the lower bow rod 20, thus forming a powder column in the powder cup.

[0064] In this embodiment, as Figure 1 , Figure 17 and Figure 18 As shown, the rotating body includes a rotating cylinder 363, a powder tray 361, a turntable connecting seat 384, and an upper bow rod guide seat 385 connected sequentially from bottom to top. The centering shaft 342 of the centering assembly passes through the rotating cylinder 363, the powder tray 361, the turntable connecting seat 384, and the upper bow rod guide seat 385 sequentially from bottom to top. At least one central hole of the powder tray 361, the central hole of the turntable connecting seat 384, and the central hole of the upper bow rod guide seat 385 are fixedly fitted with the centering shaft 342. The lower bow rod 20 and the rubbing bow rod 30 are mounted on the rotating cylinder 363. The upper bow rod 397 is slidably mounted on the upper bow rod guide seat 385. The bottom and top of the upper bow rod 397 both pass through the upper bow rod guide seat 385. A sixth bearing is mounted on the top of the upper bow rod 397. The sixth bearing rolls along the upper cam track 391, and the second bearing rolls along the upper cam track 391, thereby causing the upper bow rod 397 to move up and down.

[0065] In this embodiment, as Figure 19As shown, the material feeding mechanism includes a powder accumulation trough 393, which is installed on the outer edge of the powder tray 361. A powder feeding mold 392 is installed at the bottom of the powder accumulation trough 393, and a feeding hole is vertically opened on the powder feeding mold 392. Figure 20 As shown, a powder cup bearing ring 396 is also installed at the bottom of the powder tray 361 via a support ring 394. The powder cup bearing ring 396 has several powder cup placement holes 395 for placing powder cups. A powder cup fixing mold 379 is also installed on the outer wall of the support ring 394. The powder cup fixing mold 379 has an arc-shaped groove for supporting the powder cup. Powder is accumulated in the powder accumulation groove 393. In this embodiment, the powder will enter the discharge hole of the powder discharge mold 392 through the discharge hole, and then fall into the central hole of the powder cup.

[0066] In this embodiment, as Figure 14 and Figure 15 As shown, the centering assembly 340 includes a support cylinder 341, a centering shaft 342, an upper bearing seat 343, and a lower bearing seat 350. The support cylinder 341 is fixed on the working platform 1. The upper bearing seat 343 is installed on the top cover 344 of the support cylinder 341. The lower bearing seat 350 is installed at the bottom of the top cover 344 and is located inside the inner cavity of the support cylinder 341. A second thrust bearing 349 is installed in the upper bearing seat 343, and a lower ball bearing 351 is installed in the lower bearing seat 350. The bottom of the centering shaft 342 passes through the second thrust bearing 349, and the bottom of the centering shaft 342 is fitted inside the lower ball bearing 351. Further, as... Figure 15 As shown, the bottom of the centering shaft 342 passes through the lower ball bearing 351, and a retaining ring 352 is installed on the centering shaft 342 passing through the lower ball bearing 351. The retaining ring 352 prevents axial movement of the centering shaft 342. Furthermore, as... Figure 15 As shown, a locking nut 353 is installed on the centering shaft 342 passing through the lower ball bearing 351. The snap ring 352 is pressed between the inner ring of the lower ball bearing 351 and the locking nut 353, thereby ensuring the reliability of the snap ring 352 and preventing axial movement of the centering shaft 342. Since the snap ring 352 and the locking nut 353 are located inside the cavity of the support cylinder 341, an inspection hole 354 is provided on the cylinder wall of the support cylinder 341 to facilitate the disassembly of the snap ring 352 and the locking nut 353. Disassembly and assembly tools can enter the cavity of the support cylinder 341 through the inspection hole 354, thereby facilitating the disassembly and assembly of the snap ring 352 and the locking nut 353.

[0067] In this embodiment, as Figure 16As shown, a support sleeve is provided at the lower edge of the center hole of the powder tray 361. The support sleeve is fitted onto the centering shaft 342, and the support sleeve and the centering shaft 342 are locked together by a locking screw installed on the support sleeve. Since the bottom of the centering shaft 342 is equipped with a second thrust bearing 349 and multiple lower ball bearings 351, the coaxiality of the rotation of the centering shaft 342 can be ensured, thereby ensuring the coaxiality of the rotating cylinder 363. In this embodiment, to further improve the coaxiality of the rotation of the centering shaft 342, the top of the centering shaft 342 is mounted on the top mounting plate 386 by an upper ball bearing 388. The top mounting plate 386 is equipped with a top bearing seat 387, and an upper ball bearing 388 is installed inside the top bearing seat 387. The top of the centering shaft 342 is installed inside the upper ball bearing 388. The top mounting plate is supported by multiple columns 389 installed on the working platform 1. The columns 389 are located outside the rotating cylinder 363. Furthermore, the support sleeve extends towards the second thrust bearing 349 and abuts against the upper surface of the second thrust bearing 349. Thus, the second thrust bearing 349 can share part of the weight of the rotating cylinder 363, thereby improving the locking performance between the support sleeve and the centering shaft 342.

[0068] In this embodiment, as Figure 6 and Figure 7 As shown, the lower bow rod 20 includes an outer bow sleeve 205 and an inner bow rod 206. The outer bow sleeve 205 is fitted onto the inner bow rod 206, and the outer bow sleeve 205 can slide axially relative to the inner bow rod 206. In this embodiment, when the powder cup is installed, the top of the inner bow rod 206 is located at the bottom of the inner cavity of the powder cup, thus preventing the powder from falling out of the powder cup after it is installed. The bottom of the outer bow sleeve 205 has a protruding abutment portion, and a third bearing 216 is installed on the radially outer side of the abutment portion. Therefore, by applying external force to the third bearing 216, the axial displacement of the outer bow sleeve 205 can be achieved. The bottom of the inner bow rod 206 passes through the bottom of the outer bow sleeve 205, and the bottom of the inner bow rod 206 is installed on the spring mounting seat 210. The inner bow rod 206 can rotate circumferentially relative to the spring mounting seat 210, that is, the inner bow rod 206 can rotate circumferentially relative to the outer bow sleeve 205. Figure 6 and Figure 7As shown, a top-compression spring 207 is fitted onto the spring mounting base 210. The other end of the top-compression spring 207 is mounted on the abutment portion of the outer bow sleeve 205, and there is a gap between the outer bow sleeve 205 and the spring mounting base 210. A second bearing mounting base 211 is connected to the bottom of the spring mounting base 210, and a second bearing 213 is mounted on the bottom of the second bearing mounting base 211. A first bearing 212 is mounted on the radially outer side of the second bearing mounting base 211. That is to say, applying an external force to the first bearing 212 or the second bearing 213 can realize the axial movement of the inner bow rod 206. After the inner bow rod 206 moves axially, the top-compression spring 207 will deform, thereby dissipating the axial external force. The force is transmitted to the outer bow sleeve 205. If the stroke of the outer bow sleeve 205 is not restricted, the outer bow sleeve 205 will be axially displaced under the action of the axial external force. Similarly, while the outer bow sleeve 205 moves, the axial external force will also be transmitted to the inner bow rod 206 through the top compression spring 207. If the inner bow rod 206 is not restricted, the inner bow rod 206 will also move axially. Therefore, the outer bow sleeve 205 and the inner bow rod 206 can move synchronously through the first bearing 212, the second bearing 213 and the third bearing 216. Alternatively, the relative movement of the outer bow sleeve 205 and the inner bow rod 206 can be achieved by restricting the first bearing 212, the second bearing 213 and the third bearing 216.

[0069] In this embodiment, as Figure 3 and Figure 4 As shown, the lower cam track 10 includes an arc-shaped track 11, a lower bow rod lifting bracket 15, and a lower bow rod pressing block 12. Both ends of the lower bow rod lifting bracket 15 are connected to the arc-shaped track 11, forming a circular track. The top of the lower bow rod lifting bracket 15 and the top of the arc-shaped track 11 form the track for the second bearing 213 to roll. The lower bow rod lifting bracket 15 and the arc-shaped track 11 restrict the movement trajectory of the second bearing 213. The lower bow rod pressing block 12 is mounted on the working platform 1 and is located inside the lower bow rod lifting bracket 15. Figure 5 As shown, a groove 61 is provided on the outer side of the lower bow rod pressure block 12 to restrict the rolling of the first bearing 212. The groove 61 restricts the movement trajectory of the first bearing 212. Figure 3 As shown, a third bearing track bracket 13 is also installed on the working platform 1. A third bearing track groove 14 is provided on the third bearing track bracket 13. The third bearing 216 rolls along the third bearing track 14, which restricts the movement trajectory of the third bearing 216. The outer bow sleeve 205, under the action of the third bearing 216, supports the bottom of the powder cup. Simultaneously, while the outer bow sleeve 205 supports the bottom of the powder cup, the top of the inner bow rod 206 moves in and out of the inner cavity of the powder cup through the rolling motion of the first bearing 212 and the second bearing 213. Specifically, as shown... Figure 2 and Figure 3 As shown, the third bearing track groove 14 includes a wedge-shaped inlet 51, a first smooth groove 52, a downward slope groove 53, a second smooth groove 54, and a wedge-shaped outlet 55 connected in sequence. When the third bearing 216 rolls on the wedge-shaped inlet 51, the outer bow sleeve 205 moves upward. When the third bearing 216 rolls in the first smooth groove 52, the outer bow sleeve 205 stops moving upward and supports the bottom of the powder cup. When the third bearing 216 rolls on the downward slope groove 53, the top of the outer bow sleeve 205 disengages from the bottom of the powder cup and moves downward. The third bearing 216 moves in the second smooth groove 54. During rolling, the outer bow sleeve 205 completely detaches from the powder cup and is fixed in position relative to the powder cup. As the third bearing 216 rolls on the wedge-shaped outlet 55, the position of the outer bow sleeve 205 gradually returns to its original position. That is, when the third bearing 216 enters the wedge-shaped inlet 51, it rolls along the wedge-shaped inlet 51, causing the outer bow sleeve 205 to gradually rise. When the third bearing 216 enters the first smooth groove 52, the outer bow sleeve 205 stops axial movement, and its top supports the powder cup. Figure 2 and Figure 4 As shown, the lower bow lifting support 15 includes a climbing section 21, a first straight section 22, a first downhill section 23, a second straight section 24, a second downhill section 25, a third straight section 26, a third downhill section 27, and a fourth straight section 28 connected in sequence. The inlet end of the wedge-shaped inlet 51 is located in front of the second bearing 213 entering the climbing section 21, and the outlet end of the wedge-shaped inlet 51 is located at the top front end of the climbing section 21. The first straight section 22 and the first downhill section 23 are located below the first smooth groove 52. The starting end of the downhill groove 53 is located above the second straight section 24, and the end of the downhill groove 53 is located above the second downhill section 25. The third straight section 26 and the third downhill section 27 are located below the second smooth groove 54. The wedge-shaped outlet 55 is located above the fourth straight section 28, and the top of the fourth straight section 28 is flush with the top of the arc-shaped track 11. Figure 2 and Figure 5 As shown, the top of the trough 61 includes a first wedge-shaped pressing port 62, a first straight pressing section 63, a second wedge-shaped pressing port 64, and a second straight pressing section 65 connected in sequence. The first wedge-shaped pressing port 62 is located above the climbing section 21, and the bottom of the first wedge-shaped pressing port 62 is located in front of the top of the climbing section 21. The first straight pressing section 63 and the second wedge-shaped pressing port 64 are located below the first smooth groove 52. The first downslope section 23 is located below the first straight pressing section 63. The second wedge-shaped pressing port 64 is located above the second straight section 24. The downslope groove 53 is located above the second straight pressing section 65, and the second downslope section 25 is located below the second straight pressing section 65. During the powder forming process, as... Figure 2As shown, the second bearing 213 first rolls along the arc-shaped track 11. When the third bearing 216 enters the wedge-shaped inlet 51, the third bearing 216 rolls along the wedge-shaped inlet 51, causing the outer bow sleeve 205 to gradually move upward and approach the powder cup. At this time, the inner bow rod 206 also moves upward under the action of the top pressure spring 207, but the upward displacement of the inner bow rod 206 is less than the upward displacement of the outer bow sleeve 205. That is to say, the inner bow rod 206 is moving downward relative to the outer bow sleeve 205. When the second bearing 213 contacts the climbing section 21, the second bearing 213 rolls along the climbing section 21, while the first bearing enters below the first wedge-shaped lower pressure port 62. As the second bearing 213 rolls along the climbing section 21, the inner bow rod 206... In the sixth upward movement, preferably, the slope of the climbing section 21 is greater than the slope of the wedge-shaped inlet 51. That is, the upward speed of the inner bow rod 206 is greater than the upward speed of the outer bow sleeve 205. When the third bearing 216 enters the first smooth groove 52, the outer bow sleeve 205 presses against the bottom of the powder cup, thus supporting the powder cup. At this time, the second bearing 213 is still rolling on the climbing section 21. As the inner bow rod 206 moves upward, it gradually pushes the powder in the powder cup upward. In this embodiment, while the inner bow rod 206 is pushing the powder upward, the upper bow rod 397 of the powder mill presses the powder downward from above the powder cup, thereby compacting the powder. At this time, the top pressure spring 207 is in a compressed state. When the second bearing 213 enters the first smooth groove 52, the outer bow sleeve 205 presses against the bottom of the powder cup, thus supporting the powder cup. When the upper bow rod 397 moves to the lower stroke in the straight line segment 22, the powder is compacted. At this time, the first bearing 212 enters the first straight downward pressing section 63 through the first wedge-shaped pressing port 62. When the second bearing 213 enters the first downward slope section 23, the first downward slope section 23 provides downward space for the lower bow rod 20. Therefore, the lower bow rod 20 moves downward under the action of the top pressure spring 207, causing the lower bow rod 20 to detach from the powder and move away from the powder. With the release of the elastic force of the top pressure spring 207 and the rotation of the inner bow rod 206, when the second bearing 213 detaches from the first downward slope section 23, the second bearing 213 and the first bearing 212 are in a suspended state. That is to say, the lower bow rod 20 continues to rotate, and when the first bearing... When bearing 212 contacts the second wedge-shaped pressing port 64, the second wedge-shaped pressing port 64 applies an axial downward force to the first bearing 212, causing the lower bow rod 20 to continue moving downward. At this time, the powder cup does not move axially, causing the lower bow rod 20 to exit the powder cup. The powder cup can then be ejected by the powder cup ejection mechanism on the powder mill. After the powder cup is ejected, the third bearing 216 enters the lower slope groove 53, while the first bearing 212 enters the second straight pressing section 65. The outer bow sleeve 205 moves downward under the action of the lower slope groove 53, facilitating the installation of the powder cup. At this time, the top pressure spring 207 is in a compressed state during the downward movement of the outer bow sleeve 205. As the lower bow rod 20 continues to rotate, the third bearing 216 enters the second smooth groove 54.The second bearing 213 rolls on the second downhill section 25, the third straight section 26, and the third downhill section 27. The elastic restoring force of the top-compression spring 207 is released through the second downhill section 25 and the third downhill section 27. When the second bearing 213 enters the fourth straight section 28, the elastic restoring force of the top-compression spring 207 is fully released. At this point, the outer bow sleeve 205 and the inner bow rod 206 return to their original positions. As the lower bow rod 20 continues to rotate, the second bearing 213 enters the arc-shaped track 11 from the fourth straight section 28, while the third bearing 216 exits the third bearing track groove 14 from the wedge-shaped outlet 55.

[0070] During the powder compaction process, the inner arch rod 206 moves upward, gradually applying pressure to the powder, thereby increasing the adhesion between the inner arch rod and the powder. To prevent the powder from sticking to the top of the inner arch rod, such as... Figure 12 As shown, in this embodiment, a rubbing mechanism is also installed on the working platform 1. The rubbing mechanism includes a rubbing bow rod 30 and a rubbing bracket 40, as shown... Figure 8 As shown, a rubbing bow rod mounting hole 38 corresponding to the lower bow rod mounting hole 39 is radially formed on the outer circumference of the flange 45, and the rubbing bow rod mounting hole 38 intersects with the corresponding lower bow rod mounting hole 39. The rubbing bow rod 30 has an inner end and an outer end. The inner end is fitted into the rubbing bow rod mounting hole 38, and the outer end is located outside the rubbing bow rod mounting hole 38. Figure 9 As shown, the rubbing bow rod 30 is provided with an axially extending straight toothed rack 32, such as... Figure 6 and Figure 7 As shown, the inner bow rod 206 has axially extending teeth 218 on its outer circumference, and the outer bow sleeve 205 has a notch 217 to facilitate the exposure of the teeth 218. The straight rack 32 meshes with the corresponding teeth 218. Figure 9 As shown, a rotatable fifth bearing 33 is installed at the bottom of the outer end of the rubbing bow rod 30. In this embodiment, as... Figure 12 As shown, the rubbing bracket 40 is mounted on the working platform 1 and is located outside the rotating cylinder 363. The top of the rubbing bracket 40 has an arc-shaped groove 42 concentric with the rotating cylinder 363, and the fifth bearing 33 can enter the arc-shaped groove 42 and roll along its wall. The arc-shaped groove 42 has a concave arc groove 43 that curves inward towards the center. The concave arc groove 43 and the arc-shaped groove 42 form a smooth transition. In this embodiment, as shown... Figure 13As shown, the rubbing support 40 includes a mounting frame 41 and a track frame 44. The mounting frame 41 is mounted on the working platform 1, and the track frame 44 is mounted on the top of the mounting frame 41 by screws. The arc groove 42 and the concave arc groove 43 are both formed on the track frame 44. When the fifth bearing 33 enters the concave arc groove 43, the rubbing bow rod 30 moves radially inward with the rotation of the rotating cylinder 363, thereby driving the inner bow rod 206 to rotate, thus achieving relative rotation between the top of the inner bow rod 206 and the powder. When the fifth bearing 33 exits the concave arc groove 43, the rubbing bow rod 30 moves radially outward with the rotation of the rotating cylinder 363, which will drive the inner bow rod 206 to rotate in the opposite direction, also achieving relative rotation between the top of the inner bow rod 206 and the powder. Moreover, by setting the concavity of the concave arc groove 43 and the rotation speed of the rotating cylinder 363, the rotation speed of the inner bow rod 206 can be well controlled. Furthermore, since the concave arc groove 43 and the arc groove 42 are... A smooth transition is achieved, thus preventing the inner bow rod from rotating suddenly and rapidly, which could damage the powder structure. In this embodiment, as the second bearing 213 rolls from the tail of the arc track 11 towards the first straight section 22, the fifth bearing 33 rolls within the concave arc groove 43. When the second bearing 213 rolls out of the first straight section 22, the fifth bearing 33 rolls out of the concave arc groove 43. Therefore, the inner bow rod 206 rotates upwards, first rotating upwards in one direction. When the fifth bearing 33 rolls to the concave point of the concave arc groove 43, the inner bow rod 206 then moves upwards in the opposite direction. This ensures that the inner bow rod 206 is in a rotating state throughout the entire upward movement, preventing the powder from sticking to the inner bow rod 206 during compaction. When the second bearing 213 rolls out of the first straight section 22, the inner bow rod 206 immediately moves downwards, causing it to detach and ensuring the quality of the powder molding.

[0071] In this embodiment, as Figure 11 As shown, a first return spring 34 is also installed inside the mounting hole 38 of the rubbing bow rod. One end of the first return spring 34 abuts against the bottom of the mounting hole 38, and the other end abuts against the inner end of the rubbing bow rod 30. When the rubbing bow rod 30 moves radially inward, the outer wall of the concave arc groove 43 applies an external force to the rod body 31. At this time, the first return spring 34 is compressed. The first return spring 34 can be designed to have a certain amount of compression, thus... It has the tendency to prevent the rubbing bow rod 30 from moving radially inward, thereby preventing the rubbing bow rod 30 from rotating suddenly and rapidly. When the rubbing bow rod 30 moves radially outward, the first return spring 34 will apply a radially outward force to the rubbing bow rod 30, thereby causing the fifth bearing 33 to contact the outer wall of the concave arc groove 43 again. Therefore, the inner walls of the concave arc groove 43 and the arc groove 42 will not be used, thus reducing the matching difficulty between the concave arc groove 43, the arc groove 42 and the fifth bearing 33.

[0072] In this embodiment, as Figure 10 As shown, a limiting plate mounting groove 37 corresponding to the rubbing bow rod mounting hole 38 is also provided on the outer wall of the flange 45 of the rotating cylinder 363. A limiting plate 36 is installed in the limiting plate mounting groove 37. A first limiting groove 35 is provided on the side of the rubbing bow rod 30 near the limiting plate 36. The end of the limiting plate 36 is fitted into the first limiting groove 35. When the fifth bearing 33 disengages from the outer groove wall of the concave arc groove 43, the limiting plate 36 is just stuck at the tail of the first limiting groove 35, thereby ensuring the fixation of the farthest end of the outer end of the rubbing bow rod 30. This ensures that the fifth bearing 33 can smoothly enter the arc groove 42. Moreover, due to the cooperation between the limiting plate 36 and the first limiting groove 35, the rotation of the rubbing bow rod 30 can be prevented, thereby ensuring the reliability of the meshing between the spur rack 32 and the tooth 218.

[0073] In this embodiment, as Figure 6 and Figure 7 As shown, a sliding ring 224 is fitted onto the outer bow sleeve 205, and a compression spring 225 is installed on the outer bow sleeve 205. One end of the compression spring 225 is installed on the abutment part of the outer bow sleeve 205, and the other end of the compression spring 225 is installed on the sliding ring 224. In this embodiment, the compression spring 225 is always in a compressed state. Part of the elastic restoring force of the compression spring 225 is pressed against the lower surface of the flange 45 through the sliding ring 224. When the second bearing 213 slides on the arc track 11, the other part of the elastic restoring force of the compression spring 225 is acted on the second bearing 213 through the top compression spring 207, so that the second bearing 213 is always in contact with the top of the arc track 11. Furthermore, the tail of the fourth straight segment 28 is also connected to a fourth downhill segment 29. The fourth downhill segment 29 is connected to the uphill slope 301 of the arc track 11, and the top of the uphill slope 301 is flush with the top of the arc track 11. When the second bearing 213 rolls to the fourth downhill section 29, the outer bow sleeve 205 and the inner bow rod 206 move downwards under the elastic restoring force of the collapsible spring 225. This means that the positions of the outer bow sleeve 205 and the inner bow rod 206 will be lower than their positions on the arc track 11. At this point, the powder cup can be placed into the powder cup slot, and the inner bow rod 206 and the outer bow sleeve 205 will not interfere with the placement of the powder cup. After the powder cup is placed, the second bearing 21... 3. When entering the uphill slope 301, the outer bow sleeve 205 and the inner bow rod 206 move upward. At this time, the collapsible spring 225 will hinder the upward movement of the outer bow sleeve 205, which will cause the upward speed of the inner bow rod 206 to be greater than that of the outer bow sleeve 205. That is to say, the inner bow rod 206 enters the inner hole of the powder cup first, and then the outer bow sleeve 205 contacts the bottom of the powder cup. When the second bearing 213 enters the top surface of the arc track 11, the lower bow rod will return to its original position.

[0074] In this embodiment, as Figure 7 As shown, a guide groove 209 is axially provided on one end of the spring mounting base 210 near the outer bow sleeve 205. A guide key 208 is installed on the outer bow sleeve 205. The guide key 208 is inserted into the guide groove 209. Through the cooperation between the guide key 208 and the guide groove 209, the outer bow sleeve 205 can be prevented from rotating circumferentially relative to the spring mounting base 210, thereby ensuring the straightness of the axial movement of the outer bow sleeve 205.

[0075] In this embodiment, as Figure 6 and Figure 7 As shown, the inner cavity of the spring mounting base 210 is a stepped through hole, and the bottom of the inner cavity of the spring mounting base 210 is blocked by the second bearing mounting base 211. A convex ring is provided at the bottom of the inner bow rod 206. First thrust bearings 214 are fitted on both sides of the convex ring on the inner bow rod 206. The first thrust bearings 214 are locked in the large hole of the stepped through hole. By clamping the convex ring with the two first thrust bearings 214 and locking the first thrust bearings 214 in the large hole of the stepped through hole, the inner bow rod 206 and the spring mounting base 210 can maintain the same axial displacement, and the inner bow rod 206 can also maintain the same axial displacement. The rod 206 can rotate circumferentially relative to the spring mounting seat 210. Furthermore, a fourth bearing 215 is installed in the small hole of the stepped through hole. The fourth bearing 215 is fitted onto the inner bow rod 206. Through the fourth bearing 215, the coaxiality of the rotation of the inner bow rod 206 can be ensured. To further improve the coaxiality of the rotation of the inner bow rod 206, multiple fourth bearings 215 can be provided. Therefore, the inner bow rod 206 can rotate relative to the spring mounting seat 210, thereby preventing the fourth bearing 215 from rotating along with the inner bow rod 206, thus ensuring the rolling trajectory of the fourth bearing 215.

[0076] In this embodiment, as Figure 16 and Figure 21As shown, a powder cup ejection mechanism for radially ejecting the powder cup is also installed on the rotating cylinder 363. A track groove 346 for ejecting the powder cup is installed on the centering assembly. When the inner bow rod 206 exits the inner cavity of the powder cup, the seventh bearing 373 of the powder cup ejection mechanism rolls in the track groove 346. Several guide sleeves 371 are installed on the radially outer side of the rotating cylinder 363. In this embodiment, the several guide sleeves 371 are evenly distributed on the same circumference, that is, the horizontal ejection bow rods 370 are evenly distributed on the same circumference. A radial through hole 362 corresponding to the guide sleeve 371 is opened on the rotating cylinder 363. The horizontal ejection bow rod 370 is slidably installed in the guide sleeve 371. The head of the horizontal ejection bow rod 370 passes through the radial... A perforation 362 is provided, and a powder cup fixing mold 379 is installed at the head of the horizontal ejector rod 370. A seventh bearing 373 is provided at the tail of the horizontal ejector rod 370. A fixed track groove 346 is provided on the centering assembly. During the circumferential rotation of the rotating cylinder 363, the seventh bearing 373 enters into the track groove 346, and the track groove 346 pushes the horizontal ejector rod 370 out radially. In this embodiment, when the rotating cylinder 363 rotates, the horizontal ejector rod 370 rotates synchronously with the rotating cylinder 363. When the seventh bearing 373 enters into the track groove 346, the track groove 346 pushes the horizontal ejector rod 370 out radially, thereby ejecting the powder cup located in the powder cup fixing mold 379.

[0077] In this embodiment, as Figure 21 As shown, the horizontal ejector rod 370 includes a top rod 380 and an extension rod 376. The top rod 380 is slidably fitted inside the guide sleeve 371. The extension rod 376 is coaxially mounted on the head of the top rod 380 and is located on the outside of the guide sleeve 371. A seventh bearing 373 is mounted on the tail of the top rod 380. A powder cup fixing mold 379 is mounted on the head of the extension rod 376. The guide sleeve 371 has a guiding function, thereby guiding the horizontal ejector rod 370 and enabling the horizontal ejector rod 370 to extend and retract radially. Furthermore, linear bearings 375 are installed in the inner cavities at both ends of the guide sleeve 371, and the linear bearings 375 are fitted on the top rod 380, thereby further ensuring the straightness of the horizontal ejector rod 370 in the radial direction.

[0078] In this embodiment, as Figure 2As shown, the tail of the push rod 380 is provided with a protruding retaining ring 374. The retaining ring 374 is located between the seventh bearing 373 and the guide sleeve 371. A second return spring 372 is fitted on the push rod 380 between the retaining ring 374 and the guide sleeve 371. One end of the second return spring 372 abuts against the guide sleeve 371, and the other end of the second return spring 372 abuts against the retaining ring 374. When the seventh bearing 373 enters the track groove 346, the seventh bearing 373 moves along the track groove 346, thereby driving the horizontal push bow 370 to push out radially. At this time, the second return spring 372 is in a compressed state. When the horizontal push bow 370 needs to retract radially, the second return spring 372 can apply an elastic restoring force to the horizontal push bow 370, so that the horizontal push bow 370 quickly retracts and resets.

[0079] In this embodiment, as Figure 2 As shown, a limiting screw 377 is installed in the radial direction of the guide sleeve 371, and a second limiting groove 378 is provided in the axial direction of the push rod 380. The end of the limiting screw 377 is located in the second limiting groove 378. By setting the second limiting groove 378 and the limiting screw 377, the radial movement distance of the push rod 380 can be limited. That is, the radial movement distance of the horizontal push bow 370 can be limited, thereby improving the reliability of the radial push of the horizontal push bow 370. Furthermore, the limiting screw 377 and the second limiting groove 378 are in a cooperating relationship. Therefore, the horizontal push bow 370 can be prevented from rotating, thereby ensuring that the position of the powder cup fixing mold 379 is fixed, thus ensuring that the powder cup fixing mold 379 drives the powder cup to rotate, and ensuring that the powder cup is placed vertically, which is convenient for filling powder.

[0080] In this embodiment, several horizontally extending bow rods 370 rotate around the centerline of the centering shaft 342, such as... Figure 14 and Figure 15As shown, a radially extending fixing frame 345 is installed on the top cover 344. An arc-shaped block 347 is installed on the fixing frame 345. A triangular track groove 346 is formed on the top surface of the arc-shaped block 347. The included angle of the track groove 346 points to the axis of the centering shaft 342, and the apex of the track groove 346 is far away from the axis of the centering shaft 342. When the seventh bearing 373 on the horizontal push-out bow 370 enters the track groove 346, the horizontal push-out bow 370 moves along the trajectory of the track groove 346. That is, when the seventh bearing 373 enters the track groove 346, the seventh bearing 373... Guided by the track groove 346, the horizontal push-out bow 370 is gradually pushed out. When the seventh bearing 373 moves to the top of the track groove 346, the horizontal push-out bow 370 is pushed out to its maximum stroke. To ensure that the seventh bearing 373 can roll smoothly along the track groove 346, the top of the track groove 346 is a smooth arc structure, and the center of the arc structure is the axis of the centering shaft 342. When the seventh bearing 373 passes the top of the track groove 346, the horizontal push-out bow 370 gradually retracts. When the seventh bearing 373 rolls out of the track groove 346, the horizontal push-out bow 370 returns to its original position.

[0081] In this embodiment, as Figure 14 and Figure 15 As shown, a mounting cylinder 348 is provided at the bottom of the support cylinder 341. The diameter of the mounting cylinder 348 is larger than the diameter of the support cylinder 341. The bottom of the mounting cylinder 348 is provided with a burr, and a screw hole is provided on the burr for the screw to pass through. In this embodiment, the mounting cylinder 348 is mounted on the working platform 1 by screws mounted on the burr, thereby ensuring the fixed position of the mounting cylinder 348, and thus ensuring the fixed position of the centering component 340.

[0082] In this embodiment, as Figure 15 As shown, ribs 355 are installed on the inner walls of the support cylinder 341 and the mounting cylinder 348. The ribs 355 increase the structural strength of the support cylinder 341 and the mounting cylinder 348, thereby preventing deformation of the support cylinder 341 and the mounting cylinder 348 and ensuring the reliability of the position of the centering shaft 342.

[0083] In this embodiment, as Figure 1As shown, the second driving device includes a driving component, a gear shaft 383, and a second driving gear 382. The gear shaft 383 is rotatably mounted on the working platform 1. Preferably, a ball bearing is installed on the gear shaft 383, and then the ball bearing sleeve 351 is installed on the working platform 1, thereby realizing the rotatable installation of the gear shaft 383 and the working platform 1. The second driving gear 382 is installed on the top of the gear shaft 383, and an internal gear ring 381 is installed on the inner side of the bottom of the rotating cylinder 363. The second driving gear 382 and the internal gear ring 381 mesh. Furthermore, the driving component can be a servo motor. When the servo motor works, it drives the gear shaft 383 to rotate. After the gear shaft 383 rotates, it drives the second driving gear 382 to rotate, thereby causing the rotating cylinder 363 to rotate. The rotating cylinder 363 rotates around the centering shaft 342 as the axis, thereby ensuring the concentricity of the rotation of the rotating cylinder 363, and thus ensuring the concentricity of the rotation of the lower bow rod 20 and the rubbing bow rod 30.

[0084] In this embodiment, as Figure 33 and Figure 34 As shown, the powder accumulation tank 393 is also equipped with a multi-stage scraping assembly 70. The scraping assembly 70 includes a mounting frame 72 and scraping plates 71. The scraping plates 71 are mounted in pairs on the bottom of the mounting frame 72, and the two scraping plates 71 are arranged opposite each other. The mounting frame 72 is mounted on the working platform by a support column. Preferably, the mounting frame 72 is mounted on a column 389. There is a gap between the bottom of the scraping plate 71 and the powder accumulation tank 393. A scraping groove 74 is formed between the two scraping plates 71. In this embodiment, the scraping groove 74 is constricted, and the groove opening at the front end is larger than the groove opening at the rear end. Furthermore, the groove width on the rear side of the scraping groove 74 matches the diameter of the discharge hole. Therefore, during the rotation of the powder accumulation tank 393, the powder is scraped by the scraping groove 74 and gradually accumulates on the circumference of the discharge hole, which facilitates the powder to fall into the powder cup through the powder discharge mold. In this embodiment, a material layer height adjustment plate 73 is provided on the rear side of the scraper trough 74. There is a gap between the material layer height adjustment plate 73 and the powder accumulation trough 393. The rear ends of the two scraper plates 71 are connected through the material layer height adjustment plate 73. Taking the rotation direction of the rotating body as the front, the gap between the material layer height adjustment plate 73 in front and the powder accumulation trough 393 is greater than the gap between the material layer height adjustment plate 73 in rear and the powder accumulation trough 393. The thickness of the powder can be controlled by the material layer height adjustment plate 73. There are multiple scraper components 70. Preferably, there are three scraper components 70. That is, the scraper components 70 have three stages. The powder enters the powder cup through three scraping stages, so that the powder entering the powder cup can be initially controlled, so that the powder difference in the powder cup is not large, which meets the requirements of powder filling in the powder cup.

Claims

1. A continuous powder column forming device, characterized in that: Includes powder crushing and conveying devices and powder forming devices; The powder forming device includes a working platform, a rotating body, a fixedly installed upper cam seat, and a second driving device for driving the rotating body to rotate. An upper cam track is provided on the upper cam seat. A lower cam track and a centering assembly are installed on the working platform. The rotating body rotates around the centering assembly. Several upper bow rods are slidably installed at the upper end of the rotating body, and a lower bow rod is slidably installed at the lower end of the rotating body. A powder cup is placed in the middle of the rotating body, and a material feeding mechanism for feeding material into the powder cup is installed in the middle of the rotating body. The material feeding mechanism includes a powder accumulation trough, and a powder feeding mold is installed at the bottom of the powder accumulation trough. The discharge end of the powder crushing and conveying device is located in the powder accumulation trough, and the powder crushing and conveying device conveys powder into the powder accumulation trough. The powder in the powder accumulation trough falls into the powder cup through the powder feeding mold. The upper bow rods move up and down under the action of the upper cam track, and the lower bow rods move up and down under the action of the lower cam track. A rubbing mechanism corresponding to the lower bow rod is also radially installed at the bottom of the rotating body. The lower bow rod includes an outer bow sleeve and an inner bow rod. The outer bow sleeve is fitted onto the inner bow rod. The bottom of the outer bow sleeve has a protruding abutment portion. A third bearing is installed on the radially outer side of the abutment portion. The bottom of the inner bow rod passes through the bottom of the outer bow sleeve and is mounted on a spring mounting seat. The inner bow rod can rotate circumferentially relative to the spring mounting seat. A top-compression spring is fitted onto the spring mounting seat. The other end of the top-compression spring is mounted on the abutment portion of the outer bow sleeve. There is a gap between the outer bow sleeve and the spring mounting seat. A second bearing mounting seat is connected to the bottom of the spring mounting seat. A second bearing is installed on the bottom of the second bearing mounting seat, and a first bearing is installed on the radially outer side of the second bearing mounting seat. The rubbing mechanism includes a rubbing bow rod and a rubbing bracket. A rubbing bow rod mounting hole is radially formed at the lower end of the rotating body. The rubbing bow rod has an inner end and an outer end. The inner end is fitted into the rubbing bow rod mounting hole, and the outer end is located outside the rubbing bow rod mounting hole. An axially extending straight rack is formed on the rubbing bow rod. A toothed section extends axially on the outer circumference of the inner bow rod. A notch is formed on the outer bow rod to facilitate the exposure of the toothed section, and the straight rack meshes with the corresponding toothed section. A rotatable fifth bearing is installed at the bottom of the outer end of the rubbing bow rod. The rubbing bracket is mounted on the working platform and is located outside the rotating body. The top of the support has an arc-shaped groove concentric with the rotating body, and the fifth bearing can enter the arc-shaped groove and roll along the groove wall. The arc-shaped groove has an inward concave arc groove. The rubbing support includes a mounting frame and a track frame. The mounting frame is installed on the working platform, and the track frame is installed on the top of the mounting frame by screws. The arc-shaped groove and the inward concave arc groove are both opened on the track frame. When the inner bow rod moves upward under the action of the lower cam track, the fifth bearing rolls in the inward concave arc groove. When the inner bow rod moves to the upper stroke, the upper bow rod moves to the lower stroke. At this time, the top of the inner bow rod and the bottom of the upper bow rod are both located inside the powder cup.

2. The powder column continuous forming device according to claim 1, characterized in that: A first return spring is also installed in the mounting hole of the rubbing bow rod. One end of the first return spring abuts against the bottom of the mounting hole of the rubbing bow rod, and the other end of the first return spring abuts against the inner end of the rubbing bow rod. A limiting plate mounting groove corresponding to the mounting hole of the rubbing bow rod is also opened on the outer side wall of the bottom of the rotating body. A limiting plate is installed in the limiting plate mounting groove. A first limiting groove is opened on the side of the rubbing bow rod near the limiting plate. The end of the limiting plate is fitted into the first limiting groove.

3. The powder column continuous forming device according to claim 1, characterized in that: The centering assembly includes a support cylinder, a centering shaft, an upper bearing seat, and a lower bearing seat. The support cylinder is fixed to the working platform. The upper bearing seat is mounted on a top cover of the support cylinder. The lower bearing seat is mounted on the bottom of the top cover and is located inside the inner cavity of the support cylinder. A second thrust bearing is installed inside the upper bearing seat, and a lower ball bearing is installed inside the lower bearing seat. The bottom of the centering shaft passes through the second thrust bearing and is fitted inside the lower ball bearing. The top of the centering shaft is mounted on a top mounting plate via the upper ball bearing. The top mounting plate is supported by a column mounted on the working platform, and the column is located outside the rotating body. The upper cam seat is mounted on the bottom of the top mounting plate.

4. The powder column continuous forming device according to claim 1, characterized in that: The lower cam track includes an arc-shaped track, a lower bow rod lifting bracket, and a lower bow rod pressing block. Both ends of the lower bow rod lifting bracket are connected to the arc-shaped track. The top of the lower bow rod lifting bracket and the top of the arc-shaped track form the track for the second bearing to roll. The lower bow rod pressing block is installed on the working platform and is located inside the lower bow rod lifting bracket. A groove is provided on the outer side of the lower bow rod pressing block to restrict the rolling of the first bearing. A third bearing track bracket is also installed on the working platform. A third bearing track groove is provided on the third bearing track bracket, and the third bearing can roll along the third bearing track. The third bearing track groove includes a wedge-shaped inlet, a first smooth groove, a downslope groove, a second smooth groove, and a wedge-shaped outlet connected in sequence. When the third bearing rolls on the wedge-shaped inlet, the outer bow sleeve moves upward. When the third bearing rolls in the first smooth groove, the outer bow sleeve stops moving upward and supports the bottom of the powder cup. When the third bearing rolls on the downslope groove, the top of the outer bow sleeve disengages from the bottom of the powder cup and moves downward. When the third bearing rolls in the second smooth groove, the outer bow sleeve completely disengages from the powder cup and is fixed in position relative to the powder cup. When the third bearing rolls on the wedge-shaped outlet, the position of the outer bow sleeve gradually returns to its original position. The lower bow lifting support includes a climbing section, a first straight section, a first downhill section, a second straight section, a second downhill section, a third straight section, a third downhill section, a fourth straight section, and a fourth downhill section connected in sequence. The inlet end of the wedge-shaped inlet is located in front of the second bearing entering the climbing section, and the outlet end of the wedge-shaped inlet is located at the top front end of the climbing section. The first straight section and the first downhill section are located below the first smooth groove. The starting end of the downhill groove is located above the second straight section, and the end end of the downhill groove is located above the second downhill section. The third straight section and the third downhill section are located below the second smooth groove. The wedge-shaped outlet is located above the fourth straight section. The fourth downhill section is connected to the uphill slope of the arc track, and the top of the uphill slope is flush with the top of the arc track. The top of the trough includes a first wedge-shaped pressing port, a first straight pressing section, a second wedge-shaped pressing port, and a second straight pressing section connected in sequence. The first wedge-shaped pressing port is located above the climbing section, and the bottom of the first wedge-shaped pressing port is located in front of the top of the climbing section. The first straight pressing section and the second wedge-shaped pressing port are located below the first smoothing trough. The first downhill section is located below the first straight pressing section. The second wedge-shaped pressing port is located above the second straight section. The downhill trough is located above the second straight pressing section, and the second downhill section is located below the second straight pressing section.

5. The powder column continuous forming device according to claim 1, characterized in that: The inner cavity of the spring mounting seat is a stepped through hole, and the bottom of the inner cavity of the spring mounting seat is blocked by the second bearing mounting seat. A convex ring is provided at the bottom of the inner bow rod. A first thrust bearing is fitted on the inner bow rod on both sides of the convex ring. The first thrust bearing is locked in the large hole of the stepped through hole. A fourth bearing is installed in the small hole of the stepped through hole. The fourth bearing is fitted on the inner bow rod. A guide groove is axially opened on one end of the spring mounting seat near the outer bow sleeve. A guide key is installed on the outer bow sleeve. The guide key is inserted into the guide groove.

6. The powder column continuous forming device according to claim 1, characterized in that: The rotating body includes a rotating cylinder, a powder tray, a turntable connecting seat, and an upper bow rod guide seat connected sequentially from bottom to top. The centering shaft of the centering assembly passes through the rotating cylinder, the powder tray, the turntable connecting seat, and the upper bow rod guide seat sequentially from bottom to top. At least one central hole of the powder tray, the central hole of the turntable connecting seat, and the central hole of the upper bow rod guide seat are fixedly fitted with the centering shaft. The lower bow rod and the rubbing bow rod are mounted on the rotating cylinder. The upper bow rod is slidably mounted on the upper bow rod guide seat, and both the bottom and top of the upper bow rod pass through the upper bow rod guide seat. A sixth bearing is installed on the top of the upper bow rod, and the sixth bearing rolls along the upper cam track. An annular powder accumulation groove is provided on the outer edge of the powder tray. A powder cup bearing ring is also installed on the bottom of the powder tray through a support ring. The powder cup bearing ring has several powder cup placement holes for placing powder cups. A powder cup fixing mold is also installed on the outer side wall of the support ring. The powder cup fixing mold has an arc-shaped groove for supporting the powder cup.

7. The powder column continuous forming device according to claim 6, characterized in that: Several guide sleeves are installed on the radial outer side of the rotating cylinder, and radial through holes corresponding to the guide sleeves are opened on the rotating cylinder. A horizontal push-out bow is slidably installed inside the guide sleeve. The head of the horizontal push-out bow passes through the radial through hole, and a powder cup fixing mold is installed at the head of the horizontal push-out bow. A seventh bearing is provided at the tail of the horizontal push-out bow. A fixed track groove is provided on the centering assembly. During the circumferential rotation of the rotating cylinder, the seventh bearing enters the track groove, and the track groove pushes the horizontal push-out bow out in the radial direction.

8. The powder column continuous forming device according to claim 1, characterized in that: A sliding ring is fitted onto the outer bow sleeve, and a compression spring is installed on the outer bow sleeve. One end of the compression spring is installed on the abutting part of the outer bow sleeve, and the other end of the compression spring is installed on the sliding ring.

9. The powder column continuous forming device according to claim 1, characterized in that: The powder crushing and conveying device includes a frame, on which a powder hopper and a crushing device for crushing the powder in the powder hopper are installed. A powder conveying device is arranged below the powder hopper. A baffle box is installed at the discharge end of the powder conveying device. The bottom of the baffle box is open, and the discharge end of the powder conveying device is located inside the baffle box. An arc-shaped discharge hopper is installed at the bottom of the baffle box, and the outlet of the arc-shaped discharge hopper is located above the powder accumulation trough.

10. The powder column continuous forming device according to claim 1, characterized in that: The powder accumulation trough is also equipped with a multi-stage scraping assembly. The scraping assembly includes a mounting frame and scraping plates. Scraping plates are installed in pairs on the bottom of the mounting frame, and the two scraping plates are arranged opposite each other. The mounting frame is installed on the working platform by a support column. There is a gap between the bottom of the scraping plate and the powder accumulation trough. A scraping groove is formed between the two scraping plates. A material layer height adjustment plate is provided on the rear side of the scraping groove. There is a gap between the material layer height adjustment plate and the powder accumulation trough. The rear ends of the two scraping plates are connected by the material layer height adjustment plate. Taking the rotation direction of the rotating body as the front, the gap between the front material layer height adjustment plate and the powder accumulation trough is greater than the gap between the rear material layer height adjustment plate and the powder accumulation trough.

Citation Information

Patent Citations

  • Continuous powder column forming equipment

    CN221315258U