A diamond saw blade forming system, device and method thereof

Abstract

The present application relates to the technical field of diamond saw blade processing, and discloses a diamond saw blade forming system, device and method thereof, which comprises an operation module, a control module, a motion module and a tail gas treatment module. The controller, the air cylinder, the air cylinder top rod, the second driving motor, the second steering gear and the mounting positioning ring are arranged. The air cylinder is started by the controller until the two blade opening wheels are tightly attached to one side of the diamond saw blade. The second driving motor is started. The second steering gear converts the vertical rotation generated by the second driving motor into longitudinal rotation and transmits power to the rotating shaft. The mounting positioning ring is rotated by the rotating shaft, and finally drives the diamond saw blade to rotate. The air cylinder is started, and the air cylinder top rod drives the two blade opening wheels to move towards the diamond saw blade. Friction is generated between the two blade opening wheels and one side of the diamond saw blade, and the diamond saw blade is opened. Compared with the prior art, manual operation is not required, and the opening of the diamond saw blade is completely controlled by the controller.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of diamond saw blade processing, in particular to a diamond saw blade forming system, device and method thereof. BACKGROUND

[0002] The diamond saw blade is a cutting tool, which is widely used in the processing of hard and brittle materials such as concrete, refractory materials, stone, and ceramic. The diamond saw blade mainly consists of two parts: a base and a blade head. The base is the main supporting part of the blade head, while the blade head is the part that cuts in the use process. The blade head is consumed continuously in use, while the base is not. The blade head can cut because it contains diamonds. As the hardest material, diamonds cut the processed object by friction in the blade head, and the diamond particles are wrapped in the blade head by metal.

[0003] In the diamond saw blade forming process, the diamond saw blade needs to be sharpened to ensure its sharpness. However, the existing diamond saw blade sharpening mostly uses manual control, which cannot achieve automation or semi-automation, resulting in low efficiency of diamond sharpening. Therefore, a diamond saw blade forming system, device and method thereof are proposed to solve the above problems. SUMMARY

[0004] (I) Technical problems solved

[0005] The purpose of the present application is to solve the problem of low efficiency of diamond sharpening in the diamond saw blade forming process, which needs to be sharpened to ensure its sharpness. The existing diamond saw blade sharpening mostly uses manual control, which cannot achieve automation or semi-automation, resulting in low efficiency of diamond sharpening. Therefore, a diamond saw blade forming system, device and method thereof are proposed.

[0006] (II) Technical solutions

[0007] The technical solutions of the present application to solve the above technical problems are as follows:

[0008] A diamond saw blade forming system, comprising an operation module, a control module, an action module, and a tail gas treatment module.

[0009] The operation module is used to control the start and stop of the diamond saw blade processing.

[0010] The control module is used to control the action of the action module to complete the processing of the diamond saw blade and control the tail gas treatment module to treat the dust to avoid air pollution.

[0011] The action module is used to sharpen the diamond saw blade.

[0012] The tail gas treatment module is used to treat the dust generated after the diamond saw blade is sharpened.

[0013] The utility model provides a diamond saw blade forming device, including the bottom frame, the outside fixed connection of bottom frame has the protection shell, the front end fixed connection of protection shell has the operation platform, the left end of protection shell is hinged with two first door leaves, the rear end of protection shell is hinged with two second door leaves, and the right end of protection shell is provided with the power distribution cabinet, and the right end fixed connection of protection shell has the controller, the top of bottom frame is provided with transverse movement subassembly, and the top of transverse movement subassembly is provided with the positioning assembly for diamond saw blade positioning, and the top of transverse movement subassembly is provided with longitudinal movement subassembly for longitudinal movement, and longitudinal movement subassembly is provided with the blade opening subassembly for diamond saw blade opening, the top fixed connection of bottom frame has the polishing subassembly for diamond saw blade polishing, and the inside of bottom frame is provided with tail gas treatment subassembly.

[0014] On the basis of the above technical scheme, the utility model further can make the following improvement.

[0015] Preferably, the transverse movement subassembly includes a bottom plate, the top of the bottom frame is fixedly connected with the bottom plate, the top of the bottom plate is fixedly connected with two limiting seats, two first sliding rails are fixedly connected between the two limiting seats, first sliding blocks are slidingly connected to the outer sides of the two first sliding rails, the bottom ends of the two first sliding blocks are fixedly connected with the connecting seat, a lead screw is rotatably connected to the inner side of the left limiting seat, one end of the lead screw penetrates through and extends to the right side of the right limiting seat, a threaded sleeve is threadedly connected to the outer side of the lead screw, the threaded sleeve is fixedly connected to the top of the two first sliding blocks, a chain wheel and chain transmission mechanism is fixedly connected to the left end of the lead screw, a first diverter is fixedly connected to the inner side of the chain wheel and chain transmission mechanism, the output end of the first diverter is fixedly connected to the inner side of the chain wheel and chain transmission mechanism, a first drive motor is fixedly connected to the input end of the first diverter, the first drive motor is a servo motor, and the first diverter is fixedly connected to the top of the bottom plate.

[0016] Preferably, the positioning assembly includes two mounting plates, the top of the connecting seat is fixedly connected with the two mounting plates, a second diverter is fixedly connected to the top of the two mounting plates, a second drive motor is fixedly connected to the input end of the second diverter, a rotating shaft is connected to the output end of the second diverter, and a mounting positioning ring is fixedly connected to the outer side of the rotating shaft.

[0017] Preferably, the longitudinal movement subassembly includes two second sliding rails, the top of the connecting seat is fixedly connected with the two second sliding rails, second sliding blocks are slidingly connected to the outer sides of the two second sliding rails, a connecting plate is fixedly connected to the top of the two second sliding blocks, a fixed block is fixedly connected to the top of the connecting plate, a fixed seat is fixedly connected to the top of the connecting seat, a gas cylinder is fixedly connected to the top of the fixed seat, a gas cylinder top rod is slidingly connected to the inner side of the gas cylinder, and the gas cylinder top rod is fixedly connected to the inner side of the fixed block.

[0018] Preferably, the blade opening assembly comprises a base, the top end of the connecting plate is fixedly connected with the base, the top end of the base is fixedly connected with a fixed arm, the outer side of the fixed arm is fixedly connected with a blade opening sleeve arm, the top end and the bottom end of the blade opening sleeve arm are fixedly connected with connecting rods, the left end of the two connecting rods is fixedly connected with blade opening sleeve rods, the inner side of the two blade opening sleeve rods is fixedly connected with blade opening rods, the two blade opening rods are fixedly connected through a reinforcing rod, and the rear end of the two blade opening rods is fixedly connected with a blade opening wheel mounting sleeve.

[0019] Preferably, the polishing assembly comprises a base, the top end of the base is fixedly connected with the base, the base is provided with an electric push rod moving mechanism, the outer side of the electric push rod moving mechanism is fixedly connected with a first mounting seat, the top end of the first mounting seat is fixedly connected with a third driving motor, the output end of the third driving motor is fixedly connected with a first belt pulley transmission mechanism, the inner side of the first belt pulley transmission mechanism is fixedly connected with a first transmission shaft, the right end of the first transmission shaft is fixedly connected with a first polishing wheel mounting sleeve, the top end of the first mounting seat is fixedly connected with a first rotating sleeve, the first transmission shaft is rotatably connected to the inner side of the first rotating sleeve, the top end of the base is fixedly connected with a second mounting seat, the top end of the second mounting seat is fixedly connected with a fourth driving motor, the output end of the fourth driving motor is fixedly connected with a second belt pulley transmission mechanism, the inner side of the second belt pulley transmission mechanism is fixedly connected with a second transmission shaft, the top end of the second mounting seat is fixedly connected with a second rotating sleeve, the second transmission shaft is rotatably connected to the inner side of the second rotating sleeve, and the right end of the second transmission shaft is fixedly connected with a second polishing wheel mounting sleeve.

[0020] Preferably, the tail gas treatment assembly comprises a tail gas treatment bin, the inner side of the base frame is fixedly connected with the tail gas treatment bin, the rear end of the tail gas treatment bin is communicated with a gas suction pipe penetrating through and extending to the outer side of the base frame, and a dust filter screen is arranged at the connection between the gas suction pipe and the tail gas treatment bin.

[0021] A use method of a diamond saw blade forming device, comprising the following steps:

[0022] S1: first, the diamond saw blade is clamped outside the installation positioning ring by installing the positioning ring, and then two blade opening wheels are respectively detachably installed outside the blade opening wheel mounting sleeve through bolts, and two polishing wheels are respectively detachably connected outside the first polishing wheel mounting sleeve and the second polishing wheel mounting sleeve through bolts;

[0023] S2: Then the controller controls, starts the air cylinder, and makes the air cylinder ejector rod eject or retract, thereby adjusting the positions of the two blade opening wheels until the two blade opening wheels are in close contact with one side of the diamond saw blade, then starts the second driving motor, converts the vertical rotation generated by the second driving motor into longitudinal rotation through the second steering gear, and transmits the power to the rotating shaft, drives the positioning ring to rotate through the rotating shaft, and finally drives the diamond saw blade to rotate, and then starts the air cylinder again, drives the two blade opening wheels to move towards the diamond saw blade through the air cylinder ejector rod, and generates friction between the two blade opening wheels and one side of the diamond saw blade to open the blade of the diamond saw blade;

[0024] S3: The diamond saw blade is manually taken off and rotated by 180 degrees to the side of the diamond saw blade that has not been opened towards the two blade opening wheels, and then step S2 is repeated, and when the two sides of the diamond saw blade are both opened, the air cylinder is started to drive the two blade opening wheels to move away from the diamond saw blade until the two blade opening wheels are 10 cm away from the diamond saw blade;

[0025] S4: Then the first driving motor is started, the vertical rotation generated by the first driving motor is converted into horizontal rotation through the first steering gear, and the power is output to the chain wheel and chain transmission mechanism, the screw rod is driven to rotate through the chain wheel and chain transmission mechanism, at this time, the threaded sleeve moves left and right along the center line direction of the screw rod, and at the same time, the two first sliders slide along the outer sides of the two first sliding rails, thereby changing the position of the connecting seat and further changing the position of the diamond saw blade, so that the diamond saw blade gradually approaches the two polishing wheels until the diamond saw blade is located between the two polishing wheels, at this time, one side of the diamond saw blade is in close contact with the polishing wheel outside the second polishing wheel mounting sleeve;

[0026] S5: The electric push rod moving mechanism is started, the first mounting seat is moved forward under the guidance of the telescopic rod until the polishing wheel outside the first polishing wheel mounting sleeve is in close contact with the other side of the diamond saw blade, then the third driving motor and the fourth driving motor are started at the same time, the power is transmitted to the first transmission shaft and the second transmission shaft through the first belt pulley transmission mechanism and the second belt pulley transmission mechanism, and finally the first polishing wheel mounting sleeve and the second polishing wheel mounting sleeve are driven to rotate, the two polishing wheels are driven to rotate through the first polishing wheel mounting sleeve and the second polishing wheel mounting sleeve, and the two sides of the diamond saw blade are polished through the two polishing wheels, at the same time, the first driving motor is started again to change the position of the diamond saw blade to ensure that the two sides of the diamond saw blade are completely polished;

[0027] S6: The air normally discharges from the air exhaust pipe through the dust filter screen, and the dust generated by the blade opening and polishing is left in the tail gas treatment bin. The protective shell is provided with a sliding opening mechanism and a sliding door, and the sliding opening door can clean the dust in the tail gas treatment bin in time.

[0028] (Three) beneficial effects

[0029] Compared with the prior art, the technical scheme of the present application has the following beneficial technical effects:

[0030] 1、The controller is used for controlling the starting of the air cylinder, so that the air cylinder top rod is pushed out or retracted, thereby adjusting the positions of the two blade opening wheels until the two blade opening wheels are closely attached to one side of the diamond saw blade, then the second driving motor is started, the vertical rotation generated by the second driving motor is converted into longitudinal rotation through the second steering device, and the power is transmitted to the rotating shaft, the rotating shaft drives the installation positioning ring to rotate, and finally drives the diamond saw blade to rotate, the air cylinder is started again, the two blade opening wheels are driven by the air cylinder top rod to move towards the direction of the diamond saw blade, and friction is generated between the two blade opening wheels and one side of the diamond saw blade, so that the diamond saw blade is opened, compared with the prior art, the opening of the diamond saw blade is completely controlled by the controller without manual operation.

[0031] 2、The electric push rod moving mechanism, the telescopic rod, the first mounting seat, the third driving motor, the fourth driving motor, the first belt pulley transmission mechanism, the second belt pulley transmission mechanism, the first transmission shaft and the second transmission shaft are used for starting the electric push rod moving mechanism, under the guidance of the telescopic rod, the first mounting seat is moved forward until the polishing wheel outside the first polishing wheel mounting sleeve is in close contact with the other side of the diamond saw blade, then the third driving motor and the fourth driving motor are started at the same time, the power is transmitted to the first transmission shaft and the second transmission shaft through the first belt pulley transmission mechanism and the second belt pulley transmission mechanism respectively, and finally the first polishing wheel mounting sleeve and the second polishing wheel mounting sleeve are driven to rotate, the two polishing wheels are driven to rotate by the first polishing wheel mounting sleeve and the second polishing wheel mounting sleeve, and the two sides of the diamond saw blade are polished by the two polishing wheels, at the same time, the first driving motor is started again to change the position of the diamond saw blade constantly, so as to ensure that the two sides of the diamond saw blade are completely polished, compared with the prior art, the diamond saw blade is polished after being opened, and the time for subsequent operation is saved.

[0032] 3、The protection shell, the tail gas treatment bin, the dust filter screen and the air exhaust pipe are used for normally discharging air from the air exhaust pipe through the dust filter screen, and the dust generated by the opening and polishing is left in the tail gas treatment bin, the protection shell is provided with a sliding opening mechanism and a sliding door, and the sliding door can be opened and closed, so that the dust in the tail gas treatment bin can be cleaned in time to avoid the accumulation of the dust. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 The system flowchart of the present application is shown in the figure;

[0034] Figure 2 The overall structure schematic diagram of the present application is shown in the figure;

[0035] Figure 3 It is the relative position relation structure schematic view of protective shell and switch board;

[0036] Figure 4 It is the relative position relation structure schematic view of protective shell and suction pipe;

[0037] Figure 5 It is the relative position relation structure schematic view of tail gas treatment bin and dust filter screen;

[0038] Figure 6 It is the relative position relation structure schematic view of fourth driving motor and second belt pulley transmission mechanism;

[0039] Figure 7 It is the relative position relation structure schematic view of base and second mounting seat;

[0040] Figure 8 It is the relative position relation structure schematic view of mounting plate and second steering gear.

[0041] In the figure: 1, underframe; 2, protective shell; 3, operation table; 4, first door plate; 5, second door plate; 6, switch board; 7, controller; 8, transverse movement assembly; 81, bottom plate; 82, limit seat; 83, first sliding rail; 84, first sliding block; 85, connecting seat; 86, lead screw; 87, threaded sleeve; 88, chain wheel and chain transmission mechanism; 89, first steering gear; 810, first driving motor; 9, positioning assembly; 91, mounting plate; 92, second steering gear; 93, second driving motor; 94, rotating shaft; 95, mounting positioning ring; 10, longitudinal movement assembly; 101, second sliding rail; 102, second sliding block; 103, connecting plate; 104, fixed block; 105, fixed seat; 106, air cylinder; 107, air cylinder top rod; 11, blade opening assembly; 111, base; 112, fixed arm; 113, blade opening sleeve arm; 114, connecting rod; 115, blade opening sleeve rod; 116, blade opening rod; 117, reinforcing rod; 118, blade wheel mounting sleeve; 12, polishing assembly; 121, base; 122, electric push rod movement mechanism; 123, first mounting seat; 124, third driving motor; 125, first belt pulley transmission mechanism; 126, first transmission shaft; 127, first polishing wheel mounting sleeve; 128, first rotating sleeve; 129, second mounting seat; 1210, fourth driving motor; 1211, second belt pulley transmission mechanism; 1212, second transmission shaft; 1213, second polishing wheel mounting sleeve; 1214, guide seat; 1215, telescopic rod; 1216, second rotating sleeve; 13, tail gas treatment assembly; 131, tail gas treatment bin; 132, suction pipe; 133, dust filter screen. DETAILED DESCRIPTION

[0042] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.

[0043] In the embodiments, the diamond saw blade forming system comprises an operation module, a control module, an action module and a tail gas treatment module. Figures 1-8 A diamond saw blade forming system is provided, comprising an operation module, a control module, an action module and a tail gas treatment module.

[0044] The operation module is used to control the start and stop of the diamond saw blade processing.

[0045] The control module is used to control the action of the action module to complete the processing of the diamond saw blade and control the tail gas treatment module to treat the dust to avoid air pollution.

[0046] The action module is used to open the blade of the diamond saw blade.

[0047] The tail gas treatment module is used to treat the dust generated after the diamond saw blade is opened.

[0048] In the embodiments, the diamond saw blade forming system comprises an operation module, a control module, an action module and a tail gas treatment module. Figures 1-8 A diamond saw blade forming device is provided, comprising a chassis 1, the outer side of the chassis 1 is fixedly connected with a protective shell 2, the front end of the protective shell 2 is fixedly connected with an operation table 3, the left end of the protective shell 2 is hingedly connected with two first door plates 4, the rear end of the protective shell 2 is hingedly connected with two second door plates 5, the right end of the protective shell 2 is provided with a power distribution cabinet 6, the right end of the protective shell 2 is fixedly connected with a controller 7, the top end of the chassis 1 is provided with a transverse moving assembly 8, the top end of the transverse moving assembly 8 is provided with a positioning assembly 9 for positioning the diamond saw blade, the top end of the transverse moving assembly 8 is provided with a longitudinal moving assembly 10 for longitudinal movement, the longitudinal moving assembly 10 is provided with an opening blade assembly 11 for opening the blade of the diamond saw blade, the top end of the chassis 1 is fixedly connected with a polishing assembly 12 for polishing the diamond saw blade, and the inner side of the chassis 1 is provided with a tail gas treatment assembly 13.

[0049] Reference Figures 1-8The transverse moving assembly 8 comprises a bottom plate 81, the top end of the chassis 1 is fixedly connected with the bottom plate 81, the top end of the bottom plate 81 is fixedly connected with two limiting seats 82, two first sliding rails 83 are fixedly connected between the two limiting seats 82, first sliding blocks 84 are slidingly connected to the outer sides of the two first sliding rails 83, the bottom ends of the two first sliding blocks 84 are fixedly connected with a connecting seat 85, a lead screw 86 is rotatably connected to the inner side of the left limiting seat 82 and extends to the right side of the right limiting seat 82, a threaded sleeve 87 is threadedly connected to the outer side of the lead screw 86, the threaded sleeve 87 is fixedly connected to the top ends of the two first sliding blocks 84, a chain wheel and chain transmission mechanism 88 is fixedly connected to the left end of the lead screw 86, a first steering device 89 is fixedly connected to the inner side of the chain wheel and chain transmission mechanism 88, the output end of the first steering device 89 is fixedly connected to the inner side of the chain wheel and chain transmission mechanism 88, and a first driving motor 810 is fixedly connected to the input end of the first steering device 89; the first driving motor 810 is a servo motor, and the first steering device 89 is fixedly connected to the top end of the bottom plate 81.

[0050] With reference to Figures 1-8 The positioning assembly 9 comprises two mounting plates 91, the top end of the connecting seat 85 is fixedly connected with the two mounting plates 91, the top ends of the two mounting plates 91 are fixedly connected with a second steering device 92, the input end of the second steering device 92 is fixedly connected with a second driving motor 93, the output end of the second steering device 92 is connected with a rotating shaft 94, the outer side of the rotating shaft 94 is fixedly connected with a mounting positioning ring 95.

[0051] With reference to Figures 1-8 The longitudinal moving assembly 10 comprises two second sliding rails 101, the top end of the connecting seat 85 is fixedly connected with the two second sliding rails 101, the outer sides of the two second sliding rails 101 are slidingly connected with second sliding blocks 102, the top ends of the two second sliding blocks 102 are fixedly connected with a connecting plate 103, the top end of the connecting plate 103 is fixedly connected with a fixed block 104, the top end of the connecting seat 85 is fixedly connected with a fixed seat 105, the top end of the fixed seat 105 is fixedly connected with an air cylinder 106, an air cylinder top rod 107 is slidingly connected to the inner side of the fixed block 104.

[0052] With reference to Figures 1-8 The blade sharpening assembly 11 comprises a base 111, the top end of the connecting plate 103 is fixedly connected with the base 111, the top end of the base 111 is fixedly connected with a fixed arm 112, the outer side of the fixed arm 112 is fixedly connected with a blade sharpening sleeve arm 113, the top end and the bottom end of the blade sharpening sleeve arm 113 are fixedly connected with connecting rods 114, the left ends of the two connecting rods 114 are fixedly connected with blade sharpening sleeve rods 115, the inner sides of the two blade sharpening sleeve rods 115 are fixedly connected with blade sharpening rods 116, the two blade sharpening rods 116 are fixedly connected through a reinforcing rod 117, and the rear ends of the two blade sharpening rods 116 are fixedly connected with blade sharpening wheel mounting sleeves 118.

[0053] Referring to Figures 1-8 Wherein, the polishing assembly 12 comprises a base 121, the top end of the chassis 1 is fixedly connected with the base 121, the base 121 is provided with an electric push rod moving mechanism 122, the outer side of the electric push rod moving mechanism 122 is fixedly connected with a first mounting seat 123, the top end of the first mounting seat 123 is fixedly connected with a third drive motor 124, the output end of the third drive motor 124 is fixedly connected with a first belt pulley transmission mechanism 125, the inner side of the first belt pulley transmission mechanism 125 is fixedly connected with a first transmission shaft 126, the right end of the first transmission shaft 126 is fixedly connected with a first polishing wheel mounting sleeve 127, the top end of the first mounting seat 123 is fixedly connected with a first rotating sleeve 128, the first transmission shaft 126 is rotatably connected to the inner side of the first rotating sleeve 128, the top end of the base 121 is fixedly connected with a second mounting seat 129, the top end of the second mounting seat 129 is fixedly connected with a fourth drive motor 1210, the output end of the fourth drive motor 1210 is fixedly connected with a second belt pulley transmission mechanism 1211, the inner side of the second belt pulley transmission mechanism 1211 is fixedly connected with a second transmission shaft 1212, the top end of the second mounting seat 129 is fixedly connected with a second rotating sleeve 1216, the second transmission shaft 1212 is rotatably connected to the inner side of the second rotating sleeve 1216, the right end of the second transmission shaft 1212 is fixedly connected with a second polishing wheel mounting sleeve 1213, the top end of the first mounting seat 123 and the second mounting seat 129 is fixedly connected with a guide seat 1214, the inner side of the front guide seat 1214 is fixedly connected with a telescopic rod 1215 which penetrates through and extends to the rear side of the rear guide seat 1214, the fixed end of the telescopic rod 1215 is fixedly connected to the inner side of the front guide seat 1214, the moving end of the telescopic rod 1215 is fixedly connected to the inner side of the rear guide seat 1214;

[0054] The tail gas treatment assembly 13 comprises a tail gas treatment bin 131, the inner side of the chassis 1 is fixedly connected with the tail gas treatment bin 131, the rear end of the tail gas treatment bin 131 is communicated with a gas extraction pipe 132 which penetrates through and extends to the outer side of the chassis 1, the connection between the gas extraction pipe 132 and the tail gas treatment bin 131 is provided with a dust filter screen 133;

[0055] In the embodiment, Figures 1-4 A method for using a diamond saw blade forming device is given, comprising the following steps:

[0056] S1: first, the diamond saw blade is clamped outside the installation positioning ring 95 by installing the installation positioning ring 95, and then two blade opening wheels are respectively detachably installed outside the blade opening wheel mounting sleeve 118 by bolts, and two polishing wheels are respectively detachably connected outside the first polishing wheel mounting sleeve 127 and the second polishing wheel mounting sleeve 1213 by bolts;

[0057] S2: Then the controller 7 controls, start the air cylinder 106, the cylinder ram 107 eject or retract, thereby adjusting the position of the two blade wheels, until the two blade wheels and the diamond saw blade one side of the close fit, and then start the second drive motor 93, through the second steering gear 92 generated by the second drive motor 93 vertical rotation into longitudinal rotation and power transmission to the shaft 94, by the shaft 94 drive installation positioning ring 95 rotation, finally drive the diamond saw blade rotation, re-start the air cylinder 106, the cylinder ram 107 drive two blade wheels to the diamond saw blade direction of movement, by two blade wheels and the diamond saw blade one side of the friction, the diamond saw blade blade;

[0058] S3: manually remove the diamond saw blade, and rotate 180 degrees to the diamond saw blade not blade side to the two blade wheels, then repeat step S2, when the diamond saw blade both sides of the blade are completed, start the air cylinder 106, the cylinder ram 107 drive two blade wheels to the direction away from the diamond saw blade, until the two blade wheels and the diamond saw blade 10 cm apart;

[0059] S4: then start the first drive motor 810, by the first steering gear 89 generated by the first drive motor 810 vertical rotation into horizontal rotation and power output to the chain wheel chain transmission mechanism 88, by the chain wheel chain transmission mechanism 88 drive screw 86 rotation, at this time the threaded sleeve 87 will along the center line of the screw 86 left and right movement, while two first slider 84 along the outside of the two first slide rail 83, so as to change the position of the connecting seat 85, and then change the position of the diamond saw blade, so that the diamond saw blade gradually close to the two polishing wheels, until the diamond saw blade between the two polishing wheels, at this time the diamond saw blade one side and the second polishing wheel mounting sleeve 1213 outside the polishing wheel close contact;

[0060] S5: start the electric push rod moving mechanism 122, the first mounting seat 123 forward movement until the first polishing wheel mounting sleeve 127 outside the polishing wheel and the other side of the diamond saw blade close contact, then start the third drive motor 124 and the fourth drive motor 1210, respectively through the first pulley transmission mechanism 125 and the second pulley transmission mechanism 1211 power transmission to the first transmission shaft 126 and the second transmission shaft 1212, finally drive the first polishing wheel mounting sleeve 127 and the second polishing wheel mounting sleeve 1213 rotation, by the first polishing wheel mounting sleeve 127 and the second polishing wheel mounting sleeve 1213 drive two polishing wheel rotation, through two polishing wheel on both sides of the diamond saw blade polishing, while again start the first drive motor 810, constantly change the position of the diamond saw blade, to ensure that both sides of the diamond saw blade polishing;

[0061] S6: the exhaust end of the air exhaust pipe 132 is provided with an air exhaust pump, the controller 7 controls the air exhaust pump to start, air is normally exhausted from the air exhaust pipe 132 through the dust filter screen 133, and the dust generated by the blade sharpening and polishing is left in the tail gas treatment bin 131. The protective shell 2 is provided with a sliding opening mechanism and a sliding opening door, and the sliding opening door can be used to clean the dust in the tail gas treatment bin 131 in time.

[0062] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by an "comprising" statement is not excluded from a process, method, article, or apparatus that includes the element, even if the same process, method, article, or apparatus also includes other identical elements.

[0063] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, alternatives, and variations can be made in the embodiments without departing from the spirit and scope of the present application as defined by the appended claims and their equivalents.

Claims

1. A diamond saw blade forming apparatus, characterized by, The utility model relates to a diamond saw blade positioning device, and specifically relates to a diamond saw blade positioning device, including chassis (1), the outer side fixed connection of chassis (1) has the protection shell (2), the front end fixed connection of protection shell (2) has the operation platform (3), the left end of protection shell (2) is hinged with two first door panels (4), the rear end of protection shell (2) is hinged with two second door panels (5), and the right end of protection shell (2) is provided with switch board (6), the right end fixed connection of protection shell (2) has controller (7), the top of chassis (1) is provided with transverse movement subassembly (8), the top of transverse movement subassembly (8) is provided with the positioning subassembly (9) for diamond saw blade positioning, the top of transverse movement subassembly (8) is provided with longitudinal movement subassembly (10) for longitudinal movement, longitudinal movement subassembly (10) is provided with the blade opening subassembly (11) for diamond saw blade opening, the top fixed connection of chassis (1) has the polishing subassembly (12) for diamond saw blade polishing, the inner side of chassis (1) is provided with tail gas processing subassembly (13), The transverse movement subassembly (8) includes a bottom plate (81), the top of the chassis (1) is fixedly connected with the bottom plate (81), the top of the bottom plate (81) is fixedly connected with two limiting seats (82), the two limiting seats (82) are fixedly connected with two first sliding rails (83), the outer sides of the two first sliding rails (83) are slidably connected with first sliding blocks (84), the bottom ends of the two first sliding blocks (84) are fixedly connected with a connecting seat (85), the inner side of the left limiting seat (82) is rotatably connected with a lead screw (86) penetrating through and extending to the right side of the right limiting seat (82), the outer side of the lead screw (86) is threadedly connected with a threaded sleeve (87), the threaded sleeve (87) is fixedly connected with the top ends of the two first sliding blocks (84), the left end of the lead screw (86) is fixedly connected with a chain wheel and chain transmission mechanism (88), the inner side of the chain wheel and chain transmission mechanism (88) is fixedly connected with a first diverter (89), the output end of the first diverter (89) is fixedly connected with the inner side of the chain wheel and chain transmission mechanism (88), the input end of the first diverter (89) is fixedly connected with a first drive motor (810), and the first drive motor (810) is a servo motor, and the first diverter (89) is fixedly connected with the top end of the bottom plate (81); The longitudinal movement subassembly (10) includes two second sliding rails (101), the top of the connecting seat (85) is fixedly connected with the two second sliding rails (101), the outer sides of the two second sliding rails (101) are slidably connected with second sliding blocks (102), the top ends of the two second sliding blocks (102) are fixedly connected with a connecting plate (103), the top end of the connecting plate (103) is fixedly connected with a fixed block (104), the top of the connecting seat (85) is fixedly connected with a fixing seat (105), the top of the fixing seat (105) is fixedly connected with an air cylinder (106), the inner side of the air cylinder (106) is slidably connected with an air cylinder top rod (107), and the inner side of the fixed block (104) is fixedly connected with the air cylinder top rod (107). The opening blade assembly (11) comprises a base (111), the top end of the connecting plate (103) is fixedly connected with the base (111), the top end of the base (111) is fixedly connected with a fixed arm (112), the outer side of the fixed arm (112) is fixedly connected with an opening blade sleeve arm (113), the top end and the bottom end of the opening blade sleeve arm (113) are fixedly connected with a connecting rod (114), the left end of the two connecting rods (114) is fixedly connected with an opening blade sleeve rod (115), the inner side of the two opening blade sleeve rods (115) is fixedly connected with an opening blade rod (116), the two opening blade rods (116) are fixedly connected through a reinforcing rod (117), and the rear end of the two opening blade rods (116) is fixedly connected with an opening blade wheel mounting sleeve (118).

2. A diamond saw forming apparatus according to claim 1, wherein: The positioning assembly (9) comprises two mounting plates (91), the top end of the connecting seat (85) is fixedly connected with the two mounting plates (91), the top end of the two mounting plates (91) is fixedly connected with a second diverter (92), the input end of the second diverter (92) is fixedly connected with a second driving motor (93), the output end of the second diverter (92) is connected with a rotating shaft (94), and the outer side of the rotating shaft (94) is fixedly connected with a mounting positioning ring (95).

3. A diamond saw segment forming apparatus according to claim 2, wherein: The polishing assembly (12) comprises a base (121), the top end of the chassis (1) is fixedly connected with the base (121), the base (121) is provided with an electric push rod moving mechanism (122), the outer side of the electric push rod moving mechanism (122) is fixedly connected with a first mounting seat (123), the top end of the first mounting seat (123) is fixedly connected with a third driving motor (124), the output end of the third driving motor (124) is fixedly connected with a first belt pulley transmission mechanism (125), the inner side of the first belt pulley transmission mechanism (125) is fixedly connected with a first transmission shaft (126), the right end of the first transmission shaft (126) is fixedly connected with a first polishing wheel mounting sleeve (127), the top end of the first mounting seat (123) is fixedly connected with a first rotating sleeve (128), the first transmission shaft (126) is rotatably connected to the inner side of the first rotating sleeve (128), the top end of the base (121) is fixedly connected with a second mounting seat (129), the top end of the second mounting seat (129) is fixedly connected with a fourth driving motor (1210), the output end of the fourth driving motor (1210) is fixedly connected with a second belt pulley transmission mechanism (1211), the inner side of the second belt pulley transmission mechanism (1211) is fixedly connected with a second transmission shaft (1212), the top end of the second mounting seat (129) is fixedly connected with a second rotating sleeve (1216), the second transmission shaft (1212) is rotatably connected to the inner side of the second rotating sleeve (1216), the right end of the second transmission shaft (1212) is fixedly connected with a second polishing wheel mounting sleeve (1213), the top end of the first mounting seat (123) and the second mounting seat (129) is fixedly connected with a guide seat (1214), the inner side of the front guide seat (1214) is fixedly connected with a telescopic rod (1215) which penetrates through and extends to the rear side of the rear guide seat (1214), the fixed end of the telescopic rod (1215) is fixedly connected to the inner side of the front guide seat (1214), and the moving end of the telescopic rod (1215) is fixedly connected to the inner side of the rear guide seat (1214).

4. A diamond saw segment forming apparatus according to claim 3, wherein: The tail gas treatment assembly (13) comprises a tail gas treatment bin (131), the inner side of the chassis (1) is fixedly connected with the tail gas treatment bin (131), the rear end of the tail gas treatment bin (131) is communicated with a gas suction pipe (132) which penetrates through and extends to the outer side of the chassis (1), and the connection position of the gas suction pipe (132) and the tail gas treatment bin (131) is provided with a dust filter screen (133).

5. The use method of the diamond saw blade forming device according to claim 4, comprising the following steps: S1: firstly, the diamond saw blade is clamped outside the installation positioning ring (95) through the installation positioning ring (95), then two blade opening wheels are detachably installed outside the blade opening wheel mounting sleeve (118) through bolts, and two polishing wheels are detachably connected outside the first polishing wheel mounting sleeve (127) and the second polishing wheel mounting sleeve (1213) through bolts. S2: Then controlled by the controller (7), the air cylinder (106) is started to make the cylinder rod (107) extend or retract, thereby adjusting the positions of the two blade opening wheels until the two blade opening wheels are in close contact with one side of the diamond saw blade, then the second drive motor (93) is started to convert the vertical rotation generated by the second drive motor (93) into longitudinal rotation through the second steering gear (92) and transmit power to the rotating shaft (94), which drives the installation positioning ring (95) to rotate, and finally drives the diamond saw blade to rotate, the air cylinder (106) is started again to make the cylinder rod (107) drive the two blade opening wheels to move towards the diamond saw blade, and the two blade opening wheels generate friction with one side of the diamond saw blade to open the blade of the diamond saw blade; S3: The diamond saw blade is manually removed and rotated by 180 degrees to the side of the diamond saw blade that has not been opened towards the two blade opening wheels, and then step S2 is repeated, when both sides of the diamond saw blade are opened, the air cylinder (106) is started to make the cylinder rod (107) drive the two blade opening wheels to move away from the diamond saw blade until the two blade opening wheels are 10 cm away from the diamond saw blade; S4: Then the first drive motor (810) is started to convert the vertical rotation generated by the first drive motor (810) into horizontal rotation through the first steering gear (89) and output power to the chain wheel and chain transmission mechanism (88), which drives the lead screw (86) to rotate, at this time the threaded sleeve (87) will move left and right along the center line of the lead screw (86), at the same time the two first sliders (84) will slide along the outer sides of the two first slide rails (83), thereby changing the position of the connecting seat (85) and further changing the position of the diamond saw blade, so that the diamond saw blade gradually approaches the two polishing wheels until the diamond saw blade is located between the two polishing wheels, at this time one side of the diamond saw blade is in close contact with the polishing wheel outside the second polishing wheel mounting sleeve (1213); S5: The electric push rod moving mechanism (122) is started to move the first mounting seat (123) forward under the guidance of the telescopic rod (1215) until the polishing wheel outside the first polishing wheel mounting sleeve (127) is in close contact with the other side of the diamond saw blade, then the third drive motor (124) and the fourth drive motor (1210) are started at the same time to transmit power to the first transmission shaft (126) and the second transmission shaft (1212) through the first belt pulley transmission mechanism (125) and the second belt pulley transmission mechanism (1211) respectively, and finally drive the first polishing wheel mounting sleeve (127) and the second polishing wheel mounting sleeve (1213) to rotate, which drives the two polishing wheels to rotate, and the two polishing wheels polish the two sides of the diamond saw blade, at the same time, the first drive motor (810) is started again to constantly change the position of the diamond saw blade to ensure complete polishing of the two sides of the diamond saw blade. S6: air normally through the dust filter (133) from the exhaust pipe (132) discharge, and open blade and polishing dust generated in the exhaust treatment warehouse (131), the shell (2) is provided with sliding open mechanism and sliding switch door, sliding open switch door, can clean the dust in the exhaust treatment warehouse (131) in time.

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