Concrete pavement construction screed and method
By designing a concrete pavement leveling machine and adopting a process of quantitative material spreading, leveling, vibration and smoothing, the problems of low efficiency and poor flatness in concrete pavement construction have been solved, achieving efficient concrete construction and cost accounting.
Patent Information
- Application Number
- CN202311383842.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-24
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-10-24
AI Technical Summary
In current concrete pavement construction, the paving efficiency is low, the uniformity and density of the concrete are poor, and the overall flatness of the pavement layer is poor, which affects the service life of the pavement and driving comfort.
A concrete pavement leveling machine was designed, comprising a quantitative material spreading mechanism, a leveling mechanism, a vibration mechanism, and a smoothing monitoring mechanism. Through the process of quantitative material spreading, leveling, vibration, and smoothing, and combined with a laser rangefinder and data storage module, the machine monitors and alarms the compaction of the concrete to ensure the uniformity and compactness of the concrete.
It improves the efficiency of concrete pavement construction, ensures the uniformity and density of concrete, enhances the service life of the pavement and driving comfort, and provides data support for construction cost accounting.
Smart Images

Figure CN117306345B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete pavement construction, in particular to a concrete pavement construction leveling machine and leveling method. BACKGROUND
[0002] At present, the domestic cement concrete pavement paving mostly adopts the traditional slurry lifting leveling machine and three-roller shaft leveling machine, and some small machines and tools are used for paving. Since there is no mandatory specification requirement for pavement paving, the construction team has no clear guidance and cognition for pavement paving technology, and most of them determine the construction scheme according to the past experience, so that the paving efficiency is not high, the uniformity and compactness of the concrete are not good, the overall flatness of the paving layer is poor, which seriously affects the service life of the pavement, increases the pavement repair rate during the normal operation of the highway, not only affects the normal use of the highway, reduces the driving comfort, but also forms the waste of resources and economy. SUMMARY
[0003] Based on the technical problems of the existing concrete pavement paving efficiency being not high, the uniformity and compactness of the concrete being not good, and the overall flatness of the paving layer being poor, which seriously affect the service life of the pavement, the present application provides a concrete pavement construction leveling machine and leveling method.
[0004] The concrete pavement construction leveling machine provided by the present application comprises a leveling frame, one end of the leveling frame is fixedly connected with a traction frame, the upper surface of the leveling frame is fixedly installed with a controller, the lower surface of the leveling frame is fixedly installed with four symmetrically distributed supporting hydraulic cylinders, the four supporting hydraulic cylinders are all electrically connected with the controller through electromagnetic valves, the supporting hydraulic cylinder comprises a supporting hydraulic rod, and one end of the supporting hydraulic rod is fixedly installed with a moving wheel.
[0005] The upper surface of the leveling frame is fixedly installed with a quantitative paving mechanism, the lower surface of the quantitative paving mechanism is provided with a paving mechanism, one side of the quantitative paving mechanism is provided with a vibrating mechanism, and one side of the vibrating mechanism is provided with a troweling monitoring mechanism.
[0006] The quantitative paving mechanism is used for quantitative paving of the concrete pavement construction.
[0007] The paving mechanism is used for leveling the concrete material paved by the quantitative paving mechanism.
[0008] The vibrating mechanism is used for vibrating and compacting the concrete material leveled by the paving mechanism.
[0009] The troweling monitoring mechanism is used for re-leveling and compactness detection of the vibrating and compacted concrete material.
[0010] Preferably, the quantitative paving mechanism comprises a quantitative feeding box fixedly installed on the upper surface of the leveling frame, the lower surface of the quantitative feeding box is fixedly connected with a feeding hopper in fixed communication with the inner wall of the quantitative feeding box, and the upper surface of the quantitative feeding box is fixedly communicated with a feeding hopper.
[0011] The inner wall of the feeding hopper is rotatably connected with a stirring shaft through a bearing, the surface of the stirring shaft is fixedly connected with a plurality of uniformly distributed stirring rods, the surface of the feeding hopper is fixedly installed with a stirring motor electrically connected with the controller through a cable, and the output shaft of the stirring motor is fixedly connected with one end of the stirring shaft through a shaft coupling.
[0012] Preferably, the inner wall of the quantitative feeding box is fixedly connected with two symmetrically distributed arc-shaped sealing plates, the inner wall of the quantitative feeding box is rotatably connected with a feeding shaft through a bearing, the surface of the feeding shaft is fixedly connected with a rotating feeding plate, and a plurality of rotating feeding plates are arranged in a ring array with the axis of the feeding shaft as the center.
[0013] The surface of two adjacent rotating feeding plates and the surface of the feeding shaft are provided with a quantitative feeding bin, the surface of the quantitative feeding box is fixedly installed with a feeding speed reducer, the surface of the feeding speed reducer is fixedly installed with a feeding motor electrically connected with the controller through a cable, the output shaft of the feeding motor is fixedly connected with the power input end of the feeding speed reducer, and one end of the feeding shaft is fixedly connected with the power output end of the feeding speed reducer.
[0014] The other end of the feeding shaft is fixedly installed with a rotary encoder for monitoring the number of revolutions of the feeding shaft, the surface of the rotary encoder is fixedly connected with the surface of the quantitative feeding box, and the rotary encoder is electrically connected with the controller through a cable.
[0015] Preferably, the paving mechanism comprises four fixed guide rails fixedly installed on the inner wall of the leveling frame, and the surfaces of the four fixed guide rails are respectively slidably connected with two symmetrically distributed mounting boxes.
[0016] The inner wall of the leveling frame is fixedly installed with two lifting electric cylinders corresponding to the mounting boxes, the lifting electric cylinders are electrically connected with the controller through a cable, and one end of the lifting electric cylinders is fixedly connected with the upper surface of the mounting boxes.
[0017] The surfaces of the two mounting boxes are respectively rotatably installed with a first spiral leveling roller and a second spiral leveling roller through bearings, and the two ends of the first spiral leveling roller and the second spiral leveling roller both extend to the inner wall of the mounting box.
[0018] Preferably, the inner wall of one of the installation boxes is rotatably mounted with a transmission gear through a bearing and a gear shaft, one end of the first spiral screed roller and the second spiral screed roller is respectively fixedly sleeved with a driving gear and a driven gear, and the surfaces of the driving gear and the driven gear are engaged with the surface of the transmission gear.
[0019] The inner wall of the other installation box is fixedly mounted with a leveling speed reducer, the other end of the first spiral screed roller is fixedly connected with the power output end of the leveling speed reducer, the surface of the leveling speed reducer is fixedly mounted with a leveling motor electrically connected with the controller through a cable, and the output shaft of the leveling motor is fixedly connected with the power input end of the leveling speed reducer.
[0020] The two side surfaces of the installation box are respectively fixedly connected with a fixed reinforcing plate and a screeding plate, the surface of the fixed reinforcing plate is fixedly connected with a plurality of reinforcing cross beams uniformly distributed, and one end of the reinforcing cross beam is fixedly connected with the surface of the screeding plate.
[0021] Preferably, the vibrating mechanism comprises a guide limiting plate fixedly connected with the upper surface of the screed frame, the surface of the guide limiting plate is provided with two symmetrically distributed guide holes, the inner wall of the guide hole is slidably connected with a guide column, one end of the guide column is fixedly connected with a vibrating frame, and the surface of the vibrating frame is fixedly mounted with a plurality of uniformly distributed vibrating rods.
[0022] The surface of the guide limiting plate is slidably connected with a limiting stud, the two limiting studs are symmetrically distributed with the axis of the guide limiting plate as the center, one end of the limiting stud is fixedly connected with the upper surface of the vibrating frame, and the surface of the limiting stud is threadedly connected with two surface slidably connected limiting nuts.
[0023] The surface of the guide limiting plate is fixedly mounted with a double-output-shaft motor electrically connected with the controller through a cable, both output shafts of the double-output-shaft motor are fixedly connected with a driving shaft through a shaft coupling, the surface of the driving shaft is rotatably connected with a bearing seat through a bearing, and the surface of the four bearing seats is fixedly connected with the upper surface of the guide limiting plate.
[0024] Preferably, one end of the driving shaft is fixedly connected with a vibrating cam, the surface of the vibrating cam is provided with a stroke adjusting groove, the inner wall of the stroke adjusting groove is slidably connected with a driving seat, the inner wall of the stroke adjusting groove is fixedly connected with symmetrically distributed limiting rings, and the surface of the limiting ring is slidably connected with the surface of the driving seat.
[0025] The surface of the vibrating cam is threadedly connected with an adjusting bolt, one end of the adjusting bolt extends to the inner wall of the stroke adjusting groove and is fixedly connected with the surface of the driving seat.
[0026] The surface of the leveling frame is provided with a stop travel groove, the inner wall of the stop travel groove is slidably connected with a camshaft having two ends rotatably connected with the surface of the drive seat through bearings, the surface of the camshaft is slidably sleeved with a fixed shaft sleeve, and the surface of the fixed shaft sleeve is fixedly connected with the lower surface of the vibrating frame.
[0027] Preferably, the troweling monitoring mechanism comprises two lifting sliding grooves provided in the surface of the leveling frame, the two lifting sliding grooves are symmetrically distributed with the axis of the leveling frame as the center, the inner wall of the lifting sliding groove is slidably connected with a troweling seat, the surface of the troweling seat is fixedly connected with four symmetrically distributed limiting sliding rods, and one end of the limiting sliding rod penetrates through and extends to the upper surface of the leveling frame.
[0028] The surface of each of the two troweling seats is rotatably connected with a troweling roller through a bearing, the surface of one of the troweling seats is fixedly installed with a troweling motor electrically connected with the controller through a cable, and the output shaft of the troweling motor is fixedly sleeved with a drive gear.
[0029] The troweling roller is provided with an avoiding groove at one end of the drive gear, the inner wall of the avoiding groove is fixedly sleeved with a driven gear ring, and the surface of the drive gear is engaged with the surface of the driven gear ring.
[0030] The upper surface of the troweling seat is rotatably connected with an adjusting screw through a bearing, one end of the adjusting screw extends to the upper surface of the leveling frame, and the surface of the adjusting screw is threadedly connected with the surface of the leveling frame.
[0031] Preferably, the surface of one end of each of the two adjusting screws is rotatably connected with a chain wheel supporting plate through a bearing, the upper surface of the chain wheel supporting plate is slidably connected with two synchronous chain wheels fixedly connected with one end of each of the two adjusting screws, the two synchronous chain wheels are drivingly connected through a chain, and the surface of the synchronous chain wheel is fixedly connected with a rotating handle.
[0032] The surface of one of the troweling seats is fixedly installed with a laser range finder electrically connected with the controller through a cable, and the upper surface of the leveling frame is fixedly installed with a three-color sound-light alarm electrically connected with the controller through a cable.
[0033] The upper surface of the leveling frame is respectively fixedly installed with a data storage module and a calculation module, and the data storage module and the calculation module are electrically connected with the controller through a cable.
[0034] Preferably, a leveling method of a concrete pavement construction leveling machine comprises the following steps:
[0035] S1, in the concrete pavement pouring construction, according to the actual pavement thickness to be poured, the length of the support hydraulic rod extending into the support hydraulic cylinder is adjusted, the distance between the four moving wheels and the lower surface of the leveling frame is adjusted, the ground clearance of the leveling frame is adjusted, then the leveling machine is connected with the towing vehicle through the towing frame, and the leveling machine is moved by the towing vehicle.
[0036] S2, before pouring construction, according to the construction requirements of the concrete pavement, the grade of the poured concrete is selected, and the grade and density data information of the poured concrete are input into the data storage module, the calculation module and the controller, then the ground clearance of the first spiral leveling roller, the second spiral leveling roller, the scraping plate and the troweling roller is adjusted.
[0037] When the ground clearance of the first spiral leveling roller and the second spiral leveling roller is adjusted, the controller controls the two lifting electric cylinders to work, the two lifting electric cylinders drive the two mounting boxes to slide up and down along the surface of the fixed guide rail, drive the first spiral leveling roller, the second spiral leveling roller and the scraping plate to move, and adjust the ground clearance.
[0038] When the ground clearance of the troweling roller is adjusted, one of the synchronous sprockets is rotated by rotating the handle, the synchronous sprocket drives the other synchronous sprocket to rotate at the same time through the chain, drives the two adjusting screws to rotate at the same time, and drives the two troweling seats to move upward or downward in the lifting sliding groove at the same time, adjusts the ground clearance of the troweling roller.
[0039] Then the vibration depth and the up-down vibration stroke of the vibrator are adjusted, when adjusting, first, the movement stroke of the vibrator frame is controlled by adjusting the positions of the four limiting nuts on the surfaces of the two limiting studs, then the position of the driving seat in the stroke adjusting groove is adjusted by rotating the adjusting bolt, and the up-down movement stroke of the vibrator cam, the fixed shaft sleeve and the vibrator frame during the rotation of the vibrator cam is adjusted.
[0040] S3, during pouring construction, the concrete is poured into the feeding hopper through the mixer truck or the pump truck, then the stirring motor drives the stirring shaft to rotate, the stirring shaft drives the stirring rod to rotate, and the concrete in the feeding hopper is stirred uniformly and discharged into the quantitative discharge box.
[0041] The discharge shaft is driven to rotate by the discharge motor and the discharge speed reducer, the rotating discharge plate is driven to rotate by the discharge shaft, the quantitative discharge bin provided by the rotating discharge plate is used for quantitative discharge of the discharge hopper, the rotating encoder is used for monitoring the rotation number of the discharge shaft, and the controller is used for feedback, so as to realize monitoring of the concrete discharge of the quantitative discharge bin and monitoring of the concrete consumption of the concrete pavement construction.
[0042] S4, after the concrete is quantitatively dosed, the controller automatically controls the leveling motor to work, the leveling motor drives the first spiral leveling roller to rotate through the leveling reducer, the first spiral leveling roller drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the second spiral leveling roller to rotate, the concrete dosed through the dosing hopper is leveled through the simultaneous rotation of the first spiral leveling roller and the second spiral leveling roller, and the leveling machine frame is driven to move by the towing vehicle and the towing frame, the scraping plate is driven to move, and the concrete road surface leveled by the first spiral leveling roller and the second spiral leveling roller is scraped.
[0043] S5, the concrete scraped by the scraping plate is vibrated and compacted by the vibration mechanism below, a plurality of vibration rods installed on the vibration frame are vibrated, and when the vibration rods work, the controller controls the double-output shaft motor to work, the two output shafts of the double-output shaft motor drive the driving shaft to rotate through the shaft coupling, the driving shaft drives the vibration cam to rotate, the driving seat is driven to move by the vibration cam, the cam shaft is driven to reciprocate on the inner wall of the stop stroke groove, the fixed shaft sleeve, the vibration frame and the vibration rod are driven to move up and down, and the concrete is vibrated and compacted.
[0044] S6, the concrete road surface after being vibrated and compacted by the vibration mechanism is automatically controlled by the controller to work, the output shaft of the leveling motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, and the leveling roller is driven to rotate to level the concrete road surface.
[0045] S7, when the concrete road surface is poured and constructed, the data of the concrete in pouring are recorded and stored by the data storage module, and then fed back to the controller and the calculation module, the compactness of the poured concrete is calculated and monitored, and the data is fed back to the controller, when the compactness is not up to standard, the controller automatically controls the three-color sound and light alarm to alarm.
[0046] The beneficial effects in the application are:
[0047] 1, by setting the quantitative paving mechanism, the leveling mechanism, the vibration mechanism and the leveling monitoring mechanism, when in use, the concrete is quantitatively poured through the quantitative paving mechanism, then the concrete is leveled through the leveling mechanism, then the poured concrete is vibrated and compacted through the vibration mechanism, finally the compacted concrete is leveled through the leveling monitoring mechanism, and the compactness of the concrete is monitored through the cooperation of the laser range finder in the leveling monitoring mechanism, the data storage module and the calculation module, when the compactness of the concrete is not up to standard, the controller is automatically fed back, the three-color sound and light alarm is automatically controlled by the controller to alarm, thereby solving the problems of low efficiency of existing concrete road paving, poor uniformity and compactness of concrete, poor overall flatness of paving layer, and serious influence on service life of road surface.
[0048] 2、By setting the quantitative paving mechanism, in use, the concrete pouring is monitored by the quantitative paving mechanism for the concrete volume, and is fed back to the controller, not only has the effect of providing data support for subsequent concrete pavement compactness monitoring, but also has the effect of recording and storing the concrete volume data by the construction unit, convenient for accounting the concrete cost in construction, so that better cost accounting effect of road construction is achieved.
[0049] 3、By setting the vibrating mechanism, in use, the vibrating rod in the plug-in vibrator is inserted into the concrete, the poured concrete is vibrated and compacted, and in the vibrating process, the action of manual vibrating is simulated, so that the concrete pavement is uniformly vibrated and compacted, and better vibrating effect is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0050] Figure 1 It is a schematic view of a concrete pavement construction leveling machine and leveling method proposed by the present application;
[0051] Figure 2 It is a quantitative feeding box structure half-section view of a concrete pavement construction leveling machine and leveling method proposed by the present application;
[0052] Figure 3 It is a fixed guide rail structure perspective view of a concrete pavement construction leveling machine and leveling method proposed by the present application;
[0053] Figure 4 It is a lifting electric cylinder structure perspective view of a concrete pavement construction leveling machine and leveling method proposed by the present application;
[0054] Figure 5 It is a leveling machine frame structure perspective view of a concrete pavement construction leveling machine and leveling method proposed by the present application;
[0055] Figure 6 It is a Figure 5 structure enlarged view of A in the middle of the present application;
[0056] Figure 7 It is a vibrating frame structure perspective view of a concrete pavement construction leveling machine and leveling method proposed by the present application;
[0057] Figure 8 It is a guide limiting plate structure perspective view of a concrete pavement construction leveling machine and leveling method proposed by the present application;
[0058] Figure 9 It is a Figure 8 structure enlarged view of B in the middle of the present application.
[0059] In the figure: 1, the leveling frame; 2, the traction frame; 3, the controller; 4, the support hydraulic cylinder; 401, the support hydraulic rod; 402, the moving wheel; 5, the quantitative feeding box; 501, the feeding hopper; 502, the feeding hopper; 503, the stirring shaft; 504, the stirring rod; 505, the stirring motor; 506, the arc-shaped sealing plate; 507, the feeding shaft; 508, the rotating feeding plate; 509, the quantitative feeding bin; 510, the feeding speed reducer; 511, the feeding motor; 512, the rotary encoder; 6, the fixed guide rail; 601, the mounting box; 602, the lifting electric cylinder; 603, the first spiral leveling roller; 604, the second spiral leveling roller; 605, the transmission gear; 606, the driving gear; 607, the driven gear; 608, the leveling speed reducer; 609, the leveling motor; 610, the fixed reinforcing plate; 611, the scraping plate; 612, the reinforcing cross beam; 7, the guide limiting plate; 701, the guide hole; 702, the guide column; 703, the vibrating frame; 704, the vibrating rod; 705, the limiting stud; 706, the limiting nut; 707, the double-output shaft motor; 708, the driving shaft; 709, the bearing seat; 710, the vibrating cam; 711, the stroke adjusting groove; 712, the driving seat; 713, the limiting ring; 714, the adjusting bolt; 715, the stop stroke groove; 716, the cam shaft; 717, the fixed shaft sleeve; 8, the lifting chute; 801, the troweling seat; 802, the limiting slide rod; 803, the troweling roller; 804, the troweling motor; 805, the driving gear; 806, the avoiding groove; 807, the driven gear ring; 808, the adjusting screw rod; 809, the sprocket support plate; 810, the synchronous sprocket; 811, the rotating handle; 812, the laser range finder; 813, the three-color sound-light alarm; 814, the data storage module; 815, the calculation module. DETAILED DESCRIPTION
[0060] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0061] Embodiment one
[0062] Reference Figures 1-9 A concrete pavement construction leveling machine comprises a leveling frame 1, and the leveling frame 1 is fixedly connected with a traction frame 2 at one end. In use, the traction frame 2 is rotationally connected with a tractor, and the leveling frame 1 is driven to move to level the concrete pavement during the construction of the concrete pavement. The upper surface of the leveling frame 1 is fixedly installed with a controller 3, and the lower surface of the leveling frame 1 is fixedly installed with four support hydraulic cylinders 4 which are symmetrically distributed. The four support hydraulic cylinders 4 are electrically connected with the controller 3 through electromagnetic valves, and the support hydraulic cylinder 4 comprises a support hydraulic rod 401, and the support hydraulic rod 401 is fixedly installed with a moving wheel 402 at one end.
[0063] In use, the four supporting hydraulic cylinders 4 are connected with the controller 3 and the hydraulic pump station through electromagnetic valves and hydraulic oil pipes respectively, the hydraulic pump station is arranged on the leveling frame 1, the working of the hydraulic pump station and the opening or closing of the electromagnetic valves are automatically controlled through the controller 3, the supporting hydraulic rod 401 is controlled to extend or retract from the supporting hydraulic cylinder 4, the distance between the four moving wheels 402 and the leveling frame 1 is adjusted, and the height of the leveling frame 1 is adjusted.
[0064] The upper surface of the leveling frame 1 is fixedly provided with a quantitative paving mechanism, the lower surface of the quantitative paving mechanism is provided with a paving mechanism, one side of the quantitative paving mechanism is provided with a vibrating mechanism, and one side of the vibrating mechanism is provided with a troweling monitoring mechanism.
[0065] The quantitative paving mechanism is used for quantitative paving of concrete pavement construction.
[0066] The quantitative paving mechanism comprises a quantitative feeding tank 5 fixedly arranged on the upper surface of the leveling frame 1, the lower surface of the quantitative feeding tank 5 is fixedly connected with a feeding hopper 501 in fixed communication with the inner wall of the quantitative feeding tank 5, and the upper surface of the quantitative feeding tank 5 is fixedly communicated with a feeding hopper 502. The inner wall of the feeding hopper 502 is rotatably connected with a stirring shaft 503 through a bearing, a plurality of stirring rods 504 are uniformly distributed and fixedly connected to the surface of the stirring shaft 503, a stirring motor 505 is fixedly arranged on the surface of the feeding hopper 502 and electrically connected with the controller 3 through a cable, and the output shaft of the stirring motor 505 is fixedly connected with one end of the stirring shaft 503 through a shaft coupling.
[0067] When the concrete pavement pouring construction is performed, the poured concrete is poured into the feeding hopper 502, the stirring motor 505 drives the stirring shaft 503 to rotate, the stirring shaft 503 drives the stirring rods 504 to rotate, and the concrete in the feeding hopper 502 is uniformly stirred, so that the feeding and the uniformity of the material during the concrete pouring are facilitated.
[0068] The inner wall of the quantitative feeding tank 5 is fixedly connected with two arc-shaped sealing plates 506 which are symmetrically distributed, the inner wall of the quantitative feeding tank 5 is rotatably connected with a feeding shaft 507 through a bearing, the surface of the feeding shaft 507 is fixedly connected with a rotating feeding plate 508, and a plurality of rotating feeding plates 508 are arranged in an annular array with the axis of the feeding shaft 507 as the center. The surfaces of two adjacent rotating feeding plates 508 and the surface of the feeding shaft 507 are provided with a quantitative feeding bin 509, the surface of the quantitative feeding tank 5 is fixedly provided with a feeding speed reducer 510, the surface of the feeding speed reducer 510 is fixedly provided with a feeding motor 511 electrically connected with the controller 3 through a cable, the output shaft of the feeding motor 511 is fixedly connected with the power input end of the feeding speed reducer 510, and one end of the feeding shaft 507 is fixedly connected with the power output end of the feeding speed reducer 510.
[0069] When the concrete pavement pouring construction is carried out, the concrete in the quantitative feeding tank 5 is fed through the feeding hopper 502, and the feeding shaft 507 is driven to rotate through the feeding motor 511 and the feeding speed reducer 510, the feeding shaft 507 drives the rotary feeding plate 508 to rotate, and the quantitative feeding bin 509 arranged on the rotary feeding plate 508 is used for quantitative feeding of the feeding hopper 501.
[0070] The other end of the feeding shaft 507 is fixedly installed with a rotary encoder 512 for monitoring the rotation number of the feeding shaft 507, the surface of the rotary encoder 512 is fixedly connected with the surface of the quantitative feeding tank 5, and the rotary encoder 512 is electrically connected with the controller 3 through a cable.
[0071] In use, the rotation number of the feeding shaft 507 is monitored by the rotary encoder 512 and fed back to the controller 3, so as to monitor the concrete feeding of the quantitative feeding bin 509 and monitor the concrete consumption of the concrete pavement construction.
[0072] By arranging the quantitative paving mechanism, the volume of the poured concrete is monitored by the quantitative paving mechanism in use and fed back to the controller 3, which not only has the effect of providing data support for subsequent concrete pavement density monitoring, but also has the effect of recording and storing the concrete consumption data by the construction unit, which is convenient for accounting the cost of the concrete in construction, so as to better account the cost of the pavement construction.
[0073] The leveling mechanism is used for leveling the concrete material paved by the quantitative paving mechanism.
[0074] The leveling mechanism comprises four fixed guide rails 6 fixedly installed on the inner wall of the leveling frame 1, and two mounting boxes 601 symmetrically distributed are slidably connected to the surfaces of the four fixed guide rails 6. The inner wall of the leveling frame 1 is fixedly installed with two lifting electric cylinders 602 corresponding to the mounting boxes 601, the lifting electric cylinders 602 are electrically connected with the controller 3 through a cable, and one end of the lifting electric cylinder 602 is fixedly connected with the upper surface of the mounting box 601.
[0075] In use, the two lifting electric cylinders 602 are automatically controlled by the controller 3 to drive the two mounting boxes 601 to slide up and down along the surfaces of the fixed guide rails 6.
[0076] The surfaces of the two installation boxes 601 are respectively rotatably provided with the first spiral leveling roller 603 and the second spiral leveling roller 604 through bearings, and the two ends of the first spiral leveling roller 603 and the second spiral leveling roller 604 extend to the inner walls of the installation boxes 601. Further, the spiral directions of the first spiral leveling roller 603 and the second spiral leveling roller 604 are opposite, and in use, the first spiral leveling roller 603 and the second spiral leveling roller 604 rotate in the same direction, and through the spiral blades with opposite spiral directions on the surfaces thereof, the concrete is simultaneously leveled in two directions. The inner wall of one of the installation boxes 601 is rotatably provided with a transmission gear 605 through a bearing and a gear shaft, one end of the first spiral leveling roller 603 and the second spiral leveling roller 604 is respectively fixedly sleeved with a driving gear 606 and a driven gear 607, and the surfaces of the driving gear 606 and the driven gear 607 are in mesh with the surface of the transmission gear 605. The inner wall of the other installation box 601 is fixedly provided with a leveling speed reducer 608, the other end of the first spiral leveling roller 603 is fixedly connected with the power output end of the leveling speed reducer 608, the surface of the leveling speed reducer 608 is fixedly provided with a leveling motor 609 which is electrically connected with the controller 3 through a cable, and the output shaft of the leveling motor 609 is fixedly connected with the power input end of the leveling speed reducer 608.
[0077] In use, the controller 3 automatically controls the leveling motor 609 to work, the leveling motor 609 drives the first spiral leveling roller 603 to rotate through the leveling speed reducer 608, the first spiral leveling roller 603 drives the driving gear 606 to rotate, the driving gear 606 drives the transmission gear 605 to rotate, the transmission gear 605 drives the driven gear 607 to rotate, and the driven gear 607 drives the second spiral leveling roller 604 to rotate. Through the simultaneous rotation of the first spiral leveling roller 603 and the second spiral leveling roller 604, the concrete discharged through the discharge hopper 501 is leveled.
[0078] The two side surfaces of the installation box 601 are respectively fixedly connected with a fixed reinforcing plate 610 and a scraping plate 611, the surface of the fixed reinforcing plate 610 is fixedly connected with a plurality of reinforcing cross beams 612 which are uniformly distributed, and one end of the reinforcing cross beam 612 is fixedly connected with the surface of the scraping plate 611. In use, after the concrete is leveled by the first spiral leveling roller 603 and the second spiral leveling roller 604, the concrete is scraped again by the scraping plate 611. Further, in use, the fixed reinforcing plate 610 and the scraping plate 611 not only have the characteristic of scraping the concrete, but also have the characteristics of shielding and receiving the concrete discharged from the discharge hopper 501, so as to ensure that the concrete discharged from the discharge hopper 501 falls between the first spiral leveling roller 603 and the second spiral leveling roller 604.
[0079] The vibrating mechanism is used for vibrating and compacting the concrete material leveled by the leveling mechanism.
[0080] The vibrating mechanism comprises a guide limiting plate 7 fixedly connected with the upper surface of the screed frame 1, the surface of the guide limiting plate 7 is provided with two symmetrically distributed guide holes 701, the inner wall of the guide hole 701 is slidably connected with a guide column 702, one end of the guide column 702 is fixedly connected with a vibrating frame 703, the surface of the vibrating frame 703 is fixedly installed with a plurality of uniformly distributed vibrating rods 704, one end of the vibrating rod 704 is connected with a vibrator through a hose. In use, the plug-in vibrator is used in the embodiment, the vibrator is installed on the towing vehicle in use, is connected with the vibrating rod 704 through the hose, and the vibrating rod 704 is inserted into the concrete in working to directly transmit the vibration wave to the concrete.
[0081] The surface of the guide limiting plate 7 is slidably connected with a limiting screw column 705, the two limiting screw columns 705 are symmetrically distributed with the axis of the guide limiting plate 7 as the center, one end of the limiting screw column 705 is fixedly connected with the upper surface of the vibrating frame 703, and the surface of the limiting screw column 705 is threadedly connected with two surface slidably connected limiting nuts 706. In use, the position of the four limiting nuts 706 on the surface of the two limiting screw columns 705 is adjusted to adjust the stroke of the downward movement of the limiting screw column 705, and then the movement stroke of the vibrating frame 703 is controlled.
[0082] The surface of the guide limiting plate 7 is fixedly installed with a double-output-shaft motor 707 electrically connected with the controller 3 through a cable, both output shafts of the double-output-shaft motor 707 are fixedly connected with a driving shaft 708 through a shaft coupling, the surface of both driving shafts 708 is rotatably connected with a bearing seat 709 through a bearing, and the surface of the four bearing seats 709 is fixedly connected with the upper surface of the guide limiting plate 7. One end of the driving shaft 708 is fixedly connected with a vibrating cam 710, the surface of the vibrating cam 710 is provided with a stroke adjusting groove 711, the inner wall of the stroke adjusting groove 711 is slidably connected with a driving seat 712, the inner wall of the stroke adjusting groove 711 is fixedly connected with symmetrically distributed limiting rings 713, and the surface of the limiting ring 713 is slidably connected with the surface of the driving seat 712. The surface of the vibrating cam 710 is threadedly connected with an adjusting bolt 714, one end of the adjusting bolt 714 extends to the inner wall of the stroke adjusting groove 711 and is fixedly connected with the surface of the driving seat 712. The surface of the screed frame 1 is provided with a stop stroke groove 715, the inner wall of the stop stroke groove 715 is slidably connected with a cam shaft 716 having both ends rotatably connected with the surface of the driving seat 712 through a bearing, the surface of the cam shaft 716 is slidably sleeved with a fixed shaft sleeve 717, and the surface of the fixed shaft sleeve 717 is fixedly connected with the lower surface of the vibrating frame 703.
[0083] In use, the concrete that has been leveled by the leveling plate 611 passes below the vibrating mechanism and is vibrated and compacted by the plurality of vibrating rods 704 installed on the vibrating frame 703. When the vibrating rods 704 are working, the controller 3 controls the double-output-shaft motor 707 to work, the two output shafts of the double-output-shaft motor 707 drive the driving shaft 708 to rotate through the shaft coupling, the driving shaft 708 drives the vibrating cam 710 to rotate, the vibrating cam 710 drives the driving seat 712 to move, the driving seat 712 drives the cam shaft 716 to reciprocate up and down on the inner wall of the stop stroke groove 715, the cam shaft 716 drives the fixed shaft sleeve 717, the vibrating frame 703 and the vibrating rods 704 to move up and down, and the concrete is vibrated and compacted.
[0084] The vibrating mechanism is provided, in use, the vibrating rods 704 in the plug-in vibrator are inserted into the concrete to vibrate and compact the poured concrete, and in the vibrating process, the action of manual vibrating and pulling is simulated to ensure uniform vibration and compaction of the concrete pavement and achieve better compaction effect.
[0085] The leveling monitoring mechanism is used for re-leveling and compactness detection of the vibrated and compacted concrete material.
[0086] The leveling monitoring mechanism comprises two lifting grooves 8 provided on the surface of the leveling frame 1 and symmetrically distributed about the axis of the leveling frame 1. The inner wall of each lifting groove 8 is slidably connected with a leveling seat 801. The surface of each leveling seat 801 is fixedly connected with four limiting slide rods 802 symmetrically distributed. One end of each limiting slide rod 802 extends through and beyond the upper surface of the leveling frame 1.
[0087] In use, the limiting slide rods 802 guide the movement of the leveling seats 801 in the lifting grooves 8 to ensure that the leveling seats 801 move horizontally and linearly on the inner wall of the lifting grooves 8.
[0088] The surface of each leveling seat 801 is rotatably connected with a leveling roller 803 through a bearing. The surface of one of the leveling seats 801 is fixedly connected with a leveling motor 804 electrically connected with the controller 3 through a cable. The output shaft of the leveling motor 804 is fixedly sleeved with a driving gear 805.
[0089] The one end of the leveling roller 803 located at the driving gear 805 is provided with an avoiding groove 806. The inner wall of the avoiding groove 806 is fixedly sleeved with a driven gear ring 807. The surface of the driving gear 805 is engaged with the surface of the driven gear ring 807.
[0090] In use, the concrete pavement after being vibrated by the vibrating mechanism is automatically controlled by the controller 3 to work the smoothing motor 804, the output shaft of the smoothing motor 804 drives the driving gear 805 to rotate, the driving gear 805 drives the driven gear 807 to rotate, and the smoothing roller 803 is driven to rotate to smooth the concrete pavement.
[0091] The upper surface of the smoothing seat 801 is rotatably connected with the adjusting screw 808 through a bearing, one end of the adjusting screw 808 extends to the upper surface of the leveling frame 1, and the surface of the adjusting screw 808 is threadedly connected with the surface of the leveling frame 1. The surface of one end of each of the two adjusting screws 808 is rotatably connected with the chain wheel supporting plate 809 through a bearing, the upper surface of the chain wheel supporting plate 809 is slidably connected with the two synchronous chain wheels 810 fixedly connected with one end of each of the two adjusting screws 808, the two synchronous chain wheels 810 are drivingly connected with each other through a chain, and the surface of each of the synchronous chain wheels 810 is fixedly connected with the rotating handle 811.
[0092] In use, one of the synchronous chain wheels 810 is rotated by the rotating handle 811, the synchronous chain wheel 810 drives the other synchronous chain wheel 810 to rotate at the same time through the chain, the two adjusting screws 808 are driven to rotate at the same time, and the two smoothing seats 801 are driven to move upward or downward in the lifting sliding groove 8 at the same time, so that the distance between the smoothing roller 803 and the concrete pavement is adjusted, and the concrete pavement is better smoothed.
[0093] The surface of one of the smoothing seats 801 is fixedly connected with the laser range finder 812 electrically connected with the controller 3 through a cable, and the upper surface of the leveling frame 1 is fixedly connected with the three-color sound-light alarm 813 electrically connected with the controller 3 through a cable. The upper surface of the leveling frame 1 is fixedly connected with the data storage module 814 and the calculation module 815 respectively, and the data storage module 814 and the calculation module 815 are electrically connected with the controller 3 through cables.
[0094] During the pouring construction of the concrete pavement, the data of the poured concrete are recorded and stored by the data storage module 814, and then fed back to the controller 3 and the calculation module 815, the compactness of the poured concrete is calculated and monitored, and the data is fed back to the controller 3, and when the compactness does not meet the standard, the controller 3 automatically controls the three-color sound-light alarm 813 to alarm.
[0095] Specifically, the calculation formula of the compactness of the poured concrete is:
[0096] The compactness = the density of the concrete * the pouring area * the thickness / the volume.
[0097] The density of the concrete can be calculated by weighted average according to the densities of cement, sand, aggregate and other components in the concrete mixing ratio.
[0098] The thickness is measured by the laser range finder 812 and then fed back to the controller 3 and the data storage module. The volume of the poured concrete is recorded by the number of rotations of the quantitative feeding bin 509, and the volume of the quantitative feeding bin 509 is fixed, so the volume of the poured concrete can be calculated by the number of rotations of the quantitative feeding bin 509 through the calculation module 815. The area is obtained by actual measurement or design parameters. The pouring area is input into the calculation module 815 at regular intervals or areas during the pouring process, and the compactness of the poured concrete is calculated.
[0099] By setting the quantitative paving mechanism, the flattening mechanism, the vibrating mechanism and the troweling monitoring mechanism, during use, the concrete is quantitatively poured by the quantitative paving mechanism, then flattened by the flattening mechanism, then vibrated and compacted by the vibrating mechanism, and finally troweled by the troweling monitoring mechanism. The compactness of the concrete is monitored by the laser range finder 812 in the troweling monitoring mechanism in cooperation with the data storage module 814 and the calculation module 815. When the compactness of the concrete does not meet the standard, it is automatically fed back to the controller 3, which automatically controls the three-color sound and light alarm 813 to alarm, thereby solving the problems of low efficiency of existing concrete pavement paving, poor uniformity and compactness of concrete, poor overall flatness of the paving layer, and serious impact on the service life of the pavement.
[0100] Embodiment two
[0101] Reference Figures 1-9 A leveling method of a concrete pavement construction leveling machine, comprising the following steps:
[0102] S1. During concrete pavement pouring construction, adjust the length of the support hydraulic rod 401 extending into the support hydraulic cylinder 4, adjust the distance between the four moving wheels 402 and the lower surface of the leveling frame 1, adjust the ground clearance of the leveling frame 1, then connect the traction frame 2 with the traction vehicle, and move the leveling machine by the traction vehicle;
[0103] S2. Before pouring construction, select the grade of the poured concrete according to the construction requirements of the concrete pavement, and input the grade and density data of the poured concrete into the data storage module 814, the calculation module 815 and the controller 3, then adjust the ground clearance of the first spiral leveling roller 603, the second spiral leveling roller 604, the screed plate 611 and the troweling roller 803.
[0104] When the first spiral leveling roller 603 and the second spiral leveling roller 604 are adjusted in the ground clearance, the two lifting electric cylinders 602 are controlled to work by the controller 3, the two lifting electric cylinders 602 drive the two mounting boxes 601 to slide up and down along the surface of the fixed guide rail 6, drive the first spiral leveling roller 603, the second spiral leveling roller 604 and the screed plate 611 to move, and adjust the ground clearance; when the troweling roller 803 is adjusted in the ground clearance, one of the synchronous sprockets 810 is rotated by rotating the handle 811, the synchronous sprocket 810 drives the other synchronous sprocket 810 to rotate at the same time through the chain, drives the two adjusting screws 808 to rotate at the same time, and drives the two troweling seats 801 to move upward or downward in the lifting chute 8 at the same time, so as to adjust the ground clearance of the troweling roller 803; then the vibration depth and the up-down vibration stroke of the vibrator 704 are adjusted, when adjusting, first, the positions of the four limiting nuts 706 on the surfaces of the two limiting studs 705 are adjusted, the down movement stroke of the limiting stud 705 is adjusted, and then the position of the driving seat 712 in the stroke adjusting groove 711 is adjusted by rotating the adjusting bolt 714, the up-down movement stroke of the vibrator cam 710, the cam shaft 716 and the fixed shaft sleeve 717 and the vibrator frame 703 is adjusted during the rotation of the vibrator cam 710.
[0105] S3, during pouring construction, the concrete is poured into the feeding hopper 502 through the mixer truck or the pump truck, then the stirring shaft 503 is driven to rotate by the stirring motor 505, the stirring shaft 503 drives the stirring rod 504 to rotate, the concrete in the feeding hopper 502 is stirred and uniformly discharged into the quantitative discharging box 5; the discharging shaft 507 is driven to rotate by the discharging motor 511 and the discharging speed reducer 510, the discharging shaft 507 drives the rotary discharging plate 508 to rotate, the quantitative discharging bin 509 provided by the rotary discharging plate 508 is used for quantitative discharging of the feeding hopper 501, the rotation number of the discharging shaft 507 is monitored by the rotary encoder 512 and is fed back to the controller 3, the concrete discharging of the quantitative discharging bin 509 is monitored, and the concrete consumption of the concrete pavement construction is monitored.
[0106] S4, after the concrete is quantitatively dosed, the controller 3 automatically controls the leveling motor 609 to work, the leveling motor 609 drives the first spiral leveling roller 603 to rotate through the leveling speed reducer 608, the first spiral leveling roller 603 drives the driving gear 606 to rotate, the driving gear 606 drives the transmission gear 605 to rotate, the transmission gear 605 drives the driven gear 607 to rotate, the driven gear 607 drives the second spiral leveling roller 604 to rotate, the concrete dosed through the dosing hopper 501 is leveled through the simultaneous rotation of the first spiral leveling roller 603 and the second spiral leveling roller 604, and the leveling machine frame 1 is driven to move by the towing vehicle and the towing frame 2, the scraping plate 611 is driven to move, and the concrete road surface leveled by the first spiral leveling roller 603 and the second spiral leveling roller 604 is scraped;
[0107] S5, the concrete scraped by the scraping plate 611 passes below the vibrating mechanism, is vibrated and compacted by the plurality of vibrating rods 704 installed on the vibrating frame 703, and when the vibrating rods 704 work, the controller 3 controls the double-output-shaft motor 707 to work, the two output shafts of the double-output-shaft motor 707 drive the driving shaft 708 to rotate through the shaft coupling, the driving shaft 708 drives the vibrating cam 710 to rotate, the vibrating cam 710 drives the driving seat 712 to move, the cam shaft 716 reciprocates up and down on the inner wall of the stop stroke groove 715, the fixed shaft sleeve 717, the vibrating frame 703 and the vibrating rod 704 move up and down, and the concrete is vibrated and compacted;
[0108] S6, the concrete road surface after being vibrated and compacted by the vibrating mechanism is leveled by the controller 3 automatically controlling the troweling motor 804 to work, the output shaft of the troweling motor 804 drives the driving gear 805 to rotate, the driving gear 805 drives the driven gear 807 to rotate, and the troweling roller 803 rotates to level the concrete road surface;
[0109] S7, when the concrete road surface is poured and constructed, the data of the concrete in pouring are recorded and stored by the data storage module 814, and then are fed back to the controller 3 and the calculation module 815, the compactness of the poured concrete is calculated and monitored, and the data is fed back to the controller 3, when the compactness is not up to the standard, the controller 3 automatically controls the three-color sound and light alarm 813 to alarm.
[0110] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A concrete pavement screed, comprising a screed frame (1), characterized in that: One end of the leveling frame (1) is fixedly connected to a traction frame (2), a controller (3) is fixedly installed on the upper surface of the leveling frame (1), and four symmetrically distributed support hydraulic cylinders (4) are fixedly installed on the lower surface of the leveling frame (1). The four support hydraulic cylinders (4) are electrically connected to the controller (3) through solenoid valves. Each support hydraulic cylinder (4) includes a support hydraulic rod (401), and one end of the support hydraulic rod (401) is fixedly installed with a moving wheel (402). A quantitative material spreading mechanism is fixedly installed on the upper surface of the leveling frame (1), a flat spreading mechanism is provided below the quantitative material spreading mechanism, a vibration mechanism is provided on one side of the quantitative material spreading mechanism, and a smoothing monitoring mechanism is provided on one side of the vibration mechanism. Among them, the quantitative material spreading mechanism is used to quantitatively spread concrete pavement during construction. The leveling mechanism is used to level the concrete material laid by the quantitative spreading mechanism. Among them, the vibration mechanism is used to compact the concrete material after it has been leveled by the paving mechanism. Among them, the leveling monitoring agency is used to re-level and test the density of the vibrated and compacted concrete material; The vibrating mechanism includes a guide limiting plate (7) fixedly connected to the upper surface of the leveling machine frame (1). The guide limiting plate (7) has two symmetrically distributed guide holes (701) on its surface. The inner wall of the guide holes (701) is slidably connected to a guide column (702). One end of the guide column (702) is fixedly connected to a vibrating frame (703). The surface of the vibrating frame (703) is fixedly equipped with a plurality of evenly distributed vibrating rods (704). The guide limiting plate (7) is slidably connected to the surface of the limiting stud (705). The two limiting studs (705) are symmetrically distributed with the axis of the guide limiting plate (7) as the center. One end of the limiting stud (705) is fixedly connected to the upper surface of the vibrating frame (703). The surface of the limiting stud (705) is threadedly connected to two limiting nuts (706) that are slidably connected to the surface. A dual-output shaft motor (707) electrically connected to the controller (3) via a cable is fixedly mounted on the surface of the guide limiting plate (7). The two output shafts of the dual-output shaft motor (707) are fixedly connected to drive shafts (708) via couplings. The surfaces of the two drive shafts (708) are rotatably connected to bearing seats (709) via bearings. The surfaces of the four bearing seats (709) are fixedly connected to the upper surface of the guide limiting plate (7). One end of the drive shaft (708) is fixedly connected to a vibrating cam (710). The surface of the vibrating cam (710) is provided with a stroke adjustment groove (711). The inner wall of the stroke adjustment groove (711) is slidably connected to a drive seat (712). The inner wall of the stroke adjustment groove (711) is fixedly connected to a symmetrically distributed limiting ring (713). The surface of the limiting ring (713) is slidably connected to the surface of the drive seat (712). The surface of the vibrating cam (710) is threaded with an adjusting bolt (714), one end of which extends to the inner wall of the stroke adjusting groove (711) and is fixedly connected to the surface of the drive seat (712). The surface of the leveling frame (1) is provided with a stop stroke groove (715). The inner wall of the stop stroke groove (715) is slidably connected to a camshaft (716) whose two ends are rotatably connected to the surface of the drive seat (712) through bearings. A fixed bushing (717) is slidably sleeved on the surface of the camshaft (716). The surface of the fixed bushing (717) is fixedly connected to the lower surface of the vibrating frame (703).
2. The concrete pavement leveling machine according to claim 1, characterized in that: The quantitative feeding mechanism includes a quantitative feeding box (5) fixedly installed on the upper surface of the leveling frame (1). The lower surface of the quantitative feeding box (5) is fixedly connected to a feeding hopper (501) which is fixedly connected to the inner wall of the quantitative feeding box (5). The upper surface of the quantitative feeding box (5) is fixedly connected to a feeding hopper (502). The inner wall of the feed hopper (502) is rotatably connected to a stirring shaft (503) via a bearing. Multiple evenly distributed stirring rods (504) are fixedly connected to the surface of the stirring shaft (503). A stirring motor (505) is fixedly installed on the surface of the feed hopper (502) and electrically connected to the controller (3) via a cable. The output shaft of the stirring motor (505) is fixedly connected to one end of the stirring shaft (503) via a coupling.
3. A concrete pavement leveling machine according to claim 2, characterized in that: The inner wall of the quantitative feeding box (5) is fixedly connected to two symmetrically distributed arc-shaped sealing plates (506). The inner wall of the quantitative feeding box (5) is rotatably connected to a feeding shaft (507) via a bearing. A rotating feeding plate (508) is fixedly connected to the surface of the feeding shaft (507). Multiple rotating feeding plates (508) are arranged in a ring array with the axis of the feeding shaft (507) as the center. A quantitative feeding bin (509) is provided on the surface of the two adjacent rotating feeding plates (508) and the surface of the feeding shaft (507). A feeding reducer (510) is fixedly installed on the surface of the quantitative feeding box (5). A feeding motor (511) is fixedly installed on the surface of the feeding reducer (510) and electrically connected to the controller (3) via a cable. The output shaft of the feeding motor (511) is fixedly connected to the power input end of the feeding reducer (510). One end of the feeding shaft (507) is fixedly connected to the power output end of the feeding reducer (510). The other end of the feeding shaft (507) is fixedly installed with a rotary encoder (512) for monitoring the number of rotations of the feeding shaft (507). The surface of the rotary encoder (512) is fixedly connected to the surface of the quantitative feeding box (5). The rotary encoder (512) is electrically connected to the controller (3) through a cable.
4. A concrete pavement leveling machine according to claim 1, characterized in that: The tiling mechanism includes fixed guide rails (6) fixedly installed on the inner wall of the leveling machine frame (1), and two symmetrically distributed mounting boxes (601) are slidably connected to the surfaces of the four fixed guide rails (6). The inner wall of the leveling frame (1) is fixedly installed with two lifting electric cylinders (602) corresponding to the mounting box (601). The lifting electric cylinders (602) are electrically connected to the controller (3) through cables. One end of the lifting electric cylinder (602) is fixedly connected to the upper surface of the mounting box (601). The surfaces of the two mounting boxes (601) are respectively rotatably mounted with a first spiral leveling roller (603) and a second spiral leveling roller (604) via bearings. Both ends of the first spiral leveling roller (603) and the second spiral leveling roller (604) extend to the inner wall of the mounting box (601).
5. A concrete pavement leveling machine according to claim 4, characterized in that: One of the mounting boxes (601) has a transmission gear (605) rotatably mounted on its inner wall via bearings and a gear shaft. One end of the first spiral leveling roller (603) and the second spiral leveling roller (604) is respectively fixedly sleeved with a driving gear (606) and a driven gear (607). The surfaces of the driving gear (606) and the driven gear (607) mesh with the surface of the transmission gear (605). A leveling reducer (608) is fixedly installed on the inner wall of another mounting box (601). The other end of the first spiral leveling roller (603) is fixedly connected to the power output end of the leveling reducer (608). A leveling motor (609) is fixedly installed on the surface of the leveling reducer (608) and electrically connected to the controller (3) via a cable. The output shaft of the leveling motor (609) is fixedly connected to the power input end of the leveling reducer (608). The mounting box (601) has a fixed reinforcing plate (610) and a scraper plate (611) fixedly connected to its two sides respectively. The surface of the fixed reinforcing plate (610) has a plurality of uniformly distributed reinforcing beams (612) fixedly connected to it. One end of the reinforcing beam (612) is fixedly connected to the surface of the scraper plate (611).
6. A concrete pavement leveling machine according to claim 1, characterized in that: The smoothing monitoring mechanism includes a lifting slide groove (8) formed on the surface of the leveling frame (1). The two lifting slide grooves (8) are symmetrically distributed with the axis of the leveling frame (1) as the center. A smoothing seat (801) is slidably connected to the inner wall of the lifting slide groove (8). Four symmetrically distributed limiting slide rods (802) are fixedly connected to the surface of the smoothing seat (801). One end of the limiting slide rod (802) passes through and extends to the upper surface of the leveling frame (1). The surfaces of both smoothing seats (801) are rotatably connected to smoothing rollers (803) via bearings. A smoothing motor (804) is fixedly installed on the surface of one of the smoothing seats (801) and electrically connected to the controller (3) via a cable. A drive gear (805) is fixedly sleeved on the output shaft of the smoothing motor (804). The smoothing roller (803) has a relief groove (806) at one end of the drive gear (805). A driven gear ring (807) is fixedly sleeved on the inner wall of the relief groove (806). The surface of the drive gear (805) meshes with the surface of the driven gear ring (807). The upper surface of the smoothing seat (801) is rotatably connected to an adjusting screw (808) via a bearing. One end of the adjusting screw (808) extends to the upper surface of the leveling frame (1), and the surface of the adjusting screw (808) is threadedly connected to the surface of the leveling frame (1).
7. A concrete pavement leveling machine according to claim 6, characterized in that: One end of each of the two adjusting screws (808) is rotatably connected to a sprocket support plate (809) via a bearing. The upper surface of the sprocket support plate (809) is slidably connected to two synchronous sprockets (810) which are fixedly connected to one end of the two adjusting screws (808). The two synchronous sprockets (810) are connected by a chain drive. A rotating handle (811) is fixedly connected to the surface of the synchronous sprocket (810). A laser rangefinder (812) is fixedly installed on the surface of one of the leveling bases (801) and electrically connected to the controller (3) via a cable. A three-color sound and light alarm (813) is fixedly installed on the upper surface of the leveling frame (1) and electrically connected to the controller (3) via a cable. The upper surface of the leveling frame (1) is fixedly equipped with a data storage module (814) and a computing module (815), and the data storage module (814) and the computing module (815) are electrically connected to the controller (3) via cables.
8. A leveling method for a concrete pavement leveling machine according to any one of claims 1-7, characterized in that, Includes the following steps: S1. During the concrete pavement pouring construction, adjust the length of the support hydraulic rod (401) extending into the support hydraulic cylinder (4) according to the actual pavement thickness to be poured, adjust the distance between the four moving wheels (402) and the lower surface of the leveling machine frame (1), adjust the ground clearance of the leveling machine frame (1), and then connect it to the tractor through the traction frame (2) and drive the leveling machine to move through the tractor. S2. Before pouring the concrete, select the grade of the concrete to be poured according to the construction requirements of the concrete pavement, and input the grade and density data of the concrete to be poured into the data storage module (814), the calculation module (815) and the controller (3). Then adjust the distance from the ground of the first spiral leveling roller (603), the second spiral leveling roller (604), the scraper plate (611) and the smoothing roller (803). When adjusting the distance from the ground of the first spiral leveling roller (603) and the second spiral leveling roller (604), the controller (3) controls the two lifting electric cylinders (602) to work. The two lifting electric cylinders (602) drive the two mounting boxes (601) to slide up and down along the surface of the fixed guide rail (6), thereby driving the first spiral leveling roller (603), the second spiral leveling roller (604) and the scraper plate (611) to move and adjust the distance from the ground. When adjusting the distance between the smoothing roller (803) and the ground, one of the synchronous sprockets (810) is rotated by turning the handle (811). The synchronous sprocket (810) drives the other synchronous sprocket (810) to rotate simultaneously via the chain, which drives the two adjusting screws (808) to rotate simultaneously, and drives the two smoothing seats (801) to move up or down in the lifting slide (8) simultaneously, thereby adjusting the distance between the smoothing roller (803) and the ground. Then, the vibration depth and vertical vibration stroke of the vibrating rod (704) are adjusted. During the adjustment, the position of the four limit nuts (706) on the surface of the two limit studs (705) is adjusted first, and the downward stroke of the limit studs (705) is adjusted, thereby controlling the movement stroke of the vibrating frame (703). Then, by rotating the adjusting bolt (714), the position of the drive seat (712) in the stroke adjustment groove (711) is adjusted, and the vertical movement stroke of the cam shaft (716), the fixed bushing (717) and the vibrating frame (703) is adjusted during the rotation of the vibrating cam (710). S3. During the pouring construction, the concrete is poured into the feed hopper (502) by a mixer truck or pump truck, and then the mixing shaft (503) is driven to rotate by the mixing motor (505). The mixing shaft (503) drives the mixing rod (504) to rotate, so as to mix the concrete inside the feed hopper (502) evenly and then feed it into the quantitative feeding box (5). The feeding motor (511) and the feeding reducer (510) drive the feeding shaft (507) to rotate, and the feeding shaft (507) drives the rotating feeding plate (508) to rotate. The quantitative feeding bin (509) set in the rotating feeding plate (508) feeds the material into the feeding hopper (501) in a quantitative manner. The number of rotations of the feeding shaft (507) is monitored by the rotary encoder (512) and fed back to the controller (3) to monitor the concrete feeding in the quantitative feeding bin (509) and monitor the amount of concrete used in the concrete pavement construction. S4. After the concrete is quantitatively fed, the controller (3) automatically controls the leveling motor (609) to work. The leveling motor (609) drives the first spiral leveling roller (603) to rotate through the leveling reducer (608). The first spiral leveling roller (603) drives the drive gear (606) to rotate. The drive gear (606) drives the transmission gear (605) to rotate. The transmission gear (605) drives the driven gear (607) to rotate. The driven gear (607) drives the second spiral leveling roller (604) to rotate. The first spiral leveling roller (603) and the second spiral leveling roller (604) rotate simultaneously to level the concrete fed through the feeding hopper (501). The leveling frame (1) is driven by the tractor and the tractor frame (2) to move, which drives the scraper plate (611) to move and scrape the concrete road surface after it has been leveled by the first spiral leveling roller (603) and the second spiral leveling roller (604). S5. After being scraped flat by the scraper plate (611), the concrete passes under the vibrating mechanism and is vibrated and compacted by multiple vibrating rods (704) installed on the vibrating frame (703). When the vibrating rods (704) are working, the controller (3) controls the dual output shaft motor (707) to work. The two output shafts of the dual output shaft motor (707) drive the drive shaft (708) to rotate through the coupling. The drive shaft (708) drives the vibrating cam (710) to rotate. The vibrating cam (710) drives the drive seat (712) to move, which drives the cam shaft (716) to move up and down on the inner wall of the stop stroke groove (715). This drives the fixed bushing (717), the vibrating frame (703) and the vibrating rods (704) to move up and down, thus compacting the concrete. S6. After the concrete pavement is compacted by the vibrating mechanism, the smoothing motor (804) is automatically controlled by the controller (3). The output shaft of the smoothing motor (804) drives the drive gear (805) to rotate. The drive gear (805) drives the driven gear ring (807) to rotate, which in turn drives the smoothing roller (803) to rotate, thus smoothing the concrete pavement. S7. During the concrete pavement pouring construction, the concrete data in the pouring is recorded and stored through the data storage module (814), and then fed back to the controller (3) and the calculation module (815) to calculate and monitor the concrete density and feed the data back to the controller (3). When the density is not up to standard, the controller (3) automatically controls the three-color sound and light alarm (813) to sound an alarm.
Citation Information
Patent Citations
Concrete slab pouring device for civil engineering construction
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